Yoga mat compacting device

Abstract

The present invention relates to the technical field of yoga mat processing, and in particular to a yoga mat compacting and processing device, comprising an equipment base, a lower pressure roller being rotatably connected to the equipment base, an upper pressure roller being arranged on the upper side of the lower pressure roller, two cleaning brushes being rotatably connected to one side of the equipment base, a rotating frame being rotatably connected to one side of the equipment base, two movable frames being slidably fitted on the rotating frame, a pressing plate being slidably fitted on the movable frame, a yoga mat winding mechanism being rotatably connected to the movable frame, and an automatic ejection mechanism being rotatably connected to the movable frame. By setting the yoga mat winding mechanism and rotating a winding shaft with a mat insertion opening, the compacted yoga mat can be automatically rolled up and shaped. The rolled yoga mat has a reduced contact area with the air, slows down the recovery time, significantly improves production efficiency, ensures the shaping effect, shortens the recovery time, reduces space occupancy, facilitates subsequent process processing, reduces waste, and improves product consistency.

Description

Technical Field

[0001] The present invention relates to the technical field of yoga mat processing, and in particular to a yoga mat compacting processing device. Background Art

[0002] A yoga mat is a mat designed specifically for yoga practice. It's typically made of soft, resilient material, providing comfortable support and a non-slip surface, helping practitioners maintain balance and avoid injury. The features and functions of a yoga mat make it an essential accessory for yoga, meditation, Pilates, and other exercises.

[0003] During the production process of runway yoga mats, they need to be compacted to facilitate compression, transportation and storage. Compaction not only helps save space but also ensures that the yoga mat maintains a stable shape during transportation.

[0004] In the prior art, after compacting a runway-type yoga mat, it is not convenient to automatically roll up the compacted yoga mat because the runway-type yoga mat is like a long and narrow belt. As a result, yoga mats that are not handled in time will return to a partially uncompacted state due to the resilience of the material after compaction, thereby affecting the compaction effect and causing uneven size and thickness of the product.

[0005] In summary, the prior art lacks a technology for automatically rolling up and shaping a runway-shaped yoga mat after compaction. Summary of the Invention

[0006] The purpose of the present invention is to solve the shortcomings of the background technology and to propose a yoga mat compacting and processing device.

[0007] In order to achieve the above purpose, the technical solution adopted by the present invention is: a yoga mat compacting processing device, including an equipment base, a lower pressure roller is rotatably connected to the equipment base, an upper pressure roller is provided on the upper side of the lower pressure roller, two cleaning brushes are rotatably connected to one side of the equipment base, a rotating frame is rotatably connected to one side of the equipment base, two mobile frames are slidably fitted on the rotating frame, a pressure plate is slidably fitted on the mobile frame, a yoga mat winding mechanism is rotatably provided on the mobile frame, and an automatic ejection mechanism is rotatably provided on the mobile frame.

[0008] Preferably, a yoga mat guide seat is fixedly connected to the lower pressure roller on one side of the equipment seat, and an arc-shaped limit plate is fixedly connected to the position near the rotating frame on the other side of the equipment seat, and an arc-shaped rack is fixedly connected inside the arc-shaped limit plate. Electric push rods are fixedly connected to the inner walls of both sides of the equipment seat, and a guide rod is fixedly connected to the output end of the electric push rod, and one end of the guide rod is arranged in an inclined structure.

[0009] Preferably, one end of the lower pressure roller is fixedly connected to a driving wheel, the other end of the lower pressure roller passes through the equipment base and is fixedly connected to a motor A, the motor A is fixedly connected to the equipment base, one end of the driving wheel is fixedly connected to a universal joint A, the other end of the universal joint A is fixedly connected to a gear shaft, one end of the gear shaft is rotatably connected to the equipment base, the end of the cleaning brush close to the driving wheel is fixedly connected to a driven wheel, the two driven wheels are meshed with each other for transmission, and one of the driven wheels is meshed with the driving wheel for transmission.

[0010] Preferably, an adjustment frame is rotatably connected to the upper pressure roller, a hydraulic rod is fixedly connected to the adjustment frame, the hydraulic rod is fixedly connected to the equipment seat, a universal joint B is fixedly connected to one end of the upper pressure roller, a gear is fixedly connected to the other end of the universal joint B, the gear is meshed with the gear shaft for transmission, and one end of the gear is rotatably connected to the adjustment frame.

[0011] Preferably, one end of the rotating frame passes through the equipment base and is fixedly connected to a motor B, the motor B is fixedly connected to the equipment base, and both ends of the rotating frame are provided with a slide groove. The rotating frame can realize the switching of two yoga mat winding mechanisms to improve efficiency.

[0012] Preferably, one end of the movable frame is fixedly connected to a sliding seat, and the sliding seat is slidingly matched with the inner wall of the slide groove. One end of the sliding seat is fixedly connected to a spring, and the other end of the spring is fixedly connected to the inner wall of the slide groove.

[0013] Preferably, the clamping plate is arranged in an arc-shaped structure, a sliding frame is fixedly connected to one side of the clamping plate, a fixed frame is slidingly matched on the sliding frame, one end of the fixed frame is fixedly connected to the movable frame, a plurality of tension springs are fixedly connected to the lower side of the sliding frame, and the other end of the tension spring is fixedly connected to the fixed frame.

[0014] Preferably, the yoga mat winding mechanism includes a winding shaft, a mat insertion opening is opened on one side of the winding shaft, the mat insertion opening of the winding shaft is arranged in sliding contact with one side of the yoga mat guide seat, one end of the winding shaft is rotatably connected to the movable frame, one end of the winding shaft passes through the sliding seat and is fixedly connected to a motor C, and the motor C is fixedly connected to the sliding seat.

[0015] Preferably, the automatic ejection mechanism includes a reciprocating screw, one end of the reciprocating screw is rotatably connected to the inner wall of the movable frame, the reciprocating screw is fixedly connected to a limit plate on the side close to the equipment seat, the outer wall of the limit plate is in sliding contact with the inner wall of the arc-shaped limit plate, one side of the limit plate is fixedly connected to a transmission wheel, the transmission wheel is meshed with the arc-shaped rack for transmission, the outer wall of the reciprocating screw is slidably matched with a pushing frame, and push rods are fixedly connected on both sides of the pushing frame.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. By setting up a yoga mat rolling mechanism and rotating the rolling shaft with a mat insertion port, the compacted runway-shaped yoga mat can be automatically rolled up and shaped. The rolled runway-shaped yoga mat reduces the contact area with the air, slows down the recovery time, significantly improves production efficiency, ensures the shaping effect, shortens the recovery time, reduces space occupancy, facilitates subsequent process processing, reduces waste, and improves product consistency.

[0018] 2. By setting a compression plate with a tension spring, the runway-shaped yoga mat can be effectively prevented from curling or loosening, maintaining its regularity and shape; by setting an automatic ejection mechanism, a part of the rolled-up runway-shaped yoga mat can be automatically pushed out, making it easy to remove and bag, reducing manual operation time, optimizing process smoothness, and improving processing efficiency.

[0019] 3. By setting an adjustable upper pressure roller, the compaction strength can be adjusted according to the thickness of the runway-type yoga mat, ensuring that the compaction effect is uniform and stable each time, avoiding excessive pressure on thick mats, and reducing material damage caused by excessive compaction; by setting a cleaning brush, while the lower pressure roller compacts the runway-type yoga mat, it drives the cleaning brush to rotate to clean the runway-type yoga mat to be compacted, effectively avoiding damage caused by attached particles during compaction, and improving the quality of the runway-type yoga mat. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of a yoga mat compacting and processing device according to the present invention;

[0021] Figure 2 This is a schematic diagram of the other side of the overall structure of a yoga mat compacting and processing device according to the present invention;

[0022] Figure 3 This is a schematic structural diagram of an equipment base of a yoga mat compacting and processing device according to the present invention;

[0023] Figure 4 This is a schematic diagram of the structure of the lower pressing roller and cleaning brush of a yoga mat compacting and processing device of the present invention;

[0024] Figure 5This is a schematic structural diagram of an upper pressing roller of a yoga mat compacting device according to the present invention;

[0025] Figure 6 This is a schematic diagram of the rotating frame structure of a yoga mat compacting and processing device of the present invention;

[0026] Figure 7 This is a schematic diagram of the structure of a mobile frame and other components of a yoga mat compacting and processing device of the present invention;

[0027] Figure 8 This is a schematic diagram of the structure of a compression plate of a yoga mat compacting device according to the present invention;

[0028] Figure 9 This is a schematic structural diagram of a yoga mat rolling mechanism of a yoga mat compacting and processing device of the present invention;

[0029] Figure 10 This is a schematic structural diagram of the automatic ejection mechanism of a yoga mat compacting and processing device of the present invention.

[0030] The following are marked in the figure: 1. Equipment base; 2. Lower pressure roller; 3. Cleaning brush; 4. Rotating frame; 5. Moving frame; 6. Pressing plate; 7. Yoga mat rewinding mechanism; 8. Automatic ejection mechanism; 9. Upper pressure roller; 101. Yoga mat guide seat; 102. Arc-shaped limit plate; 103. Arc-shaped rack; 104. Electric push rod; 105. Guide rod; 201. Driving wheel; 202. Motor A; 203. Universal joint A; 204. Gear shaft; 301. Driving wheel; 901, adjusting frame; 902, hydraulic rod; 903, universal joint B; 904, gear; 401, motor B; 402, slide; 501, sliding seat; 502, spring; 601, sliding frame; 602, fixed frame; 603, tension spring; 701, rewinding shaft; 702, pad insertion port; 703, motor C; 801, reciprocating screw; 802, limit plate; 803, transmission wheel; 804, pushing frame; 805, push rod. DETAILED DESCRIPTION

[0031] The following description is intended to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are merely examples, and those skilled in the art may conceive of other obvious variations.

[0032] like Figures 1-10 The yoga mat compacting and processing device shown includes an equipment base 1, a lower pressure roller 2 is rotatably connected to the equipment base 1, an upper pressure roller 9 is provided on the upper side of the lower pressure roller 2, two cleaning brushes 3 are rotatably connected to one side of the equipment base 1, a rotating frame 4 is rotatably connected to one side of the equipment base 1, two mobile frames 5 are slidably provided on the rotating frame 4, a pressing plate 6 is slidably provided on the mobile frame 5, a yoga mat winding mechanism 7 is rotatably provided on the mobile frame 5, and an automatic ejection mechanism 8 is rotatably provided on the mobile frame 5.

[0033] like Figure 3 As shown, a yoga mat guide seat 101 is fixedly connected to the lower pressure roller 2 on one side of the equipment seat 1, and an arc-shaped limit plate 102 is fixedly connected to the position near the rotating frame 4 on the other side of the equipment seat 1. An arc-shaped rack 103 is fixedly connected inside the arc-shaped limit plate 102. Electric push rods 104 are fixedly connected to the inner walls of both sides of the equipment seat 1, and a guide rod 105 is fixedly connected to the output end of the electric push rod 104. One end of the guide rod 105 is arranged in an inclined structure.

[0034] like Figure 4 As shown, one end of the lower pressure roller 2 is fixedly connected to a driving wheel 201, and the other end of the lower pressure roller 2 passes through the equipment base 1 and is fixedly connected to a motor A202. The motor A202 is fixedly connected to the equipment base 1. One end of the driving wheel 201 is fixedly connected to a universal joint A203, and the other end of the universal joint A203 is fixedly connected to a gear shaft 204. One end of the gear shaft 204 is rotatably connected to the equipment base 1. The end of the cleaning brush 3 near the driving wheel 201 is fixedly connected to a driven wheel 301. The two driven wheels 301 are meshed with each other for transmission, and one of the driven wheels 301 is meshed with the driving wheel 201 for transmission. The rotating lower pressure roller 2 drives the connected driving wheel 201 to rotate, so that the driving wheel 201 drives the cleaning brush 3 connected to the driven wheel 301 to rotate.

[0035] like Figure 5 As shown, an adjustment frame 901 is rotatably connected to the upper pressure roller 9, a hydraulic rod 902 is fixedly connected to the adjustment frame 901, and the hydraulic rod 902 is fixedly connected to the equipment base 1. A universal joint B903 is fixedly connected to one end of the upper pressure roller 9, and a gear 904 is fixedly connected to the other end of the universal joint B903. The gear 904 is meshed with the gear shaft 204 for transmission, and one end of the gear 904 is rotatably connected to the adjustment frame 901. The motor A202 is used to drive the connected lower pressure roller 2 to rotate. At this time, the lower pressure roller 2 will drive the gear shaft 204 connected to the universal joint A203 to rotate, so that the gear shaft 204 drives the gear 904 to rotate, and then the gear 904 can drive the upper pressure roller 9 connected to the universal joint B903 to rotate.

[0036] like Figure 6 As shown, one end of the rotating frame 4 passes through the equipment base 1 and is fixedly connected to a motor B401, which is fixedly connected to the equipment base 1. Both ends of the rotating frame 4 are provided with a slide groove 402. The rotating frame 4 can realize the switching of the two yoga mat winding mechanisms 7 to improve efficiency.

[0037] like Figure 7As shown, one end of the movable frame 5 is fixedly connected to a sliding seat 501, and the sliding seat 501 is slidingly matched with the inner wall of the slide groove 402. One end of the sliding seat 501 is fixedly connected to a spring 502, and the other end of the spring 502 is fixedly connected to the inner wall of the slide groove 402.

[0038] like Figure 8 As shown, the pressing plate 6 is arranged in an arc-shaped structure. A sliding frame 601 is fixedly connected to one side of the pressing plate 6. A fixed frame 602 is slidably mounted on the sliding frame 601. One end of the fixed frame 602 is fixedly connected to the movable frame 5. A plurality of tension springs 603 are fixedly connected to the lower side of the sliding frame 601. The other ends of the tension springs 603 are fixedly connected to the fixed frame 602. Under the action of the tension springs 603, the pressing plate 6 connected to the sliding frame 601 will always maintain pressure on the rolled yoga mat.

[0039] like Figure 9 As shown, the yoga mat winding mechanism 7 includes a winding shaft 701, with a mat insertion opening 702 defined on one side of the winding shaft 701. The mat insertion opening 702 of the winding shaft 701 is in sliding contact with one side of the yoga mat guide seat 101. One end of the winding shaft 701 is rotatably connected to the movable frame 5. One end of the winding shaft 701 passes through the sliding seat 501 and is fixedly connected to a motor C703, which is fixedly connected to the sliding seat 501. The yoga mat is inserted into the mat insertion opening 702 on the winding shaft 701 through the yoga mat guide seat 101. At this time, the winding shaft 701 is driven by the motor C703 to rotate, thereby winding the yoga mat.

[0040] By setting up a yoga mat rolling mechanism 7 and rotating the rolling shaft 701 with a mat insertion opening 702, the compacted yoga mat can be automatically rolled up and shaped. The rolled yoga mat has a reduced contact area with the air, which slows down the recovery time, significantly improves production efficiency, ensures the shaping effect, shortens the recovery time, reduces space occupancy, facilitates subsequent process processing, reduces waste, and improves product consistency.

[0041] like Figure 10As shown, the automatic ejection mechanism 8 includes a reciprocating screw 801, one end of which is rotatably connected to the inner wall of the movable frame 5, a limit plate 802 fixedly connected to the side of the reciprocating screw 801 close to the equipment base 1, the outer wall of the limit plate 802 is in sliding contact with the inner wall of the arc-shaped limit plate 102, a transmission wheel 803 fixedly connected to one side of the limit plate 802, the transmission wheel 803 is meshed with the arc-shaped rack 103 for transmission, a pushing frame 804 is slidably provided on the outer wall of the reciprocating screw 801, and push rods 805 are fixedly connected to both sides of the pushing frame 804. When the limit plate 802 on the reciprocating screw 801 rotates into the arc-shaped limit plate 102, the transmission wheel 803 will mesh with the arc-shaped rack 103, thereby driving the reciprocating screw 801 connected to the transmission wheel 803 to rotate, so that the reciprocating screw 801 can drive the pushing frame 804 and the push rod 805 to move.

[0042] Working principle: When a runway-type yoga mat needs to be compacted, the upper pressing roller 9 is first adjusted according to the thickness of the runway-type yoga mat. The height of the upper pressing roller 9 on the adjustment frame 901 is adjusted by using the hydraulic rod 902. Then, according to the width of the runway-type yoga mat, the connected guide rods 105 are driven by two electric push rods 104 to move so that the distance between the two guide rods 105 matches the width of the runway-type yoga mat, thereby avoiding misalignment during compaction.

[0043] Then, the motor A202 is used to drive the connected lower pressure roller 2 to rotate. At this time, the lower pressure roller 2 drives the gear shaft 204 connected to the universal joint A203 to rotate, so that the gear shaft 204 drives the gear 904 to rotate, and then the gear 904 can drive the upper pressure roller 9 connected to the universal joint B903 to rotate;

[0044] At the same time, the rotating lower pressing roller 2 drives the connected driving wheel 201 to rotate, so that the driving wheel 201 drives the cleaning brush 3 connected to the driven wheel 301 to rotate, and then one end of the runway-type yoga mat passes between the two cleaning brushes 3. At this time, the upper pressing roller 9 and the lower pressing roller 2 can drive the yoga mat to be compacted and pushed, and then the cleaning brush 3 can clean the particles on the surface of the runway-type yoga mat;

[0045] Then the compacted yoga mat will be inserted into the mat insertion port 702 on the winding shaft 701 through the yoga mat guide seat 101. At this time, the winding shaft 701 is driven to rotate by the motor C703 to realize the winding of the runway-type yoga mat. At the same time, under the action of the tension spring 603, the pressing plate 6 connected to the sliding frame 601 is driven to always keep the pressure on the wound runway-type yoga mat. At the same time, as the number of wound runway-type yoga mat turns increases, the moving frame 5 is pushed to move. At this time, the spring 502 connected to the sliding seat 501 is compressed.

[0046] After a runway-type yoga mat is rolled up, the motor B401 is used to drive the connected rotating frame 4 to rotate, so that the other winding shaft 701 moves to the yoga mat guide seat 101. Then, when the rotating frame 4 rotates, when the runway-type yoga mat is not in contact with the yoga mat guide seat 101, the spring 502 will drive the movable frame 5 connected to the sliding seat 501 to reset. Then, when the limit plate 802 on the reciprocating screw 801 rotates into the arc-shaped limit plate 102, the transmission wheel 803 will engage with the arc-shaped rack 103, thereby driving the reciprocating screw 801 connected to the transmission wheel 803 to rotate, so that the reciprocating screw 801 can drive the pushing frame 804 and the push rod 805 to move, thereby being able to push out a part of the rolled-up runway-type yoga mat, making it convenient for bagging and removal.

[0047] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0048] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions merely illustrate the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A yoga mat compacting and processing device, comprising a device base (1), characterized in that: The equipment seat (1) is rotatably connected to a lower pressure roller (2), an upper pressure roller (9) is provided on the upper side of the lower pressure roller (2), one side of the equipment seat (1) is rotatably connected to two cleaning brushes (3), one side of the equipment seat (1) is rotatably connected to a rotating frame (4), one end of the rotating frame (4) passes through the equipment seat (1) and is fixedly connected to a motor B (401), the motor B (401) is fixedly connected to the equipment seat (1), both ends of the rotating frame (4) are provided with a slide groove (402), two moving frames (5) are slidably matched on the rotating frame (4), one end of the moving frame (5) is fixedly connected to a sliding seat (501), the sliding seat (501) is slidably matched with the inner wall of the slide groove (402), one end of the sliding seat (501) is fixedly connected to a spring (502), The other end of the spring (502) is fixedly connected to the inner wall of the slide groove (402), and a pressing plate (6) is slidably provided on the movable frame (5). A yoga mat reeling mechanism (7) is rotatably provided on the movable frame (5), and the yoga mat reeling mechanism (7) comprises a reeling shaft (701), a mat insertion opening (702) is provided on one side of the reeling shaft (701), and the mat insertion opening (702) of the reeling shaft (701) is in sliding contact with one side of the yoga mat guide seat (101), and one end of the reeling shaft (701) is rotatably connected to the movable frame (5), and one end of the reeling shaft (701) passes through the sliding seat (501) and is fixedly connected to a motor C (703), and the motor C (703) is fixedly connected to the sliding seat (501). An automatic ejection mechanism (8) is rotatably provided on the movable frame (5).

2. The yoga mat compacting device according to claim 1, characterized in that: A yoga mat guide seat (101) is fixedly connected to one side of the equipment seat (1) at the lower pressure roller (2), and an arc-shaped limit plate (102) is fixedly connected to the other side of the equipment seat (1) at a position close to the rotating frame (4). An arc-shaped rack (103) is fixedly connected inside the arc-shaped limit plate (102). Electric push rods (104) are fixedly connected to the inner walls of both sides of the equipment seat (1), and a guide rod (105) is fixedly connected to the output end of the electric push rod (104), and one end of the guide rod (105) is arranged in an inclined structure.

3. The yoga mat compacting device according to claim 1, characterized in that: One end of the lower pressure roller (2) is fixedly connected to a driving wheel (201), and the other end of the lower pressure roller (2) passes through the equipment base (1) and is fixedly connected to a motor A (202), wherein the motor A (202) is fixedly connected to the equipment base (1). One end of the driving wheel (201) is fixedly connected to a universal joint A (203), and the other end of the universal joint A (203) is fixedly connected to a gear shaft (204), wherein one end of the gear shaft (204) is rotatably connected to the equipment base (1). One end of the cleaning brush (3) close to the driving wheel (201) is fixedly connected to a driven wheel (301), wherein the two driven wheels (301) are meshed with each other for transmission, and one of the driven wheels (301) is meshed with the driving wheel (201) for transmission.

4. The yoga mat compacting device according to claim 3, characterized in that: An adjusting frame (901) is rotatably connected to the upper pressure roller (9), a hydraulic rod (902) is fixedly connected to the adjusting frame (901), and the hydraulic rod (902) is fixedly connected to the equipment seat (1). A universal joint B (903) is fixedly connected to one end of the upper pressure roller (9), and a gear (904) is fixedly connected to the other end of the universal joint B (903). The gear (904) is meshed with the gear shaft (204) for transmission, and one end of the gear (904) is rotatably connected to the adjusting frame (901).

5. The yoga mat compacting device according to claim 1, characterized in that: The pressing plate (6) is arranged in an arc-shaped structure. A sliding frame (601) is fixedly connected to one side of the pressing plate (6). A fixed frame (602) is slidably arranged on the sliding frame (601). One end of the fixed frame (602) is fixedly connected to the movable frame (5). A plurality of tension springs (603) are fixedly connected to the lower side of the sliding frame (601). The other end of the tension spring (603) is fixedly connected to the fixed frame (602).

6. The yoga mat compacting device according to claim 2, characterized in that: The automatic ejection mechanism (8) comprises a reciprocating screw (801), one end of the reciprocating screw (801) is rotatably connected to the inner wall of the movable frame (5), a limit plate (802) is fixedly connected to the side of the reciprocating screw (801) close to the equipment seat (1), the outer wall of the limit plate (802) is in sliding contact with the inner wall of the arc-shaped limit plate (102), a transmission wheel (803) is fixedly connected to one side of the limit plate (802), the transmission wheel (803) is meshed with the arc-shaped rack (103) for transmission, a pushing frame (804) is slidably matched with the outer wall of the reciprocating screw (801), and push rods (805) are fixedly connected to both sides of the pushing frame (804).

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