Line exploder production line and production method thereof

By designing two symmetrical combined production lines, combining rolling and oscillating cutting structures, the problem of uneven distribution of hot drug materials is solved, uniform cutting and tight compaction of materials are achieved, and the adaptability and efficiency of the production line are improved.

CN120403363AInactive Publication Date: 2025-08-01JIANGSU SHANGJING INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202510710044.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-29
Publication Date
2025-08-01
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The distribution of hot drug materials in traditional line explosion production lines is unevenly during the discharge process, resulting in inconsistent production links, affecting the production rhythm and process continuity.

Method used

Two symmetrical combination production lines are adopted, including load-bearing structure, material collection structure, material roll structure, roller structure, oscillating cutting structure, feed structure and cutting structure. The roller and oscillating cutting structure ensure uniform distribution of materials. The external feed rack can adjust the height and transverse position to meet different needs.

Benefits of technology

The uniform distribution and tight compaction of materials are achieved, the flexibility and adaptability of the production line are improved, material accumulation and waste are avoided, and production efficiency and quality are enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of line exploder production, and discloses a line exploder production line and a production method thereof.The line exploder production line comprises a bearing structure, a material collecting structure, a material rolling structure, a rolling structure, an oscillation discharging structure, a feeding structure and a cutting structure, the bearing structure provides stable support for the whole production line, the material collecting structure is used for collecting produced materials, and the material rolling structure is used for rolling the materials; and conveying to a subsequent area. After being rolled and cut, the materials enter the material collecting structure to be collected. The material roll structure fixes and supports a material roll in the production process. And one end of the production line. The rolling structure is used for feeding materials and pressing the materials through the rolling device. The rolling structure is located above the production line, and the rolling function is to enable the materials to be tighter, so that the efficiency of subsequent operation is improved. And the vibration discharging structure uniformly feeds the materials into a discharging area. And the vibration discharging structure uniformly feeds the materials into a discharging area from the material coil or the material supply structure through vibration.
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Description

Technical Field

[0001] The present invention relates to the technical field of detonator production, and more particularly to a detonator production line and its production method. Background Art

[0002] A detonator production line refers to a production line for manufacturing detonators (also known as electric detonators or electric explosive detonators). Such devices are commonly used for safe initiation and are widely applied in the blasting industry, mining, demolition projects, and military fields. The production of detonators requires high-quality raw materials. Common raw materials include conducting wires, the casing of the blasting device, electronic components (such as circuit boards, detonators, sensors), etc. These materials usually need to undergo strict quality inspections to ensure that they can withstand the required pressure and temperature during the blasting process. During the production process, gunpowder needs to be filled inside the device, and the gunpowder material is fed into a specific cavity. To evenly inject the gunpowder into the explosion chamber of the detonator. Depending on different designs, the gunpowder may be injected into the main chamber or the partition chamber of the detonator. To ensure tight filling of the gunpowder, methods such as vibration or slight compaction are usually employed, which can reduce the voids between the gunpowder and the container and ensure the explosion efficiency.

[0003] In traditional detonator production lines, the gunpowder is loaded inside the coil and then the coil is installed inside the detonator housing. During the loading of the gunpowder material, uneven distribution of the gunpowder material during the feeding process often leads to discontinuous production or backlogs in the production process, affecting the production rhythm. The collection process after loading may encounter inadaptability due to insufficient flexibility of the receiving rack, affecting the continuity of the production process. Summary of the Invention

[0004] To solve the above-mentioned problems, the present invention provides a detonator production line and its production method.

[0005] The detonator production line and its production method provided by the present invention adopt the following technical solutions: In a first aspect, a wire explosion device production line is proposed, which is symmetrically composed of two production lines. A single production line includes: a carrying structure providing a component installation and carrying area, a material receiving structure arranged on one side of the carrying structure to provide a conveying and collecting area after production, a reel structure fixed on one side of the carrying structure away from the material receiving structure to provide a reel fixing area, a rolling structure erected above the carrying structure to provide a production feeding and rolling area, an oscillating feeding structure mounted above the rolling structure for feeding materials, a feeding structure located inside the carrying structure for material supply, a cutting structure arranged between the rolling structure and the material receiving structure for equally cutting the pressed strip. The reel to be produced is fixed on the reel structure, fed through the rolling structure, the feeding structure and the oscillating feeding structure cooperate for feeding, the materials are rolled after passing through the rolling structure, and finally enter the material receiving structure after being cut by the cutting structure.

[0006] Preferably, it further includes: an external material receiving rack, and the external material receiving rack includes: an adjustment and positioning rack set in a T shape, two height adjustment racks symmetrically arranged along the vertical center line of the adjustment and positioning rack and displaced up and down along the height direction of the adjustment and positioning rack, a lateral adjustment rack slidably connected to the height adjustment rack through a linear motor, and a box body fixed at one end of the lateral adjustment rack.

[0007] Preferably, the reel structure includes: a reel positioning rack screwed to the carrying structure, a reel disk arranged on one side of the reel positioning rack and rotatably connected to the reel positioning rack, a reel motor providing the driving force required for the rotation of the reel disk, and a reel conveying and carrying shaft located above the reel disk and rotatably connected to the reel positioning rack.

[0008] Preferably, the rolling structure includes: a rolling box body internally provided with a gear transmission group, a conveying roller located below one side of the rolling box body for conveying the strip on the reel disk, a pressing roller located on the same vertical line as the conveying roller for pressing the strip, a cover plate fixed above the rolling box body and provided with a plurality of inspection openings, and a plurality of the conveying rollers and pressing rollers are arranged at equal distances in the major axis direction of the rolling box body.

[0009] Preferably, the oscillating feeding structure includes: an oscillating carrying rack mounted above the rolling structure, an oscillating rack arranged inside the oscillating carrying rack and driven by an oscillating motor, a feeding plate fixed inside the oscillating rack and provided with at least three feeding hole cavities, and a feeding cylinder in a conical shape with one end extending between adjacent conveying rollers and pressing rollers.

[0010] Preferably, the feeding structure includes: a feeding fixing frame fixed to the ground, a conveying motor fixed above the feeding fixing frame, a conveying tray located above the conveying motor for material conveying, at least three conveying guide pipes opposite to the position of the blanking cylinder, and the material enters the blanking cylinder through the conveying tray and the conveying guide pipes.

[0011] Preferably, the feeding structure further includes: a feeding conveying frame, which is located between two production lines and has an adjustable horizontal position.

[0012] Preferably, the cutting structure includes: a cutting positioning frame arranged on the bearing structure with an adjustable position, a hydraulic pump fixed above the cutting positioning frame to provide the downward pressure required for cutting, a cutting frame driven by the hydraulic pump to cut the strip after stuffing, a positioning frame opposite to the position of the cutting frame to provide the fixed area required for cutting, and a limiting frame arranged on one side of the cutting station to traction and convey the strip.

[0013] In a second aspect, a production method of a wire detonator production line is proposed, including the following steps: S1. First, place the material roll on the material roll positioning frame, and drive the material roll disk to rotate through the material roll motor to supply the material to the production line; S2. The material passes through the rolling structure, and the conveying roller wheels convey it smoothly. At the same time, the pressing roller wheels apply pressure to the material to make it more compact; S3. The rolled material enters the oscillating blanking structure, and the vibration ensures that the material evenly falls into the downstream processing area; S4. Continuous feeding ensures that the material evenly enters the production line and provides a stable material flow for subsequent operations; S5. The rolled and processed material is cut at specified intervals through the cutting structure to form strips of standard size; S6. The cut material finally enters the material receiving structure for collection, and is ready to enter the next production link or packaging.

[0014] In summary, the present invention includes the following beneficial technical effects: The oscillating blanking structure makes the material evenly distributed through vibration, avoiding the phenomenon of material concentration or accumulation, and ensuring the uniformity of blanking.

[0015] The height and horizontal position of the external material receiving frame are adjustable, adapting to the production line requirements of different heights and widths. The operator can quickly adjust according to actual needs, enhancing the flexibility and adaptability of the production line. The adaptability of the production line is improved, especially when facing different production requirements, it can effectively avoid material waste and accumulation.

[0016] The rolling structure, through the precise cooperation of the pressing roller and the conveying roller, can ensure that the strip material is subjected to uniform pressure during the conveying process, making the material more compact, improving the density of the material, and enhancing the efficiency and quality of subsequent operations. Description of the Drawings

[0017] Figure 1 It is a schematic structural diagram of an invention of a wire explosion device production line.

[0018] Figure 2 It is a schematic structural diagram of a single production line in Embodiment 1 of the invention.

[0019] Figure 3 It is a schematic structural diagram of the invention of the material roll structure.

[0020] Figure 4 It is a schematic structural diagram of the invention of the rolling structure.

[0021] Figure 5 It is a schematic structural diagram of the invention of the oscillating blanking structure.

[0022] Figure 6 It is a schematic structural diagram of the invention of the feeding structure.

[0023] Figure 7 It is a schematic structural diagram of the invention of the cutting structure.

[0024] Figure 8 It is a schematic structural diagram of the invention of the external material receiving rack.

[0025] Description of the reference numerals: carrying structure 1, material receiving structure 2, material roll structure 3, rolling structure 4, oscillating blanking structure 5, feeding structure 6, cutting structure 7, external material receiving rack 8, material roll positioning frame 31, material roll disc 32, material roll motor 33, material roll conveying and supporting shaft 34, rolling box body 41, conveying roller 42, pressing roller 43, cover plate 44, inspection port 45, oscillating supporting frame 51, oscillating frame 52, oscillating motor 53, blanking plate 54, blanking cylinder 55, feeding fixing frame 61, conveying motor 62, conveying material tray 63, conveying guide pipe 64, feeding and conveying frame 65, cutting positioning frame 71, hydraulic pump 72, cutting frame 73, positioning frame 74, limiting frame 75, adjusting positioning frame 81, height adjusting frame 82, lateral adjusting frame 83, linear motor 84, box body 85. Detailed Description of the Embodiments

[0026] The following will further describe the present invention in detail with reference to the Figure 1-8 drawings.

[0027] Embodiment 1 Embodiment 1 of the present invention discloses a wire explosion device production line. Refer to Figures 1 to 2, including a carrying structure 1, a material receiving structure 2, a coil structure 3, a rolling structure 4, an oscillating feeding structure 5, a feeding structure 6 and a cutting structure 7. The carrying structure 1 provides stable support for the entire production line, carrying equipment and components. The carrying structure 1 is a basic framework to ensure that all parts of the production line will not be displaced or deformed during operation. Steel or other materials with high strength are used. The material receiving structure 2 is used to collect the materials after production and convey them to the subsequent area. When the materials pass through rolling and cutting, they enter the material receiving structure 2 for collection. The coil structure 3 fixes and supports the coils during the production process. It is located at one end of the production line. The rolling structure 4 feeds the materials and presses the materials through a rolling device. The rolling structure 4 is located above the production line, and the materials are pressed through this area. The function of rolling is to make the materials more compact, thus improving the efficiency of subsequent operations. The oscillating feeding structure 5 evenly drops the materials into the feeding area. The oscillating feeding structure 5 evenly drops the materials from the coil or the feeding structure 6 into the feeding area through vibration, ensuring that the materials will not concentrate in a certain position. The feeding structure 6 provides continuous material supply to ensure that the production line is continuously fed. The feeding structure 6 evenly feeds the materials into the subsequent processing area. The cutting structure 7 cuts the pressed strip into individual products at specified intervals. The pressed materials are cut into standard sizes.

[0028] During the actual production process, starting from the coil structure 3, after the materials are fed through the rolling structure 4, they are evenly fed through the cooperation of the feeding structure 6 and the oscillating feeding structure 5. After feeding, the materials are pressed again through the rolling structure 4 to ensure the density of the materials. Finally, the pressed strip is cut into equidistant small sections through the cutting structure 7, and finally enters the material receiving structure 2 for collection.

[0029] In the above embodiment, further, an external material receiving rack 8 is provided between the two production lines, as Figure 8As shown in the figure, the external material receiving rack 8 includes: an adjustment positioning rack 81, a height adjustment rack 82, a lateral adjustment rack 83, a linear motor 84, and a box body 85. The adjustment positioning rack 81 provides structural support and positioning for the entire external material receiving rack 8. The design of the T-shaped adjustment positioning rack 81 ensures that the external material receiving rack 8 can be stably placed outside the production line, enabling the material receiving rack to evenly distribute the load and enhancing stability. The height adjustment rack 82 adjusts the height of the external material receiving rack 8 to ensure adaptation to production requirements at different heights. The height adjustment rack 82 moves up and down along the height direction of the adjustment positioning rack 81 and can quickly adjust the position of the material receiving rack according to production needs. Operators can flexibly adjust the height of the material receiving rack according to the material handling requirements on the production line to avoid material accumulation or unnecessary waste. The lateral adjustment rack 83 provides lateral position adjustment to adapt to the production line requirements of different widths. The lateral adjustment rack 83 is slidably connected to the height adjustment rack 82 through the linear motor 84, allowing lateral position adjustment on the basis of the height adjustment rack 82. The lateral adjustment rack 83 adjusts the width range of material reception according to production needs to ensure that the external material receiving rack 8 can adapt to production areas and equipment layouts of different widths. The box body 85 is used to receive and store materials to ensure a smooth material receiving process. The box body 85 is fixed at the end of the lateral adjustment rack 83 to ensure that the received materials can smoothly enter the collection area. The box body 85 is adapted according to the characteristics of the materials (such as weight, shape, volume, etc.) to efficiently collect and store the materials.

[0030] During actual use, operators can quickly change the position of the material receiving rack by means of the adjustment positioning rack 81, the height adjustment rack 82 that moves up and down, and the lateral adjustment rack 83 driven by the linear motor 84 to adapt to different production line configurations and material handling requirements. During the production process, after steps such as rolling and cutting, the materials enter the box body 85 of the external material receiving rack 8. The adjusted material receiving rack ensures that the collection position of the materials is accurate and does not cause accumulation or loss.

[0031] Such as Figure 3As shown in the figure, the coil structure 3 includes: a coil positioning frame 31, a coil reel 32, a coil motor 33, and a coil conveying and supporting shaft 34. The coil positioning frame 31 is fixed on the bearing structure 1. The coil positioning frame 31 is fixed in the production line by screwing with the bearing structure 1 to ensure that the coil does not shift during the production process. It provides a firm support point to prevent the coil from shifting or deviating during rotation. The coil reel 32 supports the coil and allows it to rotate so that the material can be smoothly conveyed during the production process. The coil motor 33 provides driving force to drive the rotation of the coil reel 32 to ensure a stable supply of materials. The speed and torque of the motor need to be accurately adjusted according to the type of material and the speed of the production line to maintain a uniform supply of materials. The coil conveying and supporting shaft 34 is located above the coil reel 32 and is rotatably connected to the coil positioning frame 31 to ensure that the coil reel 32 can stably transfer materials during rotation.

[0032] As [[ID=@]] Figure 4 shown, the rolling structure 4 includes: a rolling box body 41, conveying rollers 42, pressing rollers 43, a cover plate 44, and inspection ports 45. The rolling box body 41 is the core component of the entire rolling structure 4, bearing other components and providing space for the internal gear transmission group. Design principle: There is an internal gear transmission group in the rolling box body 41, which is used to transmit the driving force from the motor to the conveying rollers 42 and the pressing rollers 43 to realize the continuous conveying and pressing of the strip. The design of the gear transmission group needs to ensure high efficiency and stability to support large-load operation. The conveying rollers 42 are located below one side of the rolling box body 41 and are in contact with the strip on the coil reel 32, responsible for smoothly conveying the strip to the subsequent production line. To ensure the stability of conveying, the pressing rollers 43 work in cooperation with the conveying rollers 42 to press the strip to ensure the tightness and uniformity of the strip during conveying. The pressing rollers 43 and the conveying rollers 42 are aligned in the vertical direction and can apply uniform pressure to the strip. This pressure helps to maintain the stability of the strip and compact the material. The cover plate 44 is fixed above the rolling box body 41. The cover plate 44 is designed with multiple inspection ports 45 so that operators can check and maintain the rolling system during the production process. The inspection ports 45 allow operators to observe the state of the strip, the working conditions of the rollers, and the conveying and pressing effects of the material, facilitating the timely discovery of problems and adjustment. The conveying rollers 42 and the pressing rollers 43 in the rolling box body 41 are evenly distributed to ensure the uniform conveying and pressing of the material. The arrangement of the conveying rollers 42 and the pressing rollers 43 needs to consider the width of the strip, the characteristics of the material, and the speed of the production line. The even distribution can ensure that the strip will not be unevenly stretched or pressed when passing through the rolling structure 4, ensuring the stability and consistency during the production process.

[0033] In the above embodiments, further, a main transmission gear and several auxiliary transmission gears are provided in the gear transmission group. Transmission by a main transmission gear can ensure the stability of transmission and the consistency of rotation.

[0034] During actual use, when the production line starts to work, the strip is conveyed from the strip reel 32 to the conveying roller 42 in the rolling structure 4. The conveying roller 42 conveys the strip to the rolling area by rotation. When the strip enters the rolling area, the pressing roller 43 applies pressure to it, making the strip closely contact with the conveying roller 42 to ensure the compactness and stability of the material during conveying. Through the inspection port 45 on the cover plate 44, the operator can observe the conveying state of the strip, the working conditions of the rollers, etc., to ensure the normal operation of the rolling system. Through a plurality of conveying rollers 42 and pressing rollers 43 evenly distributed at equal distances, the conveying and pressing processes of the strip are ensured to be uniform and stable, avoiding damage to the material or production line failure caused by uneven pressure or stretching.

[0035] As Figure 5 shown, the oscillating blanking structure 5 includes: an oscillating carrier 51, an oscillating frame 52, an oscillating motor 53, a blanking plate 54, and a blanking cylinder 55. The oscillating carrier 51 is mounted above the rolling structure 4. The oscillating frame 52 is driven by the oscillating motor 53, and the vibration is transmitted to the blanking plate 54 to generate periodic vibration. The vibration is transmitted to the blanking plate 54, enabling the material to pass through the blanking hole cavity more evenly under the action of gravity. The design of the oscillating frame 52 generally needs to ensure its motion stability to avoid excessive vibration amplitude causing the material to splash out or causing unnecessary losses. The blanking plate 54 adjusts the flow rate and flow volume of the material by opening a plurality of blanking hole cavities to ensure that the material can uniformly fall through the blanking holes to the downstream. The blanking plate 54 is provided with at least three blanking hole cavities so that the material can be evenly distributed through these cavities. Through the vibration of the oscillating frame 52, the material will flow into the blanking cylinder 55 through the blanking hole cavity, ensuring the continuity and stability of the blanking process. The blanking cylinder 55 guides the material to flow from the blanking plate 54 to the rolling structure 4 and provides space between the conveying roller 42 and the pressing roller 43, enabling the material to smoothly enter the next process. The blanking cylinder 55 is designed in a conical shape, which helps to accelerate the flow of the material and avoid blockage during the blanking process. One end of the blanking cylinder 55 extends between the adjacent conveying roller 42 and pressing roller 43 to ensure that the material can be directly received and processed by the conveying roller 42 when flowing into the rolling structure 4. The conical design helps the material to naturally flow in under the action of gravity, reducing manual intervention.

[0036] As Figure 5As shown, the feeding structure 6 includes: a feeding fixing frame 61, a conveying motor 62, a conveying tray 63, a conveying guide pipe 64, and a feeding conveying frame 65. The feeding fixing frame 61 fixes the entire feeding system to the ground, providing stable support. The conveying motor 62 drives the conveying tray 63 to convey materials. The conveying tray 63 is responsible for conveying materials from the feeding area to the blanking cylinder 55. The conveying tray 63 is located above the conveying motor 62 and is driven by the motor to rotate. It conveys materials to the inlet of the conveying guide pipe 64 through friction. The conveying guide pipe 64 guides the materials sent out by the conveying tray 63 into the blanking cylinder 55 to ensure that the materials can smoothly enter the blanking system. At least three conveying guide pipes 64 are provided opposite to the position of the blanking cylinder 55 to ensure that the materials can be evenly distributed into the blanking cylinder 55.

[0037] In the above embodiment, further, a feeding conveying frame 65 is further included. The main function of the feeding conveying frame 65 is to transfer materials from the upstream feeding system to the downstream production line. At the same time, it can flexibly adjust the lateral position between two production lines to convey materials between different production lines.

[0038] During actual use, first, the materials enter the conveying tray 63 through the feeding system. The conveying tray 63 starts to rotate and drives the materials to the inlet of the conveying guide pipe 64. The rotation of the conveying tray 63 sends the materials into the conveying guide pipe 64 opposite to the position of the blanking cylinder 55 to ensure that the materials can smoothly pass through the guide pipe. The materials enter the blanking cylinder 55 evenly through three (or more) conveying guide pipes 64. Utilizing the gravity of the blanking cylinder 55, the materials quickly flow into the downstream rolling system or other processing equipment.

[0039] Such as Figure 6As shown in the figure, the cutting structure 7 includes: a cutting positioning frame 71, a hydraulic pump 72, a cutting frame 73, a positioning frame 74, and a limiting frame 75. The cutting positioning frame 71 is disposed on the bearing structure 1 and can adjust its position. The cutting positioning frame 71 accurately locates the cutting area according to different requirements and ensures the accurate positioning of the material during the cutting process. It can adapt to strip materials of different sizes or different forms. The hydraulic pump 72 is fixed above the cutting positioning frame 71 and provides the downward pressure required for cutting. It provides driving force for the cutting frame 73 to ensure sufficient pressure during the cutting process and achieve the effect of effective cutting. The hydraulic pump 72 transmits pressure through the hydraulic system, enabling the cutting frame 73 to perform the cutting operation under the action of the downward pressure. The cutting frame 73 is driven by the hydraulic pump 72 and directly performs the cutting work on the strip after filling. Under the action of the hydraulic system, it cuts the strip according to a predetermined path and angle. The positioning frame 74 is located opposite to the cutting frame 73 and provides the fixing area required for cutting. It ensures that the strip can be stably fixed during cutting, preventing the strip from shifting or being misaligned. The limiting frame 75 is disposed on one side of the cutting station and is responsible for towing and conveying the strip. It ensures that the strip enters the cutting area along a predetermined path during the cutting process and avoids the strip from shifting during the entry process.

[0040] Embodiment 2 A production method for a linear detonator production line includes the following steps: S1. The function of the material roll structure 3 is to supply raw materials (such as films, metal foils, etc.) to the production line for subsequent processing. First, the material roll positioning frame 31 fixes the material roll, and drives the material roll disk 32 to rotate through a motor, so that the material tape can be stably conveyed to the rolling structure 4. The material roll motor 33 provides power to ensure the uniform supply of the material. The material roll conveying bearing shaft 34 ensures that the material will not deviate during the production process.

[0041] S2. The material passes through the rolling structure 4, which compacts the material through the conveying roller 4'2 and the pressing roller 4'3 to ensure the tight combination of the material and enhance the efficiency of subsequent operations. A gear transmission group is provided in the rolling box body 4'1 to ensure the uniform conveyance and pressing of the material.

[0042] S3. The oscillating blanking structure 5 ensures the uniform blanking of the material through vibration. The oscillating frame 5'2 is driven by the oscillating motor 5'3 to drive the blanking plate 5'4 to vibrate, helping the material to be evenly distributed through the blanking holes and ensuring the smooth progress of downstream processes. The multiple blanking hole cavities on the blanking plate 5'4 adjust the material flow rate to ensure that the material can flow evenly to the downstream rolling structure 4 or other areas.

[0043] S4. The feeding structure 6 is responsible for continuously supplying materials. The materials are sent into the blanking cylinder 55 through the conveying tray 63 and the conveying guide pipe 64 to ensure that the materials can evenly enter the downstream processes of the production line. The feeding and conveying frame 65 can flexibly adjust the lateral position to adapt to the configurations of different production lines. The feeding structure 6 sends the materials into the blanking cylinder 55 and ensures that the materials enter the production line at a specified flow rate and velocity. Through the conveying tray 63 and the conveying guide pipe 64, the materials will smoothly enter the blanking cylinder 55, reducing the backlog or retention phenomenon.

[0044] S5. The cutting structure 7 includes a hydraulic pump 72, a cutting frame 73 and a positioning frame 74 to ensure that the materials are precisely cut into the required sizes. The hydraulic pump 72 transmits pressure through the hydraulic system to drive the cutting frame 73 for precise cutting. The positioning frame 74 ensures that the strip materials will not displace during the cutting process, guaranteeing the accuracy of cutting. The limiting frame 75 prevents the materials from shifting, ensuring that the materials can stably enter along the predetermined path when entering the cutting area. The materials are precisely positioned through the cutting and positioning frame 71. The hydraulic pump 72 provides sufficient downward pressure to drive the cutting frame 73 for precise cutting. The positioning frame 74 ensures the stability of the materials during the cutting process and prevents misalignment. Under the control of the hydraulic system, the cutting frame 73 precisely cuts the strip materials according to the preset path and angle.

[0045] S6. The material receiving structure 2 is responsible for collecting the materials after lamination and cutting and sending the materials to the subsequent processing area. This structure ensures that the materials smoothly enter the collection area and prevents accumulation or damage.

[0046] S7. The external material receiving rack 8 is used to adjust and receive materials, and flexible adjustment is achieved by adjusting the positioning frame 81, the height adjustment frame 82 and the lateral adjustment frame 83. The design of the receiving rack ensures that the materials will not be blocked or wasted during the production process and can adapt to the configurations of different production lines. An external material receiving rack 8 is set between two production lines to provide an additional material collection function. The height and lateral position of the external material receiving rack 8 can be flexibly adjusted to ensure the efficient collection of materials and prevent accumulation or loss.

[0047] Finally, the following points should be noted: First, in the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "coupling" should be understood in a broad sense. It can be a mechanical connection or an electrical connection, or the connection inside two components. It can be a direct connection. The terms "upper", "lower", "left" and "right" are only used to represent the relative position relationship. When the absolute position of the object being described changes, the relative position relationship may change; Second: In the attached drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments of the present disclosure are involved. For other structures, the general design can be referred to. Without conflict, the same embodiment and different embodiments of the present invention can be combined with each other; Finally, the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

[0048] The above are all the preferred embodiments of the present invention and do not limit the protection scope of the present invention accordingly. Therefore, any equivalent changes made according to the structure, shape, and principle of the present invention shall be covered within the protection scope of the present invention.

Claims

1. A wire detonator production line is symmetrically composed of two production lines, characterized in that, A single production line includes: A carrying structure that provides a carrying area for component installation; A material receiving structure that is arranged on one side of the carrying structure and provides a conveying and collecting area after production; A material roll structure that is fixed on one side of the carrying structure away from the material receiving structure and provides a material roll fixing area; A roll pressing structure that is erected above the carrying structure and provides a production feeding and roll pressing area; An oscillating blanking structure that is mounted above the roll pressing structure and is used for discharging materials; A feeding structure that is located inside the carrying structure and is used for material supply; A cutting structure that is arranged between the roll pressing structure and the material receiving structure and cuts the pressed strip at equal intervals; The material roll to be produced is fixed on the material roll structure, fed through the roll pressing structure, the feeding structure and the oscillating blanking structure cooperate for blanking, the material is roll pressed through the roll pressing structure after blanking, and finally enters the material receiving structure after being cut by the cutting structure.

2. The wire explosion device production line according to claim 1, characterized in that, It further includes: An external material receiving rack, and the external material receiving rack includes: An adjustment positioning rack, which is set in a T shape; Two height adjustment racks that are symmetrically arranged along the vertical center line of the adjustment positioning rack and displace up and down along the height direction of the adjustment positioning rack; A lateral adjustment rack that is slidably connected to the height adjustment rack through a linear motor; A box body that is fixed to one end of the lateral adjustment rack.

3. A wire explosion device production line according to claim 1, characterized in that, The material roll structure includes: A material roll positioning rack that is screwed to the carrying structure; A material roll disk that is arranged on one side of the material roll positioning rack and is rotatably connected to the material roll positioning rack; A material roll motor that provides the driving force required for the rotation of the material roll disk; A material roll conveying and carrying shaft that is located above the material roll disk and is rotatably connected to the material roll positioning rack.

4. A wire explosion device production line according to claim 1, characterized in that, The roll pressing structure includes: A roll pressing box body with a gear transmission group arranged inside; A conveying roller that is located below one side of the roll pressing box body and conveys the material tape on the material roll disk; [[ID=XXX]]A pressing roller that is on the same vertical line as the conveying roller and presses the material tape; A cover plate that is fixed above the roll pressing box body and is provided with a plurality of inspection openings; A plurality of the conveying rollers and pressing rollers are provided and are equidistantly distributed in the major axis direction of the roll pressing box body.

5. A wire explosion device production line according to claim 1, characterized in that, The oscillating blanking structure includes: An oscillating carrying rack that is mounted above the roll pressing structure; An oscillating rack that is arranged inside the oscillating carrying rack and is driven by an oscillating motor; A blanking plate that is fixed inside the oscillating rack and is provided with at least three blanking hole cavities; A blanking cylinder that is in a conical shape and one end extends between adjacent conveying rollers and pressing rollers.

6. The wire explosion device production line according to claim 1, characterized in that The feeding structure includes: A feeding fixing rack that is fixed to the ground; A conveying motor that is fixed above the feeding fixing rack; A conveying material disk that is located above the conveying motor and conveys materials; At least three conveying guide pipes that are opposite to the positions of the blanking cylinders; Materials enter the blanking cylinder through the conveying material disk and the conveying guide pipes.

7. A wire explosion device production line according to claim 6, characterized in that, The feeding structure further includes: a feeding conveying rack, and the feeding conveying rack is located between two production lines and its lateral position is adjustable.

8. A wire explosion device production line according to claim 1, characterized in that, The cutting structure includes: A cutting positioning rack that is arranged on the carrying structure and its position is adjustable; A hydraulic pump that is fixed above the cutting positioning rack and provides the downward pressure required for cutting; A cutting frame, driven by the hydraulic pump, cuts the material strips after filling; A positioning frame, located opposite to the cutting frame, providing a fixed area required for cutting; The limiting frame is arranged at one side of the cutting station and is used to pull and transport the material strips.

9. A production method of a wire detonator production line according to any one of claims 1-8, characterized in that, The following steps are involved: S1. First, place the material roll on the roll positioning rack, and use the roll motor to drive the roll disc to rotate and supply the material to the production line; S2. The material passes through the roller pressing structure, and the conveying roller conveys it smoothly. At the same time, the pressing roller applies pressure to the material to make it more compact. S3. The rolled material enters the oscillating material discharge structure, and the vibration action ensures that the material falls evenly to the downstream processing area; S4, continuous feeding ensures that materials enter the production line evenly, providing a stable material flow for subsequent operations; S5. The rolled and processed material is cut into strips of standard size at specified intervals by a cutting mechanism; S6. The cut materials finally enter the receiving structure for collection, ready to enter the next production link or packaging.