Energy-saving and consumption-reducing based thermal insulation fiber cloth surface gypsum board flattening device and method thereof

The design of the automatic adjustment device for the pressure roller height and water mist spraying solves the problem of the complexity of manually adjusting the pressure roller height in the existing technology, simplifies the operation, reduces adhesion and wear, and improves the ease of use and lifespan of the heat insulation fiber cloth gypsum board flattening device.

CN120396108BActive Publication Date: 2026-02-06TAISHAN GYPSUM (JIANGYIN) CO LTD
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Patent Information

Application Number
CN202510665237.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-22
Publication Date
2026-02-06
Estimated Expiration
2045-05-22

AI Technical Summary

Technical Problem

In the existing technology, the heat insulation fiber cloth gypsum board flattening device requires manual adjustment of the pressure roller height when dealing with gypsum boards of different thicknesses, which is complicated and inconvenient to operate.

Method used

A device comprising an adjustment component, a flattening component, and a hydraulic component was designed. The device automatically adjusts the height of the pressure roller by having a rubber wheel contact the plasterboard and push a connecting rod. It also utilizes a gear set and neodymium magnets to achieve water mist spraying, thus avoiding adhesion and friction.

Benefits of technology

It enables automatic adjustment of the pressure roller height based on the thickness of the gypsum board, simplifying operation, reducing adhesion and wear, and extending the life of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of gypsum board production, and discloses a heat-insulating fiber cloth surface gypsum board flattening device and method based on energy saving and consumption reduction, which comprises a rack, an adjusting assembly fixedly installed at the middle part of the rack, a flattening assembly arranged at the middle part of the rack, and a hydraulic assembly arranged between the adjusting assembly and the flattening assembly. The present application pushes the moving block into the adjusting box through the connecting rod, so that the space in the adjusting box becomes smaller, the moving rod moves upward to move the moving frame upward, the more rubber wheels in the vertical direction contact the heat-insulating fiber cloth surface gypsum board, the more moving blocks are pushed, the smaller the space in the adjusting box is, and the higher the lifting height of the compression roller is. Conversely, the smaller the thickness value of the heat-insulating fiber cloth surface gypsum board is, and the smaller the lifting height of the compression roller is. The present application automatically adjusts the height value between the compression roller and the roller shaft conveying assembly according to the thickness value of the heat-insulating fiber cloth surface gypsum board, and is simple and convenient to operate.
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Description

Technical Field

[0001] This invention relates to the field of gypsum board production technology, and more specifically, to a device and method for flattening gypsum board with heat-insulating fiber cloth surface based on energy saving and consumption reduction. Background Technology

[0002] Thermal insulation fiber-faced gypsum board is a new type of building material. Based on traditional gypsum board, it significantly improves the thermal insulation performance and overall strength by laminating a layer of thermal insulation fiber fabric onto the surface. The thermal insulation fiber fabric is typically made of inorganic or organic fibers and possesses excellent thermal insulation, heat insulation, fire resistance, and sound insulation properties. During the production of thermal insulation fiber-faced gypsum board, a flattening device is used to flatten the board. This is usually done by pressing with rollers. While the flattening process is energy-efficient, existing technologies often require manual adjustment of the roller height when flattening gypsum board of different thicknesses. Summary of the Invention

[0003] To overcome the shortcomings of existing technologies, this invention provides a heat-insulating fiber cloth gypsum board flattening device and method based on energy saving and consumption reduction, which has the advantages of automatically adjusting the height of the pressure roller according to the thickness of the raw material and simple operation.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a heat-insulating fiber cloth gypsum board flattening device and method based on energy saving and consumption reduction, comprising a frame and a roller conveying assembly, an adjusting assembly fixedly installed in the middle of the frame, a flattening assembly provided in the middle of the frame, and a hydraulic assembly provided between the adjusting assembly and the flattening assembly;

[0005] The adjustment assembly includes a fixed box, which is fixedly installed on both sides of the frame. A positioning frame is slidably connected to the inner cavity of the fixed box. A rubber wheel is rotatably connected to the middle of the positioning frame. A connecting rod is fixedly installed on the left side of the positioning frame.

[0006] The flattening assembly includes a movable frame, which is disposed above the roller conveying assembly;

[0007] The hydraulic assembly includes an adjustment box, which is fixedly installed on the front and rear sides of the frame. A movable block is movably connected to the inner cavity of the adjustment box. Fixed pipes are fixedly installed at both the front and rear ends of the flattening assembly, and a movable rod is slidably connected to the inner cavity of the fixed pipe.

[0008] The roller conveyor assembly is driven to the top of the frame, and the bottom surface of the rubber wheel is located above the roller conveyor assembly and is on the same horizontal plane as the top surface of the roller conveyor assembly.

[0009] As a preferred embodiment of the present invention, the adjustment assembly further includes a return spring, which is fixedly installed on the side of the positioning frame away from the center of the frame and the other end is fixedly installed on the fixing box. A support shaft is fixedly installed on the end of the positioning frame away from the center of the frame, and the return spring is sleeved on the support shaft.

[0010] As a preferred embodiment of the present invention, the flattening assembly further includes a support frame, which is fixedly installed on the front and rear sides of the frame. A pressure spring is fixedly installed on the top of the support frame. The front and rear ends of the movable frame are slidably connected to the support frame. A pressure roller is rotatably connected to the bottom of the movable frame. The pressure roller is located above the roller conveying assembly.

[0011] In a preferred embodiment of the present invention, the movable block is a cavity, the rear end of the movable block is fixedly connected to the connecting rod, the fixed tube is fixedly installed at both ends of the support frame, the top end of the movable rod is fixedly connected to the movable frame, and the adjusting box is connected to the fixed tube.

[0012] As a preferred embodiment of the present invention, a water spraying assembly is fixedly installed on the right side of the mobile frame. The water spraying assembly includes a placement box, a partition plate is fixedly installed in the middle of the placement box, a nozzle is fixedly installed at the left end of the placement box, and a movable plate is movably connected to both the front and rear ends of the placement box. An iron push rod is fixedly installed at the end of the movable plate away from the center of the frame.

[0013] As a preferred embodiment of the present invention, the water spraying assembly further includes a scraper, which is fixedly installed on the left side of the bottom end of the placement box and has a gap between it and the pressure roller. The scraper is located below the partition plate, and a one-way pipe is fixedly installed on the rear side of the top end of the placement box.

[0014] As a preferred embodiment of the present invention, the adjustment assembly is provided with a transmission mechanism in the middle, the transmission mechanism includes a gear set, the gear set is rotatably connected to the inner cavity of the fixed box, a gear ring is fixedly installed in the middle of the rubber wheel, neodymium magnets are rotatably connected to both the front and rear ends of the frame, a belt transmission assembly is connected between the gear ring and the bottom end of the gear set, and the neodymium magnets are in contact with the iron push rod and are magnetically connected to each other.

[0015] A method for using a heat-insulating fiber cloth-faced gypsum board flattening device based on energy saving and consumption reduction, wherein the method of use includes the following steps:

[0016] The thermal insulation fiber cloth gypsum board is placed on the right side of the top of the roller conveyor assembly. The thermal insulation fiber cloth gypsum board is conveyed by the roller conveyor assembly and enters the middle of the adjusting assembly. When the thermal insulation fiber cloth gypsum board contacts the rubber wheel, the thermal insulation fiber cloth gypsum board will push the rubber wheel to both sides of the frame, which will drive the gear ring to move until it contacts the gear set.

[0017] In this process, the positioning frame is pushed by the rubber wheels, which in turn pushes the moving block into the adjustment box through the connecting rod, making the space inside the adjustment box smaller. This forces hydraulic oil into the fixed pipe, causing the moving rod to move upward and thus the moving frame to move upward. The greater the thickness of the thermal insulation fiber cloth gypsum board, the more rubber wheels come into contact with the thermal insulation fiber cloth gypsum board in the vertical direction, and the more moving blocks are pushed. The smaller the space inside the adjustment box, the higher the pressure roller is lifted. Conversely, the smaller the thickness of the thermal insulation fiber cloth gypsum board, the lower the lifting height of the pressure roller. This achieves automatic adjustment of the height between the pressure roller and the roller conveyor assembly based on the thickness of the thermal insulation fiber cloth gypsum board.

[0018] After the gear ring meshes with the gear set, as the thermal insulation fiber cloth gypsum board is transported, the rubber wheel will rotate with the thermal insulation fiber cloth gypsum board, thereby driving the gear set to rotate. The gear set and neodymium magnet are driven by the belt drive component, thus driving the neodymium magnet to rotate. Due to the magnetic connection between the iron push rod and the neodymium magnet, when the protrusion on the neodymium magnet contacts the iron push rod, it can push the moving plate to move towards the center of the frame, squeezing the water in the placement box into the nozzle, and spraying it onto the pressure roller in the form of water mist. When the protrusion on the neodymium magnet moves away from the placement box, the magnetic connection between the neodymium magnet and the iron push rod drives the moving plate to reset. At this time, the one-way tube at the top of the placement box draws outside air into the placement box.

[0019] Subsequently, the gypsum board with thermal insulation fiber fabric enters between the pressure roller and the roller conveyor assembly. The pressure roller and roller conveyor assembly apply pressure to flatten the gypsum board. During the process, the pressure roller rotates along with the transport of the gypsum board, thus rotating the area on the pressure roller sprayed with water mist to the scraper. The contact between the scraper and the water mist can evenly coat the surface of the pressure roller to form a water film. Excess water can be squeezed into the bottom of the placement box cavity through the top of the scraper for recycling. After the flattening operation is completed, the gypsum board with thermal insulation fiber fabric is transported away from the left side of the roller conveyor assembly.

[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0021] 1. This invention utilizes rubber wheels, where the thermal insulation fiber gypsum board contacts the rubber wheels during transport, pushing them. This, in turn, pushes a moving block into an adjusting box via a connecting rod, reducing the space within the adjusting box. Hydraulic oil is then forced into a fixed pipe, causing the moving rod to move upwards, thus moving the moving frame upwards. The greater the thickness of the thermal insulation fiber gypsum board, the more rubber wheels contact it vertically, resulting in more moving blocks being pushed. The smaller the space within the adjusting box, the higher the pressure roller is lifted. Conversely, the smaller the thickness of the thermal insulation fiber gypsum board, the lower the lifting height of the pressure roller. This invention achieves automatic adjustment of the height between the pressure roller and the roller conveying assembly based on the thickness of the thermal insulation fiber gypsum board, making operation simple and convenient.

[0022] 2. This invention, after the rubber wheel moves, the toothed ring in the middle of the rubber wheel meshes with the gear set. When the thermal insulation fiber cloth gypsum board moves, it drives the rubber wheel to rotate, which in turn drives the gear set to rotate. The gear set and neodymium magnet are connected by a belt drive assembly, which in turn drives the neodymium magnet to rotate. The protrusions on the neodymium magnet periodically contact the iron push rod, pushing the moving plate towards the center of the frame. This causes the water in the box to be sprayed onto the pressure roller in a water mist form through the nozzle, thus attaching a water film to the pressure roller. This prevents the water from sticking to the thermal insulation fiber cloth gypsum board during the flattening operation, which could lead to surface defects in the product. It also washes away the slurry adhering to the pressure roller, preventing the slurry from drying and hardening on the pressure roller and causing surface damage to subsequent flattening operations. Furthermore, it reduces friction and wear between the pressure roller and the thermal insulation fiber cloth gypsum board, thereby increasing the service life of the device. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 This is a schematic diagram of the transmission of the roller conveyor assembly of the present invention;

[0025] Figure 3 This is a schematic diagram of the exploded connection of the flattening component of the present invention;

[0026] Figure 4 This is a cross-sectional schematic diagram of the hydraulic component of the present invention;

[0027] Figure 5 For the present invention Figure 4 Enlarged view of point A in the middle;

[0028] Figure 6 This is a cross-sectional schematic diagram of the water spray assembly of the present invention;

[0029] Figure 7 This is a schematic diagram of the exploded connection of the structural adjustment component of the present invention.

[0030] In the diagram: 1. Frame; 2. Roller conveyor assembly; 3. Adjustment assembly; 31. Fixed box; 32. Positioning frame; 33. Return spring; 34. Rubber wheel; 35. Connecting rod; 4. Flattening assembly; 41. Support frame; 42. Pressure spring; 43. Moving frame; 44. Pressure roller; 5. Hydraulic assembly; 51. Adjustment box; 52. Moving block; 53. Fixed pipe; 54. Moving rod; 6. Water spray assembly; 61. Placement box; 62. Divider plate; 63. Scraper; 64. Nozzle; 65. Moving plate; 66. Iron push rod; 7. Transmission assembly; 71. Gear set; 72. Gear ring; 73. Neodymium magnet; 74. Belt drive assembly. Detailed Implementation

[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0032] like Figures 1 to 7 As shown, the present invention provides a heat-insulating fiber cloth gypsum board flattening device and method based on energy saving and consumption reduction, including a frame 1 and a roller conveying assembly 2. An adjusting assembly 3 is fixedly installed in the middle of the frame 1, a flattening assembly 4 is provided in the middle of the frame 1, and a hydraulic assembly 5 is provided between the adjusting assembly 3 and the flattening assembly 4.

[0033] The adjustment assembly 3 includes a fixed box 31, which is fixedly installed on both sides of the frame 1. A positioning frame 32 is slidably connected to the inner cavity of the fixed box 31. A rubber wheel 34 is rotatably connected to the middle of the positioning frame 32. A connecting rod 35 is fixedly installed on the left side of the positioning frame 32.

[0034] The flattening assembly 4 includes a movable frame 43, which is disposed above the roller conveying assembly 2;

[0035] The hydraulic assembly 5 includes an adjustment box 51, which is fixedly installed on the front and rear sides of the frame 1. A moving block 52 is movably connected to the inner cavity of the adjustment box 51. Fixed pipes 53 are fixedly installed at both the front and rear ends of the flattening assembly 4. A moving rod 54 is slidably connected to the inner cavity of the fixed pipe 53.

[0036] By setting rubber wheels 34, the contact between the thermal insulation fiber gypsum board and the rubber wheels 34 during the conveying process pushes the rubber wheels 34, which in turn pushes the moving block 52 into the adjusting box 51 through the connecting rod 35, reducing the space inside the adjusting box 51. This allows hydraulic oil to be squeezed into the fixed pipe 53, causing the moving rod 54 to move upward and the moving frame 43 to move upward. The greater the thickness of the thermal insulation fiber gypsum board, the more rubber wheels 34 contact the thermal insulation fiber gypsum board in the vertical direction, and the more moving blocks 52 are pushed. The smaller the space inside the adjusting box 51, the higher the pressure roller 44 is lifted. Conversely, the smaller the thickness of the thermal insulation fiber gypsum board, the lower the lifting height of the pressure roller 44. This achieves automatic adjustment of the height between the pressure roller 44 and the roller conveying assembly 2 according to the thickness of the thermal insulation fiber gypsum board, making the operation simple and convenient.

[0037] The roller conveyor assembly 2 is connected to the top of the frame 1, and the bottom surface of the rubber wheel 34 is located above the roller conveyor assembly 2 and is on the same horizontal plane as the top surface of the roller conveyor assembly 2.

[0038] The thermal insulation fiber cloth gypsum board is placed at the right end of the roller conveyor assembly 2. The thermal insulation fiber cloth gypsum board can be transported to the left by the operation of the roller conveyor assembly 2.

[0039] The adjustment component 3 also includes a reset spring 33. The reset spring 33 is fixedly installed on the side of the positioning frame 32 away from the center of the frame 1 and the other end is fixedly installed on the fixing box 31. A support shaft is fixedly installed on the end of the positioning frame 32 away from the center of the frame 1, and the reset spring 33 is sleeved on the support shaft.

[0040] By setting a return spring 33, when no flattening operation is performed, since the rubber wheel 34 is not in contact with the thermal insulation fiber cloth gypsum board, the return spring 33, which is in a compressed state, drives the positioning frame 32 to return to its original position under the action of elasticity. The set support shaft is used to position the compression deformation of the return spring 33, so as to prevent the return spring 33 from getting stuck on the gear set 71 after being squeezed.

[0041] The flattening assembly 4 also includes a support frame 41, which is fixedly installed on the front and rear sides of the frame 1. A pressure spring 42 is fixedly installed on the top of the support frame 41. The front and rear ends of the movable frame 43 are slidably connected to the support frame 41. A pressure roller 44 is rotatably connected to the bottom of the movable frame 43. The pressure roller 44 is located above the roller conveying assembly 2.

[0042] During the flattening operation, the hydraulic component 5 drives the moving frame 43 to move the pressure roller 44 upward. The bottom end of the pressure roller 44 contacts the thermal insulation fiber cloth gypsum board. The pressure roller 44 and the roller conveying component 2 contact and press the upper and lower ends of the thermal insulation fiber cloth gypsum board, thereby achieving the flattening process of the thermal insulation fiber cloth gypsum board. The compression deformation of the pressure spring 42 provides sufficient squeezing force for the pressure roller 44. After the flattening operation is completed, the compressed pressure spring 42 drives the moving frame 43 and the pressure roller 44 to move downward and reset under the action of elasticity.

[0043] The movable block 52 is a hollow body. The rear end of the movable block 52 is fixedly connected to the connecting rod 35. The fixed tube 53 is fixedly installed at both ends of the support frame 41. The top end of the movable rod 54 is fixedly connected to the movable frame 43. The adjusting box 51 is connected to the fixed tube 53.

[0044] By designing the movable block 52 as a hollow body, the overall weight of the movable block 52 is reduced and the manufacturing cost is lowered. When the movable block 52 is pushed into the adjusting box 51 by the connecting rod 35, the hydraulic oil in the adjusting box 51 can be squeezed into the fixed pipe 53, thereby driving the movable rod 54 to move upward and lifting the movable frame 43. With multiple movable blocks 52, the thicker the thermal insulation fiber cloth gypsum board, the more movable blocks 52 are pushed by the connecting rod 35, thus the thermal insulation fiber cloth gypsum board can be pushed higher.

[0045] The right side of the mobile frame 43 is fixedly equipped with a water spraying assembly 6. The water spraying assembly 6 includes a placement box 61. A partition plate 62 is fixedly installed in the middle of the placement box 61. A nozzle 64 is fixedly installed at the left end of the placement box 61. The front and rear ends of the placement box 61 are movably connected to a mobile plate 65. An iron push rod 66 is fixedly installed at the end of the mobile plate 65 away from the center of the frame 1.

[0046] When the iron push rod 66 is pushed, it drives the moving plate 65 to move towards the center of the frame 1, thereby squeezing the water above the partition plate 62. This causes the water to be sprayed out in a mist from the nozzle 64 onto the pressure roller 44, thus attaching a water film to the pressure roller 44. This prevents the water from sticking to the gypsum board during the flattening operation, which could lead to surface defects. The water film also washes away the slurry adhering to the pressure roller 44, preventing the slurry from drying and hardening on the pressure roller 44 and causing surface damage during subsequent flattening operations. Furthermore, it reduces friction and wear between the pressure roller 44 and the gypsum board, thus improving the service life of the device.

[0047] The water spray assembly 6 also includes a scraper 63, which is fixedly installed on the left side of the bottom of the placement box 61 and has a gap with the pressure roller 44. The scraper 63 is located below the partition plate 62, and a one-way pipe is fixedly installed on the rear side of the top of the placement box 61.

[0048] By setting scraper 63, the water sprayed on the surface of pressure roller 44 can be evenly spread in the horizontal direction. During the rotation of pressure roller 44, when the surface of pressure roller 44 is covered with slurry of thermal insulation fiber cloth gypsum board, the slurry can be scraped off and guided into the bottom of placement box 61 for collection.

[0049] The adjustment component 3 has a transmission mechanism 7 in the middle. The transmission mechanism 7 includes a gear set 71, which is rotatably connected to the inner cavity of the fixed box 31. A gear ring 72 is fixedly installed in the middle of the rubber wheel 34. Neodymium magnets 73 are rotatably connected to both the front and rear ends of the frame 1. A belt transmission component 74 is connected between the bottom end of the gear ring 72 and the gear set 71. The neodymium magnets 73 are in contact with the iron push rod 66 and are magnetically connected to each other.

[0050] When the rubber wheel 34 is squeezed and moved by the thermal insulation fiber cloth gypsum board, the toothed ring 72 in the rubber wheel 34 will mesh with the gear set 71, thereby driving the rotation of the gear set 71, which in turn drives the belt drive assembly 74 and the neodymium magnet 73 to rotate. The cross-sectional shape of the neodymium magnet 73 is rhomboid, so that the protrusions on the neodymium magnet 73 periodically squeeze the iron push rod 66.

[0051] A method for using a heat-insulating fiber cloth-faced gypsum board flattening device based on energy saving and consumption reduction, the method comprising the following steps:

[0052] The thermal insulation fiber cloth gypsum board is placed on the right side of the top of the roller conveyor assembly 2. The thermal insulation fiber cloth gypsum board is conveyed by the roller conveyor assembly 2, so that the thermal insulation fiber cloth gypsum board enters the middle of the adjusting assembly 3. When the thermal insulation fiber cloth gypsum board comes into contact with the rubber wheel 34, the thermal insulation fiber cloth gypsum board will push the rubber wheel 34 to both sides of the frame 1, and drive the gear ring 72 to move until it comes into contact with the gear set 71.

[0053] In this process, the positioning frame 32 is pushed by the rubber wheel 34, and then the moving block 52 is pushed into the adjustment box 51 through the connecting rod 35, so that the space inside the adjustment box 51 is reduced, and hydraulic oil is squeezed into the fixed pipe 53, so that the moving rod 54 moves upward and the moving frame 43 moves upward. The greater the thickness of the thermal insulation fiber cloth gypsum board, the more rubber wheels 34 are in contact with the thermal insulation fiber cloth gypsum board in the vertical direction, and the more moving blocks 52 are pushed. The smaller the space inside the adjustment box 51, the higher the height of the pressure roller 44 is raised. Conversely, the smaller the thickness of the thermal insulation fiber cloth gypsum board, the lower the height of the pressure roller 44 is raised. This realizes the automatic adjustment of the height between the pressure roller 44 and the roller conveyor assembly 2 according to the thickness of the thermal insulation fiber cloth gypsum board.

[0054] After the gear ring 72 meshes with the gear set 71, as the thermal insulation fiber cloth gypsum board is transported, the rubber wheel 34 will rotate with the thermal insulation fiber cloth gypsum board, thereby driving the gear set 71 to rotate. The belt drive assembly 74 drives the gear set 71 and the neodymium magnet 73 to rotate. Since the iron push rod 66 and the neodymium magnet 73 are magnetically connected, when the protrusion on the neodymium magnet 73 contacts the iron push rod 66, it can push the moving plate 65 to move towards the center of the frame 1, squeezing the water in the placement box 61 into the nozzle 64. The water is sprayed onto the pressure roller 44 in a water mist form through the nozzle 64. When the protrusion on the neodymium magnet 73 moves away from the placement box 61, the magnetic force between the neodymium magnet 73 and the iron push rod 66 drives the moving plate 65 to reset. At this time, the one-way tube at the top of the placement box 61 draws the outside air into the placement box 61.

[0055] Subsequently, the thermal insulation fiber cloth gypsum board enters between the pressure roller 44 and the roller conveyor assembly 2. The pressure roller 44 and the roller conveyor assembly 2 apply pressure to flatten the thermal insulation fiber cloth gypsum board. During the process, the pressure roller 44 rotates along with the transport of the thermal insulation fiber cloth gypsum board, thereby rotating the area on the pressure roller 44 sprayed with water mist to the scraper 63. The contact between the scraper 63 and the water mist can evenly coat the surface of the pressure roller 44 to form a water film. Excess water can be squeezed into the bottom of the inner cavity of the placement box 61 through the top of the scraper 63 for recycling. After the flattening operation is completed, the thermal insulation fiber cloth gypsum board is transported away from the left side of the roller conveyor assembly 2.

[0056] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0057] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A heat-insulating fiber cloth gypsum board flattening device based on energy saving and consumption reduction, comprising a frame (1) and a roller conveyor assembly (2), characterized in that: An adjustment component (3) is fixedly installed in the middle of the frame (1), a flattening component (4) is provided in the middle of the frame (1), and a hydraulic component (5) is provided between the adjustment component (3) and the flattening component (4). The adjustment component (3) includes a fixed box (31), which is fixedly installed on both sides of the frame (1). A positioning frame (32) is slidably connected to the inner cavity of the fixed box (31). A rubber wheel (34) is rotatably connected to the middle of the positioning frame (32). A connecting rod (35) is fixedly installed on the left side of the positioning frame (32). The flattening assembly (4) includes a movable frame (43) which is disposed above the roller conveying assembly (2); The hydraulic assembly (5) includes an adjustment box (51), which is fixedly installed on the front and rear sides of the frame (1). The inner cavity of the adjustment box (51) is movably connected to a moving block (52). The front and rear ends of the flattening assembly (4) are both fixedly installed with a fixed pipe (53), and the inner cavity of the fixed pipe (53) is slidably connected to a moving rod (54). The movable block (52) is a cavity. The rear end of the movable block (52) is fixedly connected to the connecting rod (35). The fixed tube (53) is fixedly installed at both ends of the support frame (41). The top end of the movable rod (54) is fixedly connected to the movable frame (43). The adjustment box (51) is connected to the fixed tube (53).

2. The energy-saving and consumption-reducing heat-insulating fiber cloth-faced gypsum board flattening device according to claim 1, characterized in that: The roller conveyor assembly (2) is connected to the top of the frame (1) and the bottom surface of the rubber wheel (34) is located above the roller conveyor assembly (2) and is on the same horizontal plane as the top surface of the roller conveyor assembly (2).

3. The energy-saving and consumption-reducing heat-insulating fiber cloth-faced gypsum board flattening device according to claim 1, characterized in that: The adjustment assembly (3) also includes a reset spring (33), which is fixedly installed on the side of the positioning frame (32) away from the center of the frame (1) and the other end is fixedly installed on the fixing box (31). A support shaft is fixedly installed on the end of the positioning frame (32) away from the center of the frame (1), and the reset spring (33) is sleeved on the support shaft.

4. The energy-saving and consumption-reducing heat-insulating fiber cloth-faced gypsum board flattening device according to claim 1, characterized in that: The flattening assembly (4) also includes a support frame (41), which is fixedly installed on the front and rear sides of the frame (1). A pressure spring (42) is fixedly installed on the top of the support frame (41). The front and rear ends of the movable frame (43) are slidably connected to the support frame (41). A pressure roller (44) is rotatably connected to the bottom of the movable frame (43). The pressure roller (44) is located above the roller conveying assembly (2).

5. The energy-saving and consumption-reducing heat-insulating fiber cloth-faced gypsum board flattening device according to claim 4, characterized in that: A water spray assembly (6) is fixedly installed on the right side of the mobile frame (43). The water spray assembly (6) includes a placement box (61). A partition plate (62) is fixedly installed in the middle of the placement box (61). A nozzle (64) is fixedly installed at the left end of the placement box (61). A moving plate (65) is movably connected to both the front and rear ends of the placement box (61). An iron push rod (66) is fixedly installed at the end of the moving plate (65) away from the center of the frame (1).

6. The energy-saving and consumption-reducing heat-insulating fiber cloth-faced gypsum board flattening device according to claim 5, characterized in that: The water spray assembly (6) also includes a scraper (63), which is fixedly installed on the left side of the bottom of the placement box (61) and has a gap with the pressure roller (44). The scraper (63) is located below the partition plate (62), and a one-way pipe is fixedly installed on the rear side of the top of the placement box (61).

7. The energy-saving and consumption-reducing heat-insulating fiber cloth-faced gypsum board flattening device according to claim 1, characterized in that: The adjustment assembly (3) is provided with a transmission mechanism (7) in the middle. The transmission mechanism (7) includes a gear set (71). The gear set (71) is rotatably connected in the inner cavity of the fixed box (31). A gear ring (72) is fixedly installed in the middle of the rubber wheel (34). Neodymium magnets (73) are rotatably connected to both ends of the frame (1). A belt transmission assembly (74) is connected between the bottom end of the gear ring (72) and the gear set (71). The neodymium magnet (73) is in contact with the iron push rod (66) and the two are magnetically connected.

8. The method of using the energy-saving and consumption-reducing heat-insulating fiber cloth gypsum board flattening device according to any one of claims 1-7, characterized in that: The method of use includes the following steps: The thermal insulation fiber cloth gypsum board is placed on the right side of the top of the roller conveyor assembly (2). The thermal insulation fiber cloth gypsum board is conveyed by the roller conveyor assembly (2) so that the thermal insulation fiber cloth gypsum board enters the middle of the adjustment assembly (3). When the thermal insulation fiber cloth gypsum board comes into contact with the rubber wheel (34), the thermal insulation fiber cloth gypsum board will push the rubber wheel (34) to both sides of the frame (1) and drive the gear ring (72) to move until it comes into contact with the gear set (71). In this process, the positioning frame (32) is pushed by the rubber wheel (34), and then the moving block (52) is pushed into the adjustment box (51) through the connecting rod (35), so that the space inside the adjustment box (51) becomes smaller, and the hydraulic oil is squeezed into the fixed pipe (53), so that the moving rod (54) moves up and moves the moving frame (43) up. The greater the thickness of the thermal insulation fiber cloth gypsum board, the more rubber wheels (34) are in contact with the thermal insulation fiber cloth gypsum board in the vertical direction, and the more moving blocks (52) are pushed. The smaller the space inside the adjustment box (51), the higher the height of the pressure roller (44) is raised. Conversely, the smaller the thickness of the thermal insulation fiber cloth gypsum board, the lower the height of the pressure roller (44) is raised. This realizes the automatic adjustment of the height between the pressure roller (44) and the roller conveyor assembly (2) according to the thickness of the thermal insulation fiber cloth gypsum board. After the gear ring (72) meshes with the gear set (71), as the thermal insulation fiber cloth gypsum board is transported, the rubber wheel (34) will rotate with the thermal insulation fiber cloth gypsum board, thereby driving the gear set (71) to rotate. Through the belt drive assembly (74), the gear set (71) and the neodymium magnet (73) are driven to rotate, thus driving the neodymium magnet (73) to rotate. Since there is a magnetic connection between the iron push rod (66) and the neodymium magnet (73), when the protrusion on the neodymium magnet (73) is connected to the iron push rod (66), After contact, the moving plate (65) is pushed to move towards the center of the frame (1), squeezing the water in the placement box (61) into the nozzle (64), and spraying it onto the pressure roller (44) in the form of water mist through the nozzle (64). When the protrusion on the neodymium magnet (73) moves away from the placement box (61), the magnetic force between the neodymium magnet (73) and the iron push rod (66) drives the moving plate (65) to reset. At this time, the one-way tube at the top of the placement box (61) draws the outside air into the placement box (61). Subsequently, the thermal insulation fiber cloth gypsum board enters between the pressure roller (44) and the roller conveyor assembly (2). The pressure roller (44) and the roller conveyor assembly (2) apply pressure to flatten the thermal insulation fiber cloth gypsum board. During the process, the pressure roller (44) rotates along with the transport of the thermal insulation fiber cloth gypsum board, thereby rotating the area sprayed with water mist on the pressure roller (44) to the scraper (63). The scraper (63) contacts the water mist, and the water mist is evenly coated on the surface of the pressure roller (44) to form a water film. Excess water is squeezed into the bottom of the inner cavity of the placement box (61) through the top of the scraper (63) for recycling. After the flattening operation is completed, the thermal insulation fiber cloth gypsum board is transported away from the left side of the roller conveyor assembly (2).

Citation Information

Patent Citations

  • Gypsum board forming thickness automatic adjusting device

    CN117549403A

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    CN206983336U