Functional rubber and plastic part for vehicle
By embedding springs and soft porcelain materials in rubber and plastic parts and combining non-Newtonian fluid colloids, the problem of unbalanced connection between rubber parts and outer skeletons is solved, the strength and service life of rubber and plastic parts are improved, and the shock absorption effect is achieved.
Patent Information
- Application Number
- CN202510611809.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2025-08-01
AI Technical Summary
The existing rubber parts have a simple connection structure with the outer skeleton, which leads to the inability to balance and diverge during buffering loads, poor fatigue resistance, easy to damage, and the surface of the rubber parts is prone to rot, affecting the use effect and life.
The embedded spring and soft porcelain materials in rubber and plastic parts are used, combined with non-Newtonian fluid colloids, which significantly absorb vibration and pressure through springs and non-Newtonian fluids, and enhance the strength and elasticity of rubber and plastic parts. The rubber-spring combination form is adopted.
It significantly improves the service life of rubber and plastic parts and shock absorption resistance and tensile resistance, ensures the normal operation of the shock absorber, and improves the overall performance of rubber and plastic parts.
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Figure CN120402553A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of rubber and plastic parts, and in particular to a functional rubber and plastic part for a vehicle. Background Art
[0002] To rapidly dampen vibrations between the vehicle frame and body, improving ride smoothness and comfort, automobile suspension systems are generally equipped with shock absorbers. Shock absorbers primarily consist of two components: a spring and a damper. The spring primarily supports the vehicle's weight, while the damper reduces vibrations. Shock absorbers are used to dampen the rebound of the spring after absorbing shock, as well as impacts from the road. They are widely used in automobiles to accelerate the damping of frame and body vibrations, improving ride smoothness. While shock-absorbing springs can filter out road vibrations when driving over uneven surfaces, the springs themselves undergo reciprocating motion. Shock absorbers are designed to dampen this spring bounce, making them a crucial automotive component.
[0003] The connection between the automobile shock absorber and the car body requires a top glue. The top glue absorbs the alternating impact load from the road surface. The top glue needs to have certain structural strength requirements. The top glue generally includes a rubber vulcanized part, an exoskeleton, and an inner skeleton. The existing connection structure between the rubber part and the exoskeleton and the inner skeleton is simple. Generally, the rubber part is wrapped in the exoskeleton, and the fulcrum points between the rubber part and the exoskeleton are dispersed. As a result, when buffering the load, the force cannot be timely and evenly dispersed between the exoskeleton and the rubber part, resulting in concentrated force on the exoskeleton and the rubber part, poor fatigue resistance, easy damage, shortening the use effect and service life of the top glue, and easily producing noise. In addition, during the manufacturing of the existing top glue, the surface of the rubber part forms "bubbles" due to the overflow of internal gas, resulting in poor appearance of the top glue rubber part and affecting the structural strength of the rubber.
[0004] Generally, shock absorber sleeves are made of rubber and plastic materials, but their elasticity and service life are difficult to meet actual requirements. It is very easy for the sleeve to break during the movement of the shock absorber, causing functional damage to the shock absorber sleeve, which directly affects the actual use effect of the shock absorber. It is urgent to design a new type of high-strength, good elasticity, shock-absorbing and pressure-resistant automotive functional shock absorber rubber and plastic parts to replace existing products. Summary of the Invention
[0005] Aiming at the deficiencies of the above-mentioned existing technologies, the main purpose of the present invention is to provide a vehicle-use functional rubber and plastic part. The rubber and plastic part improves the strength and stiffness and elasticity of the rubber and plastic part by embedding springs and soft porcelain materials in the rubber and plastic. The springs and non-Newtonian fluid gums can significantly absorb the strong vibrations and pressures generated instantaneously by the part, effectively ensuring the normal operation of the shock absorber. By strongly modifying the rubber and plastic material, the overall performance of the rubber and plastic part is greatly improved, and the service life of the rubber and plastic part is significantly extended. The rubber-spring combination form is adopted to significantly enhance the shock absorption and tensile resistance of the rubber and plastic part.
[0006] To achieve the purpose of the present invention, the technical solution adopted is: A vehicle-use functional rubber and plastic part, including a rubber and plastic part body. A part strengthening piece is wrapped and arranged on the outer side of the lower part of the rubber and plastic part body. A part buffer connecting head is connected and arranged at the top of the rubber and plastic part body. A part strengthening rib is integrally connected and arranged on the outer peripheral side of the rubber and plastic part body. The rubber and plastic part body includes a part buffer skirt integrally connected to its lower part and a part rubber body integrally connected to its lower part. A part installation through hole penetrating the rubber and plastic part body is opened inside the rubber and plastic part body.
[0007] Preferably, the part rubber body includes the following components by weight percentage: 40-70% of carbon fiber and glass fiber double-modified polyurethane rubber, 5-20% of nano-oxide ceramic matrix and acrylic hexafluorobutyl ester double-modified silicone rubber, 5-15% of polysiloxane and polystyrene double-modified fluororubber, 5-30% of organic solvent, 1-3% of chitosan hydrochloride, 1-4% of nano-silver modified carbon fiber, 2-7% of poly-p-phenylene terephthalamide short fiber, 2-5% of polyimide short fiber, 2-8% of organic rare earth, 1-5% of silica aerogel, 0.5-1.5% of accelerator, 0.3-0.6% of dispersant, 0.2-0.4% of curing agent, 0.2-0.3% of antioxidant.
[0008] Preferably, a part strong buffer spring is embedded and arranged inside the rubber and plastic part body, and a carbon fiber composite soft porcelain sleeve is embedded and arranged inside the rubber and plastic part body on the inner side of the part strong buffer spring.
[0009] Preferably, a number of skirt square buffer rings and skirt circular buffer rings are arranged inside the part buffer skirt, and non-Newtonian fluid buffer gum is filled inside the skirt square buffer rings and skirt circular buffer rings.
[0010] Preferably, the non-Newtonian fluid buffer colloid comprises the following components in weight percentages: 10-15% of chitosan quaternary ammonium salt modified concentrated latex, 15-40% of polyacrylamide resin solution, 5-30% of Al(OH)3 colloid, 5-25% of nano-ferromagnetic matrix modified gelatin, 5-15% of polydopamine modified celluloid glue solution, 5-10% of artificial plasma, and 10-30% of starch sizing.
[0011] Preferably, the strong buffer spring of the component comprises a titanium alloy spring core arranged in the middle, and a carbon fiber composite rubber inner cylinder is wrapped on the outer surface of the titanium alloy spring core.
[0012] Preferably, metal rubber thin torsion columns are distributed on the outer surface of the carbon fiber composite rubber inner cylinder, a porous carbon fiber composite soft porcelain sleeve is wrapped on the outer surface of the metal rubber thin torsion columns, and a woven carbon fiber protection sleeve is wrapped on the outer surface of the porous carbon fiber composite soft porcelain sleeve.
[0013] Preferably, the component reinforcing sheet penetrates through the component rubber body and passes out from the component installation through hole, and then wraps 1 / 4-1 / 2 surface area of the component buffer skirt and the component rubber body.
[0014] Preferably, the diameter of the titanium alloy spring core is greater than or equal to the diameter of the metal rubber thin torsion column, and the diameter of the metal rubber thin torsion column is greater than or equal to the thickness of the carbon fiber composite rubber inner cylinder.
[0015] Preferably, the thickness of the carbon fiber composite rubber inner cylinder is greater than or equal to the thickness of the porous carbon fiber composite soft porcelain sleeve, and the thickness of the porous carbon fiber composite soft porcelain sleeve is greater than or equal to the thickness of the woven carbon fiber protection sleeve.
[0016] The present invention provides a vehicle-use functional rubber and plastic component, which has the following advantages: The rubber and plastic component of the present invention improves the strength and stiffness and elasticity of the rubber and plastic component by embedding springs and soft porcelain materials in the rubber and plastic. The strong vibration and pressure generated instantaneously by the component are significantly absorbed by the springs and non-Newtonian fluid colloid, which can effectively ensure the normal operation of the shock absorber. By strongly modifying the rubber and plastic material, the overall performance of the rubber and plastic component is greatly improved, the service life of the rubber and plastic component is significantly increased, and the shock absorption and anti-tensile effect of the rubber and plastic component are significantly improved by adopting the rubber-spring combination form. Brief Description of the Drawings
[0017] Figure 1 is the front view structural schematic diagram of the vehicle-use functional rubber and plastic component of the present invention.
[0018] Figure 2 is the front sectional view structural schematic diagram of the vehicle-use functional rubber and plastic component of the present invention.
[0019] Figure 3 This is a schematic cross-sectional structure diagram of the strong buffer spring of the vehicle-use functional rubber and plastic parts of the present invention.
[0020] In the figure: 1. Rubber and plastic parts body; 2. Parts reinforcement sheet; 3. Parts buffer connector; 4. Parts reinforcement rib; 5. Parts buffer skirt; 6. Parts installation through hole; 7. Parts strong buffer spring; 8. Carbon fiber composite soft porcelain sleeve; 9. Square buffer ring of skirt; 10. Round buffer ring of skirt; 11. Non-Newtonian fluid buffer gel; 12. Titanium alloy spring round core; 13. Carbon fiber composite rubber inner cylinder; 14. Metal rubber thin torsion column; 15. Porous carbon fiber composite soft porcelain sleeve; 16. Braided carbon fiber protection sleeve; 17. Parts rubber body. Specific embodiments
[0021] The following further elaborates and explains the present invention in conjunction with specific embodiments and the accompanying drawings of the specification.
[0022] In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.
[0023] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. Embodiment 1
[0024] As Figure 1 shown, a vehicle-use functional rubber and plastic part includes a rubber and plastic parts body 1. A parts reinforcement sheet 2 is wrapped and arranged on the outer side of the lower part of the rubber and plastic parts body 1. A parts buffer connector 3 is connected and arranged at the top of the rubber and plastic parts body 1. Parts reinforcement ribs 4 are integrally connected to the outer peripheral side of the rubber and plastic parts body 1.
[0025] As Figure 1 , 2 shown, a vehicle-use functional rubber and plastic part. The rubber and plastic parts body 1 includes a parts buffer skirt 5 integrally connected to its lower part and a parts rubber body 17 integrally connected to its lower part. A parts installation through hole 6 penetrating the rubber and plastic parts body 1 is opened inside the rubber and plastic parts body 1.
[0026] As Figure 2 shown, a functional rubber and plastic part for vehicle use, a strong buffer spring 7 for parts is embedded inside a rubber and plastic part body 1, and a carbon fiber composite soft porcelain sleeve 8 is embedded inside the rubber and plastic part body 1 on the inner side of the strong buffer spring 7 for parts; a plurality of skirt square buffer rings 9 and skirt circular buffer rings 10 are arranged inside a buffer skirt 5 for parts, and a non-Newtonian fluid buffer gel 11 is filled inside the skirt square buffer rings 9 and the skirt circular buffer rings 10.
[0027] As Figure 2 shown, a functional rubber and plastic part for vehicle use, a rubber part body 17 for parts comprises the following components by weight percentage: carbon fiber and glass fiber double-modified polyurethane rubber 53%, nano-oxide ceramic matrix and acrylic hexafluorobutyl ester double-modified silicone rubber 5%, polysiloxane and polystyrene double-modified fluororubber 5%, organic solvent 16.1%, chitosan hydrochloride 2%, nano-silver modified carbon fiber 3%, poly-p-phenylene terephthalamide short fiber 4%, polyimide short fiber 4%, organic rare earth 3%, silica aerogel 3%, accelerator 0.9%, dispersant 0.5%, curing agent 0.3%, antioxidant 0.2%.
[0028] As Figure 2 shown, a functional rubber and plastic part for vehicle use, a non-Newtonian fluid buffer gel 11 comprises the following components by weight percentage: chitosan quaternary ammonium salt modified concentrated latex 10%, polyacrylamide resin solution 15%, Al(OH)3 colloid 30%, nano-ferromagnetic matrix modified gelatin 5%, polydopamine modified celluloid glue solution 5%, artificial plasma 5%, starch sizing 30%.
[0029] As Figure 2 、 3 shown, a functional rubber and plastic part for vehicle use, a strong buffer spring 7 for parts comprises a titanium alloy spring core 12 arranged in the middle, and a carbon fiber composite rubber inner cylinder 13 is wrapped on the outer surface of the titanium alloy spring core 12; metal rubber thin torsion columns 14 are distributed on the outer surface of the carbon fiber composite rubber inner cylinder 13, a porous carbon fiber composite soft porcelain sleeve 15 is wrapped on the outer surface of the metal rubber thin torsion columns 14, and a woven carbon fiber protection sleeve 16 is wrapped on the outer surface of the porous carbon fiber composite soft porcelain sleeve 15.
[0030] Furthermore, a part reinforcing piece 2 penetrates through the rubber part body 17 for parts and passes out from a part installation through hole 6 and then wraps 1 / 2 surface area of the buffer skirt 5 for parts and the rubber part body 17 for parts.
[0031] Furthermore, the diameter of the titanium alloy spring round core 12 is greater than or equal to the diameter of the metal rubber thin torsion column 14, and the diameter of the metal rubber thin torsion column 14 is greater than or equal to the thickness of the carbon fiber composite rubber inner cylinder 13; the thickness of the carbon fiber composite rubber inner cylinder 13 is greater than or equal to the thickness of the porous carbon fiber composite soft porcelain sleeve 15, and the thickness of the porous carbon fiber composite soft porcelain sleeve 15 is greater than or equal to the thickness of the braided carbon fiber protection sleeve 16.
[0032] During use, first combine the component buffer connector 3 with the rubber and plastic component body 1. Pass the shock absorber through the component installation through hole 6 in the middle of the rubber and plastic component body 1 and sleeved on the shock absorber, so that the component buffer connector 3 at the top of the rubber and plastic component body 1 and the component buffer skirt 5 at the lower end are in direct contact with other components, then the normal installation of the rubber and plastic component can be realized. When the rubber and plastic component body 1 is under pressure, the internal component strong buffer spring 7 will play a good supporting and buffering role, while the non-Newtonian fluid buffer colloid 11 in the carbon fiber composite soft porcelain sleeve 8, the skirt square buffer ring 9 and the skirt round buffer ring 10 will play a very good buffering and strengthening role. Combined, they will be able to effectively absorb the vibration generated by the shock absorber. Example 2
[0033] The difference between this example and Example 1 is as follows: As Figure 2 shown, a vehicle-use functional rubber and plastic component, the component rubber body 17 includes the following components by weight percentage: 40% of carbon fiber and glass fiber double-modified polyurethane rubber, 10% of nano-oxide ceramic matrix and acrylic hexafluorobutyl ester double-modified silicone rubber, 14% of polysiloxane and polystyrene double-modified fluororubber, 22.2% of organic solvent, 2% of chitosan hydrochloride, 2% of nano-silver modified carbon fiber, 2% of poly-p-phenylene terephthalamide short fiber, 2% of polyimide short fiber, 2% of organic rare earth, 1% of silica aerogel, 1.5% of accelerator, 0.6% of dispersant, 0.4% of curing agent, 0.3% of antioxidant.
[0034] As Figure 2 shown, a vehicle-use functional rubber and plastic component, the non-Newtonian fluid buffer colloid 11 includes the following components by weight percentage: 10% of chitosan quaternary ammonium salt modified concentrated latex, 40% of polyacrylamide resin solution, 10% of Al(OH)3 colloid, 10% of nano-ferromagnetic matrix modified gelatin, 10% of polydopamine modified celluloid glue solution, 10% of artificial plasma, 10% of starch sizing. Example 3
[0035] The difference between this example and Examples 1 and 2 is as follows: As Figure 2As shown, a functional rubber and plastic component for vehicle use, the rubber body 17 of the component comprises the following components by weight percentage: carbon fiber and glass fiber double-modified polyurethane rubber 44%, nano-oxide ceramic matrix and acrylic hexafluorobutyl ester double-modified silicone rubber 12%, polysiloxane and polystyrene double-modified fluororubber 12%, organic solvent 18.8%, chitosan hydrochloride 2%, nano-silver modified carbon fiber 2%, poly-p-phenylene terephthalamide short fiber 2%, polyimide short fiber 2%, organic rare earth 2%, silica aerogel 2%, accelerator 0.5%, dispersant 0.3%, curing agent 0.2%, antioxidant 0.2%.
[0036] As Figure 2 As shown, a functional rubber and plastic component for vehicle use, the non-Newtonian fluid buffer colloid 11 comprises the following components by weight percentage: chitosan quaternary ammonium salt modified concentrated latex 15%, polyacrylamide resin solution 20%, Al(OH)3 colloid 5%, nano-ferromagnetic matrix modified gelatin 25%, polydopamine modified celluloid glue solution 15%, artificial plasma 10%, starch sizing 10%. Example 4
[0037] The differences between this example and Examples 1, 2, and 3 are as follows: As Figure 2 As shown, a functional rubber and plastic component for vehicle use, the rubber body 17 of the component comprises the following components by weight percentage: carbon fiber and glass fiber double-modified polyurethane rubber 50%, nano-oxide ceramic matrix and acrylic hexafluorobutyl ester double-modified silicone rubber 12%, polysiloxane and polystyrene double-modified fluororubber 7.8%, organic solvent 20%, chitosan hydrochloride 1%, nano-silver modified carbon fiber 1%, poly-p-phenylene terephthalamide short fiber 2%, polyimide short fiber 2%, organic rare earth 2%, silica aerogel 1%, accelerator 0.5%, dispersant 0.3%, curing agent 0.2%, antioxidant 0.2%.
[0038] As Figure 2 As shown, a functional rubber and plastic component for vehicle use, the non-Newtonian fluid buffer colloid 11 comprises the following components by weight percentage: chitosan quaternary ammonium salt modified concentrated latex 15%, polyacrylamide resin solution 40%, Al(OH)3 colloid 5%, nano-ferromagnetic matrix modified gelatin 5%, polydopamine modified celluloid glue solution 15%, artificial plasma 10%, starch sizing 10%.
[0039] In the present invention, the rubber and plastic components improve the strength, stiffness and elasticity of the rubber and plastic components by embedding springs and soft porcelain materials in the rubber and plastic. The springs and non-Newtonian fluid colloids can significantly absorb the strong vibrations and pressures generated instantaneously by the components, effectively ensuring the normal operation of the shock absorber. By strongly modifying the rubber and plastic materials, the overall performance of the rubber and plastic components is greatly improved, and the service life of the rubber and plastic components is significantly extended. The rubber-spring combination form is adopted to significantly enhance the shock absorption and tensile resistance of the rubber and plastic components.
[0040] The technical solutions disclosed in the embodiments of the present invention have been introduced in detail above. Specific embodiments are used in this article to elaborate on the principles and implementation manners of the embodiments of the present invention. The descriptions of the above embodiments are only applicable to help understand the principles of the embodiments of the present invention. At the same time, for those of ordinary skill in the art, based on the embodiments of the present invention, there will be changes in the specific implementation manners and application scopes. In summary, the content of this specification should not be construed as a limitation of the present invention.
Claims
1. A functional rubber and plastic part for vehicles, characterized in that: It includes a rubber and plastic component body (1), a component reinforcing piece (2) is wrapped and arranged on the outer side of the lower part of the rubber and plastic component body (1), and a component buffer connecting head (3) is connected and arranged at the top of the rubber and plastic component body (1); A component reinforcing rib (4) is integrally connected to the outer peripheral side of the rubber and plastic component body (1). The rubber and plastic component body (1) includes a component buffer skirt (5) integrally connected to its lower part and a component rubber body (17) integrally connected to its lower part. A component installation through hole (6) penetrating the rubber and plastic component body (1) is opened inside the rubber and plastic component body (1); The component rubber body (17) includes the following components by weight percentage: 40 - 70% of carbon fiber and glass fiber double modified polyurethane rubber, 5 - 20% of nano - oxide ceramic matrix and acrylic hexafluorobutyl ester double modified silicone rubber, 5 - 15% of polysiloxane and polystyrene double modified fluororubber, 5 - 30% of organic solvent, 1 - 3% of chitosan hydrochloride, 1 - 4% of nano - silver modified carbon fiber, 2 - 7% of poly - p - phenylene terephthalamide short fiber, 2 - 5% of polyimide short fiber, 2 - 8% of organic rare earth, 1 - 5% of silica aerogel, 0.5 - 1.5% of accelerator, 0.3 - 0.6% of dispersant, 0.2 - 0.4% of curing agent, 0.2 - 0.3% of antioxidant.
2. The vehicle-use functional rubber and plastic part according to claim 1, wherein: A component strong buffer spring (7) is embedded inside the rubber and plastic component body (1), and a carbon fiber composite soft porcelain sleeve (8) is embedded inside the rubber and plastic component body (1) on the inner side of the component strong buffer spring (7).
3. The vehicle-use functional rubber and plastic part according to claim 1, characterized in that: A number of skirt square buffer rings (9) and skirt circular buffer rings (10) are arranged inside the component buffer skirt (5), and a non - Newtonian fluid buffer gel (11) is filled inside the skirt square buffer rings (9) and the skirt circular buffer rings (10).
4. The vehicle-use functional rubber and plastic component according to claim 3, wherein: The non - Newtonian fluid buffer gel (11) includes the following components by weight percentage: 10 - 15% of chitosan quaternary ammonium salt modified concentrated latex, 15 - 40% of polyacrylamide resin solution, 5 - 30% of Al(OH)3 colloid, 5 - 25% of nano - ferromagnetic matrix modified gelatin, 5 - 15% of polydopamine modified celluloid glue solution, 5 - 10% of artificial plasma, 10 - 30% of starch slurry.
5. The vehicle-use functional rubber and plastic part according to claim 1, wherein: The component strong buffer spring (7) includes a titanium alloy spring core (12) arranged in the middle, and a carbon fiber composite rubber inner cylinder (13) is wrapped on the outer surface of the titanium alloy spring core (12).
6. The vehicle-use functional rubber and plastic part according to claim 5, wherein: Metal rubber thin torsion columns (14) are distributed on the outer surface of the carbon fiber composite rubber inner cylinder (13), a porous carbon fiber composite soft porcelain sleeve (15) is wrapped on the outer surface of the metal rubber thin torsion columns (14), and a woven carbon fiber protection sleeve (16) is wrapped on the outer surface of the porous carbon fiber composite soft porcelain sleeve (15).
7. The vehicle-use functional rubber and plastic parts according to claim 1, characterized in that: The component reinforcing piece (2) penetrates through the component rubber body (17), passes through the component installation through-hole (6), and then wraps 1 / 4 - 1 / 2 of the surface area of the component buffer skirt (5) and the component rubber body (17).
8. The vehicle functional rubber and plastic part according to claim 5, characterized in that: The diameter of the titanium alloy spring round core (12) is greater than or equal to the diameter of the metal rubber thin torsion column (14), and the diameter of the metal rubber thin torsion column (14) is greater than or equal to the thickness of the carbon fiber composite rubber inner cylinder (13).
9. The vehicle-use functional rubber and plastic part according to claim 8, wherein: The thickness of the carbon fiber composite rubber inner cylinder (13) is greater than or equal to the thickness of the porous carbon fiber composite soft porcelain sleeve (15), and the thickness of the porous carbon fiber composite soft porcelain sleeve (15) is greater than or equal to the thickness of the woven carbon fiber protection sleeve (16).