Ammeter detection system and use method
By designing an electric meter detection system, using a transfer device and a robot to achieve flexible detection of different types of electric meters, the problem of inflexible detection in the existing technology is solved and the detection efficiency is improved.
Patent Information
- Application Number
- CN202510609732.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2025-08-01
AI Technical Summary
The prior art cannot realize flexible detection of electricity meters of different models and sizes, resulting in inflexible detection.
A meter detection system is designed, including a transfer device, a detection device, a workpiece transfer device and a tool replacement device. A variety of detection equipment and cache warehouses are set up through the slide rail distribution, and a robot is used to transport and load and unload the meter, supporting the detection of different types of meters.
It realizes flexible detection of different types of meters, improves detection efficiency and flexibility, and meets the detection needs of multiple types of meters.
Smart Images

Figure CN120405554A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of detection, and in particular to an electric meter detection system and a use method. Background Art
[0002] The field of power meter testing primarily involves the production and quality control of power meters. Electricity meters are instruments used to measure and record energy consumption, and are used to meter and monitor electricity usage. Accurate and reliable meters are crucial in the energy metering process, so testing and verifying them is key to ensuring metering accuracy and product quality. Currently, meter testing requires conveying meters to a conveyor station for testing. Specific drawbacks include:
[0003] When testing electric meters in batches, flexible testing cannot be achieved, that is, electric meters of different models and sizes cannot be freely adjusted for testing. Summary of the Invention
[0004] Purpose of the invention: The purpose of the present invention is to solve the defects in the prior art and provide an electric meter detection system and a method of use.
[0005] Technical solution:
[0006] In a first aspect, the present application proposes an electric meter detection system for detecting the loading and unloading of equipment, comprising:
[0007] Transfer devices, detection devices;
[0008] The transfer device includes a workpiece transfer device, a tooling change device and a slide rail;
[0009] The detection device includes a detection device and a tooling piece;
[0010] The detection devices are distributed on both sides of the slide rail;
[0011] The workpiece transfer device includes a buffer store and a tooling transfer mechanism slidingly arranged on a slide rail;
[0012] The tooling piece is arranged on the detection device, and different types of tooling pieces are used to place different types of electric meters that need to be detected;
[0013] The tooling type changing and transporting mechanism is used to move tooling parts of different models stored in the cache to the corresponding testing equipment, and to move tooling parts stored in the testing equipment to the corresponding cache;
[0014] The workpiece transfer device is used to transfer the electric meter that needs to be tested to the tooling on the testing equipment and to transfer the electric meter from the tooling on the testing equipment.
[0015] Preferably, the detection device includes a precision preliminary adjustment detection device, a precision preliminary inspection detection device, a withstand voltage test detection device, and a precision re-inspection detection device.
[0016] Preferably, the tooling changeover transfer mechanism and the workpiece transfer device can move on the slide rail through the displacement device.
[0017] Preferably, the tooling changeover transfer mechanism includes a first horizontal sliding assembly and a first grasping manipulator provided on the first horizontal sliding assembly;
[0018] The workpiece transfer device includes a second horizontal sliding assembly and a second grasping manipulator provided on the second horizontal sliding assembly;
[0019] The first grasping manipulator can grasp and place the tooling part on the detection device or in the buffer library through the sliding of the first horizontal sliding assembly;
[0020] The second grasping manipulator can grasp and place the electric meter in the tooling part through the sliding of the second horizontal sliding assembly.
[0021] Preferably, the tooling part includes a U-shaped placement groove and a workpiece placement plate;
[0022] The workpiece placement plates are respectively fixed on both sides of the U-shaped placement groove, and the electric meter can be placed on the workpiece placement plate;
[0023] The first grasping manipulator can slide into the U-shaped placement groove to expand and clamp the tooling part;
[0024] The second grasping manipulator can slide into the U-shaped placement groove to place the electric meter on the workpiece placement plate.
[0025] Preferably, the number of the precision re-inspection detection devices is multiple, which can be arbitrarily configured according to requirements and are distributed on both sides of the slide rail.
[0026] Preferably, the number of the precision preliminary adjustment detection devices is multiple, which can be arbitrarily configured according to requirements and are distributed on both sides of the slide rail.
[0027] Preferably, the number of the precision preliminary inspection detection devices is multiple, which can be arbitrarily configured according to requirements and are distributed on both sides of the slide rail.
[0028] Preferably, both the detection device and the buffer library include multi-layer placement racks for placing tooling parts.
[0029] In some embodiments, the present application proposes a usage method of an electric meter detection system, which is characterized by including the steps:
[0030] Place the tooling part of a specific model required through the buffer library on the detection device through the tooling changeover device;
[0031] The electricity meter to be detected is loaded onto the detection device through the workpiece transfer device for detection;
[0032] After the electricity meter detection is completed, it is moved out of the detection device through the workpiece transfer device.
[0033] Beneficial effects: A variety of different types of tooling parts can be stored in the buffer library, and different types of tooling parts can be freely installed on the corresponding detection devices, so as to match electricity meters of different model sizes, and electricity meters of different models can be effectively detected, realizing flexible detection. Description of the Drawings
[0034] Figure 1 Structural schematic diagram of the detection device provided by the present invention;
[0035] Figure 2 Specific schematic diagram of the detection device provided by the present invention;
[0036] Figure 3 Schematic diagram of the tooling change device provided by the present invention;
[0037] Figure 4 Schematic diagram of the buffer library provided by the present invention;
[0038] Figure 5 Schematic diagram of the workpiece transfer device provided by the present invention;
[0039] Figure 6 Schematic diagram of the detection device provided by the present invention.
[0040] Reference Signs
[0041] 1, detection device; 2, transfer device; 3, workpiece transfer device; 4, tooling change device; 5, slide rail; 6, tooling part; 7, tooling change transfer mechanism; 8, buffer library; 9, electricity meter; 10, precision re-inspection detection device; 11, first grasping manipulator; 12, workpiece placement plate; 13, second grasping manipulator; 14, U-shaped placement groove; 15, precision preliminary adjustment detection device; 16, precision preliminary inspection detection device; 17, withstand voltage test detection device. Detailed Embodiments
[0042] To make the technical solutions of the present invention clearer, the following further describes the present invention in detail with reference to the specific embodiments in the drawings.
[0043] Embodiment 1
[0044] To make the objectives, technical solutions and advantages of the present invention more clear, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention. Unless otherwise defined, the technical terms or scientific terms used herein shall have the ordinary meaning as understood by those of ordinary skill in the art in the field to which the present invention pertains. The words such as "including" used herein mean that the elements or objects appearing before this word cover the elements or objects listed after this word and their equivalents, without excluding other elements or objects.
[0045] Regarding the problems existing in the prior art, such as Figures 1-6 shown, the present invention provides an electric meter detection system for detecting the loading and unloading of equipment 1, including:
[0046] a transfer device 2 and a detection device;
[0047] The transfer device 2 includes a workpiece transfer device 3, a tooling change device 4 and a slide rail 5;
[0048] The detection device includes a detection equipment 1 and a tooling part 6;
[0049] The detection devices are distributed on both sides of the slide rail 5;
[0050] The workpiece transfer device 3 includes a buffer library 8 and a tooling change transfer mechanism 7 slidably arranged on the slide rail 5;
[0051] The tooling part 6 is arranged on the detection device, and different types of tooling parts 6 are used to place different types of electric meters 9 that need to be detected;
[0052] The tooling change transfer mechanism 7 is used to move different types of tooling parts 6 stored in the buffer library 8 to the corresponding detection equipment 1 and move the tooling parts 6 stored in the detection equipment 1 to the corresponding buffer library 8;
[0053] The workpiece transfer device 3 is used to transfer the electric meters 9 that need to be detected to the tooling parts 6 on the detection equipment 1 and transfer out the electric meters 9 on the tooling parts 6 of the detection equipment 1.
[0054] Specifically, through the existing detection equipment 1, the electric meters 9 placed on the detection equipment 1 can be powered on for detection, and mostly the detection is carried out in the form of a conveyor belt assembly line, and the detection is not dense enough;
[0055] In this application, a batch of electricity meters 9 are placed on the detection device 1 through a workpiece transfer device, facilitating batch detection.
[0056] In addition, various types of tooling parts 6 are placed in the buffer library 8, facilitating their movement to the detection device 1 through the tooling changeover transfer mechanism 7, and facilitating the placement of the electricity meters 9 on the tooling parts 6 to achieve the detection of different types of electricity meters 9.
[0057] In some specific embodiments, the detection device 1 includes a precision preliminary adjustment detection device 15, a precision preliminary inspection detection device 16, a withstand voltage test detection device 17, and a precision re-inspection detection device 10.
[0058] The precision preliminary adjustment detection device 15, the precision preliminary inspection detection device 16, the withstand voltage test detection device 17, and the precision re-inspection detection device 10 are all existing mature detection devices, which respectively perform different degrees and different types of detections on the electricity meters 9.
[0059] In some specific embodiments, the tooling changeover transfer mechanism 7 and the workpiece transfer device 3 can move on the slide rail 5 through a displacement device.
[0060] Specifically, pulley mechanisms capable of sliding on the slide rail 5 are provided at the lower ends of the tooling changeover transfer mechanism 7 and the workpiece transfer device 3. Since the pulley structure is an existing solution, it is not shown in the figure.
[0061] In some specific embodiments, the tooling changeover device 4 includes a first horizontal sliding component and a first grasping manipulator 11 provided on the first horizontal sliding component.
[0062] The workpiece transfer device 3 includes a second horizontal sliding component 12 and a second grasping manipulator 13 provided on the second horizontal sliding component 12.
[0063] The first grasping manipulator 11 can grasp and place the tooling part 6 in the detection device 1 or the buffer library 8 through the sliding of the first horizontal sliding component.
[0064] The second grasping manipulator 13 can grasp and place the electricity meter 9 in the tooling part 6 through the sliding of the second horizontal sliding component 12.
[0065] Specifically, the function of the first horizontal sliding component (not shown in the figure) is to horizontally slide the first grasping manipulator 11 on the tooling changeover device 4 through a motor or a push rod, and then grasp the tooling part 6 through the first grasping manipulator 11, and then move the tooling part 6 within the detection device 1 and the buffer library 8.
[0066] Specifically, the first grasping manipulator 11 can use symmetrically arranged electric push rods to push against each other in opposite directions to grasp the tooling part 6.
[0067] The function of the second horizontal sliding component (not shown in the figure) is to horizontally slide the second grasping manipulator 13 on the workpiece transfer device 32 through a motor or a push rod, and then grasp the electricity meter 9 through the second grasping manipulator 13, and then move the electricity meter 9 to move and carry it on the detection device 1 and the external loading and unloading mechanism;
[0068] Specifically, the first grasping manipulator 11 can be clamped in the opposite direction by symmetrically arranged electric push rods.
[0069] In some specific embodiments, the tooling part 6 includes a U-shaped placement groove 14 and a workpiece placement plate 12;
[0070] The workpiece placement plates 12 are respectively fixed on both sides of the U-shaped placement groove 14, and the electricity meter 9 can be placed on the workpiece placement plates 12;
[0071] The first grasping manipulator 11 can slide into the U-shaped placement groove 14 to expand and clamp the tooling part 6;
[0072] The second grasping manipulator 13 can slide into the U-shaped placement groove 14 to place the electricity meter 9 on the workpiece placement plate 12.
[0073] Specifically, it is convenient to place the electricity meter 9 on the workpiece placement plate 12. During specific implementation, the tooling part 6 can be provided with grooves matching the size of the corresponding electricity meter 9, so as to mechanically place different electricity meters 9 through different workpiece placement plates 12;
[0074] The first grasping manipulator 11 can move into the U-shaped placement groove 14 to clamp and grasp the electricity meter 9;
[0075] The second grasping manipulator 13 can move into the U-shaped placement groove 14 to push, expand, clamp and grasp the tooling part 6.
[0076] In some specific embodiments, the number of the precision re-inspection detection devices 1 is set to be multiple, which can be arbitrarily configured according to requirements, and are distributed on both sides of the slide rail 5.
[0077] In some specific embodiments, the number of the precision pre-adjustment detection devices 1 is set to be multiple, which can be arbitrarily configured according to requirements, and are distributed on both sides of the slide rail 5.
[0078] In some specific embodiments, the number of the precision preliminary inspection detection devices 1 is set to be multiple, which can be arbitrarily configured according to requirements, and are distributed on both sides of the slide rail 5.
[0079] By setting multiple detection devices, it is convenient to improve the brand operation rate.
[0080] In some specific embodiments, the detection device 1 and the cache library 8 both include multi-layered storage racks for placing the tooling parts 6. The multi-layered storage racks are convenient for placing tooling parts 6 of different models.
[0081] In some embodiments, a method for using an electric meter detection system is provided, including the steps of:
[0082] Using the tooling change device 4 to place the tooling parts 6 of a specific model according to requirements on the detection device 1 through the cache library 8;
[0083] Using the workpiece transfer device 3 to load the electric meter 9 to be detected onto the detection device 1 for detection;
[0084] After the detection of the electric meter 9 is completed, moving it out on the detection device 1 through the workpiece transfer device 3.
[0085] As described above, the above are only the specific implementation manners of the embodiments of the present invention, but the protection scope of the embodiments of the present invention is not limited thereto. Any changes or substitutions within the technical scope disclosed in the embodiments of the present invention should be covered within the protection scope of the embodiments of the present invention. Therefore, the protection scope of the embodiments of the present invention should be subject to the protection scope of the claims.
Claims
1. An electric meter detection system for detecting the loading and unloading of a device (1), characterized in that, Comprising: A transfer device (2), a detection device; The transfer device (2) includes a workpiece transfer device (3), a tooling changeover device (4) and a slide rail (5); The detection device includes a detection equipment (1) and a tooling part (6); The detection devices are distributed on both sides of the slide rail (5); The workpiece transfer device (3) includes a buffer library (8) and a tooling changeover transfer mechanism (7) slidably arranged on the slide rail (5); The tooling part (6) is arranged on the detection device, and different types of tooling parts (6) are used to place different types of electric meters (9) that need to be detected; The tooling changeover transfer mechanism (7) is used to move tooling parts (6) of different models stored in the buffer library (8) to the corresponding detection equipment (1) and move the tooling parts (6) stored in the detection equipment (1) to the corresponding buffer library (8); The workpiece transfer device (3) is used to transfer the electric meters (9) that need to be detected to the tooling parts (6) on the detection equipment (1) and transfer the electric meters (9) on the tooling parts (6) of the detection equipment (1) out.
2. The electricity meter detection system according to claim 1, characterized in that The detection equipment (1) includes a precision preliminary adjustment detection equipment (15), a precision preliminary inspection detection equipment (16), a withstand voltage test detection equipment (17), a precision re-inspection detection equipment (10).
3. The electricity meter detection system according to claim 1, characterized in that, The tooling changeover transfer mechanism (7) and the workpiece transfer device (3) can be moved on the slide rail (5) through a displacement device.
4. The electric meter detection system according to claim 1, characterized in that The tooling changeover transfer mechanism (7) includes a first horizontal sliding component and a first grasping manipulator (11) arranged on the first horizontal sliding component; The workpiece transfer device (3) includes a second horizontal sliding component and a second grasping manipulator (13) arranged on the second horizontal sliding component; The first grasping manipulator (11) can grasp and place the tooling part (6) in the detection equipment (1) or the buffer library (8) by sliding of the first horizontal sliding component; The second grasping manipulator (13) can grasp and place the electric meter (9) in the tooling part (6) by sliding of the second horizontal sliding component.
5. The electricity meter detection system according to claim 4, characterized in that, The tooling part (6) includes a U-shaped placement groove (14) and a workpiece placement plate (12); The workpiece placement plates (12) are respectively fixed on both sides of the U-shaped placement groove (14), and the electric meters (9) can be placed on the workpiece placement plates (12); The first grasping manipulator (11) can slide into the U-shaped placement groove (14) to expand and clamp the tooling part (6); The second grasping manipulator (13) can slide into the U-shaped placement groove (14) to place the electric meter (9) on the workpiece placement plate (12).
6. The electricity meter detection system according to claim 2, characterized in that The number of the precision re-inspection detection equipment (1) is multiple, can be arbitrarily configured according to requirements, and is distributed on both sides of the slide rail (5).
7. The electricity meter detection system according to claim 2, characterized in that, The number of the precision preliminary adjustment detection equipment (1) is multiple, can be arbitrarily configured according to requirements, and is distributed on both sides of the slide rail (5).
8. The electricity meter detection system according to claim 2, wherein The number of the precision preliminary inspection detection equipment (1) is multiple, can be arbitrarily configured according to requirements, and is distributed on both sides of the slide rail (5).
9. The electricity meter detection system according to claim 2, characterized in that, The detection device (1) and the buffer library (8) both include multi-layered racks for placing tooling parts (6).
10. A method for using an electric meter detection system, characterized in that, It includes the steps of: The tooling changeover transfer mechanism (7) places the tooling parts (6) of a specific model as required on the detection device (1) through the buffer library (8); The workpiece transfer device (3) feeds the electricity meters (9) to be detected onto the detection device (1) for detection; After the electricity meters (9) are detected, they are moved out of the detection device (1) by the workpiece transfer device (3).
Citation Information
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