Pipe grinding equipment
By introducing grinding treatment, cooling and auxiliary positioning components into the pipeline grinding equipment, the problems of high-temperature damage of grinding sheets and iron filing adsorption are solved, and iron filing collection and cleaning are realized, which improves the grinding effect and stability, and meets the needs of pipelines of different diameters.
Patent Information
- Application Number
- CN202510908590.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-02
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2045-07-02
AI Technical Summary
When used in existing pipeline grinding equipment, frequent contact and friction between the grinding sheet and the inner wall of the pipeline leads to excessive temperature, affecting material performance and component damage, and the metal dust produced is easily adsorbed and affecting the grinding effect, and failing to effectively consider the stability of fixed-point grinding and the adaptability of pipes of different diameters.
A pipeline grinding equipment including a grinding treatment mechanism, a cooling treatment assembly and an auxiliary positioning assembly is designed. The iron filings are collected and cleaned by the grinding treatment assembly, and the cooling treatment assembly is cooled down. The auxiliary positioning assembly improves the grinding stability and adapts to pipes of different diameters.
Effectively collect and clean iron filings, avoid high temperature damage, improve grinding effect and stability, adapt to pipeline needs of different diameters, and simplify the cleaning work of operators.
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Figure CN120395587B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pipeline polishing equipment, and in particular to a pipeline polishing equipment. Background Art
[0002] When the existing pipe grinding equipment is in use, if the grinding disc and other components frequently contact and rub against the inner wall of the pipe, it will cause the local temperature of the grinding disc and other components and the inner wall of the pipe to be too high, which will not only affect the material properties or cause thermal deformation, but also cause damage to the grinding disc and other components. In addition, during the grinding process, a lot of metal dust is easily generated inside the pipe. The metal dust will be adsorbed on the grinding disc, the inner wall of the pipe and accumulate in the pipe. If it is not cleaned in time, the metal dust will hinder the contact between the grinding disc and the inner wall of the pipe, thereby affecting the grinding effect. In addition, some grinding equipment fails to take into account the stability of fixed-point grinding, resulting in different thicknesses of the inner wall of the pipe after grinding. In addition, some grinding equipment fails to fully consider the grinding needs of pipes of different diameters in design. Therefore, the present application provides a pipe grinding equipment to meet the needs. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to provide a pipe grinding device to solve the problem that when the existing pipe grinding equipment is in use, if the grinding disc and other components frequently contact and rub against the inner wall of the pipe, it will cause the local temperature of the grinding disc and other components and the inner wall of the pipe to be too high, which will not only affect the material properties or cause thermal deformation, but also cause damage to the grinding disc and other components. In addition, during the grinding process, a lot of metal dust is easily generated inside the pipe. The metal dust will be adsorbed on the grinding disc, the inner wall of the pipe and accumulate in the pipe. If it is not cleaned in time, the metal dust will hinder the contact between the grinding disc and the inner wall of the pipe, thereby affecting the grinding effect. In addition, some grinding equipment fails to take into account the stability of fixed-point grinding, resulting in different thicknesses of the inner wall of the pipe after grinding. In addition, some grinding equipment fails to fully consider the grinding needs of pipes of different diameters in design.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0005] A pipeline polishing device includes a pipeline robot; a polishing processing mechanism for polishing, cleaning and cooling the inner wall of a construction pipeline, the polishing processing mechanism being connected to the pipeline robot; an auxiliary positioning component for assisting in the positioning of the pipeline robot, the auxiliary positioning component being connected to the pipeline robot; the polishing processing mechanism includes a polishing processing component for polishing and collecting iron chips, and a cooling processing component for cleaning polished iron chips and cooling the polishing processing component, the polishing processing component being connected to the pipeline robot, and the cooling processing component being located on the polishing processing component.
[0006] Optionally, the polishing processing component includes an inner ring component fixedly connected to the pipeline robot, the inner ring component is provided with an outer box component, the outer side of the outer box component is provided with a plurality of support plates distributed in a circular array, the support plate is provided with a polishing component, and a driving unit is provided between the inner ring component and the outer box component; the polishing component includes a mounting support plate fixedly connected to one side wall of the support plate, the outer end of the mounting support plate is provided with a U-shaped groove, and a polishing roller is rotatably connected between the two ears of the U-shaped groove through a rotating rod; the polishing processing component also includes a dust-proof U-shaped cover fixedly connected to the other side wall of the support plate, and the dust-proof U-shaped cover and the support plate form a collection cavity.
[0007] Optionally, the inner ring component includes an inner ring fixedly connected to the pipeline robot, the outer wall of the inner ring is set in a U shape, and a pair of annular sliders are fixedly sleeved on the outer wall of the inner ring, and the pair of annular sliders are symmetrically arranged; the outer box component includes an outer ring box body which is sleeved on the inner ring, and a through hole connected to the collecting cavity is opened on the outer wall of the outer ring box body, and an annular hole is opened on one side wall of the outer ring box body, and an annular cover plate is screwed in the annular hole by a thread, and a pair of annular sliding plates are fixedly connected to the inner side wall of the outer ring box body, and an annular sliding groove adapted for the annular slider is opened on one side wall of the annular sliding plate close to the inner ring, and the annular groove is slidably connected to the annular slider, and the outer wall of the annular sliding plate is fixedly connected to the U-shaped tube connected to the annular cover plate, and the U-shaped tube is fixedly connected to the through pipe connected to it.
[0008] Optionally, the drive unit includes an internal gear fixedly connected to the inner wall of the outer ring housing, the internal gear is located between a pair of annular sliding plates, an external gear is meshedly connected to the internal gear, and a motor fixedly connected to the inner ring is provided below the external gear, and the output shaft of the motor is fixedly connected to the external gear.
[0009] Optionally, the support plate is curved, a weakened section is provided on the support plate, the mounting support plate is bent, and a first process hole is provided on the support plate, the support plate is made of elastic material, and the mounting support plate is made of hard material.
[0010] Optionally, the dust-proof U-shaped cover includes a fixedly connected U-shaped plate and a first scraper, one end of the U-shaped plate is fixedly connected to the outer ring box body, and the outer end of the first scraper is in contact with the inner wall of the pipe; the end port of the collecting cavity away from the outer ring box body corresponds to the grinding roller, and the first scraper is concavely arranged on one side wall close to the grinding roller, and it forms a semi-enclosed arrangement for the grinding roller, and the U-shaped plate and the first scraper are made of elastic material.
[0011] Optionally, the cooling treatment component includes a scraping unit and a cooling unit connected to each other, and the scraping unit is connected to the mounting support plate.
[0012] Optionally, the scraper unit includes a pair of mounting grooves, which are respectively opened on both side walls of the mounting support plate, a fixed head is fixedly connected in the mounting groove, one end of the fixed head is fixedly connected to a Y-shaped frame, the pair of Y-shaped frames are symmetrically arranged, a scraper single plate that fits the grinding roller is fixedly connected between the pair of Y-shaped frames, the other end of the scraper single plate is fixedly connected to a scraper brush that fits the inner wall of the pipe, and a waist-shaped hole is opened on the scraper single plate.
[0013] Optionally, the cooling unit includes an annular tube fixedly connected to the outer ring box body, a plurality of adapters fixedly connected to the annular tube are connected thereto, the adapters are fixedly connected to a plurality of hoses connected thereto, one end of the hose passes through the scraper plate and corresponds to the grinding roller, the hose is fixedly connected to the scraper plate, a water injection vertical pipe connected thereto is fixedly connected to the annular tube, one end of the water injection vertical pipe passes through the annular cover plate and is fixedly connected thereto.
[0014] Optionally, the auxiliary positioning component includes a flange fixedly connected to the pipeline robot, an annular cavity fixedly connected to the flange, an annular air hole opened on the annular cavity, a pair of symmetrically arranged corrugated elastic plates fixedly sleeved on the outer wall of the annular cavity, an air flow cavity formed between the pair of corrugated elastic plates, the air flow cavity is connected to the annular air hole, an air bag is fixedly sleeved on the pair of corrugated elastic plates, the air bag is connected to the air flow cavity, the air bag, the air flow cavity, the annular air hole and the annular cavity form a sealed cavity, and a three-head air pipe connected thereto is fixedly connected to the inner wall of the annular cavity.
[0015] Compared with the prior art, the present invention has at least the following beneficial effects:
[0016] In the above scheme, by setting up a grinding processing component, not only can the inner walls of pipes with different inner diameters be adapted for grinding, but the iron filings generated by grinding can also be collected and the iron filings attached to the inner walls of the pipes can be cleaned a second time.
[0017] By setting up a cooling treatment component, not only can the iron filings on the grinding roller be cleaned, but the iron filings on the inner wall of the pipe can also be cleaned for the first time, avoiding the iron filings interfering with the grinding of the inner wall of the pipe, thereby improving the effect of the grinding of the inner wall of the pipe, and avoiding the complicated cleaning work of the operator. In addition, the grinding roller and the inner wall of the pipe can be cooled to avoid damage to the grinding roller and the pipe under high temperature operation.
[0018] In summary, the present invention, by setting up a grinding processing mechanism, can not only adapt to the grinding of the inner walls of pipes with different inner diameters, but also collect the iron filings generated by grinding and perform secondary cleaning on the iron filings attached to the inner wall of the pipe, thereby avoiding the iron filings interfering with the grinding of the inner wall of the pipe, thereby improving the effect of the grinding of the inner wall of the pipe, and also avoiding the complicated cleaning work of the operator. In addition, the grinding roller and the inner wall of the pipe can be cooled to avoid damage to the grinding roller and the pipe under high temperature operation.
[0019] By setting up an auxiliary positioning component, the pipeline robot can be assisted to improve the stability of grinding, making the grinding roller more stable when grinding the welding point, improving the grinding effect, and avoiding uneven grinding or tilted grinding. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and to enable one skilled in the art to make and use the invention.
[0021] Figure 1 This is a first-person perspective diagram of the three-dimensional structure of the pipeline grinding equipment;
[0022] Figure 2 This is a schematic diagram of the third-dimensional structure of the pipeline grinding equipment from the second perspective;
[0023] Figure 3 for Figure 2 A in the middle is an enlarged schematic diagram of the three-dimensional structure;
[0024] Figure 4 This is a three-dimensional enlarged structural diagram of the polishing processing component;
[0025] Figure 5 for Figure 4 Partial first cross-sectional enlarged structural diagram;
[0026] Figure 6 for Figure 5 The enlarged structural diagram at B in the middle;
[0027] Figure 7 for Figure 4 Partial second cross-sectional enlarged structural diagram;
[0028] Figure 8 for Figure 7 The enlarged structural diagram at C in the middle;
[0029] Figure 9 This is a schematic diagram of the enlarged cross-section of the auxiliary positioning component.
[0030] Reference numerals:
[0031] 1. Pipeline robot; 2. Grinding mechanism; 3. Grinding assembly; 31. Inner ring; 311. Inner ring; 313. Annular slider; 32. Outer box; 321. Outer ring box; 322. Annular cover; 323. Annular sliding plate; 324. Annular chute; 326. U-shaped tube; 33. Support plate; 34. Mounting support plate; 35. Grinding roller; 36. Drive unit; 361. Inner gear; 362. Outer gear; 363. Motor; 37. Dustproof U-shaped Cover; 372, U-shaped plate; 373, first scraper; 5, cooling treatment component; 53, scraper unit; 531, scraper plate; 532, scraper brush; 533, Y-shaped frame; 534, fixed head; 535, waist-shaped hole; 55, cooling unit; 551, annular tube; 552, adapter; 553, hose; 554, water injection vertical pipe; 6, auxiliary positioning component; 61, flange; 62, corrugated elastic plate; 63, airbag; 64, three-head air pipe; 65, annular cavity.
[0032] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION
[0033] The following describes a pipe polishing device provided by the present invention in detail with reference to the accompanying drawings and specific embodiments. It is also noted that, for the sake of completeness, the following embodiments are best and preferred embodiments, and those skilled in the art may employ alternative implementations for known technologies. Furthermore, the accompanying drawings are intended only to provide a more detailed description of the embodiments and are not intended to limit the present invention.
[0034] It should be noted that references in the specification to "one embodiment," "an embodiment," "exemplary embodiments," "some embodiments," etc. indicate that the described embodiments may include specific features, structures, or characteristics, but not necessarily every embodiment will include such specific features, structures, or characteristics. Furthermore, when specific features, structures, or characteristics are described in conjunction with an embodiment, it is within the knowledge of persons skilled in the relevant art to implement such features, structures, or characteristics in conjunction with other embodiments (whether or not explicitly described).
[0035] In general, terms can be understood, at least in part, from their use in context. For example, depending at least in part on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending at least in part on the context, allow for the presence of other factors that are not necessarily explicitly described.
[0036] It will be understood that the meanings of “on,” “over,” and “above” in the present invention should be interpreted in the broadest manner, so that “on” means not only “directly on” something but also includes the meaning of being “on” something with intervening features or layers, and “on” or “above” means not only “on” or “above” something but also includes the meaning of being “on” or “above” something with no intervening features or layers.
[0037] Additionally, spatially relative terms such as "below," "beneath," "lower," "above," and "upper" may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as illustrated in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein should be similarly interpreted accordingly.
[0038] like Figures 1 to 9 As shown, an embodiment of the present invention provides a pipeline grinding device, including a pipeline robot 1; a grinding processing mechanism 2, used for grinding, cleaning and cooling the inner wall of the construction pipeline, and the grinding processing mechanism 2 is connected to the pipeline robot 1; an auxiliary positioning component 6, used to assist the pipeline robot 1 in positioning, and the auxiliary positioning component 6 is connected to the pipeline robot 1; the grinding processing mechanism 2 includes a grinding processing component 3 for grinding and collecting iron chips, and a cooling processing component 5 for cleaning the grinding iron chips and cooling the grinding processing component 3, the grinding processing component 3 is connected to the pipeline robot 1, and the cooling processing component 5 is located on the grinding processing component 3.
[0039] like Figures 2 to 8As shown, the grinding processing component 3 includes an inner ring component 31 fixedly connected to the pipeline robot 1, an outer box component 32 is provided on the inner ring component 31, and a plurality of support plates 33 distributed in a circular array are provided on the outer side of the outer box component 32, a grinding component is provided on the support plate 33, and a driving unit 36 is provided between the inner ring component 31 and the outer box component 32; the grinding component includes a mounting support plate 34 fixedly connected to one side wall of the support plate 33, a U-shaped groove is provided at the outer end of the mounting support plate 34, and a grinding roller 35 is rotatably connected between the two ears of the U-shaped groove through a rotating rod; the grinding processing component 3 also includes a dustproof U-shaped cover 37 fixedly connected to the other side wall of the support plate 33, and the dustproof U-shaped cover 37 and the support plate 33 form a collection cavity.
[0040] The cam 322 of the embodiment of the present invention is a kind of cam 323 that is fixed on the cam 324 of the present invention, and the cam 323 of the present invention is a kind of cam 323 that is fixed on the cam 324 of the present invention. When the lock body 321 is unlocked, the lock body 322 is unlocked, and the lock body 323 is unlocked, so that the lock body 322 can be unlocked. When the lock body 321 is unlocked, the lock body 322 is unlocked, and the lock body 323 is unlocked.
[0041] The drive unit 36 includes an internal gear 361 fixedly connected to the inner wall of the outer ring box 321. The internal gear 361 is arranged between a pair of annular sliding plates 323. The internal gear 361 is meshed with an external gear 362. A motor 363 fixedly connected to the inner ring 311 is provided below the external gear 362. The output shaft of the motor 363 is fixedly connected to the external gear 362. The drive unit 36 is provided to facilitate driving the outer ring box 321 to rotate, and further drive the support plate 33, the mounting support plate 34 and the grinding roller 35 to rotate, so as to facilitate grinding the inner wall of the pipe. The support plate 33 is arranged in a curved shape, and the mounting support plate 34 is arranged in a bent shape. In order to avoid collecting iron chips Interference is formed when gathering. The mounting support plate 34 is made of a hard material and is provided with a first process hole. In order to reduce the weight, the support plate 33 is made of an elastic material. A weakened section is provided on the support plate 33 so that the support plate 33 can be deformed when subjected to force, and further facilitates the grinding roller 35 to adapt to pipes of different thicknesses for grinding. The dustproof U-shaped cover 37 includes a fixedly connected U-shaped plate 372 and a first scraper 373. One end of the U-shaped plate 372 is fixedly connected to the outer ring box 321. The U-shaped plate 372 is provided to facilitate the collection of iron filings to prevent them from falling into the pipe. The outer end of the first scraper 373 is in contact with the inner wall of the pipe to facilitate the cleaning of iron filings attached to the pipe.
[0042] The end port of the collecting chamber away from the outer ring box 321 corresponds to the grinding roller 35. In order to facilitate the iron filings ground by the grinding roller 35 and the iron filings attached thereto to fall into the collecting chamber, the first scraper 373 is concavely arranged on one side wall close to the grinding roller 35, and it forms a semi-enclosed arrangement for the grinding roller 35. In order to facilitate the blocking of iron filings and further facilitate the collection of iron filings, the U-shaped plate 372 and the first scraper 373 are made of elastic material to avoid affecting the deformation of the support plate 33, and at the same time, it is also convenient for cleaning the iron filings.
[0043] By arranging the inner ring component 31, the outer box component 32, the support plate 33, the mounting support plate 34, the grinding roller 35 and the drive unit 36, and using them in conjunction with the dustproof U-shaped cover 37, during use, the grinding roller 35 is first moved into the interior of the pipeline by the pipeline robot 1, wherein the pipeline robot 1 is a common technical means in this technical field, and the present invention will not elaborate on the working principle of the pipeline robot 1 here. During this process, when the grinding roller 35 enters the pipeline, it will squeeze the grinding roller 35, which will cause the grinding roller 35 to conflict with the inside of the pipeline, and the mounting support plate 34 will act on the support plate 33 under the action of the grinding roller 35. The support plate 33 will be deformed under the action of the weakened section, and the U-shaped plate 372 will also be deformed. When grinding, the motor 363 and the external exhaust fan start working at the same time, and the motor 3 The operation of 63 will cause its output shaft to drive the outer gear 362 to rotate, and further cause the meshing internal gear 361 to rotate, and then drive the outer ring box 321, the support plate 33, the mounting support plate 34 and the grinding roller 35 to rotate. The grinding roller 35 will grind the inner wall of the pipe, and the iron filings generated in the process will fall into the collection chamber. The floating iron filings during the rotation will be blocked by the first scraper 373, and the blocked iron filings will slide along the first scraper 373 into the collection chamber. The suction force generated by the external exhaust fan will cause the iron filings to enter the through hole, and then enter the outer ring box 321, and pass through the U-shaped tube 326 and the through pipe, and then be discharged from the pipeline. Compared with the existing grinding mechanism, the present invention can not only adapt to the inner walls of pipes with different inner diameters for grinding, but also collect the iron filings generated by grinding and clean the iron filings attached to the inner wall of the pipe.
[0044] like Figures 4 to 6 As shown, the cooling treatment assembly 5 includes a scraping unit 53 and a cooling unit 55 connected to each other, and the scraping unit 53 is connected to the mounting support plate 34 .
[0045] The scraper unit 53 includes a pair of mounting grooves, which are respectively opened on the two side walls of the mounting support plate 34. A fixed head 534 is fixedly connected in the mounting groove. One end of the fixed head 534 is fixedly connected to a Y-shaped frame 533. One end of the Y-shaped frame 533 extends between the U-shaped plate 372 and the grinding roller 35. The pair of Y-shaped frames 533 are symmetrically arranged. A scraper single plate 531 is fixedly connected between the pair of Y-shaped frames 533. One end of the scraper single plate 531 is fixedly connected to the outer surface of the grinding roller 35. The wall is in contact with each other, and by setting a scraper single plate 531, it is convenient to clean the iron filings attached to the grinding roller 35. The other end of the scraper single plate 531 is fixedly connected to a scraper brush 532 that is in contact with the inner wall of the pipe. The mounting support plate 34, the fixed head 534, the Y-shaped frame 533, the scraper single plate 531 and the scraper brush 532 are an integrated structure, which can perform preliminary cleaning of the iron filings attached to the inner wall of the pipe. A waist-shaped hole 535 is opened on the scraper single plate 531 to reduce the weight of the material.
[0046] By setting up the scraper unit 53, during use, the grinding roller 35 will rotate during the rotation process, and the grinding roller 35 will contact the scraper single plate 531 during the rotation process, thereby cleaning the iron filings attached to the grinding roller 35. At the same time, the mounting support plate 34 will drive the fixed head 534, the Y-shaped frame 533, the scraper brush 532 and the scraper single plate 531 to rotate during the rotation, thereby causing the scraper brush 532 to clean the iron filings attached to the inner wall of the pipe. Compared with the existing grinding mechanism, the present invention can not only clean the iron filings on the grinding roller 35, but also clean the iron filings on the inner wall of the pipe, thereby avoiding the iron filings interfering with the grinding of the inner wall of the pipe, thereby improving the effect of grinding the inner wall of the pipe, and also avoiding the complicated cleaning work of the operator.
[0047] The cooling unit 55 includes an annular tube 551 fixedly connected to the outer ring box 321, and a plurality of adapters 552 connected thereto are fixedly connected to the annular tube 551, and a plurality of hoses 553 connected thereto are fixedly connected to the adapter 552, and one end of the hose 553 passes through the scraper plate 531 and corresponds to the grinding roller 35, and the hose 553 is fixedly connected to the scraper plate 531, and a water injection vertical pipe 554 connected thereto is fixedly connected to the annular tube 551, and one end of the water injection vertical pipe 554 passes through the annular cover plate 322 and is fixedly connected thereto, and the water injection vertical pipe 554 is fixedly connected to a second universal joint through an external water pipe, and the second universal joint is fixedly connected to an external water supply equipment. This technology is a common technical means in this technical field and is not shown in the figure.
[0048] By setting up the cooling unit 55, during use, when the grinding roller 35 is overheated, cooling liquid can be provided to the water injection vertical pipe 554 through the external water supply equipment, and the cooling liquid will be injected into the hose 553 through the adapter 552. The cooling liquid will cool the grinding roller 35 through the opening of the hose 553, and the cooling liquid attached to the grinding roller 35 will also cool the inner wall of the pipeline. The cooling liquid will flow with the iron filings to the outer ring box 321 for collection. Compared with the existing grinding mechanism, the present invention can cool the grinding roller 35 and the inner wall of the pipeline, thereby avoiding damage to the grinding roller 35 and the pipeline under high-temperature operation.
[0049] like Figure 2 and Figure 9As shown, the auxiliary positioning component 6 includes a flange 61 fixedly connected to the pipeline robot 1, and an annular cavity 65 is fixedly connected to the flange 61. An annular air hole is opened on the annular cavity 65, and a pair of symmetrically arranged corrugated elastic plates 62 are fixedly sleeved on the outer wall of the annular cavity 65. An air flow cavity is formed between the pair of corrugated elastic plates 62, and the air flow cavity is connected to the annular air hole. An air bag 63 is fixedly sleeved on the pair of corrugated elastic plates 62, and the air bag 63 is connected to the air flow cavity. The air bag 63, the air flow cavity, the annular air hole and the annular cavity 65 form a sealed cavity. A three-head air pipe 64 connected to it is fixedly connected to the inner wall of the annular cavity 65. One end of the three-head air pipe 64 is connected to the external air supply equipment through the air pipe, and the other two ends of the three-head air pipe 64 are connected to the annular cavity 65.
[0050] By setting up the auxiliary positioning component 6, during use, if it is necessary to perform fixed-point grinding on the inside of the pipeline, gas can be injected into the air pipe through an external air supply device, and the gas will be injected into the sealed cavity through the three-head air pipe 64, which will further cause the air bag 63 to expand outward, and further cause it to conflict with the inner wall of the pipeline. Compared with the existing grinding mechanism, the present invention can assist the pipeline robot 1 to improve the stability of grinding, make the grinding roller 35 more stable when grinding the welding point, improve the grinding effect, and avoid uneven grinding or tilted grinding.
[0051] The working principle of the technical solution provided by the present invention is as follows:
[0052] During use, the grinding roller 35 is first moved into the interior of the pipeline by the pipeline robot 1, wherein the pipeline robot 1 is a common technical means in this technical field. The present invention will not elaborate on the working principle of the pipeline robot 1 here. During this process, when the grinding roller 35 enters the pipeline, it will squeeze the grinding roller 35, which will cause the grinding roller 35 to conflict with the interior of the pipeline. The mounting support plate 34 will act on the support plate 33 under the action of the grinding roller 35. The support plate 33 will be deformed under the action of the weakened section, and the U-shaped plate 372 will also be deformed. When grinding, the motor 363 and the external exhaust fan will start working at the same time. The operation of the motor 363 will cause its output shaft to drive the outer gear 362 to rotate, which will further cause the meshing inner gear 361 to rotate, and then drive the outer ring box 321, the support plate 33, the mounting support plate 34 and the grinding roller 35 to rotate. The grinding roller 35 will grind the inner wall of the pipe, and the iron filings generated in the process will fall into the collection chamber. The floating iron filings during the rotation will be blocked by the first scraper 373, and the blocked iron filings will slide along the first scraper 373 into the collection chamber. The suction force generated by the external exhaust fan will cause the iron filings to enter the through hole, and then enter the outer ring box 321, and pass through the U-shaped tube 326 and the through pipe, and then be discharged from the pipeline.
[0053] During the process, the grinding roller 35 will rotate on its own, and the grinding roller 35 will come into contact with the scraper plate 531 during the rotation, thereby cleaning the iron filings attached to the grinding roller 35. At the same time, the mounting support plate 34 will drive the fixed head 534, the Y-shaped frame 533, the scraper brush 532 and the scraper plate 531 to rotate when rotating, thereby causing the scraper brush 532 to clean the iron filings attached to the inner wall of the pipe before the first scraper 373.
[0054] When the grinding roller 35 is overheated, cooling liquid can be provided to the water injection vertical pipe 554 through an external water supply device. The cooling liquid will be injected into the hose 553 through the adapter 552. The cooling liquid will cool the grinding roller 35 through the opening of the hose 553. The cooling liquid attached to the grinding roller 35 will also cool the inner wall of the pipeline. The cooling liquid will flow with the iron filings to the outer ring box 321 for collection.
[0055] If it is necessary to perform fixed-point grinding on the inside of the pipeline, gas can be injected into the air pipe through an external air supply device. The gas will be injected into the sealed cavity through the three-head air pipe 64, further causing the air bag 63 to expand outward and further cause it to conflict with the inner wall of the pipeline.
[0056] The present invention encompasses any alternatives, modifications, equivalents, and solutions that fall within the spirit and scope of the present invention. To provide a thorough understanding of the present invention, specific details are described in detail below in connection with the preferred embodiments of the present invention, but those skilled in the art will be able to fully understand the present invention without these detailed descriptions. Furthermore, to avoid unnecessary confusion regarding the essence of the present invention, well-known methods, processes, procedures, components, and circuits have not been described in detail.
[0057] The above are only preferred embodiments of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A pipe polishing device, characterized in that: including pipeline robots; A polishing mechanism, used for polishing, cleaning and cooling the inner wall of the construction pipeline, and the polishing mechanism is connected to the pipeline robot; An auxiliary positioning component, used to assist the pipeline robot in positioning, the auxiliary positioning component being connected to the pipeline robot; The grinding mechanism includes a grinding component for grinding and collecting iron chips, and a cooling component for cleaning the grinding iron chips and cooling the grinding component. The grinding component is connected to the pipeline robot, and the cooling component is located on the grinding component. The polishing processing assembly includes an inner ring component fixedly connected to the pipeline robot, an outer box component is provided on the inner ring component, a plurality of support plates distributed in a circumferential array are provided on the outer side of the outer box component, a polishing component is provided on the support plates, and a driving unit is provided between the inner ring component and the outer box component; The grinding component includes a mounting support plate fixedly connected to a side wall of the support plate, an outer end of the mounting support plate is provided with a U-shaped groove, and a grinding roller is rotatably connected between two ears of the U-shaped groove through a rotating rod; The polishing processing assembly further includes a dustproof U-shaped cover fixedly connected to the other side wall of the support plate, wherein the dustproof U-shaped cover and the support plate form a collection cavity; The inner ring component includes an inner ring fixedly connected to the pipeline robot, the outer wall of the inner ring is set in a U shape, and a pair of annular sliders are fixedly sleeved on the outer wall of the inner ring, and the pair of annular sliders are symmetrically arranged; The outer box component includes an outer ring box body which is sleeved on the inner ring, and a through hole connected to the collecting cavity is opened on the outer side wall of the outer ring box body, and an annular hole is opened on one side wall of the outer ring box body, and an annular cover plate is screwed in the annular hole by a thread, and the inner side wall of the outer ring box body is fixedly connected to a pair of annular sliding plates, and the annular sliding plate is provided with an annular groove adapted to the annular slider on one side wall close to the inner ring, and the annular groove is slidably connected to the annular slider, and the outer wall of the annular sliding plate is fixedly connected to a U-shaped tube connected to the annular cover plate, and the U-shaped tube is fixedly connected to a through pipe connected to it; The cooling treatment assembly includes a scraping unit and a cooling unit connected to each other, and the scraping unit is connected to the mounting support plate; The scraper unit includes a pair of mounting grooves, which are respectively opened on both side walls of the mounting support plate. A fixed head is fixedly connected in the mounting groove, one end of the fixed head is fixedly connected to a Y-shaped frame, the pair of Y-shaped frames are symmetrically arranged, and a scraper single plate that fits the grinding roller is fixedly connected between the pair of Y-shaped frames. The other end of the scraper single plate is fixedly connected to a scraper brush that fits the inner wall of the pipe, and a waist-shaped hole is opened on the scraper single plate.
2. The pipe polishing equipment according to claim 1, characterized in that: The drive unit includes an internal gear fixedly connected to the inner wall of the outer ring housing, the internal gear is arranged between a pair of annular sliding plates, an external gear is meshedly connected to the internal gear, and a motor fixedly connected to the inner ring is provided below the external gear, and the output shaft of the motor is fixedly connected to the external gear.
3. The pipe polishing equipment according to claim 1, characterized in that: The support plate is arranged in a curved shape and is provided with a weakened section. The mounting support plate is arranged in a bent shape and is provided with a first process hole. The support plate is made of an elastic material and the mounting support plate is made of a hard material.
4. The pipe polishing equipment according to claim 1, characterized in that: The dustproof U-shaped cover comprises a U-shaped plate and a first scraper that are fixedly connected, one end of the U-shaped plate is fixedly connected to the outer ring box, and the outer end of the first scraper is in contact with the inner wall of the pipe; The end port of the collecting cavity away from the outer ring box corresponds to the grinding roller, and the first scraper is concavely arranged on one side wall close to the grinding roller, and forms a semi-enclosed arrangement for the grinding roller, and the U-shaped plate and the first scraper are made of elastic material.
5. The pipe polishing equipment according to claim 1, characterized in that: The cooling unit includes an annular tube fixedly connected to the outer ring box body, a plurality of adapters fixedly connected to the annular tube are connected thereto, the adapters are fixedly connected to a plurality of hoses connected thereto, one end of the hose passes through the scraper plate and corresponds to the grinding roller, the hose is fixedly connected to the scraper plate, a water injection vertical pipe connected thereto is fixedly connected to the annular tube, one end of the water injection vertical pipe passes through the annular cover plate and is fixedly connected thereto.
6. The pipe polishing equipment according to claim 1, characterized in that: The auxiliary positioning assembly includes a flange fixedly connected to the pipeline robot, an annular cavity is fixedly connected to the flange, an annular air hole is opened on the annular cavity, the outer wall of the annular cavity is fixedly sleeved with a pair of symmetrically arranged corrugated elastic plates, an air flow cavity is formed between the pair of corrugated elastic plates, the air flow cavity is connected to the annular air hole, an air bag is fixedly sleeved on the pair of corrugated elastic plates, the air bag is connected to the air flow cavity, the air bag, the air flow cavity, the annular air hole and the annular cavity form a sealed cavity, and the inner wall of the annular cavity is fixedly connected with a three-head air pipe connected thereto.
Citation Information
Patent Citations
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