Detection system and detection method

By setting up a switching module in the detection system to switch the scanning beam between two scanning optical paths, parallel processing of defect scanning and defect detection is realized, the problem of low detection efficiency of large batches of objects to be tested is solved, and the detection efficiency and platform utilization are improved.

CN120427641APending Publication Date: 2025-08-05SKYVERSE TECH CO LTD
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Patent Information

Application Number
CN202510638660.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-16
Publication Date
2025-08-05

AI Technical Summary

Technical Problem

In the prior art, the defect detection efficiency of large batches of objects to be tested is low. Each object to be tested needs to be detected in sequence to complete the entire defect detection process, resulting in too long time.

Method used

The detection system including a basic optical path, a first scanning optical path, a second scanning optical path, a detection optical path, a first platform, a second platform and a switching module is adopted. The scanning beam is switched between the two scanning optical paths through the switching module to realize parallel processing of defect scanning and defect detection, and the object to be measured is simultaneously processed using the two platforms.

Benefits of technology

The detection efficiency of large batches of objects to be tested is improved, the platform is not idle, the platform movement efficiency and the convenience of logistics to be tested are improved, and the two objects to be tested are processed simultaneously, saving costs and improving detection accuracy.

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Abstract

The invention provides a detection system and a detection method. The detection system comprises a basic light path, a first scanning light path, a second scanning light path, a detection light path, a first platform, a second platform and a switching module, the first light splitting module is used for splitting a light beam emitted by the light source into a detection light beam incident to the detection light path and a scanning light beam incident to the first scanning light path or the second scanning light path; the switching module is used for switching the scanning light beam between a first scanning light path and a second scanning light path; when the detection light path is used for detecting the defect of the ith to-be-detected object at the detection position through the detection light beam, the target scanning light path is used for scanning the defect of the (i + 1) th to-be-detected object at the target scanning position through the scanning light beam; the switching of the scanning light path can be quickly realized through the switching module, so that the parallel processing of defect scanning and defect detection is realized, and the detection efficiency of a large batch of objects to be detected is improved.
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Description

Technical Field

[0001] The present application relates to the field of defect detection, and in particular to a detection system and a detection method. Background Art

[0002] When performing defect inspection on large quantities of DUTs, such as wafers, it is necessary to be able to quickly and accurately detect whether the DUT has surface defects. Furthermore, multiple inspections are often required to complete the entire defect inspection process for a single DUT. When the number of DUTs is large, defect inspection can be time-consuming. In related technologies, the inspection system only inspects the next DUT after completing defect inspection on one DUT, resulting in extremely low defect detection efficiency. Summary of the Invention

[0003] In view of this, the purpose of this application is to provide a detection system and detection method to improve the detection efficiency of large quantities of test objects. The specific scheme is as follows:

[0004] In one aspect, the present application provides a detection system, comprising a basic optical path, a first scanning optical path, a second scanning optical path, a detection optical path, a first platform, a second platform, and a switching module;

[0005] The basic optical path includes a light source and a first light splitting module, wherein the first light splitting module is used to split the light beam emitted by the light source into a detection light beam incident on the detection light path and a scanning light beam incident on the first scanning light path or the second scanning light path; the switching module is used to switch the scanning light beam between the first scanning light path and the second scanning light path;

[0006] The first platform and the second platform are both used to carry the object to be tested, the first platform switches between a first scanning position and a detection position, and the second platform switches between a second scanning position and the detection position; the first scanning position and the second scanning position are respectively located on the light exit side of the first scanning light path and the second scanning light path, and the detection position is located on the light exit side of the detection light path;

[0007] While the detection optical path is used to perform defect detection on the i-th object to be tested at the detection position through the detection light beam, the target scanning optical path is used to perform defect scanning on the i+1-th object to be tested at the target scanning position through the scanning light beam; the target scanning optical path is the first scanning optical path or the second scanning optical path, and the target scanning position is the first scanning position or the second scanning position; i≥1.

[0008] Optionally, the switching module includes a target reflector capable of moving;

[0009] When the target reflector is located in the optical path, the reflector is used to make the scanning light beam incident on the first scanning optical path;

[0010] When the target reflective mirror is not located in the optical path, the scanning light beam is incident on the second scanning optical path.

[0011] Optionally, the switching module includes a second optical splitting module, a first switch and a second switch;

[0012] The second light splitting module is used to split the scanning beam into a first sub-scanning beam and a second sub-scanning beam; the first sub-scanning beam is used to be incident on the first scanning optical path, and the second sub-scanning beam is used to be incident on the second scanning optical path;

[0013] The first switch is used to control whether the first sub-scanning beam can be incident on the first scanning optical path;

[0014] The second switch is used to control whether the second sub-scanning light beam can be incident on the second scanning light path.

[0015] Optionally, the second light splitting module is further configured to adjust the optical power of the first sub-scanning beam and the second sub-scanning beam.

[0016] Optionally, the second light splitting module includes a first half-wave plate and a first polarization beam splitting prism located on the light-emitting side of the first half-wave plate.

[0017] Optionally, the first scanning optical path includes a first shaping module, and the first shaping module is used to perform beam shaping processing on the scanning light beam when the scanning light beam is incident on the first scanning optical path;

[0018] The second scanning optical path includes a second shaping module, and the second shaping module is used to perform beam shaping processing on the scanning light beam when the scanning light beam is incident on the second scanning optical path.

[0019] Optionally, the first shaping module and the second shaping module are the same shaping module.

[0020] Optionally, the switching module is located on the light-emitting side of the shaping module.

[0021] Optionally, the first light splitting module is further used to adjust the optical power of the detection beam and the scanning beam.

[0022] Optionally, the first scanning light path, the second scanning light path or the detection light path includes a polarization module, and the polarization module is used to adjust the polarization state of the light beam.

[0023] Optionally, the detection optical path further includes a third switch;

[0024] When the third switch is in an on state, the third switch is used to enable the detection light beam to perform defect detection on a target defect belonging to a second defect category on the surface of the object to be detected;

[0025] When the third switch is in the off state, the third switch is used to prevent the detection light beam from performing defect detection on target defects belonging to the first defect category on the surface of the object to be tested; in the defect scanning result obtained by completing the defect scan on the i-th object to be tested, the minimum value of the first light intensity range corresponding to the first defect category is greater than the maximum value of the second light intensity range corresponding to the second defect category.

[0026] In another aspect, an embodiment of the present application further provides a detection method, applied to a detection system, the method comprising:

[0027] Moving the i-th object to be tested from an initial scanning position to the detection position; the initial scanning position is the first scanning position or the second scanning position, and the i-th object to be tested has completed defect scanning by the scanning beam at the initial scanning position;

[0028] The (i+1)th object to be tested is located at the target scanning position; the target scanning position is different from the initial scanning position;

[0029] The switching module causes the scanning light beam to be incident on the target scanning light path corresponding to the target scanning position;

[0030] While performing defect detection on the i-th object to be tested using the detection light beam based on the detection light path, performing defect scanning on the (i+1)-th object to be tested using the scanning light beam based on the target scanning light path.

[0031] Optionally, the switching module includes a movable target reflector; and making the scanning light beam incident on the target scanning optical path corresponding to the target scanning position through the switching module includes:

[0032] By moving the target reflector into or out of the optical path, the scanning light beam is made incident on the target scanning optical path corresponding to the target scanning position.

[0033] Optionally, the switching module includes a second optical splitting module, a first switch and a second switch;

[0034] The second light splitting module is used to split the scanning beam into a first sub-scanning beam and a second sub-scanning beam; the first sub-scanning beam is used to be incident on the first scanning optical path, and the second sub-scanning beam is used to be incident on the second scanning optical path; the first switch is used to control whether the first sub-scanning beam can be incident on the first scanning optical path; and the second switch is used to control whether the second sub-scanning beam can be incident on the second scanning optical path;

[0035] The step of causing the scanning light beam to be incident on the target scanning light path corresponding to the target scanning position by using the switching module includes:

[0036] By changing the first switch or the second switch from a closed state to an open state, the scanning light beam is incident on the target scanning light path corresponding to the target scanning position.

[0037] Optionally, the method further includes:

[0038] After completing defect detection on the i-th object to be tested, moving the i-th object to be tested from the testing position to the initial scanning position;

[0039] At the initial scanning position, the i-th object to be tested is replaced by the i+2-th object to be tested.

[0040] Optionally, the method further includes:

[0041] After completing defect detection on the i-th object to be tested and obtaining a defect detection result, the defect detection result and the defect scanning result obtained by completing defect scanning on the i-th object to be tested are fused to obtain a target detection result of the i-th object to be tested; the target detection result is used to identify the defect information of the i-th object to be tested.

[0042] Optionally, before performing defect detection on the i-th object to be tested by using the detection light beam based on the detection light path, the method further includes:

[0043] Determining a first optical power adapted to the i-th object under test;

[0044] The first light splitting module enables the detection light beam incident on the detection light path to reach the first optical power.

[0045] Optionally, before performing defect detection on the i-th object to be tested by using the detection light beam based on the detection light path, the method further includes:

[0046] Determining a second optical power adapted to the (i+1)th object to be tested;

[0047] The switching module enables the scanning light beam incident on the target scanning light path to reach the second optical power.

[0048] Optionally, the defect scanning result obtained by completing the defect scanning on the i-th object to be tested includes the defect position of each defect on the surface of the i-th object to be tested and the light intensity of each defect;

[0049] Before performing defect detection on the i-th object to be tested by using the detection light beam based on the detection light path, the method further includes:

[0050] Determining the defect category to which each defect belongs based on the light intensity; different defect categories correspond to different light intensity ranges;

[0051] The performing defect detection on the i-th object to be tested by using the detection light beam based on the detection light path includes:

[0052] Perform defect detection on each position of the surface of the i-th object to be detected by traversing the detection light beam based on the detection light path;

[0053] When defect detection is performed on a target defect located at a target defect position, the target defect is detected by the detection light beam having a target optical power; the target optical power is determined based on the defect category to which the target defect belongs.

[0054] Optionally, the optical power of the scanning beam is less than the optical power of the detection beam; when the defect category to which the target defect belongs is a first defect category, the target optical power is a first value; when the defect category to which the target defect belongs is a second defect category, the target optical power is a second value;

[0055] The minimum value of the first light intensity range corresponding to the first defect category is greater than the maximum value of the second light intensity range corresponding to the second defect category; and the first value is smaller than the second value.

[0056] Optionally, the detection optical path further includes a third switch; and the performing defect detection on the target defect using the detection light beam having the target optical power includes:

[0057] When the target defect belongs to the second defect category, controlling the third switch to be in an open state, and the detection light beam passes through the third switch to perform defect detection on the target defect;

[0058] When the target defect belongs to the first defect category, the third switch is controlled to be in an off state, the detection light beam is blocked by the third switch, and defect detection is not performed on the target defect.

[0059] The embodiment of the present application provides a detection system and a detection method, the detection system includes a basic optical path, a first scanning optical path, a second scanning optical path, a detection optical path, a first platform, a second platform and a switching module; the basic optical path includes a light source and a first splitting module, the first splitting module is used to split the light beam emitted by the light source into a detection light beam incident on the detection optical path and a scanning light beam incident on the first scanning optical path or the second scanning optical path; the switching module is used to switch the scanning light beam between the first scanning optical path and the second scanning optical path; the first platform and the second platform are both used to carry the object to be tested, and the first platform is used in the first scanning optical path. The first platform switches between the first scanning position and the detection position, and the second platform switches between the second scanning position and the detection position; the first scanning position and the second scanning position are respectively located on the light exit sides of the first scanning optical path and the second scanning optical path, and the detection position is located on the light exit side of the detection optical path; while the detection optical path is used to perform defect detection on the i-th object to be tested at the detection position through the detection light beam, the target scanning optical path is used to perform defect scanning on the i+1-th object to be tested at the target scanning position through the scanning light beam; the target scanning optical path is the first scanning optical path or the second scanning optical path, and the target scanning position is the first scanning position or the second scanning position; i≥1.

[0060] In the embodiment of the present application, since a defect scan and defect detection need to be performed in sequence on an object to be tested in order to complete the entire defect detection process of the object to be tested, the present application, on the one hand, sets the defect detection process of the i-th object to be tested and the defect scanning process of the next object to be tested to be performed simultaneously, which can ensure that both platforms (the first platform and the second platform) can carry the objects to be tested for processing, and there will be no idle platform situation. The simultaneous processing of two objects to be tested greatly improves the detection efficiency. On the other hand, the present application cooperates with the two platforms by setting three positions (the first scanning position, the second scanning position and the detection position). After the defect detection of the i-th detection object carried by the first platform is completed and it is replaced with the i+2-th detection object, the first platform does not need to wait for the second platform to move away from the position for defect scanning before it can move to that position to replace the detection object. In the present application, since the first platform switches between the first scanning position and the detection position, and the second platform switches between the second scanning position and the detection position, the first platform can be moved to the first scanning position that will not be occupied by the second platform, so that the first platform and the second platform can start moving at the same time, which greatly improves the platform movement efficiency, makes the flow of the objects to be tested more convenient, and can quickly realize the switching of the scanning light path through the switching module, so as to scan and detect the objects to be tested located at the first scanning position or the second scanning position, thereby improving the detection efficiency of large quantities of objects to be tested. BRIEF DESCRIPTION OF THE DRAWINGS

[0061] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0062] Figure 1 A schematic diagram of a detection system provided in an embodiment of the present application is shown;

[0063] Figure 2 A schematic diagram of the layout of a scanning position and a detection position provided in an embodiment of the present application is shown;

[0064] Figure 3 A schematic diagram of a polarization module provided in an embodiment of the present application is shown;

[0065] Figure 4 A schematic diagram of a detection method provided in an embodiment of the present application is shown;

[0066] Figure 5 A schematic diagram of another detection system provided in an embodiment of the present application is shown;

[0067] Figure 6 A schematic diagram showing a layout of another scanning position and detection position provided in an embodiment of the present application is shown;

[0068] Figure 7 A schematic diagram of another detection system provided in an embodiment of the present application is shown;

[0069] Figure 8 A schematic diagram showing a layout of another scanning position and detection position provided in an embodiment of the present application is shown;

[0070] Figure 9 A schematic diagram of another detection system provided in an embodiment of the present application is shown;

[0071] Figure 10 A schematic diagram of another detection system provided in an embodiment of the present application is shown;

[0072] Figure 11 A schematic diagram of a motion platform provided in an embodiment of the present application is shown. DETAILED DESCRIPTION

[0073] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below with reference to the accompanying drawings.

[0074] In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present application. Therefore, the present application is not limited to the specific embodiments disclosed below.

[0075] For ease of understanding, a detection system and a detection method provided in an embodiment of the present application are described in detail below with reference to the accompanying drawings.

[0076] refer to Figure 1 , which is a schematic diagram of a detection system provided in an embodiment of the present application, the detection system includes a basic optical path 100, a first scanning optical path 101, a second scanning optical path 102, a detection optical path 103, a first platform 14, a second platform 19 and a switching module.

[0077] The basic optical path 100 is used to provide an illumination beam. The basic optical path 100 may include a light source 1 and a first spectroscopic module 5. The light source 1 is used to provide an illumination beam for defect detection. The light source 1 may be, for example, a laser, specifically a deep ultraviolet high-power laser. The deep ultraviolet high-power laser can emit a continuous or quasi-continuous deep ultraviolet laser beam. In order to reduce the difficulty of debugging the subsequent optical path, the light source 1 itself can achieve six-degree-of-freedom adjustment. In addition, in order to reduce the impact of subsequent mechanical motion structure impact on the light source 1, a vibration isolation pad may be added between the light source 1 and the supporting structure of the light source 1 to ensure that the position of the light source 1 does not change significantly.

[0078] The first beam splitting module 5 is used to split the light beam emitted by the light source 1 into a detection beam that is incident on the detection optical path 103 and a scanning beam that is incident on the first scanning optical path 101 or the second scanning optical path 102. That is, after passing through the first beam splitting module 5, the light beam is split into two beams: a detection beam and a scanning beam. As an example, the first beam splitting module 5 can be a beam splitting prism.

[0079] The scanning beam is primarily used for defect scanning, while the detection beam is primarily used for defect detection. Generally, defect scanning is performed before defect detection. The detection beam can be incident on and propagate along the detection optical path 103. The scanning beam can be incident on the first scanning optical path 101 or the second scanning optical path 102, that is, the scanning beam can propagate along either the first scanning optical path 101 or the second scanning optical path 102.

[0080] The first scanning optical path 101 and the second scanning optical path 102 can be understood as two different scanning optical paths, and the optical elements therein can be the same or different. The main difference between the first scanning optical path 101 and the second scanning optical path 102 is the different setting positions of the optical paths.

[0081] The switching module can be used to switch the scanning beam between the first scanning optical path 101 and the second scanning optical path 102 , that is, by controlling the switching module, the scanning beam can be incident on the first scanning optical path 101 or the second scanning optical path 102 .

[0082] In one possible implementation, the switching module may include a target reflector 10 that can move. When the target reflector 10 is located in the optical path, the reflector is used to make the scanning light beam incident on the first scanning light path 101; when the target reflector 10 is not located in the optical path, the scanning light beam is incident on the second scanning light path 102.

[0083] Specifically, the movable target reflector 10 can be used as a switching module. When the target reflector 10 is moved into the optical path, the scanning light beam can be incident on the first scanning optical path 101 after being reflected by the target reflector 10. When the target reflector 10 is moved out of the optical path, the scanning light beam can be incident on the second scanning optical path 102. Figure 1 As shown, the target reflector 10 is located in the optical path. After the scanning light path is reflected by the target reflector 10, it propagates in the first scanning light path 101. Of course, the target reflector 10 can also be rotated to achieve incidence on different scanning light paths. For example, when the target reflector 10 is rotated to a first angle, the scanning light beam can be incident on the first scanning light path 101. When the target reflector 10 is rotated to a second angle, the scanning light beam can be incident on the second scanning light path 102.

[0084] In summary, the scanning light path is switched by moving the target reflector 10 in or out, which has a simple structure, convenient switching and low cost.

[0085] The first platform 14 and the second platform 19 are both used to carry the object under test 107. The first platform 14 and the second platform 19 are both platforms with a carrying function, such as a stage, etc. The object under test 107 is an object that needs to be inspected for defects, such as a semiconductor structure, a wafer, etc.

[0086] The surface of the object to be tested 107 usually has various defects, such as particles, area defects, slipline defects, cluster defects, scratches, etc. The defects may be large-sized defects or small-sized defects. In order to detect smaller defects and improve the detection accuracy, the scattering-based detection needs to increase the laser power of the illumination light. However, high-power illumination will cause large-sized defects to be swept out due to heating, aggravating the contamination of the object to be tested. In order to identify the defects in the object to be tested 107 as comprehensively as possible, the object to be tested 107 can be first defect-scanned and then defect-detected. Defect scanning mainly uses a scanning light beam with a smaller optical power to identify large-sized defects, so as to avoid the situation where defects are swept out due to excessive optical power, such as large particle defects being swept out, thereby contaminating the object to be tested 107. During defect detection, small-sized defects are mainly identified using a detection light beam with a larger optical power. In this way, all defects in the object to be tested 107 are identified through the two steps of defect scanning and defect detection.

[0087] The first scanning position 104 can be understood as a position for defect scanning, and the first platform 14 can be placed at the first scanning position 104 . The second scanning position 105 can be understood as another position for defect scanning, and the second platform 19 can be placed at the second scanning position 105 .

[0088] The first scanning position 104 and the second scanning position 105 are located on the light exit side of the first scanning optical path 101 and the second scanning optical path 102, respectively. Specifically, the first scanning position 104 is located on the light exit side of the first scanning optical path 101. When the first platform 14 is located at the first scanning position 104, the scanning beam propagating in the first scanning optical path 101 can scan the object under test 107 on the first platform 14 for defects. The second scanning position 105 can be located on the light exit side of the second scanning optical path 102. When the second platform 19 is located at the second scanning position 105, the scanning beam propagating in the second scanning optical path 102 can scan the object under test 107 on the second platform 19 for defects.

[0089] The detection position 106 can be understood as the position for defect detection. The detection position 106 is located on the light-emitting side of the detection light path 103. The first platform 14 and the second platform 19 can both be located at the position of the detection position 106 so as to use the detection light beam propagating in the detection light path 103 to perform defect detection on the object to be tested 107 on the platform.

[0090] The first platform 14 can be switched between a first scanning position 104 and a detection position 106, and the second platform 19 can be switched between a second scanning position 105 and a detection position 106. In other words, the position of the first platform 14 is movable, and the first platform 14 can move between the first scanning position 104 and the detection position 106. When the first platform 14 moves to the first scanning position 104, the first scanning optical path 101 can scan the object under test 107 on the first platform 14 for defects. When the first platform 14 moves to the detection position 106, the detection optical path 103 can detect defects on the object under test 107. Similarly, the position of the second platform 19 is also movable, and the second platform 19 can move between the second scanning position 105 and the detection position 106. When the second platform 19 moves to the second scanning position 105, the second scanning optical path 102 can scan the object under test 107 on the second platform 19 for defects. When the second platform 19 moves to the detection position 106, the detection optical path 103 can detect defects on the object under test 107.

[0091] refer to Figure 2 As shown, it is a schematic diagram of the layout of the scanning position and the detection position provided in an embodiment of the present application. The first platform 14 can move between the first scanning position 104 and the detection position 106, and the second platform can move between the second scanning position 105 and the detection position 106. At this time, the object to be tested 107 is placed on the first platform 14, and the first platform 14 is located at the first scanning position 104. The object to be tested 107 is not placed on the second platform 19, and the second platform 19 is located at the second scanning position 105.

[0092] Because defect scanning and defect detection for a large number of DUTs 107 are inefficient in related art, to improve detection efficiency, simultaneous related processing can be performed on two DUTs 107. Specifically, while the detection optical path 103 is used to perform defect detection on the i-th DUT 107 at the detection position 106 through a detection beam, the target scanning optical path is used to perform defect scanning on the i+1-th DUT 107 at the target scanning position through a scanning beam, where i ≥ 1.

[0093] Specifically, the i-th object under test 107 and the i+1-th object under test 107 can be processed simultaneously. These two objects under test 107 can be placed arbitrarily on the two platforms. For example, the i-th object under test 107 can be placed on the second platform 19, and the i+1-th object under test 107 can be placed on the first platform 14. Of course, they can also be intermodulated. Taking the i-th object under test 107 placed on the first platform 14 and the i+1-th object under test 107 placed on the second platform 19 as an example, when defect detection is performed on the i-th object under test 107, the first platform 14 is located at the detection position 106. The detection light beam passes through the detection optical path 103 and is incident on the first platform 14, and defect detection is performed on the i-th object under test 107 on the first platform 14. Among them, defect detection can be performed using bright field detection or dark field detection. The detector is not shown in the figure, and the detector is set appropriately according to bright field detection or dark field detection.

[0094] At this point, the idle target scanning optical path can be utilized to improve detection efficiency. The target scanning optical path can be the first scanning optical path 101 or the second scanning optical path 102, and the target scanning position can be the first scanning position 104 or the second scanning position 105. In short, when the i-th object to be tested 107 is placed on the second platform 19, since the second platform 19 is located at the second scanning position 105, the target scanning optical path is the first scanning optical path 101, and the target scanning position is the first scanning position 104. When the i-th object to be tested 107 is placed on the first platform 14, since the first platform 14 is located at the first scanning position 104, the target scanning optical path is the second scanning optical path 102, and the target scanning position is the second scanning position 105.

[0095] Since the detection optical path 103 is now used to perform defect detection on the i-th object to be tested 107, and the first scanning optical path 101 or the second scanning optical path 102 is in an idle state, wherein only one of the first scanning optical path 101 and the second scanning optical path 102 is in an idle state, therefore, for the idle target scanning optical path, the i+1-th object to be tested 107 can be set on the light-emitting side of the target scanning optical path, that is, the target scanning position, and the scanning light beam passes through the target scanning optical path and is incident on the i+1-th object to be tested 107, thereby performing defect scanning processing on the i+1-th object to be tested 107.

[0096] In short, since a defect scan and defect detection need to be performed in sequence on an object to be tested 107 to complete the entire defect detection process of the object to be tested 107, the present application, on the one hand, sets the defect detection process of the i-th object to be tested 107 to be performed simultaneously with the defect scanning process of the next object to be tested 107, thereby ensuring that both platforms (the first platform 14 and the second platform 19) can carry the object to be tested 107 for processing, and there will be no idle platform situation. The simultaneous processing of two objects to be tested 107 greatly improves the detection efficiency. On the other hand, the present application cooperates with the two platforms by setting three positions (the first scanning position 104, the second scanning position 105 and the detection position 106). When the i-th detection object carried by the first platform 14 is replaced with the i+2-th detection object after the defect detection is completed, the first platform 14 does not need to wait for the second platform 19 to move away from the position for defect scanning before it can move to that position to replace the detection object. In the present application, since the first platform 14 switches between the first scanning position 104 and the detection position 106, and the second platform 19 switches between the second scanning position 105 and the detection position 106, the first platform 14 can move to the first scanning position 104 that will not be occupied by the second platform 19, so that the first platform 14 and the second platform 19 can start moving at the same time, which greatly improves the efficiency of platform movement and makes the flow of the object to be tested 107 more convenient. The switching module can quickly realize the switching of the scanning light path so as to scan and detect the object to be tested 107 located at the first scanning position 104 or the second scanning position 105, thereby improving the detection efficiency of large quantities of objects to be tested 107. In addition, the present application only needs to use one light source 1 to complete defect detection and defect scanning, which is compact and cost-effective. It also ensures the consistency of the two scanning light paths, reduces the light path error, and further improves the detection accuracy.

[0097] In practical applications, the basic optical path 100 may also include other optical elements to improve the beam quality. As an example, the basic optical path 100 may also include a slow shutter 2, a beam pointing stabilization module 3, and a beam expansion module 4. The slow shutter 2 is used to control whether the light emitted by the light source 1 continues to propagate. When the slow shutter 2 is in the closed state, no light beam passes through. When the slow shutter 2 is in the open state, the light beam emitted by the light source 1 can pass through. The beam pointing stabilization module 3 includes a first reflector, a second reflector, a third reflector, a fourth reflector, a first adjustment component (not shown in the figure), a second adjustment component (not shown in the figure), a first detector (not shown in the figure), and a second detector (not shown in the figure). The light beam passes through the first reflector, the second reflector, the third reflector, and the fourth reflector in sequence before exiting the beam stabilization system. After the light beam passes through the second reflector, part of the light beam is transmitted through the second reflector and transmitted to the first detector. After the light beam passes through the fourth reflector, part of the light beam is transmitted through the fourth reflector and transmitted to the second detector. When the light emitted by the laser light source becomes unstable and deflects, the light spots on the first and second detectors also deflect. The first and second reflectors can be adjusted based on the position of the light spots transmitted to the first and second detectors, thereby maintaining the stable light output direction of the beam stabilization system. The beam pointing stabilization module 3 can be used to correct the beam's direction. After a period of use, the light source 1 may experience slight angular deviations. Due to the longer optical path length of the subsequent optical path, the beam may no longer meet the requirements of the shaping element by the time it reaches the shaping module. Therefore, the beam stabilization module 3 can be installed in the basic optical path 100 to adjust the beam's direction. The beam expansion module 4 can be used to amplify the spot diameter to meet the requirements of the subsequent shaping module. For example, the beam expansion module 4 can be a one-dimensional beam expander designed based on a cylindrical lens pair and an anamorphic prism pair. It primarily adjusts the narrow axis beam size so that the output beam meets a predetermined size requirement to meet the requirements of subsequent shaping optical elements. The larger the beam size, the narrower the compressible line width. The narrow axis is the line width direction corresponding to the final line spot, also known as the short side of the line spot.

[0098] refer to Figure 1 As shown, the light beam emitted by the light source 1 passes through the slow shutter 2, the beam pointing stabilization module 3, the beam expansion module 4 and the first spectrometer module 5 in sequence, and is then divided into a detection beam and a scanning beam. The detection beam is incident on the detection optical path 103, and the scanning beam is incident on the first scanning optical path 101 after passing through the first reflector 8, the first polarizing module 9 and the target reflector 10 in sequence, so as to perform defect scanning on the object to be tested 107 (Wafer I) located on the first platform 14.

[0099] In a possible implementation, the first light splitting module 5 is further configured to adjust the optical power of the detection light beam and the scanning light beam.

[0100] Specifically, the optical power of the light beam required for defect scanning and defect detection may be different. In order to perform defect scanning and defect detection more accurately, the optical power of the light beam may be adjusted based on the optical power requirement.

[0101] That is to say, the first optical splitting module 5 can not only split the light beam into a detection beam and a scanning beam, but also adjust their optical power to achieve stepless splitting. The splitting ratio of the detection beam and the scanning beam can be adjusted based on actual needs. Generally speaking, the optical power of the scanning beam will be less than the optical power of the detection beam. This is because the scanning beam mainly scans large-scale defects, such as large defects larger than 500nm. In order to avoid scanning defects, the optical power of the scanning beam is smaller, while the detection beam mainly detects small-scale defects. In order to achieve accurate detection, the optical power of the detection beam is greater.

[0102] As an example, the first light splitting module 5 may include a second half-wave plate 6 and a second polarization beam splitter (PBS) 7 . The optical power of the light beam may be adjusted by rotating the second half-wave plate 6 .

[0103] In summary, by adjusting the optical power of the detection beam and the optical power of the scanning beam through the first optical splitting module 5, the optical power control is more flexible and accurate, and more accurate defect scanning and defect detection can be achieved.

[0104] In a possible implementation, the first scanning optical path 101 , the second scanning optical path 102 , or the detection optical path 103 may include a polarization module, and the polarization module is used to adjust the polarization state of the light beam.

[0105] Specifically, due to the different materials of the object to be tested 107 , the polarization state of the light beam required for defect scanning or defect detection may also be different. Therefore, a polarization module may be provided to adjust the polarization state of the light beam.

[0106] The polarization module can realize P / S polarization, left-hand (CL) polarization, right-hand (CR) polarization and N / A (empty), refer to Figure 3 , which is a schematic diagram of a polarization module provided in an embodiment of the present application. The polarization module may include four polarizers to achieve four polarization states. The polarization module may be driven to rotate by a motor to achieve a desired polarization state.

[0107] In practical applications, a polarizing module can be provided in the detection optical path 103, and the first scanning optical path 101 and the second scanning optical path 102 can share the same polarizing module to reduce component costs. Figure 1As shown, the detection optical path 103 includes a first polarizing module 21 , and the entire optical path also includes a second polarizing module 9 . The second polarizing module 9 is arranged between the first scanning optical path 101 and the basic optical path 100 .

[0108] In a possible implementation, the switching module may include a second optical splitting module, a first switch 29 and a second switch 30 .

[0109] Specifically, the second splitting module can be a splitting prism, which is used to split the scanning beam into a first sub-scanning beam and a second sub-scanning beam. The first sub-scanning beam is used to be incident on the first scanning optical path 101, and the second sub-scanning beam is used to be incident on the second scanning optical path 102.

[0110] That is, the scanning beam is split into two beams after passing through the second light splitting module, namely a first sub-scanning beam and a second sub-scanning beam. The first sub-scanning beam can be incident on the first scanning optical path 101 and propagate, and the second sub-scanning beam can be incident on the second scanning optical path 102 and propagate.

[0111] To switch the scanning optical path, the switching module may further include two switches. The first switch 29 may be located between the second light splitting module and the first scanning optical path 101 to control whether the first sub-scanning beam can enter the first scanning optical path 101. The first switch 29 may be, for example, a first shutter. When the first switch 29 is open, the first sub-scanning beam passes through the first switch 29 and enters the first scanning optical path 101 for defect scanning. When the first switch 29 is closed, the first sub-scanning beam cannot enter the first scanning optical path 101, and defect scanning cannot be performed.

[0112] The second switch 30 can be located between the second optical splitter module and the second scanning optical path 102. The second switch 30 is used to control whether the second sub-scanning beam can enter the second scanning optical path 102. The second switch 30 can be, for example, a second shutter. When the second switch 30 is open, the second sub-scanning beam passes through the second switch 30 and enters the second scanning optical path 102 for defect scanning. When the second switch 30 is closed, the second sub-scanning beam cannot enter the second scanning optical path 102, and defect scanning cannot be performed. Furthermore, during defect scanning, one of the first switch 29 and the second switch 30 is open, while the other is closed, thereby enabling defect scanning using a single scanning optical path.

[0113] In summary, by configuring the switching module to include a second beam splitter module and two switches, the switching module can remain in the optical path without having to repeatedly move in and out, thereby ensuring more stable beam propagation within the optical path and preventing interference with the beam. Furthermore, the configuration of the two switches ensures that, while one scanning optical path is being used for defect scanning, no beam propagates in the other scanning optical path, thus preventing interference with the scanning optical path being used for defect scanning.

[0114] In a possible implementation, the second light splitting module is further configured to adjust the optical power of the first sub-scanning beam and the second sub-scanning beam.

[0115] Specifically, due to design, processing or assembly errors, after the light beam passes through the first scanning optical path 101 and the second scanning optical path 102, the optical power of the light beam arriving at the first platform 14 and the second platform 19 may be different, which may lead to inconsistent defect scanning results. Therefore, it is necessary to adjust the optical power of the light beam.

[0116] The second optical splitter module can be used to adjust optical power. By controlling the second optical splitter module, the optical power of the first sub-scanning beam entering the first scanning optical path 101 and the optical power of the second sub-scanning beam entering the second scanning optical path 102 can be adjusted to meet defect scanning requirements. That is, when defect scanning is performed using the first scanning optical path 101, the optical power of the first sub-scanning beam meets the optical power requirement. When defect scanning is performed using the second scanning optical path 102, the optical power of the second sub-scanning beam also meets the optical power requirement.

[0117] In a possible implementation, the second light splitting module may include a first half-wave plate 27 and a first polarization beam splitting prism 28 located on the light-emitting side of the first half-wave plate 27 .

[0118] Specifically, by rotating the first half-wave plate 27, the optical power reaching the first scanning optical path 101 and the second scanning optical path 102 can be steplessly controlled. If there is a difference in the optical power reaching the first platform 14 and the second platform 19, and the optical power requirement is to adjust the optical power of the two scanning optical paths to be consistent, the optical power of the first sub-scanning beam and the second sub-scanning beam can be appropriately corrected by rotating the first half-wave plate 27 to keep them consistent.

[0119] refer to Figure 10, which is a schematic diagram of another detection system provided by an embodiment of the present application. The optical path includes a first half-wave plate 27, a first polarization beam splitter prism 28, a first switch 29, and a second switch 30. A scanning beam passes through the first half-wave plate 27 and the first polarization beam splitter prism 28 to obtain a first sub-scanning beam and a second sub-scanning beam. When defect scanning is performed using the first scanning optical path 101, the first switch 29 is open and the second switch 30 is closed, allowing the first sub-scanning beam to pass through the first switch 29 and enter the first scanning optical path 101. When defect scanning is performed using the second scanning optical path 102, the second switch 30 is open and the first switch 29 is closed, allowing the second sub-scanning beam to pass through the second switch 30 and enter the second scanning optical path 102.

[0120] In summary, by providing the second light splitting module including the first half-wave plate 27 and the first polarization beam splitting prism 28 , more accurate optical power adjustment can be achieved and the optical path cost is reduced.

[0121] In addition, when the first half-wave plate 27 and the first polarization beam splitter prism 28 are used as the second beam splitting module for light splitting, a polarization module can be provided in each of the first scanning optical path 101 and the second scanning optical path 102 to switch the polarization state of each scanning optical path after light splitting, thereby achieving accurate detection. Figure 10 As shown, a second polarizing module 9 is provided in the first scanning light path 101 , and a third polarizing module 31 is provided in the second scanning light path 10 .

[0122] In one possible implementation, the first scanning optical path 101 may include a first shaping module 11, which is used to perform beam shaping on the scanning beam when the scanning beam is incident on the first scanning optical path 101; the second scanning optical path 102 includes a second shaping module 16, which is used to perform beam shaping on the scanning beam when the scanning beam is incident on the second scanning optical path 102.

[0123] The shaping module can be understood as a module that shapes the light beam to meet the beam requirements for defect detection or defect scanning. For example, it can shape a Gaussian beam into a flat-top spot with high uniformity and a narrow linewidth. The first shaping module 11 is located in the first scanning optical path 101 and is used to shape the scanning beam propagating in the first scanning optical path 101. The second shaping module 16 can be located in the second scanning optical path 102 and is used to shape the scanning beam propagating in the second scanning optical path 102. In addition, a third shaping module 24 can be provided in the detection optical path 103 to shape the detection beam.

[0124] As an example, the shaping module can be a collimated flat-top shaping element, or a free-form surface shaping element. The free-form surface shaping element can provide single-degree-of-freedom linewidth compression along the narrow side direction. The shaping module can be implemented in the form of diffractive optical elements (DOEs), microlens arrays, prisms, etc. The shaping module can also include a one-dimensional beam expander, a collimated flat-top shaping element, a free-form surface shaper, or any other suitable shaping module known in the art.

[0125] refer to Figure 1 As shown, the first scanning optical path 101 includes a first shaping module 11 , the second scanning optical path 102 includes a second shaping module 16 , and the detection optical path 103 includes a third shaping module 24 .

[0126] In summary, by providing a shaping module in the scanning optical path or the detection optical path 103, the shape of the light beam can be adjusted to a suitable shape, thereby improving the accuracy of defect scanning or defect detection.

[0127] In a possible implementation, in order to further reduce the optical path cost, the first shaping module 11 and the second shaping module 16 may be the same shaping module.

[0128] Specifically, when the optical path difference between the first scanning optical path 101 and the second scanning optical path 102 is small and the shaping module does not have a high requirement for the back intercept, the first shaping module 11 and the second shaping module 16 can be set as the same shaping module and placed on the light input side of the switching module. The beam shaping in both scanning optical paths can be achieved through a single shaping module. The back intercept can be understood as the distance between the last surface of the shaping module and the focal plane. As an example, when the back intercept requirement is 10mm, it means that the back intercept can be met within 10mm, and the same shaping module can be used for beam shaping.

[0129] Of course, when the optical path difference between the first scanning optical path 101 and the second scanning optical path 102 is large, and the shaping module has a high requirement for the back intercept, for example, the back intercept requirement is 1 mm, it is difficult to meet the requirement in both scanning optical paths through one shaping module. In this case, two shaping modules can be set, that is, the first shaping module 11 and the second shaping module 16 can be different shaping modules to meet the shaping requirements.

[0130] refer to Figure 9 As shown, the first scanning optical path 101 and the second scanning optical path 102 share the same shaping module, namely the first shaping module 11. The first shaping module 11 is located on the light input side of the target reflector 10. Regardless of whether the target reflector 10 moves in or out, the scanning beam is a beam after beam shaping.

[0131] In this way, by setting the same shaping module for the first scanning optical path 101 and the second scanning optical path 102, the number of shaping modules is reduced, a set of shaping modules is saved, the cost is reduced, and the difference in beam quality consistency between the two platforms can be reduced. The beam consistency of the scanning beam when propagating in the first scanning optical path 101 and the second scanning optical path 102 can also meet the requirements.

[0132] In one possible implementation, the switching module can be located on the light-emitting side of the shaping module, that is, the shaping module can be placed before the switching module, so that the scanning light beam has completed beam shaping before entering the scanning light path. No matter which scanning light path the switching module controls the scanning light beam to enter, the shaped scanning light beam can achieve more accurate defect scanning processing.

[0133] In one possible implementation, the detection optical path 103 may further include a third switch 22; when the third switch 22 is in an open state, the third switch 22 is used to enable the detection light beam to perform defect detection on target defects belonging to the second defect category on the surface of the object to be tested 107; when the third switch 22 is in a closed state, the third switch 22 is used to enable the detection light beam to not perform defect detection on target defects belonging to the first defect category on the surface of the object to be tested 107; in the defect scanning result obtained by completing the defect scan on the i-th object to be tested 107, the minimum value of the first light intensity range corresponding to the first defect category is greater than the maximum value of the second light intensity range corresponding to the second defect category.

[0134] Specifically, the third switch 22 may be located in the detection light path 103, and is used to control whether the detection light beam can be incident on the surface of the object to be detected 107. Figure 1 As shown, a third switch 22 is provided in the detection optical path 103. The first defect category can also be any defect category. The light intensity range corresponding to the first defect category can be recorded as a first light intensity range, and the light intensity range corresponding to the second defect category can be recorded as a second light intensity range. The minimum value of the first light intensity range is greater than the maximum value of the second light intensity range, that is, the light intensity in the first light intensity range is greater than the light intensity in the second light intensity range.

[0135] Because large defects correspond to higher light intensities during defect scanning, while small defects correspond to lower light intensities, the first defect category represents large defects, such as large particle defects, while the second defect category represents small defects, such as small particle defects. To avoid overscanning large defects during defect detection, when traversing to a large defect, i.e., the first defect category, the large defect can be skipped without detection. That is, when the target defect belongs to the second defect category, it indicates that the target defect is a small defect. Since defect detection primarily targets this type of defect, the third switch 22 can be controlled to be in the open state, allowing the detection beam to pass through the third switch 22 to detect the target defect on the surface of the object under test 107.

[0136] When the target defect belongs to the first defect category, it means that the target defect is a large-size defect. Since it has been detected through defect scanning processing, and in order to avoid scanning explosion, there is no need to perform defect detection again, the third switch 22 can be controlled to be in a closed state, and the detection light beam is blocked by the third switch 22 and cannot continue to propagate backward, so that the target defect is not detected.

[0137] In other words, when performing defect detection on the object to be tested 107, if the detection beam is incident on the location of a large defect, the third switch 22 is quickly closed. After skipping the location of the large defect, the third switch 22 is opened again to continue defect detection for small defects.

[0138] In summary, by setting the third switch 22 in the detection optical path 103, by closing the third switch 22, large-size defects and small-size defects can be easily detected using different optical powers. The operation is convenient, the cost is low, and the large-size defects can be avoided to the greatest extent.

[0139] Next, we will describe other optical elements in the optical path. Figure 1 As shown, the first scanning optical path 101 may further include a first reflector 8, a second reflector 12, and a third reflector 13. The second scanning optical path 102 may further include a fourth reflector 15, a fifth reflector 17, and a sixth reflector 18. The detection optical path 103 may further include a seventh reflector 20, an eighth reflector 23, and a ninth reflector 25. The angle of each reflector may be determined based on the simulation results of the scattered field model to achieve the best incident effect.

[0140] Third switch 22 can be used in the following scenarios: when the platform is moving with the object under test 107, just before the incident light spot reaches the exterior of the object under test 107, third switch 22 can be closed to prevent the strong laser from damaging other precision optomechanical structures within the machine. When using an edge-clamping chuck for defect detection, the shutter must be closed in the area with the clamping pin (PIN). After the PIN is cleared, third switch 22 is opened. During regular maintenance or troubleshooting, third switch 22 must be closed to prevent injury to operators from the strong laser.

[0141] refer to Figure 4 The figure is a flow chart of a detection method provided in an embodiment of the present application. The method is applied to a detection system and may include the following steps.

[0142] S101 , moving the i-th object to be tested 107 from the initial scanning position to the detection position 106 .

[0143] The initial scanning position can be understood as the position where the i-th object under test 107 is scanned for defects. The initial scanning position can be the first scanning position 104 or the second scanning position 105. That is, when the i-th object under test 107 is placed on the first platform 13, the initial scanning position can be the first scanning position 104. If the i-th object under test 107 is placed on the second platform 19, the initial scanning position can be the second scanning position 105. The i-th object under test 107 has been scanned for defects at the initial scanning position by the scanning beam. That is, before S101, the i-th object under test 107 is located at the initial scanning position, and the scanning beam is incident on the corresponding scanning optical path, thereby achieving defect scanning processing for the i-th object under test 107.

[0144] After the i-th object under test 107 is subjected to defect scanning, it needs to be subjected to defect detection. In this case, the platform carrying the i-th object under test 107 needs to be moved from the initial scanning position to the detection position 106 .

[0145] refer to Figure 1 and Figure 2 As shown, when i is 1, the first object under test 107 (Wafer 1) is placed on the first platform 14, and the first platform 14 is located at the first scanning position 104. The first scanning position 104 is the initial scanning position, and defect scanning is performed through the first scanning optical path 101. The second platform 19 has not yet placed the object under test 107 and is in an idle state (NULL).

[0146] S102 , positioning the (i+1)th object to be tested 107 at a target scanning position.

[0147] Specifically, the next object to be tested 107, i.e., the (i+1)th object to be tested 107, can be placed on another platform, which is located at the target scanning position. The target scanning position is different from the initial scanning position. When the initial scanning position is the first scanning position 104, the target scanning position is the second scanning position 105. In this case, the (i+1)th object to be tested 107 is placed on the second platform 19 located at the second scanning position 105. When the initial scanning position is the second scanning position 105, the target scanning position is the first scanning position 104. In this case, the (i+1)th object to be tested 107 is placed on the first platform 13 located at the first scanning position 104.

[0148] refer to Figure 5 As shown, the first platform 14 carrying the i-th object to be tested 107 has moved from the first scanning position 104 to the detection position 106 , and the i+1-th object to be tested 107 (Wafer II) has been placed on the second platform 19 located at the second scanning position 105 .

[0149] S103, making the scanning light beam incident on the target scanning light path corresponding to the target scanning position through the switching module.

[0150] Specifically, since when the i-th object to be tested 107 is scanned for defects at the initial scanning position, the scanning light beam propagates in the scanning light path corresponding to the initial scanning position. When the i+1-th object to be tested 107 is scanned for defects, the i+1-th object to be tested 107 is located at the target scanning position. It is necessary to use a switching module to adjust the scanning light beam from being incident on the scanning light path corresponding to the initial scanning position to being incident on the target scanning light path corresponding to the target scanning position.

[0151] When the target scanning position is the first scanning position 104, the target scanning optical path is the first scanning optical path 101, and when the target scanning position is the second scanning position 105, the target scanning optical path is the second scanning optical path 102. Figure 5 As shown, the target scanning position is the second scanning position 105 , and by moving the target reflector 10 out of the optical path, the scanning beam is incident on the second scanning optical path 102 , thereby achieving defect scanning processing on the (i+1)th object to be tested 107 .

[0152] S104 , while performing defect detection on the i-th object under test 107 using a detection beam based on the detection optical path 103 , performing defect scanning on the (i+1)-th object under test 107 using a scanning beam based on the target scanning optical path.

[0153] Specifically, at this time, the i-th object under test 107 is located at the detection position 106, and the i+1-th object under test 107 is located at the second scanning position 105. The detection light beam propagates in the detection optical path 103 and is incident on the surface of the i-th object under test 107, thereby achieving defect detection at various positions on the i-th object under test 107. At the same time, the next object under test 107 can be processed, so that the scanning light beam propagates in the target scanning optical path and is incident on the surface of the i+1-th object under test 107, thereby achieving defect scanning at various positions on the i+1-th object under test 107.

[0154] In summary, on the one hand, the present application sets the defect detection process of the i-th object to be tested 107 to be carried out simultaneously with the defect scanning process of the next object to be tested 107, which can ensure that both platforms (the first platform 14 and the second platform 19) can carry the object to be tested 107 for processing, and there will be no idle platform situation. The simultaneous processing of two objects to be tested 107 greatly improves the detection efficiency. On the other hand, the present application sets three positions (the first scanning position 104, the second scanning position 105 and the detection position 106) to cooperate with the two platforms. After the defect detection of the i-th detection object carried by the first platform 14 is completed and it is replaced with the i+2-th detection object, the first platform 14 does not need to wait for the second platform 19 to move away from the position for defect scanning before it can move to that position to replace the detection object. In the present application, since the first platform 14 switches between the first scanning position 104 and the detection position 106, and the second platform 19 switches between the second scanning position 105 and the detection position 106, the first platform 14 can move to the first scanning position 104 that will not be occupied by the second platform 19, so that the first platform 14 and the second platform 19 can start moving at the same time, which greatly improves the efficiency of platform movement and makes the flow of the object to be tested 107 more convenient. The switching module can quickly realize the switching of the scanning light path so as to scan and detect the object to be tested 107 located at the first scanning position 104 or the second scanning position 105, thereby improving the detection efficiency of large quantities of objects to be tested 107. In addition, the present application only needs to use one light source 1 to complete defect detection and defect scanning, which is compact and cost-effective. It also ensures the consistency of the two scanning light paths, reduces the light path error, and further improves the detection accuracy.

[0155] In one possible implementation, the switching module may include a target reflector 10 that can be moved; S103 enables the scanning light beam to be incident on the target scanning light path corresponding to the target scanning position through the switching module. Specifically, the scanning light beam can be incident on the target scanning light path corresponding to the target scanning position by moving the target reflector 10 into or out of the light path.

[0156] Specifically, when the switching module is the target reflector 10, if the target scanning optical path is the first scanning optical path 101, the target reflector 10 can be moved into the optical path, and the scanning light beam is reflected by the target reflector 10 and incident on the first scanning optical path 101, thereby achieving defect scanning of the (i+1)th object under test 107 located at the first scanning position 104. If the target scanning optical path is the second scanning optical path 102, the target reflector 10 can be moved out of the optical path, and the scanning light beam can be incident on the second scanning optical path 102, thereby achieving defect scanning of the (i+1)th object under test 107 located at the second scanning position 105.

[0157] In summary, the scanning light path is switched by moving the target reflector 10 in or out, which has a simple structure, convenient switching and low cost.

[0158] Next, an example is given to illustrate the process of performing defect detection and defect scanning simultaneously.

[0159] The first stage Figure 1 As shown, the first platform 14 carries the i-th object to be tested 107, and the target reflector 10 is located in the optical path. At this time, the scanning beam passes through the first scanning optical path 101 and reaches the surface of the i-th object to be tested 107, and begins to scan for defects on the i-th object to be tested 107. At this time, the second platform 19 is located at the second scanning position 105, and no object to be tested 107 is placed on the second platform 19. The third switch 22 in the detection optical path 103 is in the closed state, and the detection position 106 is in an empty state, as shown in FIG. Figure 2 After the defect scan of the i-th object under test 107 is completed, the detection system can record the defect location for subsequent defect detection. Figure 5 Shown and Figure 6 As shown, the (i+1)th object under test 107 is placed on the second platform 19. The target reflector 10 moves out of the optical path, and the scanning beam enters the second scanning optical path 102. It reaches the surface of the (i+1)th object under test 107 and begins scanning for defects. Simultaneously, the first platform 14 carries the (i)th object under test 107 to the inspection position 106. The third switch 22 is turned on, and defect inspection begins. At this point, the first scanning position 104 is vacant. In short, the defect inspection process for the (i+1)th object under test 107 and the defect scanning process for the (i+1)th object under test 107 are performed simultaneously.

[0160] In a possible implementation, the method may further include S201 - S202 .

[0161] S201 , after completing defect detection on the i-th object under test 107 , the i-th object under test 107 is moved from the detection position 106 to the initial scanning position.

[0162] After defect detection is completed for the i-th object under test 107, the i-th object under test 107 can be moved to its original scanning position, i.e., the initial scanning position. For example, if the i-th object under test 107 is placed on the first platform 14, since the first platform 14 is moved from the first scanning position 104 to the detection position 106 for defect detection, then after defect detection is completed, the first platform 14 is moved back to the first scanning position 104 to facilitate replacement of the object under test. If the i-th object under test 107 is placed on the second platform 19, since the second platform 19 is moved from the second scanning position 105 to the detection position 106 for defect detection, then after defect detection is completed, the second platform 19 is moved back to the second scanning position 105 to facilitate replacement of the object under test.

[0163] S202 , at the initial scanning position, replacing the i-th object under test 107 with the i+2-th object under test 107 .

[0164] Specifically, after defect scanning and defect detection are completed for the i-th object under test 107 , the i-th object under test 107 may be removed and replaced by the next object under test 107 that needs to be processed, ie, the i+2-th object under test 107 .

[0165] As an example, the entire process can also include a third stage, refer to Figure 7 and Figure 8 As shown, the third switch 22 is closed, and the first platform 14 carries the i-th object under test 107 to the first scanning position 104. It then performs actions such as unloading and swapping, placing the i+2-th object under test 107 on the first platform 14 and returning the i-th object under test 107 to the transport pod (FOUP). The second platform 19 carries the i+1-th object under test 107 to the inspection position 106. The third switch 22 is open, and defect detection begins. Simultaneously, the target reflector 10 is moved into the optical path, and the scanning beam enters the first scanning optical path 101. It reaches the surface of the i+2-th object under test 107 and begins scanning for defects. The second scanning position 105 is now idle.

[0166] That is, for each DUT 107 , after defect detection is completed, it is moved to the original scanning position and transmitted from the same DUT 107 transmission port, thereby avoiding confusion in the DUT 107 records and ensuring that the order of the DUT 107 is strictly correct.

[0167] In another possible implementation, if the object under test 107 is moved from the first scanning position 104 to the detection position 106 for defect detection, the object under test 107 can also be moved from the detection position 106 to the second scanning position 105 after the defect detection is completed, and the object under test 107 can be replaced at the object under test 107 transmission port near the second scanning position 105, thereby improving the flexibility of the flow of the object under test 107.

[0168] In one possible implementation, the method may further include, after completing defect detection on the i-th object under test 107 and obtaining a defect detection result, fusing the defect detection result with a defect scanning result obtained by completing defect scanning on the i-th object under test 107 to obtain a target detection result of the i-th object under test 107; the target detection result is used to identify defect information of the i-th object under test 107.

[0169] Specifically, after completing defect detection on the i-th object under test 107, a defect detection result can be obtained, which mainly reflects the detection status of small-sized defects. After completing defect scanning processing on the i-th object under test 107, a defect scanning result can be obtained, which mainly reflects the scanning status of large-sized defects.

[0170] Therefore, in order to fully reflect all defects of the object under test 107, the defect scanning result and the defect detection result can be integrated to obtain a target detection result, which can reflect all defects on the surface of the object under test 107. As an example, the target detection result can be a map.

[0171] Furthermore, whether performing defect scanning or defect detection, after image acquisition, the algorithm processing time is positively correlated with the number of defects and the surface roughness of the object under test 107. The greater the number of particles and the rougher the surface of the object under test 107, the longer the algorithm processing time, affecting machine productivity. Therefore, the software architecture can be reconfigured to fully parallelize the duplex motion time and image processing time. Furthermore, each defect detection result and defect scanning result for each object under test 107 can be uniquely labeled for differentiation. This maximizes the inspection yield of the object under test 107 while maintaining machine detection sensitivity.

[0172] In this way, by combining the defect scanning results and the defect detection results, various defects on the object to be tested 107 can be comprehensively and completely identified, thereby improving the coverage of defect identification.

[0173] In one possible implementation, the switching module may include a second splitting module, a first switch 29 and a second switch 30; the second splitting module is used to split the scanning beam into a first sub-scanning beam and a second sub-scanning beam; the first sub-scanning beam is used to be incident on the first scanning optical path 101, and the second sub-scanning beam is used to be incident on the second scanning optical path 102; the first switch 29 is used to control whether the first sub-scanning beam can be incident on the first scanning optical path 101; the second switch 30 is used to control whether the second sub-scanning beam can be incident on the second scanning optical path 102; the scanning beam is made incident on the target scanning optical path corresponding to the target scanning position through the switching module, which can be specifically achieved by changing the first switch 29 or the second switch 30 from a closed state to an open state so that the scanning beam is incident on the target scanning optical path corresponding to the target scanning position.

[0174] Specifically, when the target scanning optical path is the first scanning optical path 101, the first switch 29 can be turned on and the second switch 30 can be turned off, so that the first sub-scanning beam passes through the first switch 29 and is incident on the first scanning optical path 101, thereby performing a defect scan on the object under test 107 located at the first scanning position 104. When the target scanning optical path is the second scanning optical path 102, the second switch 30 can be turned on and the first switch 29 can be turned off, so that the second sub-scanning beam passes through the second switch 30 and is incident on the second scanning optical path 102, thereby performing a defect scan on the object under test 107 located at the second scanning position 105.

[0175] In short, using two switches to control which scanning optical path the scanning beam enters eliminates the need to repeatedly move optical components in and out, resulting in more stable beam propagation within the optical path and preventing beam interference. Furthermore, the two switches ensure that while one scanning optical path is being used for defect scanning, the other scanning optical path is deactivated, preventing interference with the scanning optical path being used for defect scanning and preventing light leakage.

[0176] In a possible implementation, before performing defect detection on the i-th object to be tested 107 using the detection light beam based on the detection light path 103 , the method may further include S301 - S302 .

[0177] S301 : Determine a first optical power adapted to the i-th object under test 107 .

[0178] S302 , using the first light splitting module 5 , the detection light beam incident on the detection light path 103 reaches a first optical power.

[0179] Specifically, since the optical power of the detection beam required for defect detection on different objects under test 107 may be different, a matching first optical power can be determined based on the object under test 107. The first optical splitting module 5 can achieve stepless optical splitting. By adjusting the first optical splitting module 5, the optical power of the detection beam entering the detection optical path 103 can be adjusted to reach the first optical power.

[0180] In summary, by adjusting the optical power of the detection light beam through the first light splitting module 5, the optical power control is more flexible and accurate, and more accurate defect detection can be achieved.

[0181] In a possible implementation, before performing defect detection on the i-th object to be tested 107 using the detection light beam based on the detection light path 103 , the method may further include S401 - S402 .

[0182] S401 : Determine a second optical power adapted to the (i+1)th object under test 107 .

[0183] S402 , enabling the scanning light beam incident on the target scanning light path to reach a second optical power through a switching module.

[0184] Since different scan beams 107 may require different optical powers when performing defect scanning on different scan beams, a second optical power matching the scan beam 107 may be determined, and the first optical splitting module 5 may be adjusted to achieve the second optical power.

[0185] In summary, by adjusting the optical power of the scanning light beam through the first light splitting module 5 , the optical power control is more flexible and accurate, and more accurate defect scanning can be achieved.

[0186] In one possible implementation, the defect scanning result obtained after completing the defect scanning of the i-th object to be tested 107 includes the defect position of each defect on the surface of the i-th object to be tested 107 and the light intensity of each defect. Before S104 performs defect detection on the i-th object to be tested 107 based on the detection light path 103 through the detection light beam, the method may further include S501, determining the defect category to which each defect belongs based on the light intensity; different defect categories correspond to different light intensity ranges; S104, performing defect detection on the i-th object to be tested 107 based on the detection light path 103 through the detection light beam, may include S1041-S1042.

[0187] S1041 , based on the detection light path 103 , the detection light beam traverses each position on the surface of the i-th object to be detected 107 to perform defect detection.

[0188] S1042 , when performing defect detection on a target defect located at a target defect position, performing defect detection on the target defect using a detection light beam having a target optical power; the target optical power is determined based on a defect category to which the target defect belongs.

[0189] Specifically, the defect scanning result of the i-th object to be tested 107 may include the defect position of each defect and the light intensity corresponding to each defect. That is, when performing defect scanning, the detection system can record the position of each defect and the light intensity at the defect.

[0190] Defect categories can be divided based on the size of the defect. For example, defect categories include large-size defects and small-size defects. Defect types include particles, area defects, slipline defects, cluster defects, scratches, etc. Defects of the same type but different categories (large-size defects, small-size defects) have different corresponding light intensity ranges. For example, the light intensity range corresponding to defect category 1 is X1~X2, and the light intensity range corresponding to defect category 2 is X3~X4. For a certain defect, the light intensity at the defect is compared with the light intensity range to determine the defect category corresponding to the defect. For example, a large-size defect can be a defect with a size greater than 500nm.

[0191] When performing defect detection in S104, corresponding processing can be performed based on different defect types. The detection beam can traverse various positions on the surface of the i-th object under test 107. For example, the platform carrying the i-th object under test 107 can move / rotate the object under test 107, so that the detection beam is irradiated at different positions on the object under test 107, thereby traversing various defects.

[0192] The target defect can be any defect on the object under test 107. The target defect position can be understood as the specific location of the target defect on the surface of the object under test 107, which can be represented, for example, by horizontal and vertical coordinates. When traversing to the target defect, the corresponding target optical power can be determined based on the defect category to which the target defect belongs. The target optical power is the optical power of the detection beam when performing defect detection on the target defect. Different defect categories correspond to different detection beam powers.

[0193] In short, for defects belonging to different categories, selecting the optical power of the matching detection beam for defect detection can achieve targeted detection of various defects, thereby improving the accuracy of the final detection results.

[0194] In one possible implementation, the optical power of the scanning beam is less than the optical power of the detection beam; when the defect category to which the target defect belongs is the first defect category, the target optical power is a first value; when the defect category to which the target defect belongs is the second defect category, the target optical power is a second value; the minimum value of the first light intensity range corresponding to the first defect category is greater than the maximum value of the second light intensity range corresponding to the second defect category; the first value is less than the second value.

[0195] Specifically, the optical power of the scanning beam required for defect scanning can be lower than the optical power of the detection beam used for defect detection. Defect scanning primarily utilizes a scanning beam with lower optical power to identify large defects, thereby preventing defects from being swept out due to excessive optical power. For example, large particle defects could be swept out and contaminate the object under test 107. During defect detection, smaller defects are primarily identified using a detection beam with higher optical power. Thus, through the two steps of defect scanning and defect detection, all defects in the object under test 107 can be identified.

[0196] The first defect category can also be any defect category. The light intensity range corresponding to the first defect category can be recorded as the first light intensity range, and the light intensity range corresponding to the second defect category can be recorded as the second light intensity range. The minimum value of the first light intensity range is greater than the maximum value of the second light intensity range, that is, the light intensity in the first light intensity range is greater than the light intensity in the second light intensity range.

[0197] Since during the defect scanning process, the light intensity corresponding to large-sized defects is larger and the light intensity corresponding to small-sized defects is smaller, the first defect category represents large-sized defects, such as large particle defects, and the second defect category represents small-sized defects, such as small particle defects.

[0198] To avoid overexploding large defects during defect detection, when traversing to large defects, i.e., the first defect category, the target optical power can use a smaller first value to avoid damaging large defects and contaminating the object under test 107. When traversing to small defects, i.e., the second defect category, the target optical power can use a larger second value to enable accurate detection of smaller defects.

[0199] In practical applications, when the target defect category is the first defect category, using the smaller first value of the target optical power can mean reducing the target optical power or setting the target optical power to 0, i.e., not detecting large defects. Reducing the target optical power can involve switching an acousto-optic modulator (AOM) to reduce the optical power. Setting the target optical power to 0 can also mean preventing the detection beam from being incident on the location of large defects.

[0200] In a possible implementation, the detection optical path 103 may further include a third switch 22 ; S1042 performs defect detection on a target defect using a detection light beam having a target optical power, which may specifically include S10421 - S10422 .

[0201] S10421, when the target defect belongs to the second defect category, the third switch 22 is controlled to be in an open state, and the detection light beam passes through the third switch 22 to perform defect detection on the target defect.

[0202] S10422, when the target defect belongs to the first defect category, the third switch 22 is controlled to be in an off state, the detection light beam is blocked by the third switch 22, and the target defect is not detected.

[0203] Specifically, the third switch 22 can be located in the detection optical path 103 and is used to control whether the detection light beam can be incident on the surface of the object under test 107. When the target defect belongs to the second defect category, it indicates that the target defect is a small defect. Defect detection is mainly targeted at this type of defect. Therefore, the third switch 22 can be controlled to be in the open state, allowing the detection light beam to pass through the third switch 22 to detect the target defect on the surface of the object under test 107.

[0204] When the target defect belongs to the first defect category, it means that the target defect is a large-size defect. Since it has been detected through defect scanning processing, and in order to avoid scanning explosion, there is no need to perform defect detection again, the third switch 22 can be controlled to be in a closed state, and the detection light beam is blocked by the third switch 22 and cannot continue to propagate backward, so that the target defect is not detected.

[0205] In other words, when performing defect detection on the object to be tested 107, if the detection beam is incident on the location of a large defect, the third switch 22 is quickly closed. After skipping the location of the large defect, the third switch 22 is opened again to continue defect detection for small defects.

[0206] In summary, by setting the third switch 22 in the detection optical path 103, by closing the third switch 22, large-size defects and small-size defects can be easily detected using different optical powers. The operation is convenient, the cost is low, and the large-size defects can be avoided to the greatest extent.

[0207] In this application, the scanning optical path can be a brightfield scanning optical path or a darkfield scanning optical path, and the detection optical path can be a brightfield detection optical path or a darkfield detection optical path. That is, both the scanning optical path and the detection optical path can perform brightfield processing or darkfield processing. Brightfield processing uses reflected light from the surface of the object under test 107 to image defects, while darkfield processing uses scattered light from the surface of the object under test 107 to image defects. The optical paths used for brightfield processing and darkfield processing are described in detail below.

[0208] In one possible implementation, when performing brightfield processing or darkfield processing, one or more collection channels can be positioned above the detection or scanning position. For example, the collection channels can be positioned directly above or diagonally above the detection or scanning position. The collection channels are configured to receive a light beam from the upper surface of the object under test 107 for imaging. The collection channels are provided with one or more corresponding detectors, which are configured to achieve imaging based on the light beam.

[0209] The detector may include any suitable detector known in the art, such as a discrete photomultiplier tube (PMT), a charge-coupled device (CCD), a time delay integration (TDI), a complementary metal oxide semiconductor (CMOS) sensor, a PMT array, an electron bombardment CCD (EB-CCD), an electron multiplying CCD (EM-CCD), an enhanced photodiode or an avalanche photodiode (APD) array.

[0210] In one possible implementation, during dark field processing (e.g., a dark field scanning optical path or a dark field detection optical path), a detection system can be set at a suitable position obliquely above the detection position or scanning position. The detection system includes a collection channel and a corresponding detector. The number of detection systems can be one or two. When there is one detection system, the detection system can collect and image scattered light from the upper surface of the object under test 107, thereby achieving defect scanning or defect detection on the upper surface of the object under test. When there are two detection systems, the two detection systems can be set on both sides of the object under test 107, for example, they can be set symmetrically or asymmetrically.

[0211] In one possible implementation, when performing dark field processing to collect scattered light, multiple detection systems can be provided on the object under test 107. The detection systems include collection channels and corresponding detectors. The multiple detection systems can be symmetrically distributed along a perpendicular line to the surface of the object under test 107 and symmetrical about the plane of incidence. When defects on the surface of the object under test 107 are symmetrical, the signals received by the two symmetrical detection systems are identical. When defects on the surface of the object under test 107 have different geometric characteristics, the signals received by the two symmetrical detection systems are different, thereby enabling the determination of the geometric characteristics of the defects. Of course, the multiple detection systems can also be distributed asymmetrically.

[0212] In one possible implementation, the collection channel can be a normal collection channel or a non-normal collection channel. A normal collection channel is a collection channel that is in the normal direction of the surface of the object under test 107 and can be considered to be directly above the object under test 107. A non-normal collection channel is a collection channel that deviates from the normal direction of the surface of the object under test 107 and can be considered to be diagonally above the object under test 107.

[0213] In one possible implementation, the light source mentioned in this application may include any suitable light source, such as a laser, a continuous wave (CW) laser, or a pulsed laser. In addition, the light source may be configured to generate light of any suitable wavelength (e.g., approximately 355 nm, approximately 266 nm, or approximately 193 nm).

[0214] In one possible implementation, the collection channel may include a scattered light collector and some additional optical elements that may be coupled to the scattered light collector. The collector includes but is not limited to an objective lens for collecting at least a portion of the sample light of the object to be measured. The additional optical elements may be, for example, one or more apertures, one or more lenses, one or more separators, one or more polarization elements, one or more filters, one or more reflective optical elements, and one or more refractive optical elements.

[0215] In one possible implementation, the platform (e.g., the first platform 14 or the second platform 19) can be an edge clamping chuck, a vacuum chuck, etc. One platform can support multiple object 107 diameters (e.g., 300 mm and 450 mm) or a single object 107 diameter.

[0216] In one possible implementation, the optical path may also include an axis coupled to the chuck and coupled to a positioning subsystem. The positioning subsystem may include various components configured to rotate and / or translate the axis, such as motors, gears, etc. The axis may be coupled to the chuck in such a manner that rotation and / or translation of the axis causes rotation and / or translation of the platform, thereby causing rotation and / or translation of the object under test 107. The platform may translate the object under test 107 in a spiral or XY manner, or some combination of the two as further described herein. In particular, in addition to spiral scanning as described above, XY serpentine scanning and RT-XY hybrid scanning may be used to translate the object under test 107 relative to the illumination and collection optical devices.

[0217] In a possible implementation, the light beam emitted by the light source may be incident vertically onto the surface of the object to be measured 107 , or may be incident obliquely onto the surface of the object to be measured 107 .

[0218] In a possible implementation, the scattered light or reflected light from the surface of the object to be measured 107 is detected, and its exit surface may be perpendicular to the incident surface of the light emitted by the light source, or have an acute angle therebetween.

[0219] In one possible implementation, when brightfield processing is used to scan for defects, a detection system can be set up to collect reflected light, and when darkfield processing is used to detect defects, a detection system can be set up to collect scattered light. Furthermore, during brightfield processing, a detection system located directly above the object under test 107 can collect normally incident reflected light, while a detection system located diagonally above the object under test 107 can collect obliquely incident reflected light. The detection system includes collection channels and corresponding detectors.

[0220] In one possible implementation, multiple light paths, such as a scanning light path or a detection light path, can be configured to emit multiple light beams. These beams can then strike the surface of the object under test 107 at varying angles. Signal light is then reflected or scattered from the surface of the object under test 107, and collected using different detection systems, which include collection channels and corresponding detectors. By providing multiple light beams incident on the object under test 107, defects of varying sizes can be detected. Different angles of incidence between the light beams and the object under test 107 result in varying sensitivity for defect scanning or detection, thereby meeting user requirements for various detection sensitivities. For smaller defects, the sensitivity of defect detection or scanning can be appropriately increased to avoid missed detections.

[0221] In one possible implementation, the light spot emitted by the light source after shaping and irradiating to the surface of the object to be tested 107 can be a point light spot or a line light spot. When performing dark field processing, if there is a defect in the lighting position, the defect will cause part of the light to be emitted upward at various angles in the form of scattered light. Therefore, multiple scattered light collection channels can be set at different positions to realize scattered light intensity detection at different angles, so that the defect information at the position of the light spot can be determined. It can be understood that by collecting signal light through multiple signal collection channels, the detection accuracy can be improved. The detection branch corresponding to each collection channel includes a detection lens group and a detector to realize imaging collection of the signal light. When a line detector is used, the detection area is linear.

[0222] In a possible implementation, the light beam emitted by the light source may be divided into multiple offset light beams, and the phase characteristics between the multiple offset light beams are adjusted so that they can be simultaneously focused on the surface of the object to be measured 107 .

[0223] In one possible implementation, when collecting scattered light (dark field processing) or reflected light (bright field processing) from the surface of the object under test 107, an objective lens with a large numerical aperture (NA) can be used for light collection. That is, the scattered light or reflected light passes through the large NA objective lens before entering the detector. In addition, for the reflected or scattered light, optical elements can be configured to distribute light of different wavelengths or different polarization states to different collection channels.

[0224] In one possible implementation, when collecting scattered light or reflected light from the surface of the object under test 107, the reflected light or scattered light can be split, and the two separated beams of light can enter different collection channels for defect imaging. In one possible implementation, the light beam emitted by the light source can be incident on the surface of the object under test 107 at an angle, or can also be incident at normal incidence, depending on the actual situation.

[0225] In a possible implementation, light scattered by the surface of the object to be measured 107 may be collected and focused by a lens condenser and directed to a detector. As an example, the lens condenser may be ellipsoidal.

[0226] Next, how to realize the movement of the first platform 14 and the second platform 19 is described in detail. Figure 11 As shown, it is a schematic diagram of a motion platform provided in an embodiment of the present application. The movement of the first platform 14 and the second platform 19 can be achieved by the motion platform. The motion platform includes a moving plate 301 and a conveying mechanism 302, wherein the first platform 14 is placed on one moving plate 301, and the second platform 19 is placed on another moving plate 301. The conveying mechanism 302 is an XY two-dimensional motion mechanism, and the conveying mechanism 302 may include a linear motor and a guide rail. The conveying mechanism 302 can also complete the movement of the first platform 14 and the second platform 19 by a lead screw or a conveyor belt. The motion platform can realize X, Y and T axis movement, wherein X and Y represent orthogonal coordinate systems, and the T axis represents rotation around the Z axis. The first platform 14 and the second platform 19 can rotate around the T axis on the moving plate 301, respectively. Combined Figure 2 For example, the X- and Y-axis motions can move the first platform 14 and the second platform 19 in the plane of the motion stage, enabling the first platform 14 to switch between the first scanning position 104 and the detection position 106, and the second platform 19 to switch between the second scanning position 105 and the detection position 106. The coordinated motions of the X, Y, and T axes can also achieve spiral scanning (RT), XY serpentine scanning, or RT-XY hybrid scanning of the object to be detected 107.

[0227] The detection method provided in the present application can be applied to a detection system, and specifically the detection system can be controlled by a computer subsystem to adjust the light path, move the platform, etc. The computer subsystem can include any suitable computer system known in the art. For example, the computer subsystem can take various forms, including a personal computer system, a large computer system, a workstation, an image computer, a parallel processor, or any other device known in the art. Generally, the term "computer subsystem" can be broadly defined as comprising any device having one or more processors that execute instructions from a storage medium.

[0228] The various embodiments in this specification are described in a progressive manner. Similar parts between the various embodiments can be referred to in conjunction with each other. Each embodiment focuses on the differences from the other embodiments. In particular, the method embodiments are described briefly because they are generally similar to the system embodiments. For relevant parts, refer to the description of the system embodiments.

[0229] The above is only a preferred embodiment of the present application. Although the present application has been disclosed as a preferred embodiment, it is not intended to limit the present application. Any technician familiar with the art can use the above-disclosed methods and technical contents to make many possible changes and modifications to the technical solution of the present application without departing from the scope of the technical solution of the present application, or modify it into an equivalent embodiment with equivalent changes. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present application without departing from the content of the technical solution of the present application are still within the scope of protection of the technical solution of the present application.

Claims

1. A detection system, characterized in that: The detection system includes a basic optical path, a first scanning optical path, a second scanning optical path, a detection optical path, a first platform, a second platform and a switching module; The basic optical path includes a light source and a first light splitting module, wherein the first light splitting module is used to split the light beam emitted by the light source into a detection light beam incident on the detection light path and a scanning light beam incident on the first scanning light path or the second scanning light path; the switching module is used to switch the scanning light beam between the first scanning light path and the second scanning light path; The first platform and the second platform are both used to carry the object to be tested, the first platform switches between a first scanning position and a detection position, and the second platform switches between a second scanning position and the detection position; the first scanning position and the second scanning position are respectively located on the light exit side of the first scanning light path and the second scanning light path, and the detection position is located on the light exit side of the detection light path; While the detection optical path is used to perform defect detection on the i-th object to be tested at the detection position through the detection light beam, the target scanning optical path is used to perform defect scanning on the i+1-th object to be tested at the target scanning position through the scanning light beam; the target scanning optical path is the first scanning optical path or the second scanning optical path, and the target scanning position is the first scanning position or the second scanning position; i≥1.

2. The detection system according to claim 1, characterized in that The switching module includes a target reflector capable of moving; When the target reflector is located in the optical path, the reflector is used to make the scanning light beam incident on the first scanning optical path; When the target reflective mirror is not located in the optical path, the scanning light beam is incident on the second scanning optical path.

3. The detection system according to claim 1, characterized in that The switching module includes a second light splitting module, a first switch and a second switch; The second light splitting module is used to split the scanning beam into a first sub-scanning beam and a second sub-scanning beam; the first sub-scanning beam is used to be incident on the first scanning optical path, and the second sub-scanning beam is used to be incident on the second scanning optical path; The first switch is used to control whether the first sub-scanning beam can be incident on the first scanning optical path; The second switch is used to control whether the second sub-scanning light beam can be incident on the second scanning light path.

4. The detection system according to claim 3, characterized in that The second light splitting module is further used to adjust the optical power of the first sub-scanning beam and the second sub-scanning beam.

5. The detection system according to claim 4, characterized in that: The second light splitting module includes a first half-wave plate and a first polarization beam splitting prism located on the light-emitting side of the first half-wave plate.

6. The detection system according to claim 1, characterized in that The first scanning optical path includes a first shaping module, and the first shaping module is used to perform beam shaping processing on the scanning light beam when the scanning light beam is incident on the first scanning optical path; The second scanning optical path includes a second shaping module, and the second shaping module is used to perform beam shaping processing on the scanning light beam when the scanning light beam is incident on the second scanning optical path.

7. The detection system according to claim 6, characterized in that The first shaping module and the second shaping module are the same shaping module.

8. The detection system according to claim 7, characterized in that: The switching module is located on the light-emitting side of the shaping module.

9. The detection system according to any one of claims 1 to 8, characterized in that: The first light splitting module is further used to adjust the optical power of the detection light beam and the scanning light beam.

10. The detection system according to any one of claims 1 to 8, characterized in that: The first scanning light path, the second scanning light path or the detection light path includes a polarization module, and the polarization module is used to adjust the polarization state of the light beam.

11. The detection system according to any one of claims 1 to 8, characterized in that: The detection optical path further includes a third switch; When the third switch is in an on state, the third switch is used to enable the detection light beam to perform defect detection on a target defect belonging to a second defect category on the surface of the object to be detected; When the third switch is in the off state, the third switch is used to prevent the detection light beam from performing defect detection on target defects belonging to the first defect category on the surface of the object to be tested; in the defect scanning result obtained by completing the defect scan on the i-th object to be tested, the minimum value of the first light intensity range corresponding to the first defect category is greater than the maximum value of the second light intensity range corresponding to the second defect category.

12. A detection method, characterized in that: Applied to the detection system according to any one of claims 1 to 11, the method comprises: Moving the i-th object to be tested from an initial scanning position to the detection position; the initial scanning position is the first scanning position or the second scanning position, and the i-th object to be tested has completed defect scanning by the scanning beam at the initial scanning position; The (i+1)th object to be tested is located at the target scanning position; the target scanning position is different from the initial scanning position; The switching module causes the scanning light beam to be incident on the target scanning light path corresponding to the target scanning position; While performing defect detection on the i-th object to be tested using the detection light beam based on the detection light path, performing defect scanning on the (i+1)-th object to be tested using the scanning light beam based on the target scanning light path.

13. The detection method according to claim 12, characterized in that: The switching module includes a target reflector that can move; and the step of causing the scanning light beam to be incident on the target scanning light path corresponding to the target scanning position through the switching module includes: By moving the target reflector into or out of the optical path, the scanning light beam is made incident on the target scanning optical path corresponding to the target scanning position.

14. The detection method according to claim 12, characterized in that: The switching module includes a second light splitting module, a first switch and a second switch; The second light splitting module is used to split the scanning beam into a first sub-scanning beam and a second sub-scanning beam; the first sub-scanning beam is used to be incident on the first scanning optical path, and the second sub-scanning beam is used to be incident on the second scanning optical path; the first switch is used to control whether the first sub-scanning beam can be incident on the first scanning optical path; and the second switch is used to control whether the second sub-scanning beam can be incident on the second scanning optical path; The step of causing the scanning light beam to be incident on the target scanning light path corresponding to the target scanning position by using the switching module includes: By changing the first switch or the second switch from a closed state to an open state, the scanning light beam is incident on the target scanning light path corresponding to the target scanning position.

15. The detection method according to claim 12, characterized in that: The method further comprises: After completing defect detection on the i-th object to be tested, moving the i-th object to be tested from the testing position to the initial scanning position; At the initial scanning position, the i-th object to be tested is replaced by the i+2-th object to be tested.

16. The detection method according to claim 12, characterized in that The method further comprises: After completing defect detection on the i-th object to be tested and obtaining a defect detection result, the defect detection result and the defect scanning result obtained by completing defect scanning on the i-th object to be tested are fused to obtain a target detection result of the i-th object to be tested; the target detection result is used to identify the defect information of the i-th object to be tested.

17. The detection method according to claim 12, characterized in that: Before performing defect detection on the i-th object to be tested by using the detection light beam based on the detection light path, the method further includes: Determining a first optical power adapted to the i-th object under test; The first light splitting module enables the detection light beam incident on the detection light path to reach the first optical power.

18. The detection method according to claim 12, characterized in that: Before performing defect detection on the i-th object to be tested by using the detection light beam based on the detection light path, the method further includes: Determining a second optical power adapted to the (i+1)th object to be tested; The switching module enables the scanning light beam incident on the target scanning light path to reach the second optical power.

19. The detection method according to any one of claims 12 to 18, characterized in that: The defect scanning result obtained by completing the defect scanning on the i-th object to be tested includes the defect position of each defect on the surface of the i-th object to be tested and the light intensity of each defect; Before performing defect detection on the i-th object to be tested by using the detection light beam based on the detection light path, the method further includes: Determining the defect category to which each defect belongs based on the light intensity; different defect categories correspond to different light intensity ranges; The performing defect detection on the i-th object to be tested by using the detection light beam based on the detection light path includes: Perform defect detection on each position of the surface of the i-th object to be detected by traversing the detection light beam based on the detection light path; When defect detection is performed on a target defect located at a target defect position, the target defect is detected by the detection light beam having a target optical power; the target optical power is determined based on the defect category to which the target defect belongs.

20. The detection method according to claim 19, characterized in that The optical power of the scanning beam is less than the optical power of the detection beam; when the defect category to which the target defect belongs is the first defect category, the target optical power is a first value; when the defect category to which the target defect belongs is the second defect category, the target optical power is a second value; The minimum value of the first light intensity range corresponding to the first defect category is greater than the maximum value of the second light intensity range corresponding to the second defect category; and the first value is smaller than the second value.

21. The detection method according to claim 20, characterized in that The detection optical path further includes a third switch; and the defect detection of the target defect using the detection light beam having the target optical power includes: When the target defect belongs to the second defect category, controlling the third switch to be in an open state, and the detection light beam passes through the third switch to perform defect detection on the target defect; When the target defect belongs to the first defect category, the third switch is controlled to be in an off state, the detection light beam is blocked by the third switch, and defect detection is not performed on the target defect.

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