Elevator wheel surface finish machining device and process
By designing an elevator wheel surface finishing device that is automated clamped and polished, the problems of high labor intensity and low safety of operators during elevator wheel grinding are solved, and the stable fixation and efficient finishing of elevator wheels are achieved, avoiding the risk of temperature rise and scalding.
Patent Information
- Application Number
- CN202510896619.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-01
- Publication Date
- 2025-08-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the grinding of existing elevator wheels, the operators have a high labor intensity and are at risk of scalding. They need to manually adjust the position during grinding, which affects the processing accuracy and safety.
An elevator wheel surface finishing device is designed, including clamping parts, grinding parts and cooling parts. Through automatic clamping and grinding, the elevator wheel is stabilized and circumferential grinding and circumferential grinding are achieved, and combined with a coolant spraying device to avoid temperature increase.
It improves the convenience and safety of the elevator wheel grinding process, reduces the labor intensity of the operator, ensures processing accuracy and stability, and avoids the risk of temperature rise and scalding.
Smart Images

Figure CN120395579A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of surface finishing of elevator wheels, and specifically to a device and process for surface finishing of elevator wheels. Background Technique
[0002] Elevator wheels mainly include traction wheels and deflecting sheaves, which play crucial roles in the elevator system. The traction wheel is a key component in the elevator system and is usually installed on a rigid track in the elevator shaft or between floors. Its main function is to transmit the traction power through the friction between the traction steel wire rope and the rope groove on the traction wheel rim, thereby driving the up and down movement of the elevator car and the counterweight. After the elevator wheel is processed, there will be some burrs on its surface. The existence of burrs will affect the safety of elevator wheel operation. After the elevator wheel is processed, the surface needs to be polished. When using a polishing device to polish the elevator wheel, the operator needs to hold the elevator wheel by hand to polish it. The operator needs to manually place the elevator wheel at the polishing end of the polishing device to polish it. During the polishing process, it is necessary to continuously adjust the polishing position of the elevator wheel, resulting in a relatively large labor intensity for the operator, and the sparks generated during polishing are likely to scald the operator. Summary of the Invention
[0003] The purpose of the present invention is to provide a device and process for surface finishing of elevator wheels to solve the problems raised in the above background technique.
[0004] To solve the above technical problems, the present invention is realized through the following technical solutions: The present invention is a device and process for surface finishing of elevator wheels, including a bottom plate. The top of the bottom plate is fixedly connected with a support rod, the top of the support rod is fixedly connected with a processing frame, the surface of the processing frame is fixedly connected with a right-angle frame, the inner wall of the right-angle frame is provided with a limiting groove, the top of the inner wall of the right-angle frame is fixedly connected with an electric push rod, the bottom of the electric push rod is fixedly connected with a pressure plate, the bottom of the processing frame is fixedly connected with a positioning frame, the bottom of the inner wall of the positioning frame is fixedly connected with a power device, and the output end of the power device is fixedly connected with a rotating rod. It further includes: A clamping component, the clamping component includes a concave hole plate, the bottom of the concave hole plate is fixedly connected with the top of the rotating rod, and the top of the concave hole plate is fixedly connected with a positioning column; A grinding component, the grinding component includes a fixing plate, the bottom of the fixing plate is fixedly connected with the top of the processing frame, and one end of the fixing plate away from the processing frame is fixedly connected with a limiting ring; A cooling component, the cooling component includes a cooling box, the top of the cooling box is fixedly connected with the bottom of the processing frame.
[0005] Further, the end of the right-angle frame away from the processing frame extends above the processing frame. The top of the rotating rod penetrates through the processing frame and extends above the processing frame. The pressure plate is located above the rotating rod.
[0006] Further, the clamping member includes an elastic frame. A contact disc is rotatably connected to the top of the elastic frame. A spherical plate is fixedly connected to the bottom of the elastic frame. A push plate is hinged to the lower surface of the spherical plate. A clamping plate is hinged to the end of the push plate away from the spherical plate. A sliding hole is formed on the surface of the positioning column. A cylindrical groove is formed at the top of the positioning column. A support disc is fixedly connected to the surface of the positioning column. An elevator wheel is arranged on the top of the support disc.
[0007] Further, the end of the elevator wheel away from the positioning column extends to the outer end of the support disc. The surface of the clamping plate is slidably connected to the inner wall of the sliding hole. The surface of the spherical plate contacts the inner wall of the cylindrical groove. The sliding hole communicates with the cylindrical groove. The bottom of the inner wall of the cylindrical groove and the bottom of the inner wall of the sliding hole are horizontally arranged. The bottom of the elastic frame is located above the positioning column. The bottom of the pressure plate contacts the top of the contact disc.
[0008] Further, the grinding member includes a sliding rod. The surface of the sliding rod is slidably connected to the inner wall of the limiting ring. A grinding block is fixedly connected to the end of the sliding rod. A bent plate is fixedly connected to the end of the sliding rod away from the grinding block. An inclined plate is hinged to the end of the bent plate away from the sliding rod. A lifting ring is hinged to the end of the inclined plate away from the bent plate. A synchronous plate is fixedly connected to the surface of the lifting ring. A stress plate is hinged to the end of the synchronous plate away from the lifting ring. A round rod is hinged to the end of the stress plate away from the synchronous plate. A telescopic frame is fixedly connected to the end of the round rod away from the stress plate. An inclined surface grinding plate is fixedly connected to the end of the telescopic frame. An elastic plate is fixedly connected to the surface of the inclined surface grinding plate. The end of the elastic plate away from the inclined surface grinding plate is fixedly connected to the surface of the telescopic frame. An elastic extrusion frame is fixedly connected to the bottom of the lifting ring. The end of the elastic extrusion frame away from the lifting ring is fixedly connected to the surface of the pressure plate.
[0009] Further, the end of the sliding rod penetrates through the limiting ring and extends to the outer end of the limiting ring. The end of the grinding block away from the sliding rod contacts the surface of the elevator wheel. The end of the bent plate away from the sliding rod extends below the limiting ring. The end of the inclined plate away from the bent plate is inclined downward. The lifting ring is located at the end where the concave hole plate and the processing frame approach each other and is located at the outer end of the rotating rod.
[0010] Further, one end of the force-bearing plate away from the round rod inclines towards the surface of the lifting ring. Two inclined surface grinding plates are arranged at the end of the telescopic frame. The two inclined surface grinding plates are symmetrically arranged with the telescopic frame as the center. One ends of the two inclined surface grinding plates close to each other are in contact with the surface of the elevator wheel. The end of the round rod penetrates through the limiting ring and is slidably connected to the inner wall of the limiting ring. The surface of the elastic extrusion frame extends into the limiting groove.
[0011] Further, the cooling component includes a spraying frame. A linkage plate is fixedly connected to the top of the spraying frame. One end of the linkage plate away from the spraying frame is fixedly connected to the top of the pressure plate. A hose is communicated with the top of the spraying frame. One end of the hose away from the spraying frame is communicated with a water pump. The bottom of the water pump is fixedly connected to the bottom of the inner wall of the cooling box. A protective frame is fixedly connected to the surface of the processing frame. A circular ring groove is opened at the top of the processing frame. A sieve hole is opened at the bottom of the inner wall of the circular ring groove. The bottom of the sieve hole is communicated with the top of the cooling box.
[0012] Further, the spraying frame is located at the outer end of the elastic frame. The bottom of the spraying frame is located above the positioning column. One end of the hose away from the spraying frame penetrates through the cooling box and extends into the cooling box. The top of the protective frame extends above the processing frame.
[0013] Further, a process of a surface finishing device for an elevator wheel includes the following steps: S1: When the elastic frame moves downward, it will push the spherical plate to slide inside the cylindrical groove. The push plate is limited by the clamping plate. When the spherical plate moves downward, the bottom of the push plate will move away from each other due to the limitation of the clamping plate. At this time, the push plate will push the clamping plate to move towards the outer end of the sliding hole and squeeze and fix the elevator wheel. S2: When the bottom of the inclined plate moves downward, the top of the inclined plate will incline towards one end of the lifting ring. When the inclined plate inclines, it will push the grinding block to move through the connection between the bent plate and the sliding rod, and push the grinding block to contact the surface of the elevator wheel. S3: When the force-bearing plate moves downward, it pushes the telescopic frame to move towards the surface of the elevator wheel through the round rod. When the inclined surface grinding plates contact the upper and lower ends of the elevator wheel, they will move away from each other due to the pressure. At this time, the inclined surface grinding plates will contact the upper and lower ends of the elevator wheel and use the elasticity of the elastic plate to squeeze it. S4: The water pump will pump the coolant inside the cooling box into the hose. The hose transports the coolant to the inside of the spraying frame. At this time, the coolant can be sprayed on the grinding part of the elevator wheel through the spraying frame, avoiding the high temperature of the elevator wheel during grinding.
[0014] The present invention has the following beneficial effects: After the elevator wheel is placed on the surface of the positioning column in the present invention, the elevator wheel will slide downward and contact the top of the support plate. At this time, the electric push rod is activated to move downward. When the electric push rod moves downward, it pushes the pressure plate to contact the top of the contact plate and pushes the elastic support frame downward. When the elastic support frame moves downward, it will push the spherical plate to slide inside the cylindrical groove. The push plate is limited by the clamping plate. When the spherical plate moves downward, the bottom of the push plate will move away from each other due to the limitation of the clamping plate. At this time, the push plate will push the clamping plate to move towards the outer end of the sliding hole and squeeze and fix the elevator wheel. The number of clamping plates is set to four. The four clamping plates are used to squeeze and limit the elevator wheel, improving the stability of the elevator wheel during grinding and preventing it from shaking during grinding, which affects the processing accuracy. The elevator wheel can be directly sleeved on the surface of the positioning column, and the electric push rod can be used to squeeze and fix it, improving the convenience of installing the elevator wheel. When the elevator wheel needs to be disassembled, the electric push rod is activated to move upward and separate from the contact plate, and the pressure on the clamping plate will disappear. At this time, the elevator wheel can be easily taken out without the operator adjusting it.
[0015] When the pressure plate moves downward in the present invention, it pushes the lifting ring downward through the elastic extrusion frame. When the lifting ring moves downward, it pushes the bottom of the inclined plate downward. Since the bent plate limits the bottom of the inclined plate, when the bottom of the inclined plate moves downward, the top of the inclined plate will tilt towards one end of the lifting ring. When the inclined plate tilts, it will push the grinding block to move through the connection between the bent plate and the sliding rod, and the grinding block will be pushed to contact the surface of the elevator wheel. After the grinding block contacts the elevator wheel, the power device is activated to drive the rotating rod to rotate. When the rotating rod rotates, it drives the positioning column to rotate through the concave hole plate. At this time, the positioning column will drive the elevator wheel to rotate on the surface of the grinding block through the clamping plate, and the surface of the elevator wheel is circumferentially ground by the grinding block without adjusting its angle during grinding, improving the convenience of grinding the elevator wheel. At the same time, when the lifting ring moves downward, it will pull the stress plate downward through the synchronous plate. When the stress plate moves downward, it pushes the telescopic frame towards the surface of the elevator wheel through the round rod. When the inclined surface grinding plate contacts the upper and lower ends of the elevator wheel, it will move away from each other due to the pressure. At this time, the inclined surface grinding plate will contact the upper and lower ends of the elevator wheel and squeeze it using the elasticity of the elastic plate. When the elevator wheel rotates, the inclined surface grinding plate will grind its upper and lower ends, preventing burrs from remaining at the ends of the elevator wheel and affecting its production accuracy. When the elastic extrusion frame moves upward, the elastic extrusion frame will push the grinding block and the inclined surface grinding plate away from the surface of the elevator wheel, improving the convenience of finishing the elevator wheel.
[0016] When the present invention performs fine grinding on the elevator wheel, the water pump is started to operate. The water pump will pump the coolant inside the cooling tank into the inside of the hose, and the hose will transmit the coolant to the inside of the spraying rack. At this time, the coolant can be sprayed on the grinding part of the elevator wheel through the spraying rack, avoiding the high temperature of the elevator wheel during grinding. When the coolant flows downward, it will flow into the inside of the circular groove. At the same time, the coolant will carry the waste chips after grinding into the inside of the circular groove for storage. The coolant will enter the inside of the cooling tank through the sieve holes for recycling, while the waste chips will be stored in the circular groove for centralized treatment. A protective rack is provided on the surface of the processing rack to intercept the coolant to avoid waste.
[0017] Of course, it is not necessary for any product implementing the present invention to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the processing rack of the present invention; Figure 3 It is a schematic diagram of the overall structure of the clamping component of the present invention; Figure 4 It is another schematic diagram of the structure of the clamping component of the present invention; Figure 5 It is a schematic diagram of the overall structure of the grinding component of the present invention; Figure 6 It is another schematic diagram of the structure of the grinding component of the present invention; Figure 7 It is a schematic diagram of the structure of the telescopic rack of the present invention; Figure 8 It is a schematic diagram of the overall structure of the cooling component of the present invention; Figure 9 It is a schematic diagram of the process structure of the present invention.
[0020] In the drawings, the list of components represented by each reference numeral is as follows: In the figure: 1, bottom plate; 2, support rod; 3, processing frame; 4, right-angle frame; 5, electric push rod; 6, pressure plate; 7, limit groove; 8, rotating rod; 9, power device; 10, positioning frame; 11, clamping component; 12, grinding component; 13, cooling component; 20, positioning column; 21, clamping plate; 22, sliding hole; 23, elastic support; 24, contact disk; 25, elevator wheel; 26, spherical plate; 27, cylindrical groove; 28, push plate; 29, concave hole plate; 30, support disk; 40, elastic extrusion frame; 41, grinding block; 42, bent plate; 43, lifting ring; 44, fixing plate; 45, sliding rod; 46, limit ring; 47, inclined plate; 48, synchronous plate; 49, round rod; 50, telescopic frame; 51, inclined surface grinding plate; 52, stress plate; 53, elastic plate; 60, linkage plate; 61, spraying frame; 62, hose; 63, protective frame; 64, cooling box; 65, water pump; 66, sieve hole; 67, circular ring groove. Detailed implementation mode
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0022] Please refer to Figures 1-9 As shown in the figure, the present invention is a device and process for surface finishing of an elevator wheel, including a bottom plate 1. A support rod 2 is fixedly connected to the top of the bottom plate 1. A processing frame 3 is fixedly connected to the top of the support rod 2. A right-angle frame 4 is fixedly connected to the surface of the processing frame 3. A limit groove 7 is opened in the inner wall of the right-angle frame 4. An electric push rod 5 is fixedly connected to the top of the inner wall of the right-angle frame 4. A pressure plate 6 is fixedly connected to the bottom of the electric push rod 5. A positioning frame 10 is fixedly connected to the bottom of the processing frame 3. A power device 9 is fixedly connected to the bottom of the inner wall of the positioning frame 10. A rotating rod 8 is fixedly connected to the output end of the power device 9. It further includes: A clamping component 11, the clamping component 11 includes a concave hole plate 29. The bottom of the concave hole plate 29 is fixedly connected to the top of the rotating rod 8. A positioning column 20 is fixedly connected to the top of the concave hole plate 29. A grinding component 12, the grinding component 12 includes a fixing plate 44. The bottom of the fixing plate 44 is fixedly connected to the top of the processing frame 3. A limit ring 46 is fixedly connected to one end of the fixing plate 44 away from the processing frame 3. A cooling component 13, the cooling component 13 includes a cooling box 64. The top of the cooling box 64 is fixedly connected to the bottom of the processing frame 3.
[0023] One end of the right-angle frame 4 far from the processing frame 3 extends above the processing frame 3. The top of the rotating rod 8 penetrates through the processing frame 3 and extends above the processing frame 3. The pressure plate 6 is located above the rotating rod 8.
[0024] The clamping component 11 includes an elastic frame 23. A contact disk 24 is rotatably connected to the top of the elastic frame 23. A spherical ball plate 26 is fixedly connected to the bottom of the elastic frame 23. After the elevator wheel 25 is placed on the surface of the positioning column 20, the elevator wheel 25 will slide downward and contact the top of the support disk 30. At this time, the electric push rod 5 is started to move downward. A push plate 28 is hinged to the lower surface of the spherical ball plate 26. One end of the push plate 28 far from the spherical ball plate 26 is hinged to a clamping plate 21. A sliding hole 22 is formed in the surface of the positioning column 20; A cylindrical groove 27 is formed in the top of the positioning column 20. When the electric push rod 5 moves downward, it pushes the pressure plate 6 to contact the top of the contact disk 24 and pushes the elastic frame 23 to move downward. When the elastic frame 23 moves downward, it will push the spherical ball plate 26 to slide inside the cylindrical groove 27. A support disk 30 is fixedly connected to the surface of the positioning column 20. The elevator wheel 25 is arranged on the top of the support disk 30.
[0025] One end of the elevator wheel 25 far from the positioning column 20 extends to the outer end of the support disk 30. The surface of the clamping plate 21 is slidably connected to the inner wall of the sliding hole 22. The push plate 28 is limited by the clamping plate 21. When the spherical ball plate 26 moves downward, the bottom of the push plate 28 will move away from each other due to the limitation of the clamping plate 21. At this time, the push plate 28 will push the clamping plate 21 to move toward the outer end of the sliding hole 22 and squeeze and fix the elevator wheel 25. The surface of the spherical ball plate 26 contacts the inner wall of the cylindrical groove 27. The sliding hole 22 communicates with the cylindrical groove 27. The bottom of the inner wall of the cylindrical groove 27 and the bottom of the inner wall of the sliding hole 22 are horizontally arranged. The elevator wheel 25 can be directly sleeved on the surface of the positioning column 20, and the electric push rod 5 can be used to squeeze and fix it, improving the convenience of installing the elevator wheel 25. When the elevator wheel 25 needs to be disassembled, the electric push rod 5 is started to move upward to separate from the contact disk 24, the pressure of the clamping plate 21 will disappear, the bottom of the elastic frame 23 is located above the positioning column 20, and the bottom of the pressure plate 6 contacts the top of the contact disk 24.
[0026] The grinding member 12 includes a sliding rod 45. The surface of the sliding rod 45 is slidably connected to the inner wall of the limiting ring 46. The end of the sliding rod 45 is fixedly connected with a grinding block 41. The end of the sliding rod 45 away from the grinding block 41 is fixedly connected with a bent plate 42. One end of the bent plate 42 away from the sliding rod 45 is hinged with an inclined plate 47. When the pressure plate 6 moves downward, it pushes the lifting ring 43 to move downward through the elastic extrusion frame 40. When the lifting ring 43 moves downward, it pushes the bottom of the inclined plate 47 to move downward. Since the bent plate 42 limits the bottom of the inclined plate 47, one end of the inclined plate 47 away from the bent plate 42 is hinged with the lifting ring 43. When the bottom of the inclined plate 47 moves downward, the top of the inclined plate 47 will tilt toward one end of the lifting ring 43. When the inclined plate 47 tilts, it will push the grinding block 41 to move through the connection between the bent plate 42 and the sliding rod 45, and push the grinding block 41 to contact the surface of the elevator wheel 25. The surface of the lifting ring 43 is fixedly connected with a synchronous plate 48. One end of the synchronous plate 48 away from the lifting ring 43 is hinged with a stress plate 52. One end of the stress plate 52 away from the synchronous plate 48 is hinged with a round rod 49. The end of the round rod 49 away from the stress plate 52 is fixedly connected with a telescopic frame 50. After the grinding block 41 contacts the elevator wheel 25, the power device 9 is started to drive the rotating rod 8 to rotate. When the rotating rod 8 rotates, it drives the positioning column 20 to rotate through the concave hole plate 29. At this time, the positioning column 20 will drive the elevator wheel 25 to rotate on the surface of the grinding block 41 through the clamping plate 21, and use the grinding block 41 to perform circumferential grinding on the surface of the elevator wheel 25. The end of the telescopic frame 50 is fixedly connected with an inclined surface grinding plate 51; The surface of the inclined surface grinding plate 51 is fixedly connected with an elastic plate 53. At the same time, when the lifting ring 43 moves downward, it will pull the stress plate 52 to move downward through the synchronous plate 48. When the stress plate 52 moves downward, it pushes the telescopic frame 50 to move toward the surface of the elevator wheel 25 through the round rod 49. One end of the elastic plate 53 away from the inclined surface grinding plate 51 is fixedly connected with the surface of the telescopic frame 50. The bottom of the lifting ring 43 is fixedly connected with an elastic extrusion frame 40. One end of the elastic extrusion frame 40 away from the lifting ring 43 is fixedly connected with the surface of the pressure plate 6.
[0027] The end of the sliding rod 45 penetrates through the limiting ring 46 and extends to the outer end of the limiting ring 46. One end of the grinding block 41 away from the sliding rod 45 contacts the surface of the elevator wheel 25. When the inclined surface grinding plate 51 contacts the upper and lower ends of the elevator wheel 25, it will move away from each other due to the pressure. At this time, the inclined surface grinding plate 51 will contact the upper and lower ends of the elevator wheel 25 and squeeze it by the elasticity of the elastic plate 53. When the elevator wheel 25 rotates, the inclined surface grinding plate 51 will grind its upper and lower ends. One end of the bent plate 42 away from the sliding rod 45 extends below the limiting ring 46. One end of the inclined plate 47 away from the bent plate 42 is inclined downward. The lifting ring 43 is located at one end where the concave hole plate 29 and the processing frame 3 are close to each other, and is located at the outer end of the rotating rod 8.
[0028] One end of the force-bearing plate 52 away from the round rod 49 is inclined towards the surface of the lifting ring 43. Two inclined-plane grinding plates 51 are arranged at the end of the telescopic frame 50. The two inclined-plane grinding plates 51 are symmetrically arranged with the telescopic frame 50 as the center. The mutually approaching ends of the two inclined-plane grinding plates 51 are in contact with the surface of the elevator wheel 25. The end of the round rod 49 penetrates through the limiting ring 46 and is slidably connected to the inner wall of the limiting ring 46. The surface of the elastic extrusion frame 40 extends into the limiting groove 7.
[0029] The cooling component 13 includes a spraying frame 61. A linkage plate 60 is fixedly connected to the top of the spraying frame 61. One end of the linkage plate 60 away from the spraying frame 61 is fixedly connected to the top of the pressure plate 6. A hose 62 is communicated with the top of the spraying frame 61. When performing fine grinding on the elevator wheel 25, the water pump 65 is started to operate. The water pump 65 will pump the coolant inside the cooling tank 64 into the inside of the hose 62. The hose 62 transmits the coolant to the inside of the spraying frame 61. One end of the hose 62 away from the spraying frame 61 is communicated with the water pump 65. The bottom of the water pump 65 is fixedly connected to the bottom of the inner wall of the cooling tank 64. A protective frame 63 is fixedly connected to the surface of the processing frame 3; A circular ring groove 67 is opened at the top of the processing frame 3. A sieve hole 66 is opened at the bottom of the inner wall of the circular ring groove 67. The bottom of the sieve hole 66 is communicated with the top of the cooling tank 64.
[0030] The spraying frame 61 is located at the outer end of the elastic frame 23. The bottom of the spraying frame 61 is located above the positioning column 20. At this time, the coolant can be sprayed on the grinding part of the elevator wheel 25 through the spraying frame 61, avoiding the high temperature of the elevator wheel 25 during grinding. When the coolant flows downward, it will flow into the inside of the circular ring groove 67. At the same time, the coolant will carry the waste chips after grinding into the inside of the circular ring groove 67 for storage. The coolant will enter the inside of the cooling tank 64 through the sieve hole 66 for recycling. One end of the hose 62 away from the spraying frame 61 penetrates through the cooling tank 64 and extends into the inside of the cooling tank 64. The top of the protective frame 63 extends above the processing frame 3.
[0031] A process for the surface finishing device of an elevator wheel includes the following steps: S1: When the elastic frame 23 moves downward, it will push the spherical ball plate 26 to slide inside the cylindrical groove 27. The push plate 28 is limited by the clamping plate 21. When the spherical ball plate 26 moves downward, the bottom of the push plate 28 will move away from each other due to the limitation of the clamping plate 21. At this time, the push plate 28 will push the clamping plate 21 to move towards the outer end of the sliding hole 22 and squeeze and fix the elevator wheel 25; S2: When the bottom of the inclined plate 47 moves downward, the top of the inclined plate 47 will incline towards one end of the lifting ring 43. When the inclined plate 47 inclines, it will push the grinding block 41 to move through the connection of the bent plate 42 and the sliding rod 45, and push the grinding block 41 to contact the surface of the elevator wheel 25; S3: When the force-bearing plate 52 moves downward, it pushes the telescopic frame 50 to move towards the surface of the elevator wheel 25 through the round rod 49. When the inclined surface grinding plate 51 contacts the upper and lower ends of the elevator wheel 25, it will move away from each other due to the pressure. At this time, the inclined surface grinding plate 51 will contact the upper and lower ends of the elevator wheel 25 and squeeze it using the elasticity of the elastic plate 53; S4: The water pump 65 will pump the coolant inside the cooling tank 64 into the hose 62. The hose 62 transmits the coolant to the inside of the spraying frame 61. At this time, the coolant can be sprayed on the grinding area of the elevator wheel 25 through the spraying frame 61 to prevent the temperature of the elevator wheel 25 from being too high during grinding.
[0032] During use, after placing the elevator wheel 25 on the surface of the positioning post 20, the elevator wheel 25 will slide downward and contact the top of the support plate 30. At this time, start the electric push rod 5 to move downward. When the electric push rod 5 moves downward, it pushes the pressure plate 6 to contact the top of the contact plate 24 and pushes the elastic frame 23 downward. When the elastic frame 23 moves downward, it will push the spherical plate 26 to slide inside the cylindrical groove 27. The push plate 28 is limited by the clamping plate 21. When the spherical plate 26 moves downward, the bottom of the push plate 28 will move away from each other due to the limitation of the clamping plate 21. At this time, the push plate 28 will push the clamping plate 21 to move toward the outer end of the sliding hole 22 and squeeze and fix the elevator wheel 25. The number of clamping plates 21 is set to four. The four clamping plates 21 are used to squeeze and limit the elevator wheel 25, improving the stability of the elevator wheel 25 during grinding and avoiding shaking during grinding, which may affect the processing accuracy. The elevator wheel 25 can be directly sleeved on the surface of the positioning post 20, and the electric push rod 5 can be used to squeeze and fix it, improving the convenience of installing the elevator wheel 25. When it is necessary to disassemble the elevator wheel 25, start the electric push rod 5 to move upward and separate from the contact plate 24, and the pressure on the clamping plate 21 will disappear. At this time, the elevator wheel 25 can be easily taken out without the operator adjusting it. When the pressure plate 6 moves downward, it pushes the lifting ring 43 downward through the elastic extrusion frame 40. When the lifting ring 43 moves downward, it pushes the bottom of the inclined plate 47 downward. Since the bent plate 42 limits the bottom of the inclined plate 47, when the bottom of the inclined plate 47 moves downward, the top of the inclined plate 47 will tilt toward one end of the lifting ring 43. When the inclined plate 47 tilts, it will push the grinding block 41 to move through the connection between the bent plate 42 and the sliding rod 45, and push the grinding block 41 to contact the surface of the elevator wheel 25. After the grinding block 41 contacts the elevator wheel 25, start the power device 9 to drive the rotating rod 8 to rotate. When the rotating rod 8 rotates, it drives the positioning post 20 to rotate through the concave hole plate 29. At this time, the positioning post 20 will drive the elevator wheel 25 to rotate on the surface of the grinding block 41 through the clamping plate 21, and use the grinding block 41 to perform circumferential grinding on the surface of the elevator wheel 25 without adjusting its angle during grinding, improving the convenience of the elevator wheel 25 during grinding operations. At the same time, when the lifting ring 43 moves downward, it will pull the stress plate 52 downward through the synchronous plate 48. When the stress plate 52 moves downward, it will push the telescopic frame 50 to move toward the surface of the elevator wheel 25 through the round rod 49. When the inclined surface grinding plate 51 contacts the upper and lower ends of the elevator wheel 25, it will move away from each other due to the pressure. At this time, the inclined surface grinding plate 51 will contact the upper and lower ends of the elevator wheel 25 and squeeze it using the elasticity of the elastic plate 53. When the elevator wheel 25 rotates, the inclined surface grinding plate 51 will grind its upper and lower ends, avoiding burrs remaining at the ends of the elevator wheel 25, which may affect its production accuracy. When the elastic extrusion frame 40 moves upward, the elastic extrusion frame 40 will push the grinding block 41 and the inclined surface grinding plate 51 to separate from the surface of the elevator wheel 25, improving the convenience of the elevator wheel 25 during finishing processing.When the elevator wheel 25 is polished and finish-machined, the water pump 65 is started to operate. The water pump 65 will pump the coolant inside the cooling tank 64 into the inside of the hose 62. The hose 62 transmits the coolant to the inside of the spraying rack 61. At this time, the coolant can be sprayed on the polishing area of the elevator wheel 25 through the spraying rack 61, so as to avoid the high temperature of the elevator wheel 25 during polishing. When the coolant flows downward, it will flow into the inside of the circular groove 67. At the same time, the coolant will carry the waste chips after polishing into the inside of the circular groove 67 for storage. The coolant will enter the inside of the cooling tank 64 through the sieve holes 66 for recycling, while the waste chips will be stored in the circular groove 67 for centralized treatment. A protective rack 63 is arranged on the surface of the processing rack 3 to intercept the coolant by using the protective rack 63 to avoid waste.
[0033] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present invention, so that those skilled in the art can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. An elevator wheel surface finishing device, comprising a bottom plate (1), a support rod (2) is fixedly connected to the top of the bottom plate (1), a processing frame (3) is fixedly connected to the top of the support rod (2), a right-angle frame (4) is fixedly connected to the surface of the processing frame (3), a limiting groove (7) is formed in the inner wall of the right-angle frame (4), an electric push rod (5) is fixedly connected to the top of the inner wall of the right-angle frame (4), a pressure plate (6) is fixedly connected to the bottom of the electric push rod (5), a positioning frame (10) is fixedly connected to the bottom of the processing frame (3), a power device (9) is fixedly connected to the bottom of the inner wall of the positioning frame (10), and a rotating rod (8) is fixedly connected to the output end of the power device (9), characterized in that, Further included are: a clamping member (11), the clamping member (11) includes a concave hole plate (29), the bottom of the concave hole plate (29) is fixedly connected to the top of the rotating rod (8), and the top of the concave hole plate (29) is fixedly connected to a positioning column (20); a grinding member (12), the grinding member (12) includes a fixing plate (44), the bottom of the fixing plate (44) is fixedly connected to the top of the processing frame (3), and a limiting ring (46) is fixedly connected to one end of the fixing plate (44) away from the processing frame (3); a cooling member (13), the cooling member (13) includes a cooling box (64), the top of the cooling box (64) is fixedly connected to the bottom of the processing frame (3).
2. The surface finishing device for an elevator wheel according to claim 1, wherein: One end of the right-angle frame (4) away from the processing frame (3) extends above the processing frame (3), the top of the rotating rod (8) penetrates through the processing frame (3) and extends above the processing frame (3), and the pressure plate (6) is located above the rotating rod (8).
3. The surface finishing device for an elevator wheel according to claim 2, wherein: The clamping member (11) includes an elastic frame (23), a contact disk (24) is rotatably connected to the top of the elastic frame (23), a spherical ball plate (26) is fixedly connected to the bottom of the elastic frame (23), a push plate (28) is hinged to the lower surface of the spherical ball plate (26), a clamping plate (21) is hinged to one end of the push plate (28) away from the spherical ball plate (26), and a sliding hole (22) is formed on the surface of the positioning column (20); a cylindrical groove (27) is formed at the top of the positioning column (20), a support disk (30) is fixedly connected to the surface of the positioning column (20), and an elevator wheel (25) is arranged on the top of the support disk (30).
4. A surface finishing device for an elevator wheel according to claim 3, characterized in that: One end of the elevator wheel (25) away from the positioning column (20) extends to the outer end of the support disk (30), the surface of the clamping plate (21) is slidably connected to the inner wall of the sliding hole (22), the surface of the spherical ball plate (26) is in contact with the inner wall of the cylindrical groove (27), the sliding hole (22) communicates with the cylindrical groove (27), the bottom of the inner wall of the cylindrical groove (27) and the bottom of the inner wall of the sliding hole (22) are horizontally arranged, the bottom of the elastic frame (23) is located above the positioning column (20), and the bottom of the pressure plate (6) is in contact with the top of the contact disk (24).
5. The surface finishing device for an elevator wheel according to claim 4, characterized in that: The grinding component (12) includes a sliding rod (45), the surface of the sliding rod (45) is slidably connected to the inner wall of the limiting ring (46), the end of the sliding rod (45) is fixedly connected to a grinding block (41), one end of the sliding rod (45) away from the grinding block (41) is fixedly connected to a bent plate (42), one end of the bent plate (42) away from the sliding rod (45) is hinged to an inclined plate (47), one end of the inclined plate (47) away from the bent plate (42) is hinged to a lifting ring (43), the surface of the lifting ring (43) is fixedly connected to a synchronous plate (48), one end of the synchronous plate (48) away from the lifting ring (43) is hinged to a stress plate (52), one end of the stress plate (52) away from the synchronous plate (48) is hinged to a round rod (49), the end of the round rod (49) away from the stress plate (52) is fixedly connected to a telescopic frame (50), and the end of the telescopic frame (50) is fixedly connected to an inclined surface grinding plate (51); The surface of the inclined surface grinding plate (51) is fixedly connected to an elastic plate (53), one end of the elastic plate (53) away from the inclined surface grinding plate (51) is fixedly connected to the surface of the telescopic frame (50), the bottom of the lifting ring (43) is fixedly connected to an elastic extrusion frame (40), and one end of the elastic extrusion frame (40) away from the lifting ring (43) is fixedly connected to the surface of the pressure plate (6).
6. The surface finishing device for an elevator wheel according to claim 5, characterized in that: The end of the sliding rod (45) penetrates through the limiting ring (46) and extends to the outside of the limiting ring (46), one end of the grinding block (41) away from the sliding rod (45) contacts the surface of the elevator wheel (25), one end of the bent plate (42) away from the sliding rod (45) extends below the limiting ring (46), one end of the inclined plate (47) away from the bent plate (42) is inclined downward, the lifting ring (43) is located at one end where the concave hole plate (29) and the processing frame (3) approach each other, and is located at the outer end of the rotating rod (8).
7. An elevator wheel surface finishing device according to claim 6, characterized in that: One end of the stress plate (52) away from the round rod (49) inclines towards the surface of the lifting ring (43), there are two inclined surface grinding plates (51) at the end of the telescopic frame (50), the two inclined surface grinding plates (51) are symmetrically arranged with the telescopic frame (50) as the center, one ends of the two inclined surface grinding plates (51) close to each other contact the surface of the elevator wheel (25), the end of the round rod (49) penetrates through the limiting ring (46) and is slidably connected to the inner wall of the limiting ring (46), and the surface of the elastic extrusion frame (40) extends into the limiting groove (7).
8. An elevator wheel surface finishing device according to claim 7, characterized in that: The cooling component (13) includes a spraying frame (61), the top of the spraying frame (61) is fixedly connected to a linkage plate (60), one end of the linkage plate (60) away from the spraying frame (61) is fixedly connected to the top of the pressure plate (6), the top of the spraying frame (61) is communicated with a hose (62), one end of the hose (62) away from the spraying frame (61) is communicated with a water pump (65), the bottom of the water pump (65) is fixedly connected to the bottom inner wall of the cooling tank (64), and the surface of the processing frame (3) is fixedly connected to a protective frame (63); A circular ring groove (67) is formed at the top of the processing frame (3), and a sieve hole (66) is formed at the bottom of the inner wall of the circular ring groove (67). The bottom of the sieve hole (66) communicates with the top of the cooling box (64).
9. The surface finishing device for an elevator wheel according to claim 8, characterized in that: The spraying frame (61) is located at the outer end of the elastic frame (23). The bottom of the spraying frame (61) is located above the positioning column (20). One end of the hose (62) far away from the spraying frame (61) penetrates through the cooling box (64) and extends into the cooling box (64). The top of the protective frame (63) extends above the processing frame (3).
10. The process of a surface finishing device for an elevator wheel according to claim 9, characterized in that, It includes the following steps: S1: When the elastic frame (23) moves downward, it will push the spherical plate (26) to slide inside the cylindrical groove (27). The push plate (28) is limited by the clamping plate (21). When the spherical plate (26) moves downward, the bottom of the push plate (28) will move away from each other due to the limitation of the clamping plate (21). At this time, the push plate (28) will push the clamping plate (21) to move towards the outer end of the sliding hole (22) and squeeze and fix the elevator wheel (25). S2: When the bottom of the inclined plate (47) moves downward, the top of the inclined plate (47) will tilt towards one end of the lifting ring (43). When the inclined plate (47) tilts, it will push the grinding block (41) to move through the connection between the bent plate (42) and the sliding rod (45), and push the grinding block (41) to contact the surface of the elevator wheel (25). S3: When the force-bearing plate (52) moves downward, it pushes the telescopic frame (50) to move towards the surface of the elevator wheel (25) through the round rod (49). When the inclined surface grinding plate (51) contacts the upper and lower ends of the elevator wheel (25), it will move away from each other due to the pressure. At this time, the inclined surface grinding plate (51) will contact the upper and lower ends of the elevator wheel (25) and squeeze it by using the elasticity of the elastic plate (53). S4: The water pump (65) will pump the coolant inside the cooling box (64) into the hose (62). The hose (62) transports the coolant to the inside of the spraying frame (61). At this time, the coolant can be sprayed on the grinding part of the elevator wheel (25) through the spraying frame (61) to prevent the elevator wheel (25) from having a high temperature during grinding.
Citation Information
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