Mounting and positioning tool for magnetic pole winding joint

By designing the magnetic pole winding joint installation positioning tool, using support plates and positioning pins and other structures, the problem of distance and concentricity deviation during joint installation is solved, and the accuracy and stability of joint installation is improved.

CN120433545APending Publication Date: 2025-08-05CRRC QINGDAO SIFANG CO LTD
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Patent Information

Application Number
CN202510780032.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-11
Publication Date
2025-08-05

AI Technical Summary

Technical Problem

In the prior art, during the installation process of the magnetic pole winding joint, there is a connection head distance that does not meet the requirements and a concentricity deviation, resulting in high product defect rate.

Method used

A magnetic pole winding joint installation positioning tool is designed, including a support plate and a positioning part. The support plate is equipped with a positioning pin and a joint positioning hole to define the relative position of the support plate and the magnetic pole winding, and is fixed by a fastener to ensure the spacing and concentricity of the joints.

Benefits of technology

Improve the installation accuracy and stability of the magnetic pole winding joints and reduce product defect rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a pole winding joint mounting and positioning tool which comprises a supporting plate, a positioning part is arranged on the supporting plate, during mounting, the positioning part can be matched with a pole winding so as to limit the relative position of the supporting plate and the pole winding, and two joint positioning holes are used for accommodating two joints of the pole winding respectively; the distance between the two joints and the concentricity of the joints and the corresponding joint connecting holes in the pole winding can be ensured through the two joint positioning holes, so that the mounting accuracy of the joints of the pole winding can be improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of magnetic pole windings, and in particular to a magnetic pole winding joint installation and positioning tool. Background Art

[0002] High-speed maglev pole windings are the core components of high-speed maglev vehicles, and their assembly quality plays a vital role in the performance of maglev vehicles.

[0003] Each end of the pole winding requires a joint. During joint installation, the distance between the joints and the concentricity of the joints after casting must be ensured. Currently, joints are manually attached to the pole windings before casting. This process can lead to deviations in joint placement, resulting in dimensions that do not meet requirements after casting, leading to a high rate of product defects.

[0004] Therefore, how to improve the installation quality of the pole winding joints is a technical problem that needs to be solved urgently by those skilled in the art. Summary of the Invention

[0005] The purpose of the present invention is to provide a pole winding joint installation and positioning tool, which can effectively improve the joint installation quality.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A pole winding joint installation and positioning tool comprises: a support plate, a positioning portion is provided on the support plate, and the positioning portion is used to cooperate with the pole winding to limit the relative position of the support plate and the pole winding; the support plate is also provided with two joint positioning holes arranged parallel to each other, and the two joint positioning holes are used to respectively accommodate two joints of the pole winding.

[0008] In some embodiments, the positioning portion includes at least two positioning pins provided on the support plate, and each positioning pin is used to pass through each mounting hole provided on the pole winding in a one-to-one correspondence.

[0009] In some embodiments, the support plate is further provided with a fastening hole, the fastening hole is parallel to the axis of the positioning pin, the fastening hole is used to correspond to the connection hole of the pole winding, and the fastening hole and the connection hole are used for fasteners to pass through and fix.

[0010] In some embodiments, the support plate is an L-shaped support plate, which includes a vertical plate and a horizontal plate located at the upper end of the vertical plate. The two positioning pins are arranged in the front of the vertical plate, and the extension direction of the horizontal plate is opposite to the extension direction of the positioning pins. The two joint positioning holes are arranged on the horizontal plate and open toward the front of the horizontal plate. The length of the joint positioning hole in the front-to-back direction is greater than the thickness of the vertical plate. The two positioning pins are distributed in the up and down directions, and the two joint positioning holes are distributed in the horizontal direction.

[0011] In some embodiments, both of the joint positioning holes are blind holes.

[0012] In some embodiments, both of the joint positioning holes are U-shaped slots with the slots facing upwards.

[0013] In some embodiments, the fastening hole is provided on the vertical plate and is located above the uppermost positioning pin.

[0014] In some embodiments, the positioning pin is detachably connected to the vertical plate.

[0015] In some embodiments, the vertical plate is provided with at least three pin holes distributed along the vertical direction, and the two positioning pins are selectively connected to two of the pin holes.

[0016] In some embodiments, the L-shaped support plate is an integrally formed structure.

[0017] In some embodiments, the horizontal plate and the vertical plate are detachably connected.

[0018] Compared with the existing technology, the above technical solution has the following advantages:

[0019] The present invention provides a pole winding joint installation and positioning tool, including: a support plate, two positioning pins arranged parallel to each other are provided on the support plate, and a positioning portion is also provided on the support plate. During installation, the positioning portion can cooperate with the pole winding to limit the relative position of the support plate and the pole winding. The two joint positioning holes are used to respectively accommodate the two joints of the pole winding. The two joint positioning holes can ensure the spacing between the two joints and the concentricity of the joint and the corresponding joint connection hole on the pole winding, so the accuracy of the pole winding joint installation can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.

[0021] Figure 1 A schematic diagram of the three-dimensional structure of a pole winding joint installation and positioning tool provided in a specific embodiment of the present invention;

[0022] Figure 2 This is a schematic diagram of the main structure of a pole winding joint installation and positioning tool provided by a specific embodiment of the present invention;

[0023] Figure 3 A schematic side view of a pole winding joint installation and positioning tool provided in a specific embodiment of the present invention;

[0024] Figure 4 A schematic top view of a pole winding joint installation and positioning tool provided in a specific embodiment of the present invention;

[0025] Figure 5 A schematic diagram of the main structure of a magnetic pole winding provided in a specific embodiment of the present invention;

[0026] Figure 6 A schematic side view of the structure of a magnetic pole winding provided in a specific embodiment of the present invention;

[0027] Figure 7 A schematic top view of a magnetic pole winding provided in a specific embodiment of the present invention;

[0028] Figure 8 A schematic side view of a pole winding joint installation and positioning tool and a pole winding after assembly provided in a specific embodiment of the present invention.

[0029] The reference numerals are as follows:

[0030] 1-support plate, 2-locating pin, 3-connector positioning hole, 4-fastening hole, 5-pole winding, 6-mounting hole, 7-connector, 8-connection hole, 9-fastener. DETAILED DESCRIPTION

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Please refer to Figures 1 to 8 , Figure 1 A schematic diagram of the three-dimensional structure of a pole winding joint installation and positioning tool provided in a specific embodiment of the present invention; Figure 2This is a schematic diagram of the main structure of a pole winding joint installation and positioning tool provided by a specific embodiment of the present invention; Figure 3 A schematic side view of a pole winding joint installation and positioning tool provided in a specific embodiment of the present invention; Figure 4 A schematic top view of a pole winding joint installation and positioning tool provided in a specific embodiment of the present invention; Figure 5 A schematic diagram of the main structure of a magnetic pole winding provided in a specific embodiment of the present invention; Figure 6 A schematic side view of the structure of a magnetic pole winding provided in a specific embodiment of the present invention; Figure 7 A schematic top view of a magnetic pole winding provided in a specific embodiment of the present invention; Figure 8 A schematic side view of a pole winding joint installation and positioning tool and a pole winding after assembly provided in a specific embodiment of the present invention.

[0033] The embodiment of the present invention provides a magnetic pole winding joint installation and positioning tool, such as Figure 1 As shown, the pole winding joint installation and positioning tooling includes: a support plate 1, a positioning portion provided on the support plate 1, and two joint positioning holes 3 arranged parallel to each other on the support plate 1. The aperture and spacing of the two joint positioning holes 3 need to be determined according to the diameter and spacing of the two joints 7 of the pole winding 5, wherein the pole winding 5 is provided with joint connection holes corresponding to the two joints 7. During installation, the support plate 1 can define the relative position of the support plate 1 and the pole winding 5 through the positioning portion, and the two joint positioning holes 3 are used to respectively accommodate the two joints 7 of the pole winding 5. The structure after the tooling and the pole winding 5 are installed is as shown in FIG. Figure 8 The two joint positioning holes 3 ensure the spacing between the two joints 7 and the concentricity between the joints 7 and the corresponding joint connection holes on the pole winding 5. Once the relative positions of the joints 7 and the pole winding 5 are determined, the joints 7 can be welded, and finally the pole winding 5 can be cast.

[0034] In some embodiments, the positioning portion includes at least two positioning pins 2 provided on the support plate, each positioning pin 2 being used to correspond to each mounting hole 6 provided on the pole winding. For example, the support plate 1 is provided with two positioning pins 2 provided in parallel with each other, and the diameter and spacing of the two positioning pins 2 need to be determined according to the diameter and spacing of the two mounting holes 6 of the pole winding 5; during installation, the two positioning pins 2 are used to be provided in the two mounting holes 6 of the pole winding 5, wherein one side of the support plate 1 contacts the one side of the pole winding 5. Combined with the positioning function of the two positioning pins 2, the relative position of the support plate 1 and the pole winding 5 can be defined. It should be noted that this embodiment is only described with two positioning pins 2 as an example, and more positioning pins 2 can be provided as needed to improve the positioning stability of the support plate 1. In addition, providing positioning pins 2 on the support plate 1 is only an optional embodiment. The positioning pins 2 can also be connected to the mounting holes 6 of the pole winding 5, and positioning holes that cooperate with the positioning pins 2 are provided on the support plate 1. In this case, the positioning holes serve as the positioning portion.

[0035] In some embodiments, as Figure 1 、 Figure 5 and Figure 8 As shown, the support plate 1 is further provided with a fastening hole 4, and the pole winding 5 has a connecting hole 8 corresponding to the fastening hole 4. The fastening hole 4 and the axis of the positioning pin 2 are parallel to each other. During installation, the fastening hole 4 corresponds to the connecting hole 8 of the pole winding 5, and the fastener 9 is inserted into the fastening hole 4 and the connecting hole 8 to achieve the fixation of the pole winding 5 and the support plate 1. The fastening hole 4 and the connecting hole 8 can be threaded holes, and the fastener 9 can be a bolt. The fastener 9 can improve the stability of the pole winding 5 and the support plate 1 after installation, thereby improving the installation accuracy of the joint 7.

[0036] In some embodiments, as Figure 1 and Figure 2 As shown, the support plate 1 is an L-shaped support plate 1, which includes a vertical plate and a horizontal plate located at the upper end of the vertical plate. The horizontal plate extends toward the back of the vertical plate, and two positioning pins 2 are arranged in the front of the vertical plate. The extension direction of the horizontal plate is opposite to the extension direction of the positioning pins 2. Two joint positioning holes 3 are provided on the horizontal plate, and the openings are facing the front of the horizontal plate, that is, the joint positioning holes 3 and the positioning pins 2 are both facing the front of the support plate 1. The length of the joint positioning hole 3 in the front-to-back direction is greater than the thickness of the vertical plate, which is equivalent to reducing the thickness of the vertical plate, which can effectively save material costs. The two positioning pins 2 are distributed in the up and down directions, and the two joint positioning holes 3 are distributed in the horizontal direction. The positioning pins 2 can ensure the accuracy of the upper and lower positions of the joint 7, and the joint positioning holes 3 can ensure the accuracy of the left and right positions of the joint 7.

[0037] In some embodiments, as Figure 1 and Figure 2As shown, the two joint positioning holes 3 are both blind holes. During installation, when the end face of the joint 7 contacts the end face inside the blind hole, the axial position of the joint 7 can be limited. Therefore, the position of the joint 7 in the front-to-back direction can be limited by the blind hole, thereby further improving the position accuracy of the joint 7 during installation.

[0038] In some embodiments, as Figure 1 and Figure 3 As shown, the two joint positioning holes 3 are both U-shaped slots with the slots facing upwards. Since the main function of the joint positioning holes 3 is to limit the position of the joint 7 in the left and right directions, the limiting function of the joint 7 in the upper and lower positions is achieved by relying on the positioning pin 2. Therefore, by designing the joint positioning holes 3 as U-shaped slots, it is possible to facilitate the placement of the joint 7 in the joint positioning holes 3, thereby improving the convenience of installing the joint 7.

[0039] In some embodiments, as Figure 1 As shown, the fastening hole 4 is provided on the vertical plate and is located above the uppermost positioning pin 2 and below the joint positioning hole 3, wherein the distance between the fastening hole 4 and the uppermost positioning pin 2 is the same as the distance between the connecting hole 8 on the pole winding 5 and the uppermost mounting hole 6.

[0040] In some embodiments, the positioning pin 2 is detachably connected to the vertical plate. By designing the positioning pin 2 to be detachably connected, that is, the positioning pin 2 and the vertical plate are split structures and can be manufactured separately, compared with directly forming the positioning pin 2 on the vertical plate, the manufacturing convenience can be effectively improved. In addition, it is also convenient to replace positioning pins 2 of different diameters to improve its adaptability to different installation requirements.

[0041] In some embodiments, in order to improve the adaptability to different pole windings 5, for example, there are differences in the spacing between the mounting holes 6 of the pole windings 5, at least three pin holes distributed in the vertical direction can be set on the vertical plate, and two positioning pins 2 are selectively connected to two of the pin holes. For example, when the spacing between the mounting holes 6 of the pole windings 5 is large, two pin holes that are farther apart can be selected to connect the positioning pins 2. When the spacing between the mounting holes 6 of the pole windings 5 is small, two pin holes that are closer to each other can be selected to connect the positioning pins 2. By setting a plurality of pin holes for connecting the positioning pins 2 on the vertical plate, it is possible to match positioning pins 2 with different spacings on the same support plate 1. There is no need to design different tooling for pole windings 5 with different spacings between mounting holes 6, so the cost can be significantly reduced.

[0042] In some embodiments, the L-shaped support plate 1 is an integrally formed structure. By manufacturing the L-shaped support plate 1 as a whole, the manufacturing convenience can be effectively improved and the structure strength can be higher.

[0043] In some embodiments, the horizontal plate and the vertical plate are detachably connected. For example, a snap-fit protrusion extending in the left-right direction can be provided at the bottom of the horizontal plate, and a snap-fit groove extending in the left-right direction can be provided at the upper end of the vertical plate. The snap-fit protrusion of the horizontal plate can be pushed into and snapped into the snap-fit groove from one end of the snap-fit groove, wherein the snap-fit protrusion can be optionally a dovetail protrusion or a T-shaped protrusion, etc., and the snap-fit groove can be optionally a dovetail groove or a T-shaped groove, etc.

[0044] It should be noted that, in this specification, relational terms such as first and second are merely used to distinguish one entity from other entities, but do not necessarily require or imply any actual relationship or order between these entities.

[0045] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

[0046] The above is a detailed introduction to the pole winding joint installation and positioning tool provided by the present invention. This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the core idea of the present invention. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present invention, the present invention can also be improved and modified in several ways, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. A pole winding joint installation and positioning tool, characterized in that: include: A support plate is provided with a positioning portion, which is used to cooperate with the pole winding to limit the relative position of the support plate and the pole winding; the support plate is also provided with two joint positioning holes arranged parallel to each other, and the two joint positioning holes are used to respectively accommodate the two joints of the pole winding.

2. The pole winding joint installation and positioning tool according to claim 1, characterized in that: The positioning portion includes at least two positioning pins provided on the support plate, and each positioning pin is used to pass through each mounting hole provided on the magnetic pole winding in a one-to-one correspondence.

3. The pole winding joint installation and positioning tool according to claim 2, characterized in that: The support plate is further provided with a fastening hole, which is parallel to the axis of the positioning pin. The fastening hole is used to correspond to the connection hole of the pole winding, and the fastening hole and the connection hole are used for fasteners to pass through and fix.

4. The pole winding joint installation and positioning tool according to claim 3, characterized in that: The support plate is an L-shaped support plate, which includes a vertical plate and a horizontal plate located at the upper end of the vertical plate. The two positioning pins are arranged in the front of the vertical plate. The extension direction of the horizontal plate is opposite to the extension direction of the positioning pins. The two joint positioning holes are arranged on the horizontal plate and open toward the front of the horizontal plate. The length of the joint positioning hole in the front-to-back direction is greater than the thickness of the vertical plate. The two positioning pins are distributed in the up-down direction, and the two joint positioning holes are distributed in the horizontal direction.

5. The pole winding joint installation and positioning tool according to claim 1, characterized in that: The two joint positioning holes are both blind holes.

6. The pole winding joint installation and positioning tool according to claim 1, characterized in that: The two joint positioning holes are both U-shaped slots with the slots facing upwards.

7. The pole winding joint installation and positioning tool according to claim 4, characterized in that: The fastening hole is provided on the vertical plate and is located above the uppermost positioning pin.

8. The pole winding joint installation and positioning tool according to claim 4, characterized in that: The positioning pin is detachably connected to the vertical plate.

9. The pole winding joint installation and positioning tool according to claim 8, characterized in that: The vertical plate is provided with at least three pin holes distributed along the vertical direction, and the two positioning pins are selectively connected to two of the pin holes.

10. The pole winding joint installation and positioning tool according to claim 4, characterized in that: The L-shaped support plate is an integrally formed structure.