Material premixing device for rubber product processing

By introducing a multi-directional stirring mechanism in rubber product processing, the problem of insufficient mixing is solved, sufficient stirring and efficient mixing of materials are achieved, and the quality of finished products is improved.

CN120396153AInactive Publication Date: 2025-08-01ANHUI DELONG IND CO LTD
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Patent Information

Application Number
CN202510875567.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-27
Publication Date
2025-08-01
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the existing rubber products processing, the raw materials are not mixed sufficiently, resulting in low stirring effect and efficiency, affecting the quality of the finished product.

Method used

A multi-directional stirring mechanism is adopted, including a power seat, a stirring plate and a stirring leaf. Through the horizontal and vertical movement of the stirring plate, multi-directional stirring of the material is achieved, and the stirring effect and efficiency are improved.

Benefits of technology

Through the multi-directional stirring mechanism, the full mixing of materials is achieved, the stirring effect and efficiency are improved, and the quality of the finished product is ensured.

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Abstract

The invention discloses a material premixing device for rubber product processing. The material premixing device comprises a base, a mixing barrel, a portal frame and a multi-direction stirring mechanism, a portal frame is vertically and fixedly arranged at the upper end of the base, a mixing barrel with an upward opening is vertically and fixedly arranged at the upper end of the base located in the portal frame, a multi-direction stirring mechanism capable of stirring materials in the mixing barrel in multiple directions is arranged in the portal frame, and the multi-direction stirring mechanism comprises a power base, a stirring plate and stirring blades; a power base is vertically and rotatably arranged in the portal frame, two stirring plates capable of ascending and descending in the mixing barrel in the vertical direction are vertically arranged below the power base at intervals, and a plurality of stirring blades are evenly, horizontally and fixedly arranged on each stirring plate facing the inner wall of the mixing barrel in the height direction of the stirring plate; the material premixing device for rubber product processing is provided.
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Description

Technical Field

[0001] The present invention relates to the technical field of rubber product processing, in particular to a material premixing device for rubber product processing. Background Art

[0002] The rubber industry is one of the key foundational industries of the national economy. It not only provides essential daily necessities, medical products, and other light industrial rubber products, but also supplies various rubber production equipment and components to heavy and emerging industries such as mining, transportation, construction, machinery, and electronics. The rubber industry boasts a diverse product range and a vast downstream industry. However, during the processing of existing rubber products, especially during the mixing of raw materials, insufficient mixing of raw materials is often achieved, directly impacting the quality of the finished product and leading to a decline in product quality. A search revealed Chinese patent application number "CN202020336223.6," which describes a rubber product raw material mixer comprising a mixing silo, a connecting frame, a power motor, and a reducer. Supports are provided on the left front, left rear, right front, and right rear sides of the mixing silo's bottom. The mixing silo contains a chamber with an upper opening on the right side of its top end, communicating with the chamber. A lower opening is provided at the bottom of the chamber, communicating with the chamber. A discharge hopper is provided at the bottom of the lower opening.

[0003] The inventor discovered the following problems in the prior art during the implementation of the present invention: The existing mixing mechanism or stirring mechanism only stirs the material by rotating the stirring shaft to drive the multiple stirring blades thereon to rotate together. This stirring method results in insufficient stirring and affects the stirring effect and stirring efficiency.

[0004] Therefore, it is an urgent problem to be solved by the present invention to provide a material premixing device for rubber product processing that can stir materials in multiple directions through multiple stirring mechanisms during use, thereby improving the stirring effect and stirring efficiency. Summary of the Invention

[0005] In response to the above technical problems, the purpose of the present invention is to overcome the problem in the prior art that the material is stirred only by rotating the stirring shaft to drive the multiple stirring blades thereon to rotate together. This stirring method leads to insufficient stirring and affects the stirring effect and stirring efficiency. Thus, a material premixing device for rubber product processing is provided, which can stir the material in multiple directions through multiple stirring mechanisms during use, thereby improving the stirring effect and stirring efficiency.

[0006] In order to achieve the above-mentioned object, the present invention provides a material premixing device for rubber product processing, the device comprising: a base, a mixing barrel, a gantry and a multi-directional stirring mechanism; A gantry is vertically and fixedly arranged at the upper end of the base, and an open - upward mixing barrel is vertically and fixedly arranged at the upper end of the base inside it. A multi - direction stirring mechanism capable of stirring the materials inside the mixing barrel in multiple directions is arranged inside the gantry. The multi - direction stirring mechanism includes: a power seat, a stirring plate, and stirring blades; among them, Inside the gantry, a power seat is vertically and rotatably arranged. Below the power seat, two stirring plates that are spaced apart and vertically arranged and can move up and down in the vertical direction inside the mixing barrel are provided. Along the height direction of each stirring plate facing the inner wall of the mixing barrel, a number of stirring blades are evenly and horizontally fixedly arranged.

[0007] Preferably, the multi - direction stirring mechanism further includes: a power gear and a power rack; among them, Inside the power seat located between the two stirring plates, a number of power gears are horizontally rotatably arranged at equal intervals along its height direction. Inside the power seat on both sides of all the power gears, power racks that can penetrate out from their bottoms and mesh with all the power gears are respectively vertically and liftably arranged. The tops of the two stirring plates are respectively fixed on the two power racks.

[0008] Preferably, the end of the central rotating shaft of any one of the power gears extends out from the inside of the power seat and is coaxially connected with a power motor horizontally fixed on the outer wall of the power seat through a coupling.

[0009] Preferably, the inner walls of the power seat facing the two power racks are respectively partially recessed inward to form guiding grooves, and a guiding rod is vertically and fixedly arranged in each guiding groove. A guiding slider that slides in the vertical direction with the guiding rod is horizontally fixedly arranged at the upper end of each power rack.

[0010] Preferably, a rotating shaft is vertically and rotatably arranged at the top of the gantry. The top end of the rotating shaft is coaxially connected with a driving motor vertically fixed on the gantry through a coupling, and the bottom end of the rotating shaft is fixed at the central position of the top of the power seat.

[0011] Preferably, a number of inverted L - shaped support legs are vertically and fixedly arranged at equal intervals along the circumferential direction of the rotating shaft at the top of the gantry. A sliding groove matching with all the support legs is opened at the top of the gantry. The top of each support leg partially extends into the sliding groove, and a ball capable of supporting on the sliding groove is rotatably arranged at the top of each support leg extending into the sliding groove.

[0012] According to the above technical solution, the beneficial effects of the material premixing device for rubber product processing provided by the present invention during use are: During use, start the rotation of the power seat to drive the two stirring plates to rotate together inside the mixing barrel. The stirring blades on each of them rotate to stir the materials inside in the horizontal direction. Moreover, the two stirring plates can move up and down in the vertical direction, so as to drive all the stirring blades on each of them to stir the materials inside the mixing barrel in the longitudinal direction. Therefore, through the multi-directional stirring mechanism, the materials inside the mixing barrel can be stirred in multiple directions simultaneously, improving the stirring effect and efficiency.

[0013] In summary, through the multi-item stirring mechanism of the present invention, the materials can be stirred in multiple directions, improving the stirring effect and efficiency.

[0014] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation part; moreover, the parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific implementation, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the drawings: Figure 1 FIG. 1 is a schematic structural diagram of a material premixing device for rubber product processing provided in a preferred embodiment of the present invention; Figure 2 FIG. 2 is a schematic internal structural diagram of a material premixing device for rubber product processing provided in a preferred embodiment of the present invention; Figure 3 FIG. 3 is an assembly schematic diagram of a multi-directional stirring mechanism of a material premixing device for rubber product processing provided in a preferred embodiment of the present invention; Figure 4 FIG. 4 Figure 2 is an enlarged schematic diagram of the structure of part A in FIG. 3; Figure 5 FIG. 5 is a schematic structural diagram of a multi-directional stirring mechanism of a material premixing device for rubber product processing provided in a preferred embodiment of the present invention.

[0016] DESCRIPTION OF THE REFERENCE NUMERALS 1. Base; 2. Mixing barrel; 3. Gantry; 4. Multi-directional stirring mechanism; 401. Power seat; 402. Power gear; 403. Power rack; 404. Stirring plate; 405. Stirring blade; 5. Driving motor; 6. Guide rod; 7. Guide slider; 8. Chute; 9. Support leg; 10. Ball. SPECIFIC EMBODIMENT The following will describe in detail the specific embodiments of the present invention with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only for explaining and understanding the present invention, and are not used to limit the present invention.

[0017] As Figure 1-5 shown, a material premixing device for rubber product processing provided by the present invention includes: a base 1, a mixing barrel 2, a gantry 3, and a multi-directional stirring mechanism 4; A gantry 3 is vertically and fixedly arranged at the upper end of the base 1, and an open-up mixing barrel 2 is vertically and fixedly arranged at the upper end of the base 1 located inside it. A multi-directional stirring mechanism 4 capable of stirring the materials inside the mixing barrel 2 in multiple directions is arranged inside the gantry 3. The multi-directional stirring mechanism 4 includes: a power seat 401, stirring plates 404, and stirring blades 405; among them, The power seat 401 is vertically and rotatably arranged inside the gantry 3. Two stirring plates 404 that can be lifted and lowered vertically inside the mixing barrel 2 are vertically arranged at intervals below the power seat 401. Along the height direction of each stirring plate 404 facing the inner wall of the mixing barrel 2, a plurality of stirring blades 405 are evenly and horizontally fixedly arranged.

[0018] In the above solution, during use, the power seat 401 is started to rotate, so as to drive the two stirring plates 404 to rotate together inside the mixing barrel 2, and all the stirring blades 405 on them are used to stir the materials inside it in the horizontal direction. And the two stirring plates 404 can also be lifted and lowered vertically, so as to drive all the stirring blades 405 on them to stir the materials inside the mixing barrel 2 in the longitudinal direction. Therefore, through the multi-directional stirring mechanism 4, the materials inside the mixing barrel 2 can be stirred in multiple directions at the same time, improving the stirring effect and stirring efficiency.

[0019] In a preferred embodiment of the present invention, the multi-directional stirring mechanism 4 further includes: a power gear 402 and a power rack 403; among them, A plurality of power gears 402 are horizontally rotatably arranged at equal intervals along the height direction inside the power seat 401 located between the two stirring plates 404. Inside the power seat 401 on both sides of all the power gears 402, power racks 403 that can be lifted and lowered vertically are respectively arranged. The power racks 403 can penetrate out from the bottom of the power seat 401 and are meshed with all the power gears 402. The tops of the two stirring plates 404 are respectively fixed on the two power racks 403.

[0020] In the above solution, during use, by driving any one of the power gears 402 to rotate, two power toothed plates 403 are driven to drive two stirring plates 404 on each of them to alternately lift and lower in the vertical direction, and all the remaining power gears 402 play a role in supporting and guiding the two power toothed plates 403, improving the stability and reliability of the entire structure.

[0021] In a preferred embodiment of the present invention, the end of the central rotating shaft of any one of the power gears 402 extends out from the inside of the power seat 401 and is coaxially connected to a power motor horizontally fixed on the outer wall of the power seat 401 through a coupling.

[0022] In the above solution, the power motor is used to drive the power gear 402 coaxially connected thereto to rotate, thereby driving the two power toothed plates 403 to alternately lift and lower, and further driving the two stirring plates 404 to alternately lift and lower accordingly.

[0023] In a preferred embodiment of the present invention, the inner walls of the power seat 401 facing the two power toothed plates 403 are respectively partially recessed inward to form guiding grooves, and a guiding rod 6 is vertically and fixedly arranged in each guiding groove. A guiding slider 7 that slides vertically on the guiding rod 6 is horizontally and fixedly arranged at the upper end of each power toothed plate 403.

[0024] In the above solution, a guiding hole for the guiding rod 6 to pass through is vertically formed in the guiding slider 7, and the guiding slider 7 is slidably assembled on the guiding rod 6.

[0025] Through the cooperation of the guiding rod 6 and the guiding slider 7, on the one hand, the two power toothed plates 403 are assembled, improving their stability and reliability. On the other hand, it plays a guiding role to ensure that the power toothed plates 403 can lift and lower linearly in the vertical direction.

[0026] In a preferred embodiment of the present invention, a rotating shaft is vertically and rotatably arranged at the top of the gantry 3. The top end of the rotating shaft is coaxially connected to a driving motor 5 vertically fixed on the gantry 3 through a coupling, and the bottom end of the rotating shaft is fixed at the central position of the top of the power seat 401.

[0027] In the above solution, during use, the driving motor 5 is used to drive the rotating shaft and the power seat 401 to rotate together, providing power for the power seat 401 for its rotation.

[0028] In a preferred embodiment of the present invention, a plurality of inverted L-shaped support legs 9 are fixedly arranged at equal intervals and vertically along the circumferential direction of the rotation axis at the top of the 501, and a chute 8 for cooperating with all the support legs 9 is provided at the top of the gantry 3. The top of each support leg 9 partially extends into the chute 8, and a ball 10 capable of supporting on the chute 8 is rotatably arranged at the top of each support leg 9 extending into the chute 8.

[0029] In the above solution, under the action of all the support legs 9, the power seat 401 can be supported, improving the stability and reliability of its structure. And the ball 10 capable of abutting against the chute 8 is rotatably arranged at the top of the support leg 9, so that when the power seat 401 rotates, all the support legs 9 rotate together. During the rotation process, the sliding friction between the top of the support leg 9 and the chute 8 is converted into rolling friction through the ball 10, reducing the friction force between the two, thereby extending the service life.

[0030] In summary, the material premixing device for rubber product processing provided by the present invention overcomes the problem in the prior art that only the rotation of the stirring shaft drives a plurality of stirring blades thereon to rotate together to stir the material. Adopting this stirring method results in insufficient stirring, which affects the stirring effect and efficiency.

[0031] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solutions of the present invention, and these simple modifications all belong to the protection scope of the present invention.

[0032] In addition, it should be noted that, in the above specific embodiments, the various specific technical features described can be combined in any suitable manner without contradiction. To avoid unnecessary repetition, the present invention will not separately describe various possible combination methods.

[0033] Furthermore, any combination can be made between different embodiments of the present invention as long as it does not violate the idea of the present invention, and it should also be regarded as the content disclosed by the present invention.

Claims

1. A material premixing device for rubber product processing, characterized in that, The device includes: a base (1), a mixing barrel (2), a gantry (3), and a multi-directional stirring mechanism (4); The upper end of the base (1) is vertically and fixedly provided with a gantry (3), and the upper end of the base (1) located inside it is vertically and fixedly provided with an open-up mixing barrel (2). Inside the gantry (3), there is a multi-directional stirring mechanism (4) capable of stirring the materials inside the mixing barrel (2) in multiple directions. The multi-directional stirring mechanism (4) includes: a power seat (401), a stirring plate (404), and stirring blades (405); among them, Inside the gantry (3), a power seat (401) is vertically and rotatably arranged. Below the power seat (401), two stirring plates (404) that can move up and down vertically inside the mixing barrel (2) are arranged at intervals and vertically. On each stirring plate (404) facing the inner wall of the mixing barrel (2), a number of stirring blades (405) are evenly and horizontally fixedly arranged along its height direction.

2. The material premixing device for rubber product processing according to claim 1, characterized in that, The multi-directional stirring mechanism (4) further includes: a power gear (402) and a power rack (403); among them, Inside the power seat (401) located between the two stirring plates (404), a number of power gears (402) are horizontally rotatably arranged at equal intervals along its height direction. Inside the power seat (401) on both sides of all the power gears (402), power racks (403) that can lift vertically are respectively arranged. The power racks (403) can pass through from the bottom and mesh with all the power gears (402). The tops of the two stirring plates (404) are respectively fixed on the two power racks (403).

3. The material premixing device for rubber product processing according to claim 2, wherein, The end of the central rotating shaft of any one of the power gears (402) extends out of the inside of the power seat (401) and is coaxially connected to a power motor horizontally fixed on the outer wall of the power seat (401) through a coupling.

4. The material premixing device for rubber product processing according to claim 2, wherein, The inner walls of the power seat (401) facing the two power racks (403) are respectively partially recessed inward to form guiding grooves. Inside each guiding groove, a guiding rod (6) is vertically fixedly arranged. The upper end of each power rack (403) is horizontally fixedly provided with a guiding slider (7) that slides in the vertical direction with the guiding rod (6).

5. The material premixing device for rubber product processing according to claim 1, characterized in that, At the top of the gantry (3), a rotating shaft is vertically and rotatably arranged. The top end of the rotating shaft is coaxially connected to a driving motor (5) vertically fixed on the gantry (3) through a coupling. The bottom end of the rotating shaft is fixed at the central position of the top of the power seat (401).

6. The premixing device for rubber product processing according to claim 5, characterized in that, A plurality of inverted L-shaped support legs (9) are fixedly arranged vertically at equal intervals along the circumferential direction of the rotation axis at the top of the (501), and a chute (8) for cooperating with all the support legs (9) is formed at the top of the gantry (3). The top of each support leg (9) partially extends into the chute (8), and a ball (10) capable of supporting on the chute (8) is rotatably arranged at the top of each support leg (9) extending into the chute (8).

Citation Information

Patent Citations

  • Rubber product raw material mixing machine

    CN212312413U