Packaging system convenient to operate
By placing a pad forming machine and storage silo under the packaging table, combining the detection device and guide plate, the problem of large space occupied by the machine and consumable rolls is solved, efficient packaging operation and simplified machine control are achieved, and packaging efficiency is improved.
Patent Information
- Application Number
- CN202510492482.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2025-08-01
AI Technical Summary
In the prior art, machines and consumable rolls for making pads occupy a large space on the desktop, affecting packaging operations, and are not available on desktops with limited space.
A packaging system is designed for easy operation, including a packaging table, a cushion molding machine, a storage silo and a testing device. The machine and consumables roll are placed under the packaging table. The amount of buffer pads in the storage silo is monitored in real time through the detection device, and the start and stop of the cushion molding machine is automatically controlled, and the storage and separation of buffer pads are optimized through the guide plate and partition.
It reduces the space occupancy rate on the packaging table, improves the operating experience and efficiency of packaging personnel, simplifies machine operation, and facilitates the packaging process.
Smart Images

Figure CN120397455A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a packaging system convenient for operation. Background Art
[0002] When packaging some fragile items, generally, shock-resistant and buffer padding materials such as bubble wrap and gourd film are wrapped outside.
[0003] Currently, in the e-commerce packaging industry, when using padding materials to package fragile items, usually, the machine for making padding materials and the consumable roll are placed side by side on the desktop. Since the machine for making padding materials and the consumable roll are large in size, they will occupy a large amount of space on the desktop when in use, which will affect the packaging operation of the packers, and it is simply impossible to use on some desktops with limited space.
[0004] Therefore, how to overcome the above technical defects is a technical problem that needs to be urgently solved by those skilled in the art. Summary of the Invention
[0005] The purpose of the present invention is to provide a packaging system convenient for operation.
[0006] According to one aspect of the present invention, there is provided a packaging system convenient for operation, including:
[0007] A packaging table, on which there is a discharge port;
[0008] A padding material forming machine, which is arranged below the packaging table;
[0009] A storage bin, which is arranged below the packaging table and on the side of the padding material forming machine. The buffer padding material made by the padding material forming machine can enter the storage bin, and the buffer padding material in the storage bin can be sent out through the discharge port; and
[0010] A detection device, which can detect the storage amount of the buffer padding material in the storage bin, and the detection device is electrically connected to the padding material forming machine.
[0011] The packing system of the present invention places the consumable material roll on the cushion material forming machine. The buffer cushion material produced by the cushion material forming machine enters the storage bin. The free end of the buffer cushion material in the storage bin can extend out from the discharge port on the packing table. When packing personnel pack items, they can manually tear or cut the buffer cushion material through the device, so as to form a buffer cushion material unit of the required length. Then, the items can be packed. At the same time, the detection device can detect the storage amount of the buffer cushion material in the storage bin in real time. When the detection device detects that the amount of the buffer cushion material in the storage bin is very small or there is none, the cushion material forming machine starts to work. When the detection device detects that the buffer cushion material in the storage bin reaches a certain amount, the cushion material forming machine stops working. In the packing system of the present invention, since the cushion material forming machine, the consumable material roll and the storage bin are placed under the packing table for use, the space occupancy rate on the packing table can be greatly reduced, and the packing experience of the packing personnel can be improved. Through the detection device, the amount of stored materials in the storage bin can be monitored in real time, and the start and stop of the cushion material forming machine can be automatically controlled, simplifying the machine operation and facilitating the packing personnel to get started and use, and the packing efficiency can be improved.
[0012] In some embodiments, a cushion material separator may further be included. The cushion material separator is arranged under the packing table. The cushion material separator can separate the continuous buffer cushion material in the storage bin into buffer cushion material units of the required length and send them out through the discharge port. Thus, the continuous buffer cushion material in the storage bin can be separated into buffer cushion material units of the required length after passing through the cushion material separator. The formed buffer cushion material units are sent out from the discharge port on the packing table for the packing personnel to use directly, which is very convenient. The cushion material separator is also placed under the packing table for use, which can further reduce the space occupancy rate on the packing table and improve the packing experience of the packing personnel.
[0013] In some embodiments, the cushion material forming machine may be a buffer air cushion machine, and the cushion material separator may be an air cushion separator. Thus, the buffer air cushion produced by the buffer air cushion machine enters the storage bin. The continuous buffer air cushion in the storage bin can be separated into buffer air cushion units of the required length after passing through the air cushion separator. The formed buffer air cushion units are sent out from the discharge port on the packing table for the packing personnel to use directly.
[0014] In some embodiments, the detection device may be an ultrasonic sensor, and the detection device may be provided at the top of the storage bin. Thus, by installing the ultrasonic sensor at the top of the storage bin to ensure that there are no obstacles in the sound wave propagation path, the ultrasonic sensor will emit ultrasonic pulses to the surface of the cushioning material in the storage bin, receive the reflected echo, and calculate the time difference t between the sound wave emission and reception, so as to calculate the distance L between the ultrasonic sensor and the surface of the cushioning material in the storage bin, where L = sound velocity * t / 2; the distance between the probe of the ultrasonic sensor and the inner bottom of the storage bin is L1, and the distance between the probe of the ultrasonic sensor and the top of the storage bin is L2. When L2 < L ≤ L1, it indicates that the cushioning material in the storage bin has not been filled up yet, and the cushioning material forming machine can continue to produce the cushioning material. When L = L1, it indicates that the cushioning material in the storage bin has been used up, and the cushioning material forming machine needs to start producing the cushioning material. When L = L2, it indicates that the cushioning material in the storage bin has been piled up to be flush with the top of the storage bin. At this time, the cushioning material forming machine stops working to prevent the cushioning material from overflowing from the top of the storage bin; alternatively, the total height from the top to the inner bottom of the storage bin is H, and the material height h = H + L2 - L. When h = 0, it indicates that the cushioning material in the storage bin has been used up, and the cushioning material forming machine needs to start producing the cushioning material. When h = H, it indicates that the cushioning material in the storage bin has been piled up to be flush with the top of the storage bin. At this time, the cushioning material forming machine stops working to prevent the cushioning material from overflowing from the top of the storage bin. When 0 < h < H, it indicates that the cushioning material in the storage bin has not been filled up yet, and the cushioning material forming machine can continue to produce the cushioning material.
[0015] In some embodiments, a guide plate may further be included, and the guide plate is provided at the discharging position of the cushioning material forming machine.
[0016] The cushioning material produced by the cushioning material forming machine can enter the area in the storage bin far from the cushioning material forming machine through the guide plate.
[0017] Thus, the guide plate can guide the continuous cushioning material produced by the cushioning material forming machine to be conveyed to the area in the storage bin far from the cushioning material forming machine, and can finally fill the entire storage bin. If there is no guide plate, the continuous cushioning material produced by the cushioning material forming machine will be conveyed to the area in the storage bin close to the cushioning material forming machine. In this way, it is likely that the detection device cannot accurately detect the storage amount of the cushioning material in the storage bin, and the cushioning material forming machine will keep working. The cushioning material piled up in the area in the storage bin close to the cushioning material forming machine will be too much, resulting in the blocking of the discharging position of the cushioning material forming machine or the cushioning material running out of the storage bin, causing the area in the storage bin far from the cushioning material forming machine not to be filled with the cushioning material, thus resulting in less cushioning material stored in the storage bin.
[0018] In some embodiments, a partition may further be included. The partition is disposed in the storage bin, with both ends of the partition respectively disposed on two opposite inner walls of the storage bin, and the positions of the ends of the partition on the inner walls of the storage bin are adjustable. Thus, according to the width of the cushioning material formed by the cushioning material forming machine, the positions of the partition on the two opposite inner walls of the storage bin can be adjusted, so that the storage bin can be adapted to cushioning materials of various specifications, such as being compatible with cushioning materials of 200 mm and 400 mm in width.
[0019] In some embodiments, fixing bolts may further be included. Mounting grooves are provided on both opposite inner walls of the storage bin, nuts are accommodated in the mounting grooves, and the ends of the fixing bolts pass through the ends of the partition and are then screwed into the nuts in the mounting grooves. Thus, when it is necessary to adjust the positions of the partition on the two opposite inner walls of the storage bin, loosen the fixing bolts, and both ends of the partition can respectively slide along the mounting grooves. After the positions of the partition on the two opposite inner walls of the storage bin are adjusted, tighten the fixing bolts, and the adjustment of the partition position is very convenient.
[0020] In some embodiments, a bracket may further be included. The bottom of the bracket is provided with casters with brakes, and both the cushioning material forming machine and the storage bin are disposed on the bracket, and the bracket can be pushed under the packing table. Thus, the cushioning material forming machine and the storage bin can be integrally pulled out from under the packing table or pushed under the packing table through the bracket, so that the installation and disassembly of the entire packing system are very convenient and flexible. After the position of the bracket is determined when it is pushed under the packing table, the casters can be locked to prevent the bracket from moving.
[0021] In some embodiments, a handle may be provided on the bracket. Thus, the bracket can be very conveniently pulled out from under the packing table or pushed under the packing table through the handle.
[0022] In some embodiments, a foot pedal and a touch screen may further be included. Both the foot pedal and the touch screen are connected to the cushioning material separating machine. Thus, when the packing personnel are working, the cushioning material separating machine can be controlled to work or stop working by stepping on the foot pedal, and the operation is very convenient. The packing personnel can operate and set the cushioning material separating machine through the touch screen to divide the cushioning material in the storage bin into the required lengths. The foot pedal and the touch screen can both be placed on the packing table or other convenient operating areas to improve the flexibility of the operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a schematic structural diagram of a packing system facilitating operation according to an embodiment of the present invention;
[0024] Figure 2 is Figure 1 a schematic structural diagram of another perspective of the packing system shown after hiding the packing table;
[0025] Figure 3 As Figure 1 shown in the structural schematic diagram of another perspective behind the packing table of the packing system;
[0026] Figure 4 As Figure 3 shown in the schematic diagram of the connection relationship between the partition board and part of the bracket in the A direction in the packing system;
[0027] Figure 5 As Figure 4 shown in the enlarged schematic diagram at B of the partition board and part of the bracket;
[0028] Figure 6 As Figure 4 shown in the enlarged schematic diagram at C of the partition board and part of the bracket
[0029] Figure 7 As Figure 1 shown in the structural schematic diagram of another perspective of the packing system;
[0030] Figure 8 As Figure 1 shown in the usage state diagram of the packing system. Detailed implementation manners
[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0032] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features.
[0033] Figures 1 to 7 Schematically shows the structure of a packing system convenient for operation in an embodiment of the present invention.
[0034] Refer to Figures 1 to 7 , a packing system convenient for operation, including a packing table 1, a cushion material forming machine 2, a storage bin 3 and a detection device 4. In addition, a packing system convenient for operation may further include a cushion material separator 5, a guide plate 6, a partition board 7, a fixing bolt 8, a bracket 9, a foot pedal 10 and a touch screen 110.
[0035] refer to Figure 7 A discharge port 11 is formed on the packing table 1, and arc-shaped sheet metal parts can be installed around the discharge port 11 to prevent the right-angled edges of the discharge port 11 from getting stuck with the cushioning material, ensuring that the cushioning material can be smoothly delivered from the discharge port 11.
[0036] refer to Figure 7 A longitudinally arranged support rod 12 is installed at the rear of the packing table 1, and a storage compartment 13 is installed on the top of the support rod 12. The storage compartment 13 is formed by a plurality of longitudinally arranged partitions. The consumable rolls can be placed in the storage compartment 13, thereby effectively reducing the space occupied by the consumable rolls and improving space utilization.
[0037] refer to Figure 1 The mat forming machine 2 is installed under the packaging table 1, and the consumable material roll is placed on the barrel of the mat forming machine 2. The mat forming machine 2 can produce continuous cushioning mats. The mat forming machine 2 can directly select related equipment for making cushioning mats on the market. The structure of the mat forming machine 2 itself is not the content to be protected by the present invention.
[0038] In this embodiment, the cushion material forming machine 2 adopts an existing cushioning air cushion machine, which can produce continuous cushioning air cushions. In other embodiments, the cushion material forming machine 2 can also adopt a cushioning paper cushion machine, etc., or any equipment that produces continuous cushioning materials.
[0039] refer to Figure 1 The storage bin 3 is installed below the packing table 1 , and the storage bin 3 is located on the right side of the mat material forming machine 2 , and the buffer mat material produced by the mat material forming machine 2 can enter the storage bin 3 .
[0040] refer to Figure 2 An opening 33 is left at the bottom of the storage bin 3 at one end away from the mat forming machine 2 , and the free end of the cushioning mat material accumulated in the storage bin 3 can be pulled out through the opening 33 .
[0041] refer to Figures 1 to 3 The guide plate 6 is installed at the discharge position of the mat forming machine 2. The guide plate 6 is downhill. The cushioning mat produced by the mat forming machine 2 can enter the storage bin 3 away from the mat forming machine 2 through the guide plate 6. Figure 1 The cushioning material produced by the middle cushioning material forming machine 2 can enter the right area of the storage bin 3 through the guide plate 6. The guide plate 6 can guide the continuous cushioning material produced by the cushioning material forming machine 2 to be transported to the area of the storage bin 3 away from the cushioning material forming machine 2. The continuous cushioning material encounters the right end of the storage bin 3 (i.e. Figure 3 After the right side plate 904 is formed, the cushion material will gradually cover the inner bottom of the storage bin 3 to the left, and then when the continuous cushion material meets the left end of the storage bin 3 (i.e. Figure 3After the left side plate 903) in it, the buffer cushioning material will gradually spread to the right and cover the storage bin 3 entirely in this way; if there is no guide plate 6, when the buffer cushioning material made by the cushioning material forming machine 2 flows into the storage bin 3, due to the lack of external power such as a blower and the softness of the buffer cushioning material, the buffer cushioning material will directly fall and accumulate at the position where it detaches from the buffer cushioning material, that is, the continuous buffer cushioning material made by the cushioning material forming machine 2 will be conveyed to the area of the storage bin 3 close to the cushioning material forming machine 2. This is likely to cause the detection device 4 to be unable to accurately detect the storage amount of the buffer cushioning material in the storage bin 3, and the cushioning material forming machine 2 will keep working. The buffer cushioning material accumulated in the area of the storage bin 3 close to the cushioning material forming machine 2 will be excessive, resulting in the blocking of the discharging position of the cushioning material forming machine 2 or the buffer cushioning material running outside the storage bin 3, causing the area of the storage bin 3 far from the cushioning material forming machine 2 ( Figure 1 the area close to the right end in the storage bin 3) not to be filled with the buffer cushioning material, thus resulting in less buffer cushioning material stored in the storage bin 3.
[0042] Refer to Figure 2 and Figure 3 , the partition plate 7 is installed in the storage bin 3, and the two ends of the partition plate 7 are respectively installed on two opposite inner walls of the storage bin 3. Figure 2 In it, the two ends of the partition plate 7 are respectively installed on the left side wall and the right side wall of the storage bin 3, and the positions of the ends of the partition plate 7 on the inner wall of the storage bin 3 are adjustable. According to the width of the buffer cushioning material made by the cushioning material forming machine 2, the positions of the partition plate 7 on two opposite inner walls of the storage bin 3 can be adjusted, so that the storage bin 3 can be adapted to buffer cushioning materials of various specifications, such as being compatible with buffer cushioning materials with widths of 200 mm and 400 mm.
[0043] Refer to Figures 1 to 3, the cushion material separator 5 is installed below the packing table 1, the storage bin 3 is located between the cushion material forming machine 2 and the cushion material separator 5, the outlet of the cushion material buffer on the cushion material separator 5 is located below the discharge port 11 on the packing table 1, the free end of the cushion material stacked in the storage bin 3 can be pulled out through the opening 33 and then enter the cushion material separator 5, and the cushion material separator 5 can separate the continuous cushion material in the storage bin 3 into cushion material units of the required length and send them out through the discharge port 11. The cushion material separator 5 can directly select the existing relevant equipment on the market for separating cushion materials. The structure of the cushion material separator 5 itself is not the content to be protected by the present invention. In this embodiment, the cushion material separator 5 adopts an air cushion separator, such as the structure of the air cushion separator in the patent with the publication number CN 108820385 B; the continuous cushion material in the storage bin 3 can be separated into cushion material units of the required length after passing through the cushion material separator 5, and the formed cushion material units are sent out from the discharge port 11 on the packing table 1 for direct use by the packing personnel, which is very convenient. The cushion material separator 5 is placed below the packing table 1 for use, which can reduce the space occupancy rate on the packing table 1 and improve the packing experience of the packing personnel.
[0044] Reference Figures 1 to 3 , Figure 7 , the cushion material forming machine 2, the storage bin 3, and the cushion material separator 5 are all fixed on the bracket 9. The bottom of the bracket 9 is installed with casters 91 with brakes, and the bracket 9 can be pushed under the packing table 1. The bracket 9 is assembled and lapped by multiple profiles. Reference Figure 3 , a bottom plate 901, a rear side plate 902, a left side plate 903, and a right side plate 904 are installed on the bracket 9. The bottom plate 901, the rear side plate 902, the left side plate 903, the right side plate 904, and the partition 7 jointly enclose to form the storage bin 3.
[0045] Reference Figures 3 to 6 , a left cross beam 905 and a right cross beam 906 are installed on the top of the bracket 9. One end of the partition 7 is installed on the left cross beam 905, and the other end of the partition 7 is installed on the right cross beam 906; Reference Figure 6 , an installation groove 31 arranged along the length direction is formed on the left cross beam 905. A nut 32 is accommodated in the installation groove 31. The end of a fixing bolt 8 passes through the end of the partition 7 and is screwed into the nut 32 in the installation groove 31; Reference Figure 5, an installation groove 31 arranged along the length direction is also formed on the right cross beam 906. A nut 32 is accommodated in the installation groove 31. The end of another fixing bolt 8 passes through the end of the partition plate 7 and is screwed into the nut 32 in the installation groove 31. When it is necessary to adjust the position of the partition plate 7 on the two opposite inner walls (the left side plate 903 and the right side plate 904) of the storage bin 3, loosen the two fixing bolts 8, and the two ends of the partition plate 7 can slide along the two installation grooves 31 respectively. After the position of the partition plate 7 is adjusted, tighten the two fixing bolts 8. It is very convenient to adjust the position of the partition plate 7 on the two opposite inner walls of the storage bin 3.
[0046] Reference Figures 1 to 3 , the detection device 4 is installed on the top of the storage bin 3. Specifically, the detection device 4 is installed on the profile at the top of the rear side plate 902 ( Figure 3 as shown). The detection device 4 can detect the storage amount of the buffer cushion material in the storage bin 3. The detection device 4 is connected to the controller in the cushion material forming machine 2 through a wire harness. When the detection device 4 detects that the amount of the buffer cushion material in the storage bin 3 is very small or there is none, the detection device 4 sends the detected signal to the controller in the cushion material forming machine 2, and the controller controls the cushion material forming machine 2 to start working. When the detection device 4 detects that the buffer cushion material in the storage bin 3 reaches a certain amount, the detection device 4 sends the detected signal to the controller in the cushion material forming machine 2, and the controller controls the cushion material forming machine 2 to stop working.
[0047] Reference Figure 3, in this embodiment, the detection device 4 is an ultrasonic sensor. The ultrasonic sensor is installed on the profile at the top of the rear side plate 902 to ensure that there are no obstacles in the sound wave propagation path. The ultrasonic sensor emits ultrasonic pulses to the surface of the cushioning material in the storage bin 3, receives the reflected echo, and calculates the time difference t between the sound wave emission and reception, so as to calculate the distance L between the ultrasonic sensor and the surface of the cushioning material in the storage bin 3, where L = sound velocity * t / 2; for example, the distance between the probe of the ultrasonic sensor and the inner bottom of the storage bin 3 is L1, and the distance between the probe of the ultrasonic sensor and the top of the storage bin 3 (the profile at the top of the rear side plate 902) is L2. When L2 < L ≤ L1, it means that the cushioning material in the storage bin has not been filled up, and the cushioning material forming machine 2 can continue to make the cushioning material. When L = L1, it means that the cushioning material in the storage bin has been used up, and the cushioning material forming machine 2 needs to start making the cushioning material. When L = L2, it means that the cushioning material in the storage bin 3 has been piled up to the same level as the top of the storage bin 3. At this time, the cushioning material forming machine 2 stops working to prevent the cushioning material from overflowing from the top of the storage bin 3. In the actual use process, the cushioning material forming machine 2 will not start making the cushioning material until all the cushioning material in the storage bin 3 has been used up. Moreover, when only one layer of cushioning material is laid on the inner bottom of the storage bin 3, it is difficult for the packing personnel to pull out the cushioning material outward from the discharge port 11 because the cushioning material in the storage bin 3 is dragged by the cushioning material forming machine 2. Therefore, it can be set that when the height of the cushioning material in the storage bin 3 is L0, the cushioning material forming machine 2 starts to make the cushioning material, and L0 can be 1. of the maximum thickness of a single layer of cushioning material.5 times, 2 times, etc. The specific value of L0 can be set specifically according to needs, that is: when L2 < L ≤ L1, the cushioning material forming machine 2 continues to produce the cushioning material. When L = L1 - L0, the cushioning material forming machine 2 is required to start producing the cushioning material. When L = L2, it means that the cushioning material in the storage bin 3 has accumulated to be flush with the top of the storage bin 3. At this time, the cushioning material forming machine 2 stops working to prevent the cushioning material from overflowing from the top of the storage bin 3; or, the total height from the top to the inner bottom of the storage bin 3 is H, and the material height h = H + L2 - L. When h = 0, it means that the cushioning material in the storage bin 3 has been used up, and the cushioning material forming machine 2 is required to start producing the cushioning material. When h = H, it means that the cushioning material in the storage bin 3 has accumulated to be flush with the top of the storage bin 3. At this time, the cushioning material forming machine 2 stops working to prevent the cushioning material from overflowing from the top of the storage bin 3. When 0 < h < H, it means that the cushioning material in the storage bin 3 is not yet full, and the cushioning material forming machine 2 can continue to produce the cushioning material. In the actual use process, the cushioning material forming machine 2 will not start producing the cushioning material only after all the cushioning material in the storage bin 3 has been used up. Moreover, when only one layer of cushioning material is laid on the inner bottom of the storage bin 3, since the cushioning material in the storage bin 3 is dragged by the cushioning material forming machine 2, it is very difficult for the packing personnel to pull out the cushioning material outward from the discharge port 11. Therefore, it can be set that when the height of the cushioning material in the storage bin 3 is L0, the cushioning material forming machine 2 starts to produce the cushioning material. L0 can be 1.5 times, 2 times, etc. of the maximum thickness of a single layer of cushioning material. The specific value of L0 can be set specifically according to needs, that is: when L0 < h < H, it means that the cushioning material in the storage bin 3 is not yet full, and the cushioning material forming machine 2 continues to produce the cushioning material. When h = L0, the cushioning material forming machine 2 is required to start producing the cushioning material. When h = H, it means that the cushioning material in the storage bin 3 has accumulated to be flush with the top of the storage bin 3. At this time, the cushioning material forming machine 2 stops working to prevent the cushioning material from overflowing from the top of the storage bin 3; Through the detection device 4, the amount of stored materials in the storage bin 3 can be monitored in real time, and the start and stop of the cushioning material forming machine 2 can be automatically controlled, simplifying the operation of the machine and facilitating the packing personnel to use it, which can improve the packing efficiency.
[0048] Reference Figures 1 to 3 、 Figure 7 , a handle 92 is installed on the support 9. The number of handles 92 can be three. One handle 92 is arranged horizontally and is located at a position near the top of the storage bin 3. Two handles 92 are arranged vertically and are respectively close to the left and right ends of the storage bin 3. Through the handle 92, the support 9 can be very conveniently pulled out from under the packing table 1 or pushed under the packing table 1.
[0049] Reference Figure 1 and Figure 7, the foot pedal 10 is connected to the cushion material separator 5. The foot pedal 10 can control the start and stop of the cushion material separator 5. When the packing personnel are working, they can control the operation or stop of the cushion material separator 5 through the foot pedal 10, which is very convenient for operation. The foot pedal 10 can also be placed on the packing table 1 or other areas convenient for operation to improve the flexibility of operation.
[0050] Reference Figure 1 and Figure 7 , the touch screen 110 is connected to the cushion material separator 5. The packing personnel can operate and set the cushion material separator 5 through the touch screen 110, so that the cushion material separator 5 divides the continuous cushion material in the storage bin 3 into the required lengths. The touch screen 110 can be placed on the packing table 1 or other areas convenient for operation to improve the flexibility of operation.
[0051] Figure 8 Schematically shows Figure 1 the usage state of the packing system shown.
[0052] Reference Figure 8 , place the consumable roll 120 on the cushion material forming machine 2 and complete the loading. The continuous cushion material 130 produced by the cushion material forming machine 2 enters the storage bin 3 under the guidance of the guide plate 6. The free end of the cushion material 130 stacked in the storage bin 3 is pulled out through the opening 33 on the storage bin 3 ( Figure 2 shown) and then enters the cushion material separator 5. The cushion material separator 5 can separate the continuous cushion material 130 in the storage bin 3 into cushion material units 140 of the required length and send them out through the discharge port 11. The packing personnel can use the cushion material units 140 to pack the items. When the packing personnel are packing the items, they can control the operation or stop of the cushion material separator 5 through the foot pedal 10. At the same time, the detection device 4 can detect the storage amount of the cushion material 130 in the storage bin 3 in real time. When the detection device 4 detects that the amount of the cushion material 130 in the storage bin 3 is very small, the cushion material forming machine 2 starts to work. When the detection device 4 detects that the amount of the cushion material 130 in the storage bin 3 reaches a certain amount, the cushion material forming machine 2 stops working. The packing personnel can operate and set the cushion material separator 5 through the touch screen 110, so that the cushion material separator 5 divides the continuous cushion material 130 in the storage bin 3 into the required lengths. The cushion material forming machine 2, the storage bin 3, and the cushion material separator 5 can be pulled out or pushed under the packing table 1 as a whole through the bracket 9, so that the disassembly and assembly of the entire packing system are very convenient and flexible. After the bracket 9 is pushed under the packing table 1 and the position is determined, the casters 91 can be locked to prevent the bracket 9 from moving. In addition, the packing personnel can adjust the partition plate 7 according to the width of the cushion material 130 produced by the cushion material forming machine 2 ( Figure 2The positions on the two opposite inner walls of the storage bin 3 are shown, so that the storage bin 3 can be adapted to various specifications of cushioning materials; in the packaging system of the present invention, since the cushion material forming machine 2, the consumable roll 120, the storage bin 3 and the cushion material separating machine 5 are all placed under the packaging table 1 for use, the space occupancy rate on the packaging table 1 can be greatly reduced, the packaging experience of the packers can be improved, and the amount of materials stored in the storage bin 3 can be monitored in real time through the detection device 4, and the start and stop of the cushion material forming machine 2 can be automatically controlled, simplifying the machine operation and facilitating the packers to use, and the packaging efficiency can be improved.
[0053] The above are only some embodiments of the present invention. For those of ordinary skill in the art, without departing from the inventive concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention.
Claims
1. A packaging system convenient for operation, characterized in that, Comprising: A packing table, on which there is a discharge opening; A cushion material forming machine, which is arranged below the packing table; A storage bin, which is arranged below the packing table and on the side of the cushion material forming machine. The buffer cushion material made by the cushion material forming machine can enter the storage bin, and the buffer cushion material in the storage bin can be sent out through the discharge opening; and A detection device, which can detect the storage amount of the buffer cushion material in the storage bin, and the detection device is electrically connected to the cushion material forming machine.
2. The packaging system according to claim 1, characterized in that It further includes a cushion material separator, which is arranged below the packing table. The cushion material separator can separate the continuous buffer cushion material in the storage bin into buffer cushion material units of the required length and send them out through the discharge opening.
3. The packaging system according to claim 2, wherein The cushion material forming machine is a buffer air cushion machine, and the cushion material separator is an air cushion separator.
4. The packing system according to claim 1, characterized in that, The detection device is an ultrasonic sensor, and the detection device is arranged at the top of the storage bin.
5. The packaging system according to claim 1, characterized in that, It further includes a guide plate, which is arranged at the discharge position of the cushion material forming machine. The buffer cushion material made by the cushion material forming machine can enter the area of the storage bin far from the cushion material forming machine through the guide plate.
6. The packing system according to claim 1, characterized in that It further includes a partition plate, which is arranged in the storage bin. The two ends of the partition plate are respectively arranged on two opposite inner walls of the storage bin, and the position of the end of the partition plate on the inner wall of the storage bin is adjustable.
7. The packing system according to claim 6, characterized in that, It further includes fixing bolts. Installation grooves are provided on two opposite inner walls of the storage bin, nuts are accommodated in the installation grooves, and the ends of the fixing bolts pass through the ends of the partition plate and are screwed into the nuts in the installation grooves.
8. The packing system according to any one of claims 1 to 7, characterized in that, It further includes a bracket, the bottom of which is provided with casters with brakes. The cushion material forming machine and the storage bin are both arranged on the bracket, and the bracket can be pushed below the packing table.
9. The packing system according to claim 8, wherein A handle is provided on the bracket.
10. The packing system according to claim 2, wherein It further includes a foot pedal and a touch screen, and both the foot pedal and the touch screen are connected to the cushion material separator.
Citation Information
Patent Citations
An intelligent filling device for cushioning air cushion material
CN108820385B