Automobile charging gun test equipment

Through the automotive charging gun testing equipment that integrates components such as blower pumps, pumps, illuminated lights and refrigeration units, the problem that existing equipment is difficult to simulate complex weather conditions is solved, and a comprehensive evaluation of the charging gun performance is achieved, improving the accuracy and reliability of the test.

CN120428009APending Publication Date: 2025-08-05SUZHOU HUITONG PLASTIC
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Patent Information

Application Number
CN202510544594.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-28
Publication Date
2025-08-05

AI Technical Summary

Technical Problem

Existing automotive charging gun testing equipment is difficult to fully simulate the complex weather conditions faced by charging guns in actual use, resulting in deviations from the actual use scenarios, and it is impossible to fully evaluate its long-term reliability and stability in extreme environments.

Method used

A vehicle charging gun testing equipment was designed, integrating components such as blower pumps, pumps, illumination lights, heating pipes and refrigeration units. It can simulate various environmental conditions such as wind blowing, rainfall, sun exposure, high temperature and low temperature. Through real-time monitoring and adjustment of the controller, a comprehensive test of the charging gun is achieved.

Benefits of technology

It can more realistically test the performance of the car charging gun in the actual use environment, provide more accurate quality inspection basis, and ensure the production of high-quality and reliable charging gun products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of automobile charging gun testing, and particularly relates to automobile charging gun testing equipment which comprises a box body, a collecting shell is fixedly connected to the bottom surface of the box body, a controller and a display are arranged on the left side of the box body, a supporting table is fixedly connected to the inner bottom wall of the box body, and a temperature sensor is fixedly connected to the upper surface of the supporting table. A blowing shell is clamped to the front face of the box body, a blowing pump is arranged on the front face of the box body, the output end of the blowing pump is fixedly communicated with the front face of the blowing shell, and an air outlet shell is fixedly communicated with the back face of the box body. The water suction pump and the water outlet shell can simulate rainfall conditions, the irradiation lamp simulates solarization, the heating pipe, the refrigerating pipe frame and the refrigerating unit act together to achieve temperature adjustment, the temperature sensor monitors the temperature in the box body in real time, and the electric push rod controls the baffle to adjust the air outlet condition of the air outlet shell.
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Description

Technical Field

[0001] The present invention belongs to the technical field of automobile charging gun testing, and in particular relates to automobile charging gun testing equipment. Background Art

[0002] The car charging gun is a key device for realizing the power supply of electric vehicles. It is mainly composed of a gun head, a cable and a control box. The gun head is designed according to different standards and is suitable for the charging interface of various models. The cable is responsible for power transmission, has good conductivity and insulation properties, and is available in a variety of length specifications. The control box is the core. It confirms the charging parameters by communicating with the electric vehicle. It has multiple protection devices such as overcurrent and overvoltage built-in to ensure safe and stable charging throughout the process. According to the charging method, car charging guns can be divided into two categories: AC and DC. AC charging guns have lower power and are often used for slow charging in places such as homes. DC charging guns have high power and can achieve fast charging to meet the emergency energy replenishment needs of public charging stations. The existence and continuous development of car charging guns have provided a strong guarantee for the popularization and convenient use of electric vehicles.

[0003] However, after production, automotive charging guns must undergo rigorous testing to ensure that data such as electrical performance and safety indicators meet standards. However, in actual application scenarios, charging guns are exposed to outdoor environments for a long time, facing multiple tests of wind, sun, rain, and extreme temperature changes. These complex climatic factors will not only accelerate the aging of the charging gun casing and damage the internal circuit insulation layer, but may also cause problems such as oxidation and loosening of contact parts, significantly shortening its service life. The current testing process has limitations. Most test equipment can only simulate a single or partial environmental condition, and it is difficult to fully restore the complex weather conditions faced by the charging gun in actual use. As a result, the test results deviate from the actual use scenarios, and its long-term reliability and stability in extreme environments cannot be fully evaluated, posing potential risks to charging safety and equipment maintenance.

[0004] In order to solve the above problems, this application proposes a car charging gun testing device. Summary of the Invention

[0005] In order to solve the above problems existing in the prior art, the present invention provides a vehicle charging gun testing device, which has the characteristic of being able to simulate complex weather conditions in actual use to test the charging gun.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a car charging gun testing device, comprising a box body, a collection shell is fixedly connected to the bottom surface of the box body, a controller and a display are respectively provided on the left side of the box body, a support platform is fixedly connected to the inner bottom wall of the box body, a temperature sensor is fixedly connected to the upper surface of the support platform, a blowing shell is clamped on the front of the box body, a blowing pump is provided on the front of the box body, the output end of the blowing pump is fixedly connected to the front of the blowing shell, the back of the box body is fixedly connected to the air outlet shell, the inner wall of the air outlet shell is slidably connected to the baffle, and an electric push rod is provided on the back of the box body, and the telescopic end of the electric push rod is fixedly connected to the upper surface of the baffle;

[0007] Two water outlet shells are clamped on the upper surface of the box body, a water pump is provided above the box body, the output end of the water pump is fixedly connected to the upper surface of the water outlet shell, two irradiation lamps are fixedly connected to the inner top wall of the box body, two heating pipes are fixedly connected to the inner wall of the box body, a refrigeration pipe rack is provided inside the box body, a refrigeration unit is provided on the right side of the box body, and the output end of the refrigeration unit is fixedly connected to the outer surface of the refrigeration pipe rack.

[0008] As a preferred technical solution of the present invention, two groups of connecting columns are fixedly connected to the bottom surface of the collection shell, and the bottom end of each connecting column is fixedly connected to a support ring.

[0009] As a preferred technical solution of the present invention, the front side of the collecting shell is fixedly connected with a water outlet pipe, and a protective cover is clamped inside the water outlet pipe.

[0010] As a preferred technical solution of the present invention, an opening and closing door is movably hinged on the left side of the box, and the left side of the opening and closing door is fixedly connected to the right side of the controller and the display.

[0011] As a preferred technical solution of the present invention, the back of the blower pump is fixedly connected to a connecting seat, and the back of the connecting seat is fixedly connected to the front of the box.

[0012] As a preferred technical solution of the present invention, the top end of the electric push rod is fixedly connected to a connecting plate, and the front side of the connecting plate is fixedly connected to the back side of the box.

[0013] As a preferred technical solution of the present invention, a flange is fixedly connected to the outer surface of the water pump, and the front of the flange is provided with reinforcement openings arranged at equal distances.

[0014] As a preferred technical solution of the present invention, two groups of fixing brackets are fixedly connected to the outer surface of the refrigeration pipe rack, and the side surfaces of the two groups of fixing brackets that are away from each other are fixedly connected to the inner wall of the box.

[0015] As a preferred technical solution of the present invention, a protective shell is fixedly connected to the inner wall of the box body, and the protective shell is sleeved on the outside of the refrigeration pipe rack.

[0016] As a preferred technical solution of the present invention, a support plate is fixedly connected to the bottom surface of the refrigeration unit, and a left side of the support plate is fixedly connected to the right side of the box body.

[0017] Compared with the prior art, the beneficial effects of the present invention are: by providing a controller, the equipment can be turned on and off or adjusted, and the blowing pump and the blowing shell can be used to simulate the blowing environment, the water pump and the water outlet shell can simulate rainfall, the irradiation lamp simulates sunlight, the heating pipe and the refrigeration pipe rack and the refrigeration unit work together to achieve temperature regulation, the temperature sensor monitors the temperature inside the box in real time, and the electric push rod controls the baffle to adjust the air outlet of the air outlet shell. In this way, compared with the test equipment in the prior art that is difficult to fully simulate weather conditions, this device can more realistically test the performance of the car charging gun in the actual use environment, and then can effectively evaluate its service life and reliability, provide a more accurate basis for the quality inspection of the charging gun, and further contribute to the production of high-quality and reliable car charging gun products. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0019] Figure 1 It is a schematic structural diagram of the present invention as a whole;

[0020] Figure 2 Schematic diagram of the structure of the box in the present invention;

[0021] Figure 3 Schematic diagram of the rear structure of the air outlet housing in the present invention;

[0022] Figure 4 Schematic diagram of the structure of the water outlet shell in the present invention;

[0023] Figure 5 Schematic diagram of the structure of the heating tube in the present invention;

[0024] Figure 6 It is a right side structural schematic diagram of the refrigeration unit in the present invention;

[0025] In the figure: 1. Box body; 2. Collecting shell; 3. Opening and closing door; 4. Controller; 5. Display; 6. Connecting column; 7. Water outlet pipe; 8. Protective cover; 9. Support ring; 10. Blowing shell; 11. Support platform; 12. Temperature sensor; 13. Blowing pump; 14. Connecting seat; 15. Baffle; 16. Air outlet shell; 17. Electric push rod; 18. Connecting plate; 19. Water outlet shell; 20. Illumination lamp; 21. Water pump; 22. Flange; 23. Reinforcement port; 24. Heating pipe; 25. Protective shell; 26. Refrigeration pipe rack; 27. Fixing frame; 28. Refrigeration unit; 29. Support plate. DETAILED DESCRIPTION

[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] Example

[0028] See also Figure 1-6 The present invention provides the following technical solutions: a car charging gun testing device, comprising a box body 1, a collecting shell 2 is fixedly connected to the bottom surface of the box body 1, a controller 4 and a display 5 are respectively provided on the left side of the box body 1, a support platform 11 is fixedly connected to the inner bottom wall of the box body 1, a temperature sensor 12 is fixedly connected to the upper surface of the support platform 11, a blowing shell 10 is clamped on the front of the box body 1, a blowing pump 13 is provided on the front of the box body 1, the output end of the blowing pump 13 is fixedly connected to the front of the blowing shell 10, an air outlet shell 16 is fixedly connected to the back of the box body 1, a baffle 15 is slidably connected to the inner wall of the air outlet shell 16, an electric push rod 17 is provided on the back of the box body 1, and the telescopic end of the electric push rod 17 is fixedly connected to the upper surface of the baffle 15;

[0029] Two water outlet shells 19 are clamped on the upper surface of the box body 1. A water pump 21 is provided above the box body 1. The output end of the water pump 21 is fixedly connected to the upper surface of the water outlet shell 19. Two irradiation lamps 20 are fixedly connected to the inner top wall of the box body 1. Two heating pipes 24 are fixedly connected to the inner wall of the box body 1. A refrigeration pipe rack 26 is provided inside the box body 1. A refrigeration unit 28 is provided on the right side of the box body 1. The output end of the refrigeration unit 28 is fixedly connected to the outer surface of the refrigeration pipe rack 26.

[0030] In this embodiment, the controller 4 is a programmable logic control device, which is a digital computing and operating electronic system designed specifically for use in industrial environments. It uses a programmable memory to store instructions for performing operations such as logical operations, sequential control, timing, counting, and arithmetic operations, and controls various types of machinery or production processes through digital or analog input and output interfaces. At the same time, the display 5 is a display tool that displays certain electronic files on a screen through a specific transmission device and then reflects them to the human eye. The temperature sensor 12 is a sensor that converts temperature variables into a transmittable standardized output signal. At the same time, the illumination lamp 20 is a halogen lamp with relatively high luminous efficiency. It can produce a continuous spectrum similar to sunlight and provide lighting effects similar to natural sunlight.

[0031] Specifically, two groups of connecting columns 6 are fixedly connected to the bottom surface of the collecting shell 2, and the bottom end of each connecting column 6 is fixedly connected to a support ring 9. In this embodiment, the support ring 9 can be fixed to the collecting shell 2 through the connecting columns 6, and the support ring 9 can be used to stably place the collecting shell 2.

[0032] Specifically, the front of the collecting shell 2 is fixedly connected to a water outlet pipe 7, and a protective cover 8 is clamped inside the water outlet pipe 7. In this embodiment, the water in the collecting shell 2 can be discharged to the outside through the water outlet pipe 7, and the protective cover 8 can protect the water outlet pipe 7.

[0033] Specifically, the left side of the box body 1 is movably hinged with an opening and closing door 3, and the left side of the opening and closing door 3 is fixedly connected to the right side of the controller 4 and the display 5. In this embodiment, the opening and closing door 3 can be used to open or close the box body 1 and fix the controller 4 and the display 5.

[0034] Specifically, the back of the blow pump 13 is fixedly connected to a connecting seat 14, and the back of the connecting seat 14 is fixedly connected to the front of the box 1. In this embodiment, the blow pump 13 can be fixed to the box 1 through the connecting seat 14, so that the blow pump 13 can be used stably.

[0035] Specifically, the top of the electric push rod 17 is fixedly connected to a connecting plate 18, and the front of the connecting plate 18 is fixedly connected to the back of the box 1. In this embodiment, the electric push rod 17 can be fixed to the box 1 through the connecting plate 18, and the electric push rod 17 can be stably extended and retracted.

[0036] Specifically, the outer surface of the water pump 21 is fixedly connected to a flange 22, and the front of the flange 22 is provided with reinforcement openings 23 arranged at equal distances. In this embodiment, the flange 22 can connect the water pipe to the water pump 21, and the reinforcement openings 23 can be used to fix the connection.

[0037] Specifically, two sets of fixing frames 27 are fixedly connected to the outer surface of the refrigeration pipe rack 26, and the side surfaces of the two sets of fixing frames 27 that are away from each other are fixedly connected to the inner wall of the box body 1. In this embodiment, the refrigeration pipe rack 26 can be fixed to the box body 1 through the fixing frames 27, thereby making the refrigeration pipe rack 26 firm.

[0038] Specifically, a protective shell 25 is fixedly connected to the inner wall of the box body 1, and the protective shell 25 is sleeved on the outside of the refrigeration pipe rack 26. In this embodiment, the refrigeration pipe rack 26 can be protected by the protective shell 25, and the air can circulate by utilizing its own openings.

[0039] Specifically, the bottom surface of the refrigeration unit 28 is fixedly connected to a support plate 29, and the left side of the support plate 29 is fixedly connected to the right side of the box body 1. In this embodiment, the refrigeration unit 28 can be fixed to the box body 1 through the support plate 29. At the same time, the refrigeration unit 28 is mainly composed of a compressor, a condenser, a throttling device and an evaporator component.

[0040] The working principle and use process of the present invention are as follows: When using, first, connect the display 5, temperature sensor 12, air pump 13, electric push rod 17, water pump 21, irradiation lamp 20, heating pipe 24, refrigeration unit 28 and controller 4 to the power supply, and at the same time connect the temperature sensor 12, air pump 13, electric push rod 17, water pump 21, irradiation lamp 20, heating pipe 24, refrigeration unit 28 and controller 4 through wires to enable signal transmission and control, and connect the connection column 6 to the display 5, temperature sensor 12, air pump 13, electric push rod 17, water pump 21, irradiation lamp 20, heating pipe 24, refrigeration unit 28 and controller 4 ... Cooperate with the support ring 9, place the collection shell 2 and the box body 1 in the appropriate position for use, open the opening and closing door 3 at the same time, and place the car charging gun to be tested on the support platform 11 in the box body 1, then close the opening and closing door 3, and connect the water source pipeline to the water pump 21 through the flange 22, and fix the connection by fixing the pin shaft with the reinforcement port 23. When testing, the controller 4 controls the blowing pump 13 to start, delivers air to the blowing shell 10 and blows it into the box body 1, and controls the electric push rod 17 is telescopic and drives the baffle 15 to slide in the air outlet shell 16 to adjust the size and speed of the air outlet. At the same time, through the operation of the water pump 21, water is pumped from the water source pipe to the water outlet shell 19 to spray out to simulate rainfall, and the amount of rainfall is controlled by adjusting the power of the water pump 21. Then the illumination lamp 20 is controlled to turn on and emit light to simulate sunlight. Its brightness and illumination time are adjusted to simulate sunlight of different intensities and durations. When a high temperature environment needs to be simulated, the heating tube 24 is controlled to start and heat up. At the same time, when a low temperature environment is simulated, the refrigeration unit 28 is controlled to start and cool the air through the refrigeration pipe rack 26. During the test, the display 5 displays the temperature and other relevant data monitored by the temperature sensor 12 in real time, which is convenient for the operator to adjust the test temperature. When the test is completed, the power of all equipment is turned off, the opening and closing door 3 is opened, and the tested car charging gun is taken out. At the same time, if there is water accumulated in the collection shell 2, the protective cover 8 on the water outlet pipe 7 can be opened to drain the water, thereby simulating the complex weather in actual use and testing the car charging gun.

[0041] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A car charging gun testing device, characterized by: The invention comprises a box body (1), wherein the bottom surface of the box body (1) is fixedly connected to a collecting shell (2), a controller (4) and a display (5) are respectively provided on the left side of the box body (1), an inner bottom wall of the box body (1) is fixedly connected to a support platform (11), an upper surface of the support platform (11) is fixedly connected to a temperature sensor (12), a front surface of the box body (1) is clamped with a blowing shell (10), a front surface of the box body (1) is provided with a blowing pump (13), an output end of the blowing pump (13) is fixedly connected to the front surface of the blowing shell (10), a back surface of the box body (1) is fixedly connected to an air outlet shell (16), an inner wall of the air outlet shell (16) is slidably connected to a baffle (15), an electric push rod (17) is provided on the back surface of the box body (1), and a telescopic end of the electric push rod (17) is fixedly connected to the upper surface of the baffle (15); Two water outlet shells (19) are clamped on the upper surface of the box body (1), a water pump (21) is provided above the box body (1), the output end of the water pump (21) is fixedly connected to the upper surface of the water outlet shell (19), the inner top wall of the box body (1) is fixedly connected to two irradiation lamps (20), the inner wall of the box body (1) is fixedly connected to two heating pipes (24), a refrigeration pipe rack (26) is provided inside the box body (1), a refrigeration unit (28) is provided on the right side of the box body (1), and the output end of the refrigeration unit (28) is fixedly connected to the outer surface of the refrigeration pipe rack (26).

2. The vehicle charging gun testing device according to claim 1, characterized in that: Two groups of connecting columns (6) are fixedly connected to the bottom surface of the collecting shell (2), and the bottom end of each connecting column (6) is fixedly connected to a supporting ring (9).

3. The vehicle charging gun testing device according to claim 1, characterized in that: The front side of the collecting shell (2) is fixedly connected to a water outlet pipe (7), and a protective cover (8) is clamped inside the water outlet pipe (7).

4. The vehicle charging gun testing device according to claim 1, characterized in that: An opening and closing door (3) is movably hinged on the left side of the box body (1), and the left side of the opening and closing door (3) is fixedly connected to the right sides of the controller (4) and the display (5).

5. The vehicle charging gun testing device according to claim 1, characterized in that: The back of the air pump (13) is fixedly connected to a connecting seat (14), and the back of the connecting seat (14) is fixedly connected to the front of the box (1).

6. The vehicle charging gun testing device according to claim 1, characterized in that: The top end of the electric push rod (17) is fixedly connected to a connecting plate (18), and the front side of the connecting plate (18) is fixedly connected to the back side of the box body (1).

7. The vehicle charging gun testing device according to claim 1, characterized in that: A flange (22) is fixedly connected to the outer surface of the water pump (21), and the front surface of the flange (22) is provided with reinforcement openings (23) arranged at equal distances.

8. The vehicle charging gun testing device according to claim 1, characterized in that: Two groups of fixing frames (27) are fixedly connected to the outer surface of the refrigeration pipe rack (26), and the side surfaces of the two groups of fixing frames (27) that are away from each other are fixedly connected to the inner wall of the box body (1).

9. The vehicle charging gun testing device according to claim 1, characterized in that: A protective shell (25) is fixedly connected to the inner wall of the box body (1), and the protective shell (25) is sleeved on the outside of the refrigeration pipe rack (26).

10. The vehicle charging gun testing device according to claim 1, characterized in that: The bottom surface of the refrigeration unit (28) is fixedly connected to a support plate (29), and the left side of the support plate (29) is fixedly connected to the right side of the box body (1).