Heat preservation fiber cloth cover plasterboard flattening device and method based on energy conservation and consumption reduction

Abstract

The invention relates to the technical field of gypsum board production, and discloses a heat preservation fiber cloth cover gypsum board flattening device and method based on energy conservation and consumption reduction, the heat preservation fiber cloth cover gypsum board flattening device comprises a rack and a roller shaft conveying assembly, an adjusting assembly is fixedly installed in the middle of the rack, and a flattening assembly is arranged in the middle of the rack; a hydraulic assembly is arranged between the adjusting assembly and the flattening assembly. The moving blocks are pushed into the adjusting box through the connecting rods, so that the space in the adjusting box is reduced, the moving rods move upwards to move the moving frame upwards, the larger the thickness value of the heat preservation fiber cloth cover plasterboard is, the more rubber wheels making contact with the heat preservation fiber cloth cover plasterboard in the vertical direction are, the more the pushed moving blocks are, and the smaller the space in the adjusting box is; and otherwise, the thickness value of the heat preservation fiber cloth cover plasterboard is smaller, the lifting height of the pressing roller is smaller, the height value between the pressing roller and the roller shaft conveying assembly is automatically adjusted according to the thickness value of the heat preservation fiber cloth cover plasterboard, and operation is easy and convenient.

Description

Technical Field

[0001] The present invention relates to the technical field of gypsum board production, and more particularly to a device and method for flattening a heat-insulating fiber cloth-covered gypsum board based on energy saving and consumption reduction. Background Art

[0002] Thermal insulation fiber cloth-faced gypsum board is a new type of building material. It is based on traditional gypsum board and significantly improves the thermal insulation performance and overall strength of the gypsum board by compounding a layer of thermal insulation fiber cloth on the surface of the gypsum board. Thermal insulation fiber cloth is usually made of inorganic fiber or organic fiber, and has good thermal insulation, heat insulation, fire resistance and sound insulation properties. In the production process of thermal insulation fiber cloth-faced gypsum board, it is necessary to use a flattening device to flatten the thermal insulation fiber cloth-faced gypsum board. The flattening operation is usually performed by roller extrusion. During the flattening process, only the motor is required to drive the thermal insulation fiber cloth-faced gypsum board to be transported to achieve the flattening process, thereby achieving the effect of energy saving and consumption reduction. However, in the existing technology, when flattening thermal insulation fiber cloth-faced gypsum boards of different thicknesses, it is often necessary to manually adjust the height of the pressing roller, which is complicated to operate. Summary of the Invention

[0003] In order to overcome the shortcomings of the existing technology, the present invention provides a thermal insulation fiber cloth gypsum board flattening device and method based on energy saving and consumption reduction, which has the effect of automatically adjusting the height of the pressing roller according to the thickness of the raw material and the advantage of simple operation.

[0004] To achieve the above-mentioned object, the present invention provides the following technical solutions: a device and method for flattening a thermal insulation fiber cloth-covered gypsum board based on energy saving and consumption reduction, comprising a frame and a roller conveying assembly, an adjustment assembly fixedly mounted in the middle of the frame, a flattening assembly provided in the middle of the frame, and a hydraulic assembly provided between the adjustment assembly and the flattening assembly;

[0005] The adjustment assembly includes a fixing box, which is fixedly mounted on both sides of the frame. The inner cavity of the fixing box is slidably connected to a positioning frame, the middle part of the positioning frame is rotatably connected to a rubber wheel, and a connecting rod is fixedly mounted on the left side of the positioning frame;

[0006] The flattening assembly includes a movable frame, which is arranged above the roller conveying assembly;

[0007] The hydraulic assembly includes an adjusting box, which is fixedly mounted on the front and rear sides of the frame. The inner cavity of the adjusting box is movably connected to a moving block. The front and rear ends of the flattening assembly are fixedly mounted with fixed tubes, and the inner cavity of the fixed tube is slidably connected to a moving rod.

[0008] The roller conveying assembly is transmission-connected to the top of the frame, and the bottom surface of the rubber wheel is located above the roller conveying assembly and is on the same horizontal plane as the top surface of the roller conveying assembly.

[0009] As a preferred technical solution of the present invention, the adjustment assembly also includes a return spring, which is fixedly mounted on one side of the positioning frame away from the center of the frame and the other end is fixedly mounted on the fixed box. The end of the positioning frame away from the center of the frame is fixedly mounted with a support shaft, and the return spring is sleeved on the support shaft.

[0010] As a preferred technical solution of the present invention, the flattening assembly also includes a support frame, which is fixedly installed on the front and rear sides of the frame, and a pressure spring is fixedly installed on the top of the support frame. The front and rear ends of the movable frame are slidably connected to the support frame, and the bottom end of the movable frame is rotatably connected to a pressure roller, and the pressure roller is located above the roller conveying assembly.

[0011] As a preferred technical solution of the present invention, the moving block is a hollow body, the rear end of the moving block is fixedly connected to the connecting rod, the fixed tube is fixedly installed on the front and rear ends of the support frame, the top end of the moving rod is fixedly connected to the moving frame, and the adjustment box is connected to the fixed tube.

[0012] As a preferred technical solution of the present invention, a water spray assembly is fixedly installed on the right side of the movable frame, and the water spray assembly includes a placement box, a partition plate is fixedly installed in the middle of the placement box, a nozzle is fixedly installed on the left end of the placement box, and the front and rear ends of the placement box are movably connected with a movable plate, and an iron push rod is fixedly installed on the end of the movable plate away from the center of the frame.

[0013] As a preferred technical solution of the present invention, the water spray assembly also includes a scraper, which is fixedly installed on the left side of the bottom end of the placement box and has a gap with the pressure roller. The scraper is located below the partition plate, and a one-way tube is fixedly installed on the rear side of the top end of the placement box.

[0014] As a preferred technical solution of the present invention, a transmission mechanism is provided in the middle of the adjusting component, and the transmission mechanism includes a gear set, which is rotatably connected in the inner cavity of the fixed box, and a ring gear is fixedly installed in the middle of the rubber wheel. The front and rear ends of the frame are rotatably connected with neodymium magnets, and a belt transmission assembly is connected between the ring gear and the bottom end of the gear set. The neodymium magnet is in contact with the iron push rod and the two are magnetically connected.

[0015] A method for using a heat-insulating fiber cloth-covered gypsum board flattening device based on energy saving and consumption reduction, the method comprising the following steps:

[0016] Place the heat-insulating fiber cloth-faced gypsum board on the right side of the top of the roller conveying assembly, and convey the heat-insulating fiber cloth-faced gypsum board through the roller conveying assembly so that the heat-insulating fiber cloth-faced gypsum board enters the middle of the adjusting assembly. When the heat-insulating fiber cloth-faced gypsum board contacts the rubber wheel, the heat-insulating fiber cloth-faced gypsum board will push the rubber wheel to both sides of the frame, and drive the gear ring to move until it contacts the gear set;

[0017] In this process, the positioning frame is pushed by the rubber wheel, and then the moving block is pushed into the adjusting box through the connecting rod, reducing the space inside the adjusting box and squeezing the hydraulic oil into the fixed pipe, so that the moving rod moves upward and the moving frame moves upward. The greater the thickness value of the heat-insulating fiber cloth-faced gypsum board, the more rubber wheels in contact with the heat-insulating fiber cloth-faced gypsum board in the vertical direction, and thus the more moving blocks are pushed, the smaller the space inside the adjusting box, and the higher the lifting height of the pressure roller. On the contrary, the smaller the thickness value of the heat-insulating fiber cloth-faced gypsum board, the smaller the lifting height of the pressure roller, realizing the automatic adjustment of the height value between the pressure roller and the roller conveying assembly according to the thickness value of the heat-insulating fiber cloth-faced gypsum board;

[0018] After the gear ring meshes with the gear set, as the heat-insulating fiber cloth-faced gypsum board is transported, the rubber wheel will rotate following the heat-insulating fiber cloth-faced gypsum board, and then drive the gear set to rotate. The gear set and the neodymium magnet are driven through the belt transmission assembly to drive the neodymium magnet to rotate. Since there is a magnetic connection between the iron push rod and the neodymium magnet, when the protruding part on the neodymium magnet contacts the iron push rod, it can push the moving plate towards the center of the frame, squeeze the water in the placement box into the nozzle, and spray it on the pressure roller in a water mist shape through the nozzle. When the protrusion on the neodymium magnet moves away from the placement box, the moving plate is reset by the magnetism between the neodymium magnet and the iron push rod. At this time, the one-way pipe at the top of the placement box sucks the outside air into the placement box;

[0019] Subsequently, the heat-insulating fiber cloth-faced gypsum board enters between the pressure roller and the roller conveying assembly, and the heat-insulating fiber cloth-faced gypsum board is pressed and flattened through the pressure roller and the roller conveying assembly. During the processing, the pressure roller will rotate following the transportation of the heat-insulating fiber cloth-faced gypsum board, and then rotate the area where the water mist is sprayed on the pressure roller to the scraper. The contact between the scraper and the water mist can evenly smear the water mist on the surface of the pressure roller to form a water film, and the excess water can be squeezed into the bottom of the inner cavity of the placement box through the top of the scraper for recycling. After the flattening operation is completed, the heat-insulating fiber cloth-faced gypsum board is transported away from the left side of the roller conveying assembly.

[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0021] 1. In the present invention, by providing rubber wheels, when the heat-insulating fiber cloth-faced gypsum board is conveyed, it contacts with the rubber wheels to push the rubber wheels. Then, through a connecting rod, a moving block is pushed into an adjustment box, reducing the space inside the adjustment box and squeezing hydraulic oil into a fixed pipe, causing the moving rod to move upward and the moving frame to move upward. The greater the thickness value of the heat-insulating fiber cloth-faced gypsum board, the more rubber wheels in contact with it in the vertical direction, and thus the more moving blocks are pushed. The smaller the space inside the adjustment box, the higher the height the pressure roller is lifted. Conversely, the smaller the thickness value of the heat-insulating fiber cloth-faced gypsum board, the smaller the lifting height of the pressure roller. This realizes the automatic adjustment of the height value between the pressure roller and the roller shaft conveying assembly according to the thickness value of the heat-insulating fiber cloth-faced gypsum board, with simple and convenient operation.

[0022] 2. After the rubber wheels move in the present invention, the toothed ring in the middle of the rubber wheels meshes with a gear set. When the heat-insulating fiber cloth-faced gypsum board moves, it drives the rubber wheels to rotate, driving the gear set to rotate. Through a belt transmission assembly, the gear set is connected to a neodymium magnet, and then the neodymium magnet is driven to rotate. The raised part on the neodymium magnet periodically contacts an iron push rod, pushing the moving plate towards the center of the machine frame, causing the water in the placement box to be sprayed onto the pressure roller in a water mist through a nozzle. This forms a water film on the pressure roller, which is used to avoid adhesion between the pressure roller and the heat-insulating fiber cloth-faced gypsum board during the flattening operation, preventing surface defects of the product, flushing the slurry attached to the pressure roller, avoiding surface damage to the subsequent flattening operation caused by the slurry drying and hardening on the pressure roller, and reducing friction and wear between the pressure roller and the heat-insulating fiber cloth-faced gypsum board, improving the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 is a schematic diagram of the transmission of the roller shaft conveying assembly of the structure of the present invention;

[0025] Figure 3 is an exploded connection schematic diagram of the flattening assembly of the structure of the present invention;

[0026] Figure 4 is a sectional schematic diagram of the hydraulic assembly of the structure of the present invention;

[0027] Figure 5 For the present invention Figure 4 the enlarged schematic diagram at A in;

[0028] Figure 6 is a sectional schematic diagram of the water spraying assembly of the structure of the present invention;

[0029] Figure 7 is an exploded connection schematic diagram of the adjustment assembly of the structure of the present invention. [[ID=3,7]]

[0030] In the figure: 1, frame; 2, roller conveyor assembly; 3, adjustment assembly; 31, fixed box; 32, positioning frame; 33, return spring; 34, rubber wheel; 35, connecting rod; 4, flattening assembly; 41, support frame; 42, pressing spring; 43, moving frame; 44, pressing roller; 5, hydraulic assembly; 51, adjustment box; 52, moving block; 53, fixed pipe; 54, moving rod; 6, water spraying assembly; 61, placement box; 62, partition plate; 63, scraper; 64, nozzle; 65, moving plate; 66, iron push rod; 7, transmission assembly; 71, gear set; 72, gear ring; 73, neodymium magnet; 74, belt transmission assembly. Detailed implementation manner

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0032] As Figures 1 to 7 shown, the present invention provides a flattening device and method for thermal insulation fiber cloth surface gypsum board based on energy conservation and consumption reduction, including a frame 1 and a roller conveyor assembly 2. An adjustment assembly 3 is fixedly installed in the middle of the frame 1, a flattening assembly 4 is provided in the middle of the frame 1, and a hydraulic assembly 5 is provided between the adjustment assembly 3 and the flattening assembly 4;

[0033] The adjustment assembly 3 includes a fixed box 31, the fixed box 31 is fixedly installed on both sides of the frame 1, a positioning frame 32 is slidably connected to the inner cavity of the fixed box 31, a rubber wheel 34 is rotatably connected to the middle of the positioning frame 32, and a connecting rod 35 is fixedly installed on the left side of the positioning frame 32;

[0034] The flattening assembly 4 includes a moving frame 43, and the moving frame 43 is arranged above the roller conveyor assembly 2;

[0035] The hydraulic assembly 5 includes an adjustment box 51, the adjustment box 51 is fixedly installed on the front and back sides of the frame 1, a moving block 52 is movably connected to the inner cavity of the adjustment box 51, and fixed pipes 53 are fixedly installed at both ends of the front and back of the flattening assembly 4. A moving rod 54 is slidably connected to the inner cavity of the fixed pipe 53.

[0036] By setting the rubber wheel 34, the contact between the thermal insulation fiber cloth-faced gypsum board and the rubber wheel 34 during the transportation process is used to push the rubber wheel 34, and then the moving block 52 is pushed into the adjustment box 51 through the connecting rod 35, so that the space in the adjustment box 51 becomes smaller, and the hydraulic oil is squeezed into the fixed tube 53, so that the moving rod 54 moves upward to move the moving frame 43 upward. The greater the thickness of the thermal insulation fiber cloth-faced gypsum board, the more rubber wheels 34 contact the thermal insulation fiber cloth-faced gypsum board in the vertical direction, and then the more moving blocks 52 are pushed, the smaller the space in the adjustment box 51, and the higher the height of the pressure roller 44 is lifted. Conversely, the smaller the thickness of the thermal insulation fiber cloth-faced gypsum board, the smaller the lifting height of the pressure roller 44. The height value between the pressure roller 44 and the roller conveying assembly 2 is automatically adjusted according to the thickness value of the thermal insulation fiber cloth-faced gypsum board, and the operation is simple and convenient.

[0037] The roller conveyor assembly 2 is transmission-connected to the top of the frame 1 , and the bottom surface of the rubber wheel 34 is located above the roller conveyor assembly 2 and is on the same horizontal plane as the top surface of the roller conveyor assembly 2 .

[0038] The thermal insulation fiber cloth-covered gypsum board is placed on the right end of the roller conveying assembly 2 , and the thermal insulation fiber cloth-covered gypsum board can be transported to the left through the operation of the roller conveying assembly 2 .

[0039] Among them, the adjustment component 3 also includes a return spring 33, which is fixedly mounted on one side of the positioning frame 32 away from the center of the frame 1 and the other end is fixedly mounted on the fixed box 31. The end of the positioning frame 32 away from the center of the frame 1 is fixedly mounted with a support shaft, and the return spring 33 is sleeved on the support shaft.

[0040] By providing the return spring 33, when the flattening operation is not being performed, since the rubber wheel 34 is not in contact with the thermal insulation fiber cloth-covered gypsum board, the return spring 33 in the compressed state drives the positioning frame 32 to reset under the action of elasticity. The support shaft is used to position the extrusion deformation of the return spring 33 to prevent the return spring 33 from being stuck on the gear set 71 after being squeezed.

[0041] Among them, the flattening assembly 4 also includes a support frame 41, which is fixedly installed on the front and rear sides of the frame 1. A pressure spring 42 is fixedly installed on the top of the support frame 41. The front and rear ends of the movable frame 43 are slidingly connected to the support frame 41. The bottom end of the movable frame 43 is rotatably connected to a pressure roller 44, and the pressure roller 44 is located above the roller conveyor assembly 2.

[0042] When performing the flattening operation, the hydraulic component 5 drives the moving frame 43 to drive the pressing roller 44 to move upward. The bottom end of the pressing roller 44 contacts the heat-insulating fiber cloth-faced gypsum board. Through the pressing roller 44 and the roller conveyor component 2, the upper and lower ends of the heat-insulating fiber cloth-faced gypsum board are contacted and pressed, thereby realizing the flattening treatment of the heat-insulating fiber cloth-faced gypsum board. And the compression deformation of the pressing spring 42 provides sufficient extrusion force for the pressing roller 44. At the same time, after the flattening operation is completed, the compressed pressing spring 42 drives the moving frame 43 and the pressing roller 44 to move downward and reset under the action of elasticity.

[0043] Among them, the moving block 52 is a cavity body. The rear end of the moving block 52 is fixedly connected to the connecting rod 35. The fixed pipe 53 is fixedly installed at the front and rear ends of the support frame 41. The top end of the moving rod 54 is fixedly connected to the moving frame 43. The adjusting box 51 is communicated with the fixed pipe 53.

[0044] Setting the moving block 52 as a cavity body reduces the overall weight of the moving block 52 and the manufacturing cost. When the moving block 52 is pushed by the connecting rod 35 into the adjusting box 51, the hydraulic oil in the adjusting box 51 can be squeezed into the fixed pipe 53, thereby driving the moving rod 54 to move upward and lifting the moving frame 43. Multiple moving blocks 52 are provided. When the heat-insulating fiber cloth-faced gypsum board is thicker, the more moving blocks 52 are pushed by the connecting rod 35, and thus the heat-insulating fiber cloth-faced gypsum board can be pushed higher.

[0045] Among them, a water spraying component 6 is fixedly installed on the right side of the moving frame 43. The water spraying component 6 includes a placement box 61. A partition plate 62 is fixedly installed in the middle of the placement box 61. A spray head 64 is fixedly installed at the left end of the placement box 61. Moving plates 65 are movably connected to the front and rear ends of the placement box 61. One end of the moving plate 65 away from the center of the frame 1 is fixedly installed with an iron push rod 66.

[0046] When the iron push rod 66 is pushed, the iron push rod 66 drives the moving plate 65 to move towards the center of the frame 1, thereby squeezing the water above the partition plate 62, so that the water is sprayed out from the spray head 64 in a mist form onto the pressing roller 44, realizing the attachment of a water film on the pressing roller 44, so as to avoid adhesion with the heat-insulating fiber cloth-faced gypsum board during the flattening operation, resulting in surface defects of the product, washing the slurry attached to the pressing roller 44, avoiding surface damage to the subsequent flattening operation caused by the slurry drying and hardening on the pressing roller 44, and reducing the friction and wear between the pressing roller 44 and the heat-insulating fiber cloth-faced gypsum board, improving the service life of the device.

[0047] Among them, the water spraying component 6 further includes a scraping plate 63. The scraping plate 63 is fixedly installed on the left side of the bottom end of the placement box 61 and there is a gap between the scraping plate 63 and the pressing roller 44. The scraping plate 63 is located below the partition plate 62. A one-way pipe is fixedly installed at the rear side of the top end of the placement box 61.

[0048] By setting the squeegee 63, the water sprayed on the surface of the pressure roller 44 can be evenly smeared in the horizontal direction. During the rotation of the pressure roller 44, when the slurry of the thermal insulation fiber cloth-faced gypsum board adheres to the surface of the pressure roller 44, the adhered slurry can also be scraped off and guided to be squeezed into the bottom end of the placement box 61 for collection.

[0049] Among them, a transmission mechanism 7 is provided in the middle of the adjusting assembly 3. The transmission mechanism 7 includes a gear set 71. The gear set 71 is rotatably connected in the inner cavity of the fixed box 31. A gear ring 72 is fixedly installed in the middle of the rubber wheel 34. Neodymium magnets 73 are rotatably connected to both the front and rear ends of the frame 1. A belt transmission assembly 74 is drivingly connected between the bottom ends of the gear ring 72 and the gear set 71. The neodymium magnet 73 is in contact with the iron push rod 66 and the two are magnetically connected.

[0050] When the rubber wheel 34 is pushed and moved by the thermal insulation fiber cloth-faced gypsum board, the gear ring 72 in the rubber wheel 34 will mesh with the gear set 71, thereby driving the rotation of the gear set 71, driving the belt transmission assembly 74 and the neodymium magnet 73 to rotate. The cross-sectional shape of the neodymium magnet 73 is diamond-shaped, so that the protruding part on the neodymium magnet 73 periodically squeezes the iron push rod 66.

[0051] A usage method of a flattening device for thermal insulation fiber cloth-faced gypsum board based on energy conservation and consumption reduction, the usage method includes the following steps:

[0052] Place the thermal insulation fiber cloth-faced gypsum board on the right side of the top of the roller conveyor assembly 2. The thermal insulation fiber cloth-faced gypsum board is conveyed by the roller conveyor assembly 2 so that the thermal insulation fiber cloth-faced gypsum board enters the middle of the adjusting assembly 3. When the thermal insulation fiber cloth-faced gypsum board contacts the rubber wheel 34, the thermal insulation fiber cloth-faced gypsum board will push the rubber wheel 34 to both sides of the frame 1, driving the gear ring 72 to move into contact with the gear set 71;

[0053] In this process, the positioning frame 32 is pushed by the rubber wheel 34, and then the moving block 52 is pushed into the adjusting box 51 through the connecting rod 35, reducing the space in the adjusting box 51, squeezing the hydraulic oil into the fixed pipe 53, and realizing the upward movement of the moving rod 54 and the upward movement of the moving frame 43. The greater the thickness value of the thermal insulation fiber cloth-faced gypsum board, the more rubber wheels 34 in the vertical direction contact the thermal insulation fiber cloth-faced gypsum board, and thus the more moving blocks 52 are pushed. The smaller the space in the adjusting box 51, the higher the lifting height of the pressure roller 44. On the contrary, the smaller the thickness value of the thermal insulation fiber cloth-faced gypsum board, the smaller the lifting height of the pressure roller 44, realizing the automatic adjustment of the height value between the pressure roller 44 and the roller conveyor assembly 2 according to the thickness value of the thermal insulation fiber cloth-faced gypsum board;

[0054] After the gear ring 72 meshes with the gear set 71, as the heat-insulating fiber cloth-faced gypsum board is transported, the rubber wheel 34 will rotate following the heat-insulating fiber cloth-faced gypsum board, thereby driving the gear set 71 to rotate. The gear set 71 and the neodymium magnet 73 are driven through the belt transmission assembly 74, realizing the driving of the neodymium magnet 73 to rotate. Since there is a magnetic connection between the iron push rod 66 and the neodymium magnet 73, when the protruding part on the neodymium magnet 73 contacts the iron push rod 66, the moving plate 65 can be pushed towards the center of the frame 1, squeezing the water in the placement box 61 into the spray head 64, and spraying it on the pressure roller 44 in a water mist form through the spray head 64. When the protruding part on the neodymium magnet 73 moves away from the placement box 61, the moving plate 65 is driven to reset by the magnetism between the neodymium magnet 73 and the iron push rod 66. At this time, the one-way pipe at the top of the placement box 61 sucks the outside air into the placement box 61;

[0055] Subsequently, the heat-insulating fiber cloth-faced gypsum board enters between the pressure roller 44 and the roller shaft conveying assembly 2, and the heat-insulating fiber cloth-faced gypsum board is pressed and flattened by the pressure roller 44 and the roller shaft conveying assembly 2. During the processing, the pressure roller 44 will rotate following the transportation of the heat-insulating fiber cloth-faced gypsum board, thereby rotating the area where water mist is sprayed on the pressure roller 44 to the scraper 63. The contact between the scraper 63 and the water mist can evenly smear the water mist on the surface of the pressure roller 44 to form a water film, and the excess water can be squeezed into the bottom end of the inner cavity of the placement box 61 through the top of the scraper 63 for recycling. After the flattening operation is completed, the heat-insulating fiber cloth-faced gypsum board is transported and leaves from the left side of the roller shaft conveying assembly 2.

[0056] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0057] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A flattening device for thermal insulation fiber cloth-faced gypsum board based on energy conservation and consumption reduction, comprising a frame (1) and a roller conveyor assembly (2), characterized in that: A regulating component (3) is fixedly installed in the middle of the frame (1). A flattening component (4) is arranged in the middle of the frame (1). A hydraulic component (5) is arranged between the regulating component (3) and the flattening component (4). The regulating component (3) includes a fixed box (31). The fixed box (31) is fixedly installed on both sides of the frame (1). A positioning frame (32) is slidably connected in the inner cavity of the fixed box (31). A rubber wheel (34) is rotatably connected to the middle of the positioning frame (32). A connecting rod (35) is fixedly installed on the left side of the positioning frame (32). The flattening component (4) includes a moving frame (43). The moving frame (43) is arranged above the roller conveying component (2). The hydraulic component (5) includes an adjusting box (51). The adjusting box (51) is fixedly installed on the front and rear sides of the frame (1). A moving block (52) is movably connected in the inner cavity of the adjusting box (51). Fixed pipes (53) are fixedly installed at both the front and rear ends of the flattening component (4). A moving rod (54) is slidably connected in the inner cavity of the fixed pipe (53).

2. The flattening device for heat-insulating fiber cloth-faced gypsum board based on energy conservation and consumption reduction according to claim 1, wherein: The roller conveying component (2) is drivingly connected to the top of the frame (1). The bottom surface of the rubber wheel (34) is located above the roller conveying component (2) and is on the same horizontal plane as the top surface of the roller conveying component (2).

3. A flattening device for heat-insulating fiber cloth-faced gypsum boards based on energy conservation and consumption reduction according to claim 1, characterized in that: The regulating component (3) further includes a return spring (33). The return spring (33) is fixedly installed on the side of the positioning frame (r) away from the center of the frame (1), and the other end is fixedly installed on the fixed box (31). A support shaft is fixedly installed at the end of the positioning frame (32) away from the center of the frame (1). The return spring (33) is sleeved on the support shaft.

4. A flattening device for heat-insulating fiber cloth-faced gypsum boards based on energy conservation and consumption reduction according to claim 1, characterized in that: The flattening component (4) further includes a support frame (41). The support frame (41) is fixedly installed on the front and rear sides of the frame (1). A pressing spring (42) is fixedly installed at the top of the support frame (41). The front and rear ends of the moving frame (43) are slidably connected to the support frame (41). A pressing roller (44) is rotatably connected to the bottom end of the moving frame (43). The pressing roller (44) is located above the roller conveying component (2).

5. A flattening device for heat-insulating fiber cloth-faced gypsum board based on energy conservation and consumption reduction according to claim 1, characterized in that: The moving block (52) is a cavity body. The rear end of the moving block (52) is fixedly connected to the connecting rod (35). The fixed pipes (53) are fixedly installed at the front and rear ends of the support frame (41). The top end of the moving rod (54) is fixedly connected to the moving frame (43). The adjusting box (51) is communicated with the fixed pipe (53).

6. The flattening device for heat-insulating fiber cloth-faced gypsum board based on energy conservation and consumption reduction according to claim 4, characterized in that: A water spraying component (6) is fixedly installed on the right side of the moving frame (43). The water spraying component (6) includes a placement box (61). A partition plate (62) is fixedly installed in the middle of the placement box (61). A spray head (64) is fixedly installed at the left end of the placement box (61). Moving plates (65) are movably connected to both the front and rear ends of the placement box (61). An iron push rod (66) is fixedly installed at the end of the moving plate (65) away from the center of the frame (1).

7. A flattening device for heat-insulating fiber cloth-faced gypsum boards based on energy conservation and consumption reduction according to claim 6, characterized in that: The water spray assembly (6) further comprises a scraper (63), which is fixedly mounted on the left side of the bottom end of the placement box (61) and has a gap with the pressure roller (44). The scraper (63) is located below the partition plate (62), and a one-way pipe is fixedly mounted on the rear side of the top end of the placement box (61).

8. A flattening device for heat-insulating fiber cloth-faced gypsum boards based on energy conservation and consumption reduction according to claim 1, characterized in that: A transmission mechanism (7) is provided in the middle of the adjustment component (3), and the transmission mechanism (7) includes a gear set (71), the gear set (71) is rotatably connected in the inner cavity of the fixed box (31), a gear ring (72) is fixedly installed in the middle of the rubber wheel (34), and neodymium magnets (73) are rotatably connected at the front and rear ends of the frame (1). A belt transmission component (74) is connected between the gear ring (72) and the bottom end of the gear set (71), and the neodymium magnet (73) contacts the iron push rod (66) and the two are magnetically connected.

9. A method for using a flattening device for heat-insulating fiber cloth-faced gypsum boards based on energy conservation and consumption reduction according to any one of claims 1-8, characterized in that: The method of use comprises the following steps: The thermal insulation fiber cloth-faced gypsum board is placed on the right side of the top of the roller conveying assembly (2), and the thermal insulation fiber cloth-faced gypsum board is conveyed by the roller conveying assembly (2) so that the thermal insulation fiber cloth-faced gypsum board enters the middle of the adjustment assembly (3). When the thermal insulation fiber cloth-faced gypsum board contacts the rubber wheel (34), the thermal insulation fiber cloth-faced gypsum board pushes the rubber wheel (34) to both sides of the frame (1), and enters to drive the gear ring (72) to move to contact the gear set (71); During this process, the positioning frame (32) is pushed by the rubber wheel (34), and then the moving block (52) is pushed into the adjustment box (51) through the connecting rod (35), so that the space in the adjustment box (51) becomes smaller, and the hydraulic oil is squeezed into the fixed tube (53), so that the moving rod (54) moves up and the moving frame (43) moves up. The greater the thickness of the thermal insulation fiber cloth gypsum board, the more rubber wheels (34) are in contact with the thermal insulation fiber cloth gypsum board in the vertical direction, and the more moving blocks (52) are pushed, the smaller the space in the adjustment box (51), and the higher the height of the pressure roller (44) is lifted. Conversely, the smaller the thickness of the thermal insulation fiber cloth gypsum board, the smaller the lifting height of the pressure roller (44), thereby realizing automatic adjustment of the height between the pressure roller (44) and the roller conveying assembly (2) according to the thickness of the thermal insulation fiber cloth gypsum board. After the gear ring (72) meshes with the gear set (71), as the heat-insulating fiber cloth-faced gypsum board is transported, the rubber wheel (34) will rotate following the heat-insulating fiber cloth-faced gypsum board, thereby driving the gear set (71) to rotate. The gear set (71) and the neodymium magnet (73) are driven through the belt transmission assembly (74) to drive the neodymium magnet (73) to rotate. Since there is a magnetic connection between the iron push rod (66) and the neodymium magnet (73), when the protruding part on the neodymium magnet (73) contacts the iron push rod (66), the moving plate (65) can be pushed towards the center of the frame (1), squeezing the water in the placement box (61) into the spray head (64), and spraying it on the pressure roller (44) in a water mist form through the spray head (64). When the protrusion on the neodymium magnet (73) moves away from the placement box (61), the moving plate (65) is driven to reset by the magnetism between the neodymium magnet (73) and the iron push rod (66). At this time, the one-way tube at the top of the placement box (61) sucks the outside air into the placement box (61). Subsequently, the heat-insulating fiber cloth-faced gypsum board enters between the pressure roller (44) and the roller shaft conveying assembly (2), and the heat-insulating fiber cloth-faced gypsum board is pressed and flattened by the pressure roller (44) and the roller shaft conveying assembly (2). During the process, the pressure roller (44) will rotate following the transportation of the heat-insulating fiber cloth-faced gypsum board, and then rotate the area where water mist is sprayed on the pressure roller (44) to the position of the scraper (63). The contact between the scraper (63) and the water mist can evenly apply the water mist on the surface of the pressure roller (44) to form a water film, and the excess water can be squeezed into the bottom end of the inner cavity of the placement box (61) through the top of the scraper (63) for recycling. After the flattening operation is completed, the heat-insulating fiber cloth-faced gypsum board is transported and leaves from the left side of the roller shaft conveying assembly (2).

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