Conveying device for ceramic product production
By introducing automatic control of pressure sensors, humidity sensors and motors into the conveying device for ceramic products production, combined with ventilation and drying components, the problem of automatic proportioning and mixing efficiency of clay clay materials is solved, the drying efficiency and equipment life are improved, and the production cost and rework rate are reduced.
Patent Information
- Application Number
- CN202510804377.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-17
- Publication Date
- 2025-08-05
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing conveyor device for the production of ceramic products has a single function and cannot effectively solve the problems of automatic proportioning of clay soil, low mixing efficiency, and drying efficiency and life of the equipment.
Use pressure sensors, humidity sensors and motors to achieve automatic proportioning and mixing speed adjustment of clay soil materials; through ventilation components and drying components, the ventilation method is automatically adjusted according to humidity changes, improve drying efficiency and extend the equipment life; use air compressors and hydraulic telescopic rods to automatically release mold to reduce manual intervention.
It realizes automatic proportioning and efficient stirring of clay clay materials, reduces labor burden, improves the drying efficiency and equipment service life of ceramic products, and reduces production costs and rework rate.
Smart Images

Figure CN120422353A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical direction of ceramic product production, and specifically relates to a conveying device for ceramic product production. Background Art
[0002] Ceramics is a general term for pottery and porcelain, and is also a kind of arts and crafts in my country. As early as the Neolithic Age, my country already had rough and simple painted pottery and black pottery. Pottery and porcelain have different textures and properties. Pottery is made of clay with high viscosity and strong plasticity as the main raw material. It is opaque, has fine pores and weak water absorption, and makes a turbid sound when struck. Porcelain is made of clay, feldspar and quartz. It is translucent, does not absorb water, is corrosion-resistant, has a hard and compact body, and makes a crisp sound when knocked. my country's traditional ceramic arts and crafts are of high quality, beautiful shape, and have high artistic value, and are famous all over the world.
[0003] The existing patent publication number CN 214568452 U discloses a finished product conveying device for the production of quartz ceramic products, including a bracket and a roller. The bracket is provided with a roller inside, and a conveyor belt is provided on the outside of the roller. The surface of the conveyor belt is provided with a cushion. A tensioning structure is provided at the center position of the bottom end of the bracket, and protective structures are provided at both ends of the top of the bracket. A drive motor is installed on one side of the bracket, and a transmission wheel is installed on one side of the drive motor and the roller. A belt is provided on the outside of the transmission wheel. It only protects the ceramic products during the conveying process, has a single function, and needs some improvement.
[0004] Therefore, it is necessary to design a practical conveying device for ceramic product production. Summary of the Invention
[0005] The purpose of the present invention is to provide a conveying device for producing ceramic products in accordance with the existing device, so as to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a conveying device for producing ceramic products, comprising a transport box, wherein a partition plate is fixedly installed inside the transport box, and the partition plate divides the interior of the transport box into two chambers, namely a first chamber and a second chamber, two sets of first fixed plates are symmetrically installed at one end of the interior of the first chamber, a pressure sensor is also fixedly installed at one end of the interior of the first chamber, and is located between the two sets of first fixed plates, and a first humidity sensor is detachably installed at the other end of the interior of the first chamber, a ventilation pipe is built into the transport box, and a cabinet door is hinged on one side of the exterior of the transport box; Two sets of second fixing plates are symmetrically installed at one end of the interior of the second chamber, and two sets of humidity sensors are arrayed at the other end of the interior of the second chamber, namely, a second humidity sensor and a third humidity sensor. Two sets of first electric fan blades are also arrayed on the partition plate, and a water supply pipeline is built into the interior of the partition plate; The interior of the transport box is also provided with a stirring and conveying component, a ventilation component, and a drying and conveying component; The stirring and conveying assembly includes a water tank, a water injection pipe, a first water pipe, a first water pump, a second water pipe, a second water pump, a first cleaning nozzle, a third water pipe, a third water pump, an electric valve, a mounting table, a first placement box, a motor, and a stirring rod. The water tank is fixedly installed on an inner side of the first chamber, the water injection pipe is fixedly installed on the water tank, one end of the water injection pipe extends to the outside of the transport box, a first cleaning nozzle is also fixedly installed on an inner side of the first chamber, one end of the first water pipe is connected to the water tank, and the other end is connected to the first cleaning nozzle, the first water pump is detachably installed on the first water pipe, one end of the second water pipe is also connected to the water tank, and the other end is connected to the first cleaning nozzle, and the second water pump is detachably installed on the second water pipe.
[0007] The present invention further describes that one end of the third water pipe is connected to the water tank, and the other end is connected to the built-in water supply pipeline of the partition plate. The third water pump is detachably mounted on the third water pipe, and the electric valve is fixedly mounted in the built-in water supply pipeline of the partition plate. The mounting platform is fixedly mounted on the other side of the interior of the first chamber. A mounting hole is provided on the mounting platform. The motor is detachably mounted on the mounting platform. The rotating shaft of the motor passes through the mounting hole on the mounting platform and extends to one side of the mounting platform. The stirring rod is detachably mounted on the rotating shaft of the motor.
[0008] The present invention further describes that the first placement box is placed at the bottom of the first chamber, between the two sets of first fixing plates, and the position of the first placement box corresponds to the stirring rod.
[0009] The present invention further describes that the ventilation assembly includes an electric fan, a second cleaning nozzle, an electric slide rail, a second placement box, a second electric fan blade, a mounting base, and an air compressor. The electric fan is arranged on one side of the interior of the second chamber. The second cleaning nozzle is fixedly installed on the partition plate and is located in the second chamber. The second cleaning nozzle is connected to the built-in water supply pipeline of the partition plate.
[0010] The present invention further describes that the four groups of electric slide rails are symmetrically installed on both sides of the interior of the second chamber, the second placement box is placed at the bottom of the second chamber, located between the two groups of second fixed plates, three groups of the second electric fan blade arrays are installed on one side of the transport box, the mounting base is fixedly installed on the external side of the transport box, the mounting base is connected to the ventilation pipe built into the transport box, the air compressor is detachably installed on the external side of the transport box, located on one side of the mounting base, and the air compressor is externally connected to a ventilation hose that is interconnected with the mounting base.
[0011] The present invention further illustrates that the drying and conveying assembly includes a drying table, an electric slider, a placement hole, a hydraulic telescopic rod, a fixing seat, a sealing pad, and an air intake hose. The drying table is slidably arranged in a transport box. Two groups of the electric sliders are fixedly installed at both ends of the drying table. The two groups of the electric sliders cooperate with the electric slide rails. Several groups of the placement holes are arranged on the drying table. Four groups of the hydraulic telescopic rods are fixedly installed around one end of the drying table. Several groups of the fixing seats are fixedly installed on the drying table, corresponding to the positions of the several groups of placement holes. Several groups of the sealing pads are fixedly installed on the several groups of fixing seats. One end of the air intake hose is interconnected with the four groups of hydraulic telescopic rods, and the other end is interconnected with the ventilation pipe built into the transport box.
[0012] The present invention further describes that the interior of the transport box is hollow.
[0013] The present invention further illustrates that the transport box is placed on the floor of a production workshop.
[0014] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention, through the coordinated use of a pressure sensor, two sets of water pumps, a motor, a stirring rod and an equipment program, can change the injection value of clean water according to different amounts of clay materials to perform automatic proportioning, and at the same time, can change the stirring speed according to different amounts of clay materials. When the amount of clay materials is small, only low-speed stirring is performed to mix the clay materials with water, thereby preventing unsoaked clay materials from floating around. When the amount of clay materials is large, the stirring speed is increased to quickly mix the clay materials with water, thereby preventing the clay materials from agglomerating and affecting the stirring efficiency. After the clean water injection is completed, secondary stirring is performed at the maximum speed to fully mix the clay materials with water, eliminating the need for manual proportioning by staff, thereby reducing the burden on staff. By using three sets of humidity sensors, two sets of electric fan blades, and the electric fan in conjunction with the equipment program, the ventilation mode can be changed according to different dry and wet conditions. When dry, the moist air in the first chamber is diverted to the second chamber for humidification to prevent the low humidity in the second chamber from affecting the shaping of the clay. The water vapor generated during water injection and stirring is used for humidification in the second chamber, reducing energy consumption and reducing the factory's production costs. At the same time, using the lowest speed for ventilation can fully divert the moist air to the second chamber, increase the ventilation speed when it is humid, avoid the accumulation of moist air that causes rust in the first chamber, and extend the service life of the equipment. Life, reduce the maintenance cost of the factory, improve the efficiency of drying and shaping of ceramic products, reduce the time of drying and shaping, through the use of air compressor, four sets of hydraulic telescopic rods and equipment program, it can automatically eject the ceramic products after drying and shaping, avoid the staff from using too much force during the demoulding process, resulting in deformation of the ceramic products, reduce the rework rate of the factory, improve production efficiency, and make it easier for staff to quickly remove defective products, improve production efficiency, through the use of the third water pump, the second cleaning nozzle and equipment program, the collected defective products can be moisturized to avoid the defective products from agglomerating due to drying and affecting the efficiency of recycling. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the overall structure of the present invention from another perspective; Figure 3 It is a schematic diagram of the internal structure of the transport box of the present invention; Figure 4 This is a schematic diagram of the internal structure of the transport box of the present invention from another perspective; Figure 5 Schematic diagram of the internal structure of the first chamber of the present invention; Figure 6 It is a schematic structural diagram of the drying table of the present invention; Figure 7 This is a schematic structural diagram of a drying table from another perspective of the present invention; Figure 8 It is a schematic diagram of the position of the electric valve of the present invention.
[0016] In the figure: 1, transport box; 11, first chamber; 12, second chamber; 13, partition plate; 14, first fixing plate; 15, second fixing plate; 16, pressure sensor; 17, first humidity sensor; 18, second humidity sensor; 181, third humidity sensor; 19, first electric fan blade; 2. Stirring and conveying assembly; 21. Water tank; 211. Water injection pipe; 22. First water pipe; 221. First water pump; 23. Second water pipe; 231. Second water pump; 24. First cleaning nozzle; 25. Third water pipe; 251. Third water pump; 252. Electric valve; 26. Mounting platform; 27. First storage box; 28. Motor; 281. Stirring rod; 3. Ventilation assembly; 31. Electric fan; 32. Second cleaning nozzle; 33. Electric slide rail; 34. Second storage box; 35. Second electric fan blade; 36. Mounting base; 361. Air compressor; 4. Drying conveying assembly; 41. Drying table; 411. Electric slider; 42. Placement hole; 43. Hydraulic telescopic rod; 44. Fixed seat; 45. Sealing pad; 46. Air intake hose. DETAILED DESCRIPTION
[0017] The following is a non-limiting detailed description of the technical solutions of the present invention in conjunction with preferred embodiments and the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.
[0018] See also Figure 1-8 The present invention provides a technical solution: a conveying device for producing ceramic products, comprising a transport box 1, which is placed on the floor of a production workshop. The interior of the transport box 1 is hollow, and a partition plate 13 is fixedly installed inside the transport box 1. The partition plate 13 divides the interior of the transport box 1 into two chambers, namely a first chamber 11 and a second chamber 12. Two groups of first fixing plates 14 are symmetrically installed at one end of the interior of the first chamber 11 to play a role of cooperation and fixation. A pressure sensor 16 is also fixedly installed at one end of the interior of the first chamber 11, located between the two groups of first fixing plates 14, for cooperating in detecting the weight of the clay. A first humidity sensor 17 is detachably installed at the other end of the interior of the first chamber 11, for cooperating in detecting the humidity in the first chamber 11. A ventilation pipe is built into the transport box 1 (not shown in the figure), and a cabinet door is hinged on one side of the exterior of the transport box 1. Two sets of second fixing plates 15 are symmetrically mounted on one end of the second chamber 12 for securing the chamber. Two sets of humidity sensors, a second humidity sensor 18 and a third humidity sensor 181, are arrayed on the other end of the second chamber 12 for detecting the humidity within the second chamber 12. Two sets of first electric fan blades 19 are arrayed on the partition plate 13 for controlling gas circulation. A water pipeline is built into the partition plate 13. The interior of the transport box 1 is also provided with a stirring and conveying component 2, a ventilation component 3, and a drying and conveying component 4; The stirring and conveying assembly 2 includes a water tank 21, a water injection pipe 211, a first water pipe 22, a first water pump 221, a second water pipe 23, a second water pump 231, a first cleaning nozzle 24, a third water pipe 25, a third water pump 251, an electric valve 252, a mounting table 26, a first placement box 27, a motor 28, and a stirring rod 281. The water tank 21 is fixedly mounted on one side of the interior of the first chamber 11, and the water injection pipe 211 is fixedly mounted on the water tank 21. One end of the water injection pipe 211 extends to the outside of the transport box 1 for easy filling of clean water. The first chamber 1 1 is also fixedly mounted on one side of the interior thereof with a first cleaning nozzle 24 for spraying clean water to assist in stirring the clay. One end of a first water pipe 22 is connected to the water tank 21, and the other end is connected to the first cleaning nozzle 24 for assisting in delivering clean water. A first water pump 221 is detachably mounted on the first water pipe 22 for assisting in pumping out clean water. One end of a second water pipe 23 is also connected to the water tank 21, and the other end is connected to the first cleaning nozzle 24 for assisting in delivering clean water. A second water pump 231 is detachably mounted on the second water pipe 23 for assisting in pumping out clean water. One end of the third water pipe 25 is connected to the water tank 21, and the other end is connected to the built-in water supply pipeline of the partition plate 13. The third water pump 251 is detachably mounted on the third water pipe 25, and the electric valve 252 is fixedly mounted in the built-in water supply pipeline of the partition plate 13; The mounting platform 26 is fixedly mounted on the other side of the first chamber 11. The mounting platform 26 is provided with a mounting hole (not shown in the figure). The motor 28 is detachably mounted on the mounting platform 26. The rotating shaft of the motor 28 extends through the mounting hole on the mounting platform 26 to one side of the mounting platform 26. The stirring rod 281 is detachably mounted on the rotating shaft of the motor 28. The first placement box 27 is placed at the bottom of the first chamber 11, between the two sets of first fixing plates 14, and is used to place the clay material that needs to be stirred. The position of the first placement box 27 corresponds to the stirring rod 281. The ventilation assembly 3 includes an electric fan 31, a second cleaning nozzle 32, an electric slide rail 33, a second placement box 34, a second electric fan blade 35, a mounting base 36, and an air compressor 361. The electric fan 31 is disposed on one side of the interior of the second chamber 12. The second cleaning nozzle 32 is fixedly mounted on the partition plate 13 and is located within the second chamber 12. The second cleaning nozzle 32 is connected to the built-in water supply pipeline of the partition plate 13. Four sets of electric slide rails 33 are symmetrically mounted on both sides of the interior of the second chamber 12. A second placement box 34 is placed at the bottom of the second chamber 12, located between the two sets of second fixing plates 15. Three sets of second electric fan blades 35 are arrayed on one side of the transport box 1 to cooperate in controlling the gas circulation in the second chamber 12. A mounting base 36 is fixedly mounted on the outer side of the transport box 1. The mounting base 36 is interconnected with the ventilation pipeline built into the transport box 1. The air compressor 361 is detachably mounted on the outer side of the transport box 1, located on one side of the mounting base 36. The air compressor 361 is externally connected to a ventilation hose that is interconnected with the mounting base 36. The drying and conveying assembly 4 includes a drying table 41, an electric slider 411, a placement hole 42, a hydraulic telescopic rod 43, a fixing seat 44, a sealing pad 45, and an air intake hose 46. The drying table 41 is slidably arranged in the transport box 1. Two groups of electric sliders 411 are fixedly installed at both ends of the drying table 41. The two groups of electric sliders 411 cooperate with the electric slide rails 33 for use. Several groups of placement holes 42 are arranged on the drying table 41. Four groups of hydraulic telescopic rods 43 are fixedly installed around one end of the drying table 41. Several groups of fixing seats 44 are fixedly installed on the drying table 41, corresponding to the positions of the several groups of placement holes 42. Several groups of sealing pads 45 are fixedly installed on the several groups of fixing seats 44. One end of the air intake hose 46 is interconnected with the four groups of hydraulic telescopic rods 43, and the other end is interconnected with the ventilation pipe built into the transport box 1. Transport box 1 is powered by an external workshop power supply to drive the internal components; The transport box 1 is also equipped with a device program that can control the operation of the two sets of electric fan blades, the opening and closing of the electric valve 252, the start and stop of the motor 28, the start and stop of the three sets of water pumps, the start and stop of the electric fan 31, the operation of the four sets of electric slide rails, and the start and stop of the air compressor 361; The pressure sensor 16, three sets of humidity sensors, two sets of electric fan blades, the electric valve 252, the motor 28, three sets of water pumps, the electric fan 31, four sets of electric slide rails, and the air compressor 361 are all connected to the equipment program signal.
[0019] Clay mixing operation: In the process of producing ceramic products, the staff needs to mix the clay and water first and stir them into mud before shaping the ceramic products. The staff first moves the transport box 1 into the production workshop, then manually opens the cabinet door of the transport box 1, and pours the clay into the first placement box 27. At this time, the equipment program detects the weight of the imported clay through the pressure sensor 16 and compares it with the set value. The equipment program sets the pressure value to A1, A2, and A3, A1 is the minimum value, and A3 is the maximum value, which can be adjusted according to specific needs. The water injection pressure value is set to B1, which can be adjusted according to specific needs. The speed of the motor 28 is set to C1, C2, and C3, C1 is the minimum value, and C3 is the maximum value, which can be adjusted according to specific needs. The stirring time is set to T1. When the equipment program detects that the pressure value of the pressure sensor 16 is A1 or A2, the equipment program determines that the amount of clay is small and sets The preparation program first controls the first water pump 221 and the second water pump 231 to start. The two water pumps pump the water in the water tank 21 into the first water pipe 22 and the second water pipe 23, and finally spray the water downward from the first cleaning nozzle 24 into the first placement box 27 in the form of a water flow. At this time, the equipment program controls the motor 28 to start, the speed is C1, the motor 28 rotates slowly and drives the stirring rod 281 to rotate, mixing the clay material in the first placement box 27 with the water, using the lowest speed for stirring to prevent the unsoaked clay material from floating around. When the equipment program detects through the pressure sensor 16 that the water injection pressure value reaches B1, the equipment program controls the first water pump 221 and the second water pump 231 to stop, and the speed of the motor 28 is adjusted to C3. The maximum speed is used for secondary stirring to ensure that the clay material and the clean water can be fully mixed. When the stirring time T1 is up, the equipment program controls the motor 28 to turn off and sends a completion signal to the staff; When the device program detects that the pressure value of the pressure sensor 16 is A3, the device program determines that the amount of clay is large. The device program first controls the first water pump 221 and the second water pump 231 to start. The two water pumps pump the water in the water tank 21 into the first water pipe 22 and the second water pipe 23, and finally spray it downward from the first cleaning nozzle 24 into the first placement box 27 in the form of a water flow. At this time, the device program controls the speed of the motor 28 to be adjusted to C2. The motor 28 rotates and drives the stirring rod 281 to rotate to mix the clay in the first placement box 27 with water. The stirring speed is increased to mix the water and the clay to avoid clay clumping that affects the stirring efficiency. When the device program detects that the water injection pressure value reaches B1 through the pressure sensor 16, the device program controls the first water pump 221 and the second water pump 231 to be turned off, and the speed of the motor 28 is adjusted to C3. The maximum speed is used for secondary stirring to ensure that the clay and clean water are fully mixed. When the stirring time T1 is up, the device program controls the motor 28 to turn off and sends a completion signal to the staff. By cooperating with the pressure sensor 16, two sets of water pumps, the motor 28, the stirring rod 281 and the equipment program, the injection value of clean water can be changed according to different amounts of clay materials to perform automatic proportioning. At the same time, the stirring speed can be changed according to different amounts of clay materials. When the amount of clay materials is small, only low-speed stirring is performed to mix the clay materials with water to prevent unsoaked clay materials from floating around. When the amount of clay materials is large, the stirring speed is increased to quickly mix the clay materials with water to prevent the clay materials from agglomerating and affecting the stirring efficiency. After the clean water injection is completed, the maximum speed is used for secondary stirring to fully mix the clay materials with water. There is no need for manual proportioning by staff, which reduces the burden on staff.
[0020] Clay drying operation: After completing the above operations, the staff first takes out the stirred clay and presses it into a ball, and then controls the drying table 41 to move outward along the electric slide 33 through the equipment program. The equipment program sets the pumping value of the air compressor 361 to M1 and M2, M1 is the minimum value, and M2 is the maximum value, which can be adjusted according to specific needs. After the drying table 41 moves outward, the equipment program controls the air compressor 361 to start, and the pumping value is M2. The air compressor 361 pumps compressed air into the built-in ventilation pipe of the transport box 1, and then pumps it into the air intake hose 46, and finally pumps it into the four sets of hydraulic telescopic rods 43. The four sets of hydraulic telescopic rods 43 extend downward and drive the fixing seat 44 and the sealing pad 45 to move downward. At this time, the sealing pad 45 is still located in the placement hole 42. Then the staff sequentially fits the clay ball into the placement hole 42 for drying and shaping operations. After all the fitting is completed, the staff controls the drying table 41 to move inward along the electric slide 33 through the equipment program. At this time, the equipment program controls the clay drying. Drying operation: The equipment program detects the humidity value in the transport box 1 through three groups of humidity sensors and compares it with the set value. The equipment program sets the humidity value to X1, which can be adjusted according to specific needs. The speed of the electric fan 31 is Y1 and Y2, where Y1 is the minimum value and Y2 is the maximum value, which can be adjusted according to specific needs. When the equipment program detects that the humidity value of the second humidity sensor 18 and the third humidity sensor 181 is less than X1, the equipment program determines that the humidity in the second chamber 12 is low and a humidification operation is required. The equipment program controls the electric fan 31 to reverse and turn on at a speed of Y1. The electric fan 31 discharges the gas in the second chamber 12 to the outside. At the same time, the equipment program controls the two groups of first electric fan blades 19 to turn on. The electric fan 31 draws the humid gas in the first chamber 11 into the second chamber 12 to prevent the low humidity in the second chamber 12 from affecting the shaping of the clay. The water vapor generated during water injection and stirring is used for humidification in the second chamber 12, thereby reducing energy consumption and reducing the production cost of the factory. When the device program detects that the humidity values of the second humidity sensor 18 and the third humidity sensor 181 are greater than X1, the device program determines that the humidity in the second chamber 12 is high and a dehumidification and drying operation is required. The device program controls the electric fan 31 to rotate forward at a speed of Y2. The electric fan 31 blows air from the top of the workshop into the second chamber 12. At the same time, the device program controls the two groups of first electric fan blades 19 to close and the three groups of second electric fan blades 35 to open. The electric fan 31 blows air from the top of the workshop into the second chamber 12, and then discharges the air from the three groups of second electric fan blades 35 into the workshop, thereby drying and ventilating the ceramic products in the second chamber 12. When the equipment program detects that the humidity value of the first humidity sensor 17 is greater than X1, the equipment program determines that the humidity in the first chamber 11 is high and ventilation operation is required. The equipment program controls the electric fan 31 to rotate forward at a speed of Y2. The electric fan 31 blows air from the top of the workshop into the second chamber 12. At the same time, the equipment program controls the two groups of first electric fan blades 19 and the three groups of second electric fan blades 35 to turn on. The electric fan 31 blows air from the top of the workshop into the second chamber 12, and then blows air from the two groups of first electric fan blades 19 into the first chamber 11, and finally discharges it into the workshop from the three groups of second electric fan blades 35, performing a drying and ventilation operation on the air in the first chamber 11 to prevent rust in the first chamber 11 caused by the accumulation of humid air, thereby increasing the service life of the equipment and reducing the maintenance cost of the factory. After the above-mentioned ceramic product drying and shaping operation is completed, the staff first manually opens the cabinet door, and then controls the drying table 41 to move outward along the electric slide rail 33 through the equipment program. When the drying table 41 moves to the outside of the transport box 1, the equipment program controls the air compressor 361 to start, and the pump air value is adjusted to M1. The air compressor 361 reduces the pump air volume, and the four sets of hydraulic telescopic rods 43 retract upward and drive the fixing seat 44 and the sealing pad 45 to move upward to eject the dried and shaped ceramic products in the placement hole 42. At this time, the staff can manually collect the ceramic products. If the ceramic products crack and deform during the drying and shaping process, the staff can manually put the deformed ceramic products into the second placement box 34 for centralized collection for secondary use; After completing the above-mentioned collection operation, the equipment program controls the spraying and moisturizing operation. The equipment program sets the spraying time to N1 and the interval time to N2, which can be adjusted according to specific needs. The equipment program controls the third water pump 251 to start and the electric valve 252 to open. The third water pump 251 pumps clean water into the third water pipe 25, and then sprays it from the second cleaning nozzle 32 to the second placement box 34. At this time, the equipment program starts timing. When the spraying time N1 is up, the equipment program controls the third water pump 251 and the electric valve 252 to close. At this time, the equipment program continues to time the operation. When the interval time N2 is up, the equipment program controls the spraying and moisturizing operation again to keep the defective ceramic products moist and prevent the defective products in the second placement box 34 from drying and agglomerating, which affects the recovery efficiency. By cooperating with three groups of humidity sensors, two groups of electric fan blades, the electric fan 31 and the equipment program, the ventilation mode can be changed according to different dry and wet conditions. When drying, the moist air in the first chamber 11 is diverted to the second chamber 12 for humidification, so as to avoid the low humidity in the second chamber 12 affecting the shaping of the clay. The water vapor generated during water injection and stirring is used for humidification in the second chamber 12, thereby reducing energy consumption and reducing the production cost of the factory. At the same time, the lowest speed is used for ventilation, so that the moist air can be fully diverted to the second chamber 12, and the ventilation speed can be increased when it is humid, so as to avoid the accumulation of moist air causing rust in the first chamber 11, thereby improving the use efficiency of the equipment. The utility model prolongs the service life, reduces the maintenance cost of the factory, improves the efficiency of drying and shaping of ceramic products, reduces the time of drying and shaping, and uses the air compressor 361, four sets of hydraulic telescopic rods 43 and the equipment program in combination to automatically eject the ceramic products after the drying and shaping is completed, so as to avoid the staff from using too much force during the demoulding process, causing deformation of the ceramic products, reducing the rework rate of the factory, and improving production efficiency. At the same time, it is convenient for the staff to quickly remove defective products and improve production efficiency. The third water pump 251, the second cleaning nozzle 32 and the equipment program are used in combination to moisturize the defective products collected in a centralized manner, so as to avoid the defective products from agglomerating due to drying and affecting the efficiency of recycling.
[0021] In the description of the present invention, it should be understood that the terms "up", "down", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only used to facilitate the description of the present invention, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0022] Finally, it should be noted that the above embodiments are intended only to illustrate the technical solutions of the present invention and are not intended to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will appreciate that modifications may be made to the technical solutions described in the aforementioned embodiments, or that some of the technical features may be replaced with equivalents. Such modifications or replacements do not deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A conveying device for producing ceramic products, comprising a transport box (1), characterized in that: A partition plate (13) is fixedly installed inside the transport box (1), and the partition plate (13) divides the interior of the transport box (1) into two chambers, namely a first chamber (11) and a second chamber (12). Two sets of first fixing plates (14) are symmetrically installed at one end of the interior of the first chamber (11). A pressure sensor (16) is also fixedly installed at one end of the interior of the first chamber (11), and is located between the two sets of first fixing plates (14). A first humidity sensor (17) is detachably installed at the other end of the interior of the first chamber (11). A ventilation pipeline is built into the transport box (1), and a cabinet door is hinged on one side of the exterior of the transport box (1); Two sets of second fixing plates (15) are symmetrically mounted at one end of the interior of the second chamber (12); two sets of humidity sensors, namely a second humidity sensor (18) and a third humidity sensor (181), are mounted in an array at the other end of the interior of the second chamber (12); two sets of first electric fan blades (19) are also arranged in an array on the partition plate (13); and a water supply pipeline is built into the interior of the partition plate (13); The interior of the transport box (1) is further provided with a stirring and conveying assembly (2), a ventilation assembly (3), and a drying and conveying assembly (4); The stirring and conveying assembly (2) includes a water tank (21), a water injection pipe (211), a first water pipe (22), a first water pump (221), a second water pipe (23), a second water pump (231), a first cleaning nozzle (24), a third water pipe (25), a third water pump (251), an electric valve (252), a mounting table (26), a first placement box (27), a motor (28), and a stirring rod (281). The water tank (21) is fixedly mounted on one side of the interior of the first chamber (11), the water injection pipe (211) is fixedly mounted on the water tank (21), and the One end of the water injection pipe (211) extends outside the transport box (1); a first cleaning nozzle (24) is fixedly installed on one side of the interior of the first chamber (11); one end of the first water pipe (22) is connected to the water tank (21), and the other end is connected to the first cleaning nozzle (24); the first water pump (221) is detachably mounted on the first water pipe (22); one end of the second water pipe (23) is also connected to the water tank (21), and the other end is connected to the first cleaning nozzle (24); the second water pump (231) is detachably mounted on the second water pipe (23).
2. A conveying device for producing ceramic products according to claim 1, characterized in that: One end of the third water pipe (25) is connected to the water tank (21), and the other end is connected to the built-in water supply pipeline of the partition plate (13); the third water pump (251) is detachably mounted on the third water pipe (25); and the electric valve (252) is fixedly mounted in the built-in water supply pipeline of the partition plate (13); The mounting platform (26) is fixedly mounted on the other side of the interior of the first chamber (11); a mounting hole is provided on the mounting platform (26); the motor (28) is detachably mounted on the mounting platform (26); a rotating shaft of the motor (28) passes through the mounting hole on the mounting platform (26) and extends to one side of the mounting platform (26); and the stirring rod (281) is detachably mounted on the rotating shaft of the motor (28).
3. A conveying device for producing ceramic products according to claim 2, characterized in that: The first placement box (27) is placed at the bottom of the first chamber (11), between the two sets of first fixing plates (14), and the position of the first placement box (27) corresponds to the stirring rod (281).
4. A conveying device for producing ceramic products according to claim 3, characterized in that: The ventilation assembly (3) includes an electric fan (31), a second cleaning nozzle (32), an electric slide rail (33), a second placement box (34), a second electric fan blade (35), a mounting seat (36), and an air compressor (361). The electric fan (31) is arranged on one side of the interior of the second chamber (12). The second cleaning nozzle (32) is fixedly mounted on the partition plate (13) and is located in the second chamber (12). The second cleaning nozzle (32) is connected to a built-in water supply pipeline of the partition plate (13).
5. A conveying device for producing ceramic products according to claim 4, characterized in that: Four groups of the electric slide rails (33) are symmetrically mounted on both sides of the interior of the second chamber (12); the second placement box (34) is placed at the bottom of the second chamber (12) and is located between the two groups of second fixing plates (15); three groups of the second electric fan blades (35) are arrayed and mounted on one side of the transport box (1); the mounting base (36) is fixedly mounted on the outer side of the transport box (1); the mounting base (36) is interconnected with the ventilation pipe built into the transport box (1); the air compressor (361) is detachably mounted on the outer side of the transport box (1) and is located on one side of the mounting base (36); the air compressor (361) is externally connected to a ventilation hose and is interconnected with the mounting base (36).
6. A conveying device for producing ceramic products according to claim 5, characterized in that: The drying conveying assembly (4) includes a drying table (41), an electric slider (411), a placement hole (42), a hydraulic telescopic rod (43), a fixing seat (44), a sealing pad (45), and an air intake hose (46). The drying table (41) is slidably arranged in the transport box (1). Two groups of the electric sliders (411) are fixedly installed at both ends of the drying table (41). The two groups of the electric sliders (411) and the electric slide rails (33) cooperate with each other for use. Several groups of the placement holes (42) are provided. The drying platform (41) is placed on the drying platform (41), four groups of hydraulic telescopic rods (43) are fixedly installed around one end of the drying platform (41), several groups of fixing seats (44) are fixedly installed on the drying platform (41) and correspond to the positions of the several groups of placement holes (42), several groups of sealing pads (45) are fixedly installed on the several groups of fixing seats (44), one end of the air intake hose (46) is connected to the four groups of hydraulic telescopic rods (43), and the other end is connected to the ventilation pipeline built into the transport box (1).
7. A conveying device for producing ceramic products according to claim 6, characterized in that: The interior of the transport box (1) is hollow.
8. A conveying device for producing ceramic products according to claim 7, characterized in that: The transport box (1) is placed on the floor of the production workshop.
Citation Information
Patent Citations
Finished product conveying device for quartz ceramic product production
CN214568452U