Release action optimization type rubber tube automatic collecting and releasing device
By introducing a speed stabilization module into the hose processing equipment, and adjusting the hose tension with the speed stabilization wheel and counterweight parts, the problem of loose or overtightness of the hose is solved, and the smooth release and winding of the hose is achieved, which improves the release efficiency and reduces the labor intensity of the operator.
Patent Information
- Application Number
- CN202510757572.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-09
- Publication Date
- 2025-08-01
AI Technical Summary
In existing hose processing equipment, the hose release speed or winding speed does not match the traction speed, resulting in the hose relaxation or excessive tightness, the operator's labor intensity is high and the release efficiency is low.
The speed stabilization module is adopted, including the speed stabilization wheel, counterweight parts and infrared sensors. By monitoring the tension of the hose and adjusting the reel and traction speed, the hose is kept tight, and the weight of the speed stabilization wheel is adjusted to adjust the tension, so as to achieve smooth release and winding of the hose.
The smooth release and winding of the hose is achieved, which avoids slack or excessive tightness, reduces the labor intensity of the operator and improves the release efficiency.
Smart Images

Figure CN120397847A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of hose collecting and releasing devices, and in particular to an automatic hose collecting and releasing device with optimized release action. Background Art
[0002] During the hose processing process, the hose that has been initially processed needs to be reeled, and in the subsequent processing process, the reeled hose needs to be released, such as for cutting.
[0003] Existing hose processing equipment requires manual control of the release speed, resulting in low hose release efficiency and high operator labor intensity. Furthermore, since the hose is released from the unwinder and then transported forward by a traction machine, there is a tendency for the traction machine's pulling speed to mismatch the hose release speed, leading to loose or overtightened hoses. Summary of the Invention
[0004] The purpose of the present invention is to provide an automatic hose collection and release device with optimized release action to solve the problem of hose looseness or overtightening caused by mismatch between hose release speed or winding speed and traction speed.
[0005] In order to achieve the above-mentioned object, the present invention adopts the following technical solution: a release action optimized hose automatic collection and release device, comprising:
[0006] a base, on which a rotating bracket is provided;
[0007] A reel is rotatably mounted on a rotating bracket, and the hose is wound on the reel;
[0008] The speed stabilizing module includes a frame, a first guide wheel, a speed stabilizing wheel, a counterweight, and an infrared sensor. A release guide wheel is provided between the frame and the reel. A plurality of rotatable first guide wheels are provided on the frame. The speed stabilizing wheel is sleeved on the speed stabilizing shaft. After the hose on the reel is released, it passes around the release guide wheel, the first guide wheel, and the speed stabilizing wheel. A counterweight is provided at the end of the speed stabilizing shaft. The counterweight is slidably connected to the frame. The infrared sensor is correspondingly arranged above the speed stabilizing wheel.
[0009] A cavity is provided inside the counterweight, and a first supply pipe and a first discharge pipe are provided on one side wall of the counterweight. The first supply pipe is used to introduce counterweight fluid into the cavity of the counterweight, and the first discharge pipe is used to discharge the counterweight fluid in the cavity of the counterweight.
[0010] As a further description of the above technical solution:
[0011] A partition is provided in the cavity of the counterweight piece, and the partition is slidably connected in the counterweight piece.
[0012] As a further description of the above technical solution:
[0013] On the other side wall of the counterweight, a second supply pipe and a second discharge pipe are provided.
[0014] As a further description of the above technical solution:
[0015] A transparent cover plate is provided on the counterweight.
[0016] As a further description of the above technical solution:
[0017] A guide rod is provided on the frame, and the counterweight is slidably connected to the guide rod.
[0018] As a further description of the above technical solution:
[0019] A driving motor and a speed reducer are provided on the base. The output end of the driving motor is connected to the speed reducer, and the output end of the speed reducer is connected to the reel.
[0020] As a further description of the above technical solution:
[0021] The rotating bracket includes an upper bearing seat and a lower bearing seat. A first rotating shaft is provided on the back of the reel, and the first rotating shaft passes through the rotating bracket and then is connected to the output end of the speed reducer.
[0022] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are as follows:
[0023] 1. In the present invention, the reel on the rotating bracket in the base rotates to realize the release and winding of the rubber hose. The speed stabilizing module is arranged between the reel and the tractor. When the release speed or winding speed does not match the traction speed, the tension of the rubber hose is controlled by the speed stabilizing wheel, avoiding the rubber hose from being slack or too tight, ensuring the smooth release or winding of the rubber hose, and realizing the optimization of the release action.
[0024] 2. In the present invention, in the speed stabilizing module, since the rubber hose bypasses the speed stabilizing wheel, both ends of the speed stabilizing wheel use counterweights to keep the rubber hose in a tensioned state. And the speed stabilizing wheel monitors the height through an infrared sensor. When the speed stabilizing wheel rises to the set height, in order to avoid the rubber hose from being too tight, it can be adjusted by accelerating the release speed of the reel or reducing the traction speed. The weight of the counterweight can be adjusted by supplying and discharging the counterweight fluid through the first supply pipe and the first discharge pipe, flexibly adjusting the tensioning ability of the speed stabilizing wheel on the slack rubber hose. Description of the Drawings
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for use in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.
[0026] Figure 1 It is a structural schematic diagram of a hose automatic collection and release device with optimized release action.
[0027] Figure 2 It is a structural schematic diagram of the base in a hose automatic collection and release device with optimized release action.
[0028] Figure 3 It is a structural schematic diagram of the speed stabilizing module in a hose automatic collection and release device with optimized release action.
[0029] Figure 4 It is a structural schematic diagram of the counterweight in a hose automatic collection and release device with optimized release action.
[0030] Legend Explanation:
[0031] 1. Base; 11. Rotating bracket; 111. Upper bearing seat; 112. Lower bearing seat; 12. Driving motor; 13. Reducer; 2. Reel; 21. Release guide wheel; 3. Speed stabilizing module; 31. Frame; 311. Guide rod; 32. First guide wheel; 33. Speed stabilizing wheel; 34. Counterweight; 341. First supply pipe; 342. First discharge pipe; 343. Second supply pipe; 344. Second discharge pipe; 345. Transparent cover plate; 35. Infrared sensor; 36. Partition; 9. Hose. Detailed Implementation Manner
[0032] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. Usually, the components of the embodiments of the present invention described and shown in the accompanying drawings here can be arranged and designed in various different configurations.
[0033] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention claimed, but merely represents the selected embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.
[0034] Embodiment 1
[0035] Please refer to Figures 1-4 , the present invention provides a technical solution: a hose automatic collection and release device with optimized release action, including:
[0036] Base 1, on which a rotating bracket 11 is provided;
[0037] The reel 2 is rotatably mounted on the rotating bracket 11, and the hose 9 is wound around the reel 2;
[0038] The speed stabilizing module 3 includes a frame 31, a first guide wheel 32, a speed stabilizing wheel 33, a counterweight 34 and an infrared sensor 35. A release guide wheel 21 is arranged between the frame 31 and the reel 2. A plurality of rotatable first guide wheels 32 are arranged on the frame 31. The speed stabilizing wheel 33 is sleeved on the speed stabilizing shaft. After the hose 9 on the reel 2 is released, it bypasses the release guide wheel 21, the first guide wheel 32, and the speed stabilizing wheel 33. The speed stabilizing shaft passes through the waist-shaped hole on the frame. A counterweight 34 is arranged at the end of the speed stabilizing shaft. The counterweight 34 is slidably connected to the frame 31. The infrared sensor 35 is correspondingly arranged above the speed stabilizing wheel 33;
[0039] A cavity is arranged inside the counterweight 34. A first supply pipe 341 and a first discharge pipe 342 are arranged on one side wall of the counterweight 34. The first supply pipe 341 is used to introduce a counterweight fluid into the cavity of the counterweight 34, and the first discharge pipe 342 is used to discharge the counterweight fluid in the cavity of the counterweight 34.
[0040] A guide rod 311 is arranged on the frame 31. The counterweight 34 is slidably connected to the guide rod 311, effectively controlling the sliding direction of the counterweight 34 and enabling the counterweight 34 to slide smoothly up and down.
[0041] A driving motor 12 and a speed reducer 13 are arranged on the base 1. The output end of the driving motor 12 is connected to the speed reducer 13, and the output end of the speed reducer 13 is connected to the reel 2 to provide the rotational power for the winding or releasing of the hose on the reel 2.
[0042] The rotating bracket 11 includes an upper bearing seat 111 and a lower bearing seat 112. A first rotating shaft is arranged on the back of the reel 2. The first rotating shaft passes through the rotating bracket 11 and is then connected to the output end of the speed reducer 13.
[0043] The rotating bracket 11 is used to support the reel 2. The upper bearing in the upper bearing seat 111 and the lower bearing in the lower bearing seat 112 cooperate to reduce the frictional resistance during the rotation of the first rotating shaft passing through the upper bearing seat 111 and the lower bearing seat 112, and extend the service life of the device.
[0044] Working principle: The reel 2 on the rotating bracket 11 in the base 1 rotates to realize the release and winding of the rubber hose 9. The speed stabilizing module 3 is arranged between the reel 2 and the tractor. When the release speed or winding speed does not match the traction speed, the tension of the rubber hose 9 is controlled by the speed stabilizing wheel 33 to avoid the rubber hose from being slack or too tight, ensure the smooth release or winding of the rubber hose, and realize the optimization of the release action. In the speed stabilizing module 3, since the rubber hose 9 bypasses the speed stabilizing wheel 33, the two ends of the speed stabilizing wheel 33 keep the rubber hose 9 in a tensioned state through the counterweight. And the speed stabilizing wheel 33 monitors the height through the infrared sensor 35. When the speed stabilizing wheel 33 rises to the set height, in order to avoid the rubber hose from being too tight, it can be adjusted by accelerating the release speed of the reel 2 or reducing the traction speed. The weight of the counterweight 34 can be adjusted by supplying and discharging the counterweight fluid through the first supply pipe 341 and the first discharge pipe 342, and flexibly adjusting the tensioning ability of the speed stabilizing wheel 33 on the slack rubber hose 9.
[0045] The counterweight fluid can specifically adopt liquids such as water and oil, or solid particles such as fine sand and steel, so as to facilitate the inflow and outflow.
[0046] Embodiment 2
[0047] On the basis of the above embodiment, the following technical solutions are further improved in this embodiment: A partition 36 is arranged in the cavity of the counterweight 34, and the partition 36 is slidably connected in the counterweight 34. The partition 36 divides the cavity of the counterweight 34 into a counterweight space for introducing the counterweight fluid and an adjustment space for introducing air.
[0048] The partition 36 can be slidably adjusted to control the size of the counterweight space, and cooperate with the first supply pipe 341 and the first discharge pipe 342 to introduce and discharge the counterweight fluid into and out of the counterweight space, so as to realize the precise adjustment of the weight of the counterweight 34.
[0049] Specifically, a second supply pipe 343 and a second discharge pipe 344 are arranged on the other side wall of the counterweight 34. The second supply pipe 343 is used to introduce air into the adjustment space of the counterweight 34, and the second discharge pipe 344 is used to discharge the air in the adjustment space of the counterweight 34, so as to control the movement of the partition 36 by using the air pressure change in the adjustment space and adjust the size of the counterweight space.
[0050] Embodiment 3
[0051] On the basis of the above embodiment, the following technical solutions are further improved in this embodiment: A transparent cover plate 345 is arranged on the counterweight 34, which is convenient for observing the introduction of the counterweight fluid in the cavity of the counterweight 34.
[0052] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes, shall be covered by the protection scope of the present invention.
Claims
1. An automatic collecting and releasing device for a hose with optimized releasing action, characterized in that, Comprising: A base on which a rotating bracket is provided; A reel rotatably mounted on the rotating bracket, with a hose wound around the reel; A speed stabilizing module, which includes a frame, a first guide wheel, a speed stabilizing wheel, a counterweight, and an infrared sensor. A release guide wheel is provided between the frame and the reel. A plurality of rotatable first guide wheels are provided on the frame. The speed stabilizing wheel is sleeved on a speed stabilizing shaft. After the hose on the reel is released, it bypasses the release guide wheel, the first guide wheel, and the speed stabilizing wheel. The counterweight is provided at the end of the speed stabilizing shaft, and the counterweight is slidably connected to the frame. The infrared sensor is correspondingly arranged above the speed stabilizing wheel; A cavity is provided inside the counterweight. A first supply pipe and a first discharge pipe are provided on one side wall of the counterweight. The first supply pipe is used to introduce a counterweight fluid into the cavity of the counterweight, and the first discharge pipe is used to discharge the counterweight fluid in the cavity of the counterweight.
2. The automatic collecting and releasing device for a hose with optimized releasing action according to claim 1, characterized in that, A partition is provided in the cavity of the counterweight, and the partition is slidably connected inside the counterweight.
3. The automatic collecting and releasing device for a hose with optimized releasing action according to claim 2, wherein A second supply pipe and a second discharge pipe are provided on the other side wall of the counterweight.
4. An automatic collecting and releasing device for a hose with optimized release action according to claim 1, characterized in that A transparent cover plate is provided on the counterweight.
5. The automatic collecting and releasing device for a hose with optimized releasing action according to claim 1, characterized in that A guide rod is provided on the frame, and the counterweight is slidably connected to the guide rod.
6. The automatic collecting and releasing device for a rubber hose with optimized releasing action according to claim 1, characterized in that, A drive motor and a speed reducer are provided on the base. The output end of the drive motor is connected to the speed reducer, and the output end of the speed reducer is connected to the reel.
7. An automatic collecting and releasing device for a hose with optimized releasing action according to claim 6, characterized in that, The rotating bracket includes an upper bearing seat and a lower bearing seat. A first rotating shaft is provided on the back of the reel, and the first rotating shaft passes through the rotating bracket and then is connected to the output end of the speed reducer.