Tube wrapping well and manufacturing method thereof

Abstract

The invention provides a pipe wrapping well. The pipe wrapping well comprises two wallboards, two sets of supporting frames and protective layers, wherein the wallboards are in lap joint to surround a pipeline, the two sets of supporting frames connect a wall body and the wallboards through fixing pieces, and the protective layers are arranged on the outer surfaces of the wallboards. The invention further provides a manufacturing method of the tube wrapping well. The structural stability, the construction efficiency, the sound insulation performance and the waterproof heat preservation performance of the tube wrapping well can be improved.

Description

Technical Field

[0001] The present disclosure relates to the field of construction technology, and in particular to a pipe-wrapped well and a manufacturing method thereof. Background Art

[0002] Civilian buildings often have sewer and exhaust pipes, typically installed separately or side by side in wall corners. During renovation, these pipes are often encased. Currently, the main pipe-wrapping technology used in the market is lightweight block masonry, which involves building a single-brick wall around the pipes to enclose them. However, this method creates an unstable base for the pipe-wrapping well, which can easily cause hollowing during use after tiling. Therefore, a stable and easy-to-install pipe-wrapping well is needed. Summary of the Invention

[0003] In view of this, the present disclosure provides a tube-wrapped well and a manufacturing method thereof.

[0004] According to an embodiment of one aspect of the present disclosure, a pipe well is provided, comprising two wall panels installed on a wall surrounding a pipe and configured to be spliced together to surround the pipe; two sets of support frames configured to fixedly connect the wall and the wall panels via fixings to form a receiving space with a rectangular cross-section surrounding the pipe; and a protective layer provided on the outer surfaces of the two wall panels; wherein the wall panels and the support frames are both formed as an integrated waterproof and heat-insulating panel, and comprise a heat-insulating layer, a first waterproof layer, a support layer, and a second waterproof layer arranged in sequence from the inside out.

[0005] According to an embodiment of the present disclosure, the fixing member includes: a base provided with a plurality of first mounting holes; and two side walls extending vertically from both sides of the base facing each other, each side wall provided with a plurality of second mounting holes.

[0006] According to an embodiment of the present disclosure, the base is mounted on the wall by screws on the outer side of the fixing strip away from the pipe; one of the two side walls is connected to the outer side of the fixing strip by screws, the first side of the wall panel is arranged between the two side walls, the other of the two side walls is connected to the wall panel by screws, and the second sides of the two wall panels opposite to the first side are connected to each other.

[0007] According to an embodiment of the present disclosure, adhesive is provided on the second sides of the two wall panels and they are connected by screws.

[0008] According to an embodiment of the present disclosure, the plurality of second mounting holes on the two side walls are aligned in pairs.

[0009] According to an embodiment of the present disclosure, the protective layer includes a wide glass fiber mesh reinforcement cloth laid on the outside of the wallboard and at least one layer of polymer cement waterproof coating covering the wide glass fiber mesh reinforcement cloth.

[0010] According to an embodiment of the present disclosure, the above-mentioned pipe-wrapped well further includes a decorative layer provided on the protective layer, and the decorative layer includes ceramic tiles.

[0011] According to an embodiment of the present disclosure, the material of the thermal insulation layer includes polystyrene, the material of the first waterproof layer and the second waterproof layer includes polymer mortar, and the material of the supporting layer includes alkali-resistant glass fiber.

[0012] According to an embodiment of another aspect of the present disclosure, a method for manufacturing a pipe-wrapped well as described above is provided, comprising: bonding two sets of support frames to two walls of a building having a pipe by means of an adhesive; installing a fixing member on the wall at an outer side of the support frame away from the pipe, and fixing a base of the fixing member to the wall by means of screws; arranging the first sides of two wall panels between the two side walls of the fixing member, respectively, overlapping the second sides of the two wall panels, and connecting them at the junction by means of an adhesive and screws, and fixing the wall panels to the support frames at the side walls of the fixing member by means of screws; and sequentially providing the outer surfaces of the two wall panels with a wide glass fiber mesh reinforcing cloth and two layers of polymer cement waterproof coating.

[0013] According to an embodiment of the present disclosure, the method for manufacturing the pipe well further includes: laying tiles on the outer side of the wall panel after assembly.

[0014] According to the embodiments of the present disclosure, the pipe-wrapped well of the present disclosure adopts an assembled structure, and uses support frames and fixings to fix the wall panels to the wall. The wall panels and the support frames are formed into a waterproof and heat-insulating integrated panel, and include a heat-insulating layer, a first waterproof layer, a support layer and a second waterproof layer arranged in sequence from the inside to the outside, and a protective layer is arranged on the outside of the wall panel, which can effectively improve the structural stability and prevent hollowing during use after tiling, while improving the sound insulation, waterproofing and heat-insulating functions of the pipe-wrapped well. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The above and other objects, features and advantages of the present disclosure will become more apparent through the following description of the embodiments of the present disclosure with reference to the accompanying drawings, in which:

[0016] Figure 1 A three-dimensional schematic diagram of a pipe well according to an embodiment of the present disclosure;

[0017] Figure 2 A top view of a pipe well according to an embodiment of the present disclosure;

[0018] Figure 3 is a three-dimensional schematic diagram of a fixing member according to an embodiment of the present disclosure;

[0019] Figure 4 Schematic cross-sectional view of a waterproof and heat-insulating integrated panel according to an embodiment of the present disclosure.

[0020] Reference numerals:

[0021] 1. Wall panels; 2. Pipes; 3. Support frames; 4. Fixing parts;

[0022] 11. Insulation layer; 12. First waterproof layer; 13. Support layer; 14. Second waterproof layer; 41. Base; 42. Side wall;

[0023] 411, first mounting hole; 421, second mounting hole. DETAILED DESCRIPTION

[0024] In order to make the objectives, technical solutions and advantages of the present disclosure more clearly understood, the present disclosure is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings.

[0025] The terms used herein are only for describing specific embodiments and are not intended to limit the present disclosure. The terms "comprise," "include," etc. used herein indicate the presence of the features, steps, operations, and / or components, but do not exclude the presence or addition of one or more other features, steps, operations, or components.

[0026] All terms used herein, including technical and scientific terms, have the meanings commonly understood by those skilled in the art, unless otherwise defined. It should be noted that the terms used herein should be interpreted as having a meaning consistent with the context of this specification and should not be interpreted in an idealized or overly rigid manner.

[0027] It should also be noted that directional terms such as "upper," "lower," "front," "back," "left," and "right" mentioned in the embodiments are merely references to the directions in the accompanying drawings and are not intended to limit the scope of protection of this disclosure. Throughout the drawings, identical elements are represented by identical or similar reference numerals. Conventional structures or configurations will be omitted where they may cause confusion in understanding this disclosure.

[0028] There are usually sewer pipes and exhaust pipes in civil buildings. These two pipes are usually arranged separately or side by side in the corners of the room. They will generate noise when draining or exhausting, and they are directly exposed to the outside, which affects the appearance. Therefore, these two pipes are usually wrapped during construction. Since the environment where the pipes are located is generally the kitchen and bathroom, when surrounding the pipes, it is generally necessary to consider factors such as the waterproofing, heat preservation and prevention of pipe noise. The most widely used pipe wrapping technology at present is the light-weight block masonry pipe wrapping. The mortar will shrink during the drying process, resulting in an unstable base layer. It is easy to cause hollowing during use after tiling, and the construction speed is slow. Therefore, the inventor proposed a pipe wrapping well with fast construction speed, stable base layer, good waterproofness and heat preservation.

[0029] Figure 1 This is a three-dimensional schematic diagram of a pipe well according to an embodiment of the present disclosure. Figure 2 This is a top view of the pipe well according to an embodiment of the present disclosure. Figure 3is a three-dimensional schematic diagram of a fixing member according to an embodiment of the present disclosure, Figure 4 Schematic cross-sectional view of a waterproof and heat-insulating integrated panel according to an embodiment of the present disclosure.

[0030] According to an embodiment of the present disclosure, a pipe well is provided, such as Figure 1 As shown, a pipe 2 is located at the corner of a building. Two wall panels 1 are mounted on the wall surrounding the pipe 2 and joined together to surround the pipe 2. Two sets of support frames 3 are fixedly connected to the wall and the wall panels 1 via fixings 4, forming a rectangular cross-sectional accommodation space surrounding the pipe 2. A protective layer (not shown) is provided on the outer surfaces of the two wall panels 1. The wall panels 1 and support frames 3 are both formed as integrated waterproof and heat-insulating panels. Figure 4 As shown, the waterproof and heat-insulating integrated panel includes a heat-insulating layer 11, a first waterproof layer 12, a supporting layer 13 and a second waterproof layer 14 which are arranged in sequence from the inside to the outside.

[0031] According to the embodiments of the present disclosure, the pipe-wrapped well of the present disclosure adopts an assembled structure, which is easy to install and can effectively improve construction efficiency; the support frame and the wall panel are formed into a waterproof and heat-insulating integrated panel, and a protective layer is provided on the outside of the wall panel, which can effectively improve the structural stability and prevent hollowing problems caused by subsequent tile laying, while improving the sound insulation, waterproofing and heat-insulating functions of the pipe-wrapped well.

[0032] According to the embodiments of the present disclosure, Figure 3 As shown, the fixing member 4 includes a base 41 with a plurality of first mounting holes 411, and two side walls 42 extending vertically from both sides of the base 41 and facing each other, with a plurality of second mounting holes 421, and the plurality of second mounting holes 321 on the two side walls are aligned in pairs.

[0033] According to the embodiments of the present disclosure, Figure 1 and Figure 2 As shown, the base 41 is mounted to the wall on the outside of the support frame 3, away from the pipe 2, using screws (not shown) passing through first mounting holes 411. One of the two side walls 42 is connected to the outside of the support frame 3 using screws passing through second mounting holes 421. The first side of the wall panel is positioned between the two side walls 42, and the other of the two side walls 42 is connected to the wall panel 1 via screws. The second sides of the two wall panels 1, opposite the first side, are connected to each other. MS glue is applied to the second sides of the two wall panels 1 and connected via screws.

[0034] By adopting the above technical solution, the fixing parts 4 fix the support frame 3 and the wall panel 1 on the wall, the connection is fixed by screws, and the intersection of the two wall panels 1 is connected by adhesive and screws, which can improve the structural stability of the pipe well structure.

[0035] According to an embodiment of the present disclosure, the protective layer includes a wide glass fiber mesh reinforcement cloth laid on the outside of the wallboard 1 and at least one layer of polymer waterproof coating.

[0036] By adopting the above technical solution and providing a protective layer on the outer side of the wall panel 1, the pipe well can be sealed and reinforced, thereby further improving the structural stability and the waterproofness of the pipe well.

[0037] According to an embodiment of the present disclosure, the above-mentioned pipe-wrapped well further includes a decorative layer (not shown in the figure), which is provided on the protective layer, and the decorative layer includes ceramic tiles.

[0038] By adopting the above technical solution, a decorative layer can be provided on the outside of the pipe well, thereby solving the demand for the aesthetics of the pipe well in some civil buildings.

[0039] According to an embodiment of the present disclosure, the material of the thermal insulation layer 11 includes polystyrene, the material of the first waterproof layer 12 and the second waterproof layer 14 includes polymer mortar, and the material of the support layer 13 includes alkali-resistant glass fiber.

[0040] According to another embodiment of the present disclosure, a method for manufacturing the pipe-wrapped well as described above is provided, such as Figures 1-3 As shown, the method includes: bonding two sets of support frames 3 to two walls of a building with a pipeline 2 by MS glue; installing a fixing member 4 on the wall at the outer side of the support frame 3 away from the pipeline 2, and fixing the base 41 of the fixing member 4 to the wall by screws passing through the first mounting hole 411; arranging the first sides of two wall panels 1 between the two side walls 42 of the fixing member 4, overlapping the second sides of the two wall panels 1, and connecting them at the intersection by MS glue and screws, and fixing the wall panels 1 to the support frames 3 at the side walls 42 of the fixing member 4 by screws passing through the second mounting hole 421; and sequentially arranging wide glass fiber mesh reinforcement cloth and polymer cement waterproof coating on both sides on the outer surfaces of the two wall panels 1.

[0041] According to an embodiment of the present disclosure, the method further comprises tiling the outer side of the wall panel 1 after the assembly is completed.

[0042] The embodiments of the present disclosure are described above. However, these embodiments are for illustrative purposes only and are not intended to limit the scope of the present disclosure. Although each embodiment has been described separately above, this does not mean that the measures in each embodiment cannot be used in combination to advantage. The scope of the present disclosure is defined by the appended claims and their equivalents. Without departing from the scope of the present disclosure, those skilled in the art may make various substitutions and modifications, which should all fall within the scope of the present disclosure.

Claims

1. A pipe-wrapped well, comprising: Two wall panels (1) are installed on the wall around the pipe (2) and are configured to be spliced together to surround the pipe (2); Two sets of support frames (3) are configured to fixedly connect the wall and the wallboard via fixing members (4) to form a receiving space with a rectangular cross section surrounding the pipe; and A protective layer provided on the outer surfaces of the two wall panels (1); The wall panel (1) and the support frame (3) are both formed into a waterproof and heat-insulating integrated panel, and include a heat-insulating layer (11), a first waterproof layer (12), a support layer (13), and a second waterproof layer (14) arranged in sequence from the inside to the outside.

2. The pipe-wrapped well according to claim 1, wherein: The fixing member (4) comprises: A base (41) is provided with a plurality of first mounting holes (411); and Two side walls (42) extend vertically from both sides of the base (41) facing each other, and each side wall is provided with a plurality of second mounting holes (421).

3. The tube-wrapped well according to claim 2, wherein: The base (41) is mounted on the wall by screws on the outer side of the support frame away from the pipe; one of the two side walls (42) is connected to the outer side of the support frame (3) by screws, the first side of the wall panel (1) is arranged between the two side walls (42), the other of the two side walls (42) is connected to the wall panel (1) by screws, and the second sides of the two wall panels opposite to the first side are connected to each other.

4. The tube-wrapped well according to claim 3, wherein: The second sides of the two wall panels (1) are provided with adhesive and are connected by screws.

5. The tube-wrapped well according to claim 2, wherein: A plurality of second mounting holes (421) on the two side walls (42) are aligned in pairs.

6. The pipe-wrapped well according to claim 1, wherein: The protective layer comprises a wide glass fiber mesh reinforcement cloth laid on the outer side of the wallboard and at least one layer of polymer cement waterproof coating covering the wide glass fiber mesh reinforcement cloth.

7. The pipe-wrapped well according to claim 1, further comprising a decorative layer provided on the protective layer, wherein the decorative layer comprises ceramic tiles.

8. The pipe-wrapped well according to claim 1, wherein the material of the thermal insulation layer (11) comprises polystyrene, the material of the first waterproof layer (12) and the second waterproof layer (14) comprises polymer mortar, and the material of the support layer (13) comprises alkali-resistant glass fiber.

9. A method for manufacturing a pipe-wrapped well as claimed in claims 1 to 8, comprising: Bonding two sets of support frames (3) to two walls of a building having pipelines by means of adhesive; The fixing member (4) is mounted on the wall at the outer side of the support frame away from the pipeline, and the base (41) of the fixing member (4) is fixed to the wall by screws; The first sides of the two wall panels (1) are respectively arranged between the two side walls (42) of the fixing member (4), the second sides of the two wall panels (1) are overlapped with each other, and are connected at the intersection by adhesive and screws, and the wall panels (1) are fixedly connected to the support frame (3) at the side walls (42) of the fixing member (4) by screws; Wide glass fiber mesh reinforcement cloth and two layers of polymer cement waterproof coating are sequentially arranged on the outer surfaces of the two wall panels (1).

10. The manufacturing method according to claim 9, further comprising: After the wall panel (1) is assembled, tiles are laid on the outside.

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