Full-automatic die cutting waste removing and product taking machine

Through the design of the fully automatic die-cutting waste picking machine, the problem of low automation of traditional equipment is solved, an efficient and accurate production process is achieved, production efficiency and finished product quality are improved, and labor costs are reduced.

CN120422307AActive Publication Date: 2025-08-05WENZHOU QIANDING MASCH TECH CO LTD
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Patent Information

Application Number
CN202510742939.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-05
Publication Date
2025-08-05
Estimated Expiration
2045-06-05

AI Technical Summary

Technical Problem

The traditional die-cutting waste picking equipment has low degree of automation, and various processes require a lot of manual participation, resulting in low production efficiency, and problems such as failure to load, inaccurate feeding, poor separation effect between finished products and waste, and untidy cutting of finished products.

Method used

A fully automatic die-cutting waste picking machine is designed, including a feeding mechanism, a feeding mechanism, an ejection and separation mechanism and a discharge mechanism. Each mechanism cooperates accurately to achieve full-process automated operations. The feeding mechanism has high flexibility and precision, the feeding mechanism has automatic deviation correction function, the ejection separation mechanism can accurately separate the finished product from waste, and the discharge mechanism can neatly arrange the finished product.

Benefits of technology

A fully automatic and high-precision production process is realized, reducing manual intervention, improving production efficiency, ensuring the quality of finished products, reducing labor costs, and meeting large-scale and standardized production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of product taking machines, in particular to a full-automatic die cutting waste removing and product taking machine. According to the technical scheme, the device comprises a feeding mechanism used for forking, clamping and feeding; the feeding mechanism is used for feeding the raw materials provided by the feeding mechanism to the ejection separation mechanism; the ejection and separation mechanism is used for splitting and ejecting the raw materials and separating finished products from waste materials; the discharging mechanism is used for taking out the finished products discharged from the ejection separation mechanism and arranging the finished products in order; the feeding mechanism, the conveying mechanism, the ejection separation mechanism and the discharging mechanism are arranged in sequence. Through precise cooperation and intelligent linkage of all the mechanisms, full-process automatic operation is achieved. The feeding mechanism accurately grabs raw materials of different specifications, the feeding mechanism stably conveys and automatically rectifies deviation, the ejection separation mechanism efficiently splits waste materials and finished products, the discharging mechanism orderly arranges the finished products, the production efficiency is remarkably improved, and the labor cost is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of product taking machines, and in particular to a fully automatic die-cutting, waste-clearing and product taking machine. Background Art

[0002] In modern industrial production, die-cutting, waste stripping, and product retrieval are critical processes in industries like packaging and printing, and the performance of these equipment directly impacts product quality and production efficiency. Traditional die-cutting, waste stripping, and product retrieval equipment often suffers from limited functionality and low automation levels. Processes such as raw material loading, separation of finished products from waste, and finished product unloading often require extensive manual intervention. This not only results in high labor costs, but also instability in manual operation, leading to low production efficiency and difficulty meeting the demands of large-scale, standardized production. In terms of raw material loading, the existing loading mechanism lacks flexibility and accuracy, making it difficult to quickly and stably pick up raw materials of different specifications and different stacking methods. Loading failures or raw material damage often occur due to differences in raw material specifications, seriously affecting production continuity; in the feeding process, there is a lack of effective correction function, and raw materials are prone to shaking and shifting during transportation, and cannot be accurately delivered to the subsequent processing position, reducing production accuracy and product qualification rate; in the ejection separation link, the separation effect of finished products and waste materials is poor, and the residual waste not only affects the purity of the product, but also increases the difficulty and cost of subsequent processing; in the unloading link, the efficiency of finished product grabbing and arranging is low, and it is difficult to arrange them neatly according to preset rules, which is not conducive to the subsequent packaging and transportation of the products. As industrial production develops towards intelligence and efficiency, there is an urgent need for a die-cutting, waste removal and product collection equipment that can achieve fully automatic, high-precision and stable operation to solve the above-mentioned problems existing in the existing technology and meet the growing production needs. Summary of the Invention

[0003] In view of the shortcomings of the prior art, the present invention provides a fully automatic die-cutting, waste-clearing and product-taking machine, which solves the problems raised in the background art.

[0004] The present invention solves the above-mentioned technical problems in the following ways: A fully automatic die-cutting, waste-clearing and product-taking machine comprises: a loading mechanism for forking, clamping and loading materials; a feeding mechanism for delivering raw materials provided by the loading mechanism to an ejection and separation mechanism; an ejection and separation mechanism for splitting and ejecting the raw materials and separating the finished products from the waste; and a discharge mechanism for taking out the finished products discharged from the ejection and separation mechanism and arranging them in an orderly manner; the loading mechanism, feeding mechanism, ejection and separation mechanism and discharge mechanism are arranged in sequence.

[0005] On the basis of the above technical solution, the present invention can also be improved as follows.

[0006] Furthermore, the feeding mechanism includes a first lifting module, and the feeding mechanism is installed with a first slide rail and a cantilever through the first lifting module, a control panel is installed at the end of the cantilever, a first upper clamping plate is installed on one side of the cantilever through a first cylinder, and a first support plate is installed on the cantilever below the first upper clamping plate through an eighth cylinder, a first horizontal moving module is installed on the first slide rail, and a feeding conveyor belt is installed on the first horizontal moving module.

[0007] Furthermore, the first support plate is pushed by the eighth cylinder to be inserted into the stacked raw materials, and the raw materials are clamped by the first upper clamping plate and the first support plate cooperating with each other. At the same time, the loading conveyor belt moves horizontally to receive the raw materials and delivers the raw materials to the feeding mechanism.

[0008] Furthermore, an adjustment module is installed on one side of the feeding mechanism, a baffle is installed on the feeding mechanism through the adjustment module to limit the position, and a feeding module is slidably installed on the feeding mechanism through the screw module, and the raw materials on the feeding mechanism are fed into the ejection separation mechanism through the feeding module.

[0009] Furthermore, the feeding module includes a connecting plate, sliders are provided at both ends of the connecting plate, and a guide rail is provided in the feeding mechanism. The feeding mechanism is slidably installed in the feeding mechanism through the cooperation between the slider and the guide rail. Two vertical plates are rotatably installed on one side of the upper surface of the feeding mechanism through two rotating seats, and the two vertical plates are connected by a rotating shaft. A spring is installed on the vertical plate, and the spring is located between the vertical plate and the connecting plate. When loading, the vertical plate compresses the spring to deflect, which is convenient for loading raw materials. After loading, the vertical plate is reset by the spring, and the raw materials are pushed forward by the vertical plate.

[0010] Furthermore, the ejection and separation mechanism is provided with a clamping module through a support frame, and a screw module is provided on the support frame, the clamping module slides on the support frame through the screw module, the ejection and separation mechanism is provided with a support rod below the clamping module, the ejection and separation mechanism is provided with a pushing module slidingly mounted on the support rod, the ejection module is installed on the side of the ejection and separation mechanism away from the support rod, a fixed module is installed above the ejection module, and a waste discharge guide plate is installed on the end of the ejection and separation mechanism away from the ejection module.

[0011] Furthermore, the ejection module includes a grate plate, the ejection separation mechanism is located at the bottom end of the grate plate and is equipped with a second cylinder, the output end of the second cylinder is equipped with a lifting plate, the lifting plate is equipped with a push rod, the fixed module includes a pressing plate, the bottom end of the pressing plate is provided with a guide column, the end of the guide column away from the pressing plate is connected to the bottom plate, the bottom plate is installed on the ejection separation mechanism through a third cylinder, when the ejection module performs the ejection work, the raw material is pressed and fixed by the fixed module, and the finished product is ejected from the raw material by the cooperation of the fixed module and the ejection module, and at the same time, the waste is guided to the discharge device through the waste discharge guide plate.

[0012] Furthermore, the clamping module includes a sliding frame, a fifth cylinder is installed on the sliding frame through a fourth cylinder, a movable plate is installed at the output end of the fifth cylinder, a first fork is installed on the movable plate, a sixth cylinder is installed on the movable plate above the first fork, and a second upper pressure plate is installed at the output end of the sixth cylinder. After the first fork is inserted under the finished product, the second upper pressure plate is pushed out by the sixth cylinder, and the finished product is clamped by the cooperation of the second upper pressure plate and the first fork. The finished product is moved to the support rod through the clamping module and pushed to the unloading mechanism through the pushing module on the support rod.

[0013] Furthermore, the ejection module includes a belt, and there are two belts in total. The two belts are installed on the ejection separation mechanism through pulley transmission. The pulleys at one end of the two belts are connected through a transmission shaft, and the transmission shaft is connected to the pulley through a bevel gear. A first motor is installed on the pulley of one side of the belt, a clamping block is installed on the belt, a mounting seat is connected to the clamping block, and a push rod is installed on the mounting seat.

[0014] Furthermore, the unloading mechanism includes a second lifting module, the unloading mechanism is equipped with a second slide rail through the second lifting module, the unloading module is equipped with a unloading module through the unloading chuck walking module, the unloading chuck walking module is located in the unloading module and is equipped with a walking motor, a screw rod and a second motor are installed in the unloading module, the screw rod and the second motor are connected through a synchronous wheel and a synchronous belt transmission, a push plate is installed on the screw rod through a nut, and a second fork is installed on the push plate, the second fork is extended and retracted in the unloading module through the push plate, and the second fork is extended and retracted through the push plate to receive the finished product, a seventh cylinder is installed on the outer side of the unloading module, and a third upper clamping plate is installed on the output end of the seventh cylinder, and the finished product is clamped by the third upper clamping plate and the second fork cooperate with each other to unload.

[0015] The present invention provides a fully automatic die-cutting, waste removal and product collection machine. It has the following beneficial effects: The loading, feeding, ejection and separation, and unloading mechanisms are seamlessly connected to form a complete automated production line. No human intervention is required for operations such as material handling, separation, and retrieval. A single device can complete the entire process, from raw material loading to finished product sorting, significantly saving labor costs.

[0016] The ejector separation mechanism accurately separates finished products from scrap materials, eliminating potential damage to finished products or residual waste during manual removal. This ensures clean edges and consistent quality, regardless of the product's complexity. The unloading mechanism neatly arranges separated finished products, preventing collisions and confusion during manual removal. This meets the demands of a wide range of production processes requiring stringent surface finishes and significantly improves the yield rate of finished products. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described herein are used to provide further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.

[0018] In the attached figure: Figure 1 This is a schematic diagram of the main appearance of the present invention; Figure 2 This is a schematic diagram of the main structure of the present invention; Figure 3 It is a schematic structural diagram of the feeding mechanism of the present invention; Figure 4 This is a schematic diagram of the appearance of the ejection and separation mechanism of the present invention; Figure 5 This is a schematic diagram of the appearance of the feeding module of the present invention; Figure 6 This is a schematic diagram of the main appearance of the fixed module of the present invention; Figure 7 This is a bottom view of the fixed module of the present invention; Figure 8 This is a schematic diagram of the appearance of the ejector module of the present invention; Figure 9 This is a schematic diagram of the main appearance of the clamping module of the present invention; Figure 10 This is a bottom view of the clamping module of the present invention; Figure 11 This is a schematic diagram of the main appearance of the push module of the present invention; Figure 12 This is a schematic diagram of the appearance of the ejection module of the present invention when viewed from above; Figure 13 This is a schematic diagram of the main structure of the blanking module of the present invention; Figure 14 It is a rear view structural schematic diagram of the blanking module of the present invention.

[0019] In the accompanying drawings, the components represented by the reference numerals are as follows: 1. Feeding mechanism; 101. Feeding conveyor belt; 102. First transverse moving module; 103. First slide rail; 104. Control panel; 105. Cantilever; 106. First lifting module; 107. First cylinder; 108. First upper clamping plate; 109. First support plate; 2. Ejection and separation mechanism; 201. Fixed module; 202. Ejection module; 203. Pushing module; 204. Support rod; 205. Clamping module; 206. Pressing plate; 207. Guide column; 208. Bottom plate; 209. Third cylinder; 210. Grate plate; 211. Ejector rod; 212. Lifting plate; 213. Second cylinder; 214. Sliding frame; 215. Fourth cylinder; 216. Fifth cylinder; 217. Sixth cylinder; 218. First fork; 219. Second upper clamping plate; 220. Movable plate; 221. First motor; 222. Transmission shaft; 223. Belt; 224. Clamp; 225. Pulley; 226. Push rod; 227. Mounting seat; 228. Waste discharge guide plate; 229. Bevel gear; 3. Unloading mechanism; 301. Second slide rail; 302. Unloading module; 303. Second lifting module; 304. Unloading chuck walking module; 305. Walking motor; 306. Screw; 307. Second motor; 308. Push plate; 309. Second fork; 310. Seventh cylinder; 311. Third upper clamp; 4. Feeding mechanism; 401. Adjustment module; 402. Baffle; 403. Feeding module; 404. Rotating shaft; 405. Vertical plate; 406. Rotating seat; 407. Spring; 408. Connecting plate; 409. Slider. DETAILED DESCRIPTION

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figures 1 to 2 As shown, the embodiments provided by the present invention are: Embodiment 1: A fully automatic die-cutting, waste removal and product collection machine, comprising: a feeding mechanism 1 for forking and clamping materials; the feeding mechanism 1 has high flexibility and precision, and can quickly and stably fork raw materials of different specifications and different stacking methods. The high flexibility and precision enable the equipment to adapt to a variety of production scenarios, effectively reduce the feeding problems caused by differences in raw material specifications, improve production efficiency, and reduce manual intervention costs. The feeding mechanism 4 is used to deliver the raw materials provided by the feeding mechanism 1 to the ejection and separation mechanism 2. The feeding mechanism 4 can smoothly and efficiently transport the raw materials to the designated position, and can effectively avoid the shaking and displacement of the raw materials during the transportation process. At the same time, the feeding mechanism 4 also has an automatic deviation correction function. When the raw materials are slightly offset during the transportation process, it can automatically adjust the direction to ensure that the raw materials are Accurately enter the ejection and separation mechanism 2; the ejection and separation mechanism 2 is used to split and eject the raw materials, and separate the finished products and waste materials. The ejection and separation mechanism 2 can accurately eject the finished products from the raw materials, and at the same time, completely separate the waste materials. The separation effect is significant, which improves the purity of the product and reduces the difficulty and cost of subsequent processing; the unloading mechanism 3 is used to take out the finished products discharged from the ejection and separation mechanism 2 and arrange them neatly. The unloading mechanism 3 has efficient finished product grabbing and arranging functions, which can quickly and accurately take out the finished products from the ejection and separation mechanism 2, and arrange them neatly according to preset rules; the loading mechanism 1, the feeding mechanism 4, the ejection and separation mechanism 2 and the unloading mechanism 3 are arranged in sequence, and the various mechanisms are closely connected and cooperate tacitly, forming a set of efficient and stable fully automatic die-cutting, waste removal and product production line.

[0022] Example 2: In order to achieve efficient, accurate and intelligent feeding operation, for example, Figures 1 to 3 As shown, the present invention also includes: The feeding mechanism 1 includes a first lifting module 106. The first lifting module 106 has the ability to accurately control the lifting and lowering, and can be flexibly adjusted according to the height requirements of raw materials of different specifications, effectively avoiding the problem of feeding failure or raw material damage caused by height mismatch, and improving the accuracy and stability of feeding. The feeding mechanism 1 is installed with a first slide rail 103 and a cantilever 105 through the first lifting module 106. The end of the cantilever 105 is installed with a control panel 104, which effectively avoids the problem of feeding failure or raw material damage caused by height mismatch, improves the accuracy and stability of feeding, greatly reduces the difficulty of operation, improves work efficiency, and also enhances the versatility and applicability of the equipment. A first upper clamping plate 108 is installed on one side of the cantilever 105 through a first cylinder 107. The first cylinder 107 has a fast response speed and can complete the telescopic action in a very short time, ensuring rapid clamping of the raw materials, reducing time delays in the feeding process, and improving production efficiency. The first support plate 109 is installed below the first upper clamping plate 108 through the extension of the eighth cylinder. The eighth cylinder has a large thrust and stable extension performance, which can reliably insert the first support plate 109 into the stacked raw materials, ensuring the reliability and stability of the first support plate 109 inserting the raw materials, and providing a solid foundation for subsequent clamping and loading operations. The first horizontal moving module 102 is installed on the first horizontal moving module 102, and the loading conveyor belt 101 is installed on the first horizontal moving module 102. The first support plate 109 is pushed by the eighth cylinder to be inserted into the stacked raw materials, and the first upper clamping plate 108 and the first support plate 109 cooperate with each other to clamp the raw materials. This clamping method is firm and reliable, and can effectively prevent the raw materials from shaking or falling off during the loading process, ensuring the stability of the raw materials during the loading process, and avoiding production accidents and quality problems caused by shaking or falling off of the raw materials. At the same time, the loading conveyor belt 101 moves horizontally to receive the raw materials and delivers the raw materials to the feeding mechanism 4.

[0023] Example 3: In order to achieve stable, efficient and accurate delivery of raw materials to subsequent processing links, for example, Figures 4 and 5 As shown, the present invention also includes: An adjustment module 401 is installed on one side of the feeding mechanism 4, and a baffle 402 is installed on the feeding mechanism 4 through the adjustment module 401 to limit the position. The operator can perform precise manual fine-tuning according to actual production needs to adapt to the limit requirements of raw materials of different specifications, which greatly improves the flexibility and efficiency of adjustment. A feeding module 403 is slidably installed on the feeding mechanism 4 through the screw module. The raw materials on the feeding mechanism 4 are fed into the ejection and separation mechanism 2 through the feeding module 403, ensuring that the raw materials can be accurately fed into the ejection and separation mechanism 2, thereby improving production quality. The feeding module 403 includes a connecting plate 408, and sliders 409 are provided at both ends of the connecting plate 408. The feeding mechanism 4 is provided with a guide rail, and the feeding mechanism 4 is slidably installed in the feeding mechanism 4 through a slider 409 and the guide rail. Two vertical plates 405 are rotatably installed on one side of the upper surface of the feeding mechanism 4 through two rotating seats 406, and the two vertical plates 405 are connected by a rotating shaft 404. A spring 407 is installed on the vertical plate 405, and the spring 407 is located between the vertical plate 405 and the connecting plate 408. When loading, the vertical plate 405 compresses the spring 407 to deflect, which is convenient for raw material loading, effectively solves the interference problem when loading raw materials, improves loading efficiency, and reduces manual intervention. After loading, the vertical plate 405 is reset by the spring 407, and the raw material is pushed forward by the vertical plate 405.

[0024] Example 4: In order to achieve efficient, accurate and stable separation of finished products and waste materials and finished product transportation operations, for example, Figures 4 to 12 As shown, the present invention also includes: The ejection and separation mechanism 2 is provided with a clamping module 205 through a support frame, and a screw module is provided on the support frame. The screw module has high transmission accuracy and good self-locking performance, which can ensure that the clamping module 205 slides accurately on the support frame and can maintain a stable position when stopped to avoid position displacement due to factors such as vibration. The clamping module 205 slides on the support frame through the screw module, so that the clamping position can be flexibly adjusted according to finished products of different specifications. A support rod 204 is provided on the ejection and separation mechanism 2 below the clamping module 205, and the ejection and separation mechanism 2 is provided with a pushing module 203 slidingly mounted on the support rod 204. The ejection module 202 is installed on the side of the ejection and separation mechanism 2 away from the support rod 204, and a fixed module 201 is installed above the ejection module 202. A waste discharge guide plate 228 is installed on the end of the ejection and separation mechanism 2 away from the ejection module 202. The ejection module 202 includes a grate plate 210, and the ejection separation mechanism 2 is located at the bottom end of the grate plate 210 and is installed with a second cylinder 213. The output end of the second cylinder 213 is installed with a lifting plate 212, and the lifting plate 212 is installed with a push rod 211. The fixed module 201 includes a pressing plate 206, and the bottom end of the pressing plate 206 is provided with a guide column 207. The guide column 207 can ensure the verticality of the pressing plate 206 during the up and down movement, ensuring the compaction and fixing effect of the raw material. The guide column 207 is away from the pressing plate 206. One end of 6 is connected to a bottom plate 208, and the bottom plate 208 is installed on the ejection separation mechanism 2 through a third cylinder 209. When the ejection module 202 performs the ejection work, the raw material is pressed and fixed by the fixed module 201, and the fixed module 201 and the ejection module 202 cooperate with each other to eject the finished product from the raw material. At the same time, the waste is guided to the discharge device through the waste discharge guide plate 228. The waste discharge guide plate 228 adopts an inclined design, which can enable the waste to be discharged quickly and smoothly, avoiding the impact of waste accumulation on the equipment.

[0025] The clamping module 205 includes a sliding frame 214, on which a fifth cylinder 216 is installed through a fourth cylinder 215, and a movable plate 220 is installed at the output end of the fifth cylinder 216, on which a first fork 218 is installed, and on the movable plate 220 a sixth cylinder 217 is installed above the first fork 218, and a second upper pressing plate 219 is installed at the output end of the sixth cylinder 217. After the first fork 218 is inserted under the finished product, the second upper pressing plate 219 is pushed out by the sixth cylinder 217, and the finished product is clamped by the cooperation of the second upper pressing plate 219 and the first fork 218. This clamping method can provide uniform clamping force and avoid local damage to the finished product. The finished product is moved to the support rod 204 through the clamping module 205, and is pushed to the unloading mechanism 3 through the pushing module 203 on the support rod 204.

[0026] The ejection module 203 includes a belt 223, which is provided with two belts 223. The two belts 223 are installed on the ejection separation mechanism 2 through a pulley 225. The pulleys 225 at one end of the two belts 223 are connected by a transmission shaft 222. The transmission shaft 222 is connected to the pulley 225 through a bevel gear 229. This transmission method has a compact structure and high transmission efficiency. It can ensure that the two belts 223 run synchronously, so that the finished product remains stable during the conveying process, thereby improving the accuracy and efficiency of the conveying. A first motor 221 is installed on the pulley 225 of the belt 223 on one side, and a clamping block 224 is installed on the belt 223. The clamping block 224 is connected to a mounting seat 227, and a push rod 226 is installed on the mounting seat 227.

[0027] Example 5: In order to achieve efficient, accurate and stable finished product unloading operation, for example, Figures 13 and 14 As shown, the present invention also includes: The blanking mechanism 3 includes a second lifting module 303, and the blanking mechanism 3 is installed with a second slide rail 301 through the second lifting module 303 to ensure that the blanking mechanism 3 can accurately adjust its height according to different production requirements to adapt to finished product receiving devices of different heights. The blanking module 302 is installed on the second slide rail 301 through the blanking chuck walking module 304. The blanking chuck walking module 304 adopts a high-precision ball screw transmission structure with high transmission efficiency and good positioning accuracy, which can ensure that the blanking module 302 moves quickly and accurately to the specified position on the second slide rail 301. The blanking chuck walking module 304 is located in the blanking module 302 and is installed with a walking motor 305. The blanking module 302 is installed with a screw rod 306 and a second motor 307. The screw rod 306 and the second motor 307 are connected by a synchronous wheel and a synchronous The step-belt transmission connection, the transmission mode of the synchronous wheel and the synchronous belt is stable and reliable, and can accurately control the movement of the push plate 308, thereby realizing the precise extension and retraction of the second fork 309, effectively avoiding the finished product grabbing error caused by transmission error. The push plate 308 is installed on the screw rod 306 through the nut seat, and the second fork 309 is installed on the push plate 308. The second fork 309 is extended and retracted in the unloading module 302 through the push plate 308, and the second fork 309 is extended and retracted through the push plate 308 to undertake the finished product. The extension and retraction speed can be adjusted according to production needs, and can meet the requirements of different production rhythms. The outer side of the unloading module 302 is installed with a seventh cylinder 310, and the output end of the seventh cylinder 310 is installed with a third upper clamping plate 311. The third upper clamping plate 311 and the second fork 309 cooperate with each other to clamp the finished product for unloading.

[0028] Working principle: Driven by the eighth pneumatic cylinder, the first support plate 109 of the loading mechanism 1 is inserted into the palletized raw materials. The first upper clamping plate 108 and the first support plate 109 cooperate to clamp the raw materials. Simultaneously, the loading conveyor belt 101, driven by the first transverse moving module 102, moves laterally, receiving the clamped raw materials and delivering them to the feeding mechanism 4.

[0029] Feeding module 403 on feeding mechanism 4 slides via screw 306, feeding the raw materials from feeding module 4 into ejection and separation mechanism 2. In feeding module 403, vertical plate 405 compresses spring 407 during loading, deflecting it to facilitate loading. After loading, vertical plate 405 returns to its original position via spring 407, pushing the raw materials forward. Furthermore, a stopper 402 is installed on one side of feeding mechanism 4 to limit the position of the raw materials.

[0030] The ejection module 202 performs the ejection operation. Its second cylinder 213 pushes the lifting plate 212 upward, and the ejector rod 211 on the lifting plate 212 ejects the finished product from the raw material. Simultaneously, the third cylinder 209 of the fixed module 201 pushes the bottom plate 208 upward. The guide posts 207 on the bottom plate 208 drive the pressing plate 206 to press and secure the raw material. The fixed module 201 and the ejection module 202 cooperate to eject the finished product. Waste is directed to the discharge device via a waste discharge guide 228 mounted on the end of the ejection separation mechanism 2 facing away from the ejection module 202. The fourth cylinder 215, the fifth cylinder 216, and the sixth cylinder 217 of the clamping module 205 work in coordination. The fifth cylinder 216 pushes the movable plate 220 to insert the first fork 218 under the finished product. The sixth cylinder 217 pushes the second upper pressure plate 219. The second upper pressure plate 219 and the first fork 218 cooperate with each other to clamp the finished product.

[0031] The finished product is moved onto the support rod 204 through the clamping module 205. The pushing module 203 on the support rod 204 is activated, and the first motor 221 drives the belt 223 to rotate through the transmission structure such as the bevel gear 229, the pulley 225, and the transmission shaft 222. The clamping block 224, the mounting seat 227, and the push rod 226 on the belt 223 move accordingly, pushing the finished product onto the unloading mechanism 3.

[0032] The second lifting module 303 of the unloading mechanism 3 adjusts its height, while the travel motor 305 of the unloading chuck travel module 304 drives the unloading module 302 to the appropriate position. The second motor 307 within the unloading module 302 rotates the screw 306 via a synchronous pulley and belt. The nut on the screw 306 moves the push plate 308, which extends and receives the finished product. Simultaneously, the seventh cylinder 310 outside the unloading module 302 pushes the third upper clamping plate 311. The third upper clamping plate 311 and the second fork 309 cooperate to clamp the finished product, completing the unloading operation.

[0033] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from all points of view, the embodiments should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and range of equivalents of the claims are included in the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.

[0034] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A fully automatic die-cutting, waste removal and product removal machine, comprising a loading mechanism (1), a feeding mechanism (4), an ejection and separation mechanism (2) and a discharge mechanism (3), characterized in that: The loading mechanism (1) is used to fork and clamp the raw materials and transport them to the feeding mechanism (4). The feeding mechanism (4) transports the raw materials to the ejection and separation mechanism (2). The ejection and separation mechanism (2) splits the raw materials, ejects them, and separates the finished products from the waste. The unloading mechanism (3) receives the finished products discharged by the ejection and separation mechanism (2) and arranges and collects them. Each mechanism is arranged in sequence.

2. The fully automatic die-cutting, waste removal and product collection machine according to claim 1, characterized in that: The feeding mechanism (1) is installed with a first slide rail (103) and a cantilever (105) through a first lifting module (106); a first upper clamping plate (108) is installed on one side of the cantilever (105) through a first cylinder (107); a first support plate (109) is installed on the cantilever (105) below the first upper clamping plate (108) through an eighth cylinder, the first slide rail (103) is installed with a first transverse moving module (102), and a feeding conveyor belt (101) is installed on the first transverse moving module (102).

3. The fully automatic die-cutting, waste removal and product collection machine according to claim 2, characterized in that: The first support plate (109) is pushed into the raw material by the eighth cylinder and cooperates with the first upper clamping plate (108) to clamp the raw material.

4. The fully automatic die-cutting, waste removal and product collection machine according to claim 1, characterized in that: A feeding module (403) is slidably mounted on the feeding mechanism (4) via a screw module.

5. The fully automatic die-cutting, waste removal and product collection machine according to claim 1, characterized in that: The feeding mechanism (4) is provided with a guide rail, and sliders (409) are provided at both ends of the connecting plate (408) of the feeding module (403) for cooperating with the guide rail. The feeding mechanism (4) is hinged with two vertical plates (405) via a rotating seat (406), and the two vertical plates (405) are connected via a rotating shaft (404). A spring (407) is provided between the vertical plate (405) and the connecting plate (408).

6. The fully automatic die-cutting, waste removal and product collection machine according to claim 1, characterized in that: The ejection and separation mechanism (2) is provided with a clamping module (205) via a support frame, and the clamping module (205) slides on the support frame via a screw rod (306) module. The ejection and separation mechanism (2) is provided with a support rod (204) below the clamping module (205). The ejection and separation mechanism (2) is provided with a pushing module (203) which slides on the support rod (204).

7. The fully automatic die-cutting, waste removal and product collection machine according to claim 1, characterized in that: The ejection separation mechanism (2) comprises a grate plate (210), a second cylinder (213), a lifting plate (212), a push rod (211), a fixed module (201) and a waste discharge guide plate (228), wherein the fixed module (201) comprises a pressing plate (206), a guide column (207), a bottom plate (208) and a third cylinder (209), the pressing plate (206) is connected to the bottom plate (208) via the guide column (207), the bottom plate (208) is mounted on the ejection separation mechanism (2) via the third cylinder (209), the second cylinder (213) is mounted on the bottom of the grate plate (210), the output end of the second cylinder (213) is connected to the lifting plate (212), and the lifting plate (212) is provided with a push rod (211).

8. The fully automatic die-cutting, waste removal and product collection machine according to claim 6, characterized in that: The clamping module (205) includes a sliding frame (214), a fifth cylinder (216) is mounted on the sliding frame (214) via a fourth cylinder (215), a movable plate (220) is mounted on the output end of the fifth cylinder (216), a first fork (218) and a sixth cylinder (217) located above the first fork (218) are mounted on the movable plate (220), and a second upper pressing plate (219) is mounted on the output end of the sixth cylinder (217).

9. The fully automatic die-cutting, waste removal and product collection machine according to claim 6, characterized in that: The ejection module (203) includes two belts (223) installed on the ejection separation mechanism (2) through pulleys (225), the pulleys (225) at one end of the two belts (223) are connected to each other through a transmission shaft (222), the transmission shaft (222) is connected to the pulleys (225) through a bevel gear (229), and a first motor (221) is installed on the pulley (225) of one side of the belt (223).

10. The fully automatic die-cutting, waste removal and product collection machine according to claim 1, characterized in that: The blanking mechanism (3) is provided with a second slide rail (301) via a second lifting module (303), a blanking module (302) is provided on the second slide rail (301) via a blanking chuck walking module (304), a walking motor (305) is provided in the blanking chuck walking module (304), a screw rod (306) and a second motor (307) are provided in the blanking module (302), the screw rod (306) and the second motor (307) are connected via a synchronous wheel and a synchronous belt transmission, a push plate (308) is provided on the screw rod (306) via a nut seat, a second fork (309) is provided on the push plate (308), the second fork (309) is extended and retracted in the blanking module (302) via the push plate (308), a seventh cylinder (310) is provided on the outside of the blanking module (302), and a third upper clamping plate (311) is provided at the output end of the seventh cylinder (310).

Citation Information

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