Photovoltaic panel stable telescopic structure applied to roof box and installation telescopic method of photovoltaic panel stable telescopic structure
Through the design of the combination of the photovoltaic panel expansion pulling steel rope and guide wheel and auxiliary support, the problem of insufficient dynamic angle adjustment and stability of the photovoltaic panel expansion structure is solved, and the stable expansion and smoothness of the photovoltaic panel is achieved, and the component wear and deformation is avoided.
Patent Information
- Application Number
- CN202510558443.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2025-08-05
AI Technical Summary
The existing photovoltaic panel expansion structure has wear problems in dynamic angle adjustment, resulting in insufficient stability and reliability, and it is impossible to ensure the stable operation of the photovoltaic panel during the expansion and contraction process.
The photovoltaic panel unfolding pull-retraction steel rope is used to form a force closed loop with the first steel rope guide wheel group, double-layer steering wheel group, second steel rope guide wheel group and single-layer steering wheel. Combined with the hinge, the auxiliary support supports the photovoltaic panel side extension frame through auxiliary rods and T-shaped steel bars to ensure stable expansion and contraction.
It reduces component wear, improves the stability and expansion and smoothness of the photovoltaic panel, prevents the photovoltaic panel side extension frame from sagging and deforming due to the lack of support in the center after extension, ensuring the stability and reliability of the photovoltaic panel when stretching or retracting.
Smart Images

Figure CN120433705A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to automobile photovoltaic power generation equipment, and in particular to a photovoltaic panel stable telescopic structure applied to a roof box and an installation and telescopic method thereof. Background Art
[0002] With the rapid development of new energy vehicles in my country, charging has become the primary issue to be solved for new energy vehicles. For example, the number of charging piles installed in many cities is small and the mobility is poor. Therefore, there is an urgent need to provide a foldable photovoltaic expansion device based on photovoltaic power generation technology so that car owners can carry it with them and open it for use when going out.
[0003] Chinese utility model CN202323171115.0 announces a photovoltaic panel telescopic structure, which uses a steel wire rope and a pulley assembly as a transmission assembly. The steel wire rope is retracted and extended by a driver, so that the sliding part slides with the steel wire rope, and then drives the sub-frame to expand horizontally or retract and reset, thereby solving the problem that the center of gravity of the sub-frame is centered when belt drive is used in traditional designs, but there is left-right imbalance and shaking. Secondly, compared with the structure on the market that uses cylinder parts as the drive, the steel wire rope structure has the advantages of weight reduction, lightweight and low cost. According to the description and the drawings in the description, technical personnel in this field believe that a single winding drum bidirectional winding structure is used to control the retraction and extension of the two steel wire ropes 30 by the forward and reverse winding of the winding drum 37. Two steel ropes are wound on the winding drum in opposite directions, driving sliders 35 and 36 to move in opposite directions, relying on the pulley group to form a rectangular path, and mechanical synchronization depends on the winding accuracy. However, there is no dynamic angle adjustment function for the steel ropes. When the steel ropes drive sliders 35 and 36 to move, the steel ropes are prone to wear due to long-term mechanical operation, shortening their service life. At the same time, there is no dynamic angle adjustment function for the steel ropes, and it is impossible to ensure that the photovoltaic panels can work stably during the extension and contraction process, resulting in stiffness or asymmetric movement of other components, which gradually affects the functionality and reliability of the entire photovoltaic panel telescopic structure. Summary of the Invention
[0004] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a stable telescopic structure of a photovoltaic panel applied to a roof box, and at the same time provide a specific installation and telescopic method for the stable telescopic structure of the photovoltaic panel.
[0005] The technical solution adopted by the present invention to solve its technical problem is:
[0006] A photovoltaic panel stable telescopic structure applied to a roof box, comprising a roof box frame body, an auxiliary support member welded to the central part of the roof box frame body, a first photovoltaic panel side extension frame movably installed inside the roof box frame body and suspended by the auxiliary support member, a second photovoltaic panel side extension frame movably installed inside the roof box frame body and supported by the auxiliary support member, a driving component installed inside the roof box frame body for driving the first photovoltaic panel side extension frame and the second photovoltaic panel side extension frame to telescope, the first photovoltaic panel side extension frame comprising two first side extension guide rails fixed to the roof box frame body by bolts, a first photovoltaic panel side female seat installed at the outer ends of the two first side extension guide rails, a first side extension guide bar movably assembled with the first side extension guide rails, a first photovoltaic panel mounting frame fixed to the first side extension guide bar by screws, a first center rod one end of which is fixed to the first photovoltaic panel mounting frame by screws and is parallel to the first side extension guide bar, and a first center rod welded above one end of the first center rod and facing the auxiliary support member. The T-shaped member of the center rod of the support member is fixedly installed on the lower end of the first side extension guide bar and close to the first side extension guide rail by screws, and the first sheet metal member is fixedly installed on one end of the reinforcement angle steel bar by screws, and the lower end is bent and extended to the inner side of the first side extension guide bar, the first sheet metal male head is fixedly installed on the first sheet metal member and docked with the first photovoltaic panel female seat, the first fixed wire block is fixedly installed on the first sheet metal member and located on the inner side of the first side extension guide bar, the second sheet metal member is fixedly installed on the second sheet metal member and located on the inner side of the first side extension guide bar, the hinge is fixedly installed on the hinge and rotated by the hinge, the second sheet metal male head is fixedly installed on the second sheet metal member and docked with the first photovoltaic panel female seat, the hinge adjusts the rotation angle of the movable wire block in real time with the telescopic movement of the first photovoltaic panel side extension frame, so that the first photovoltaic panel side extension frame slides stably.
[0007] Preferably, the second sheet metal part includes a U-shaped section whose bottom is fixed to the reinforcing angle steel bar by screws and whose side is tightly attached to the inner side of the first side extension guide bar, a bent section which is bent from one end of the U-shaped section tightly attached to the first side extension guide bar and extends to the outside of the first side extension guide rail, and a male mounting plate which is bent downward from the end of the bent section.
[0008] Preferably, the auxiliary support member includes an auxiliary rod with both sides bent toward the lower end to form a guide groove, an auxiliary short support leg welded above one end of the auxiliary rod and welded and fixed to the roof box frame body, an auxiliary long support leg welded below the other end of the auxiliary rod and welded and fixed to the roof box frame body, and an auxiliary T-shaped steel bar welded above one end of the auxiliary rod near the auxiliary long support leg.
[0009] Preferably, the second photovoltaic panel side extension frame includes two second side extension guide rails fixedly installed with the roof box rack body by bolts, a second photovoltaic panel side female seat installed at the outer ends of the two second side extension guide rails, a second side extension guide bar movably assembled with the second side extension guide rails, a second photovoltaic panel mounting frame fixedly installed on the inner side of the second side extension guide bar by screws, a second center rod fixedly installed in the middle of the second photovoltaic panel mounting frame by screws, and with both ends bent downward to form guide grooves, located on the outer side of one of the second side extension guide rails, and with the upper end bent into the second side extension guide bar A third sheet metal part is fixed by screws on the side and rear, a third sheet metal male head is fixed on the outer side of the third sheet metal part by screws and docked with the second photovoltaic panel side female seat, a second fixed wire block is fixed by screws on the lower end of the third sheet metal part, a fourth sheet metal part is located on the outside of the other second side extension guide rail and the upper end is bent to the inside of the second side extension guide strip and fixed by screws, a fourth sheet metal male head is fixed on the outer side of the fourth sheet metal part by screws and docked with the second photovoltaic panel side female seat, and a third fixed wire block is fixed by screws on the lower end of the fourth sheet metal part.
[0010] Preferably, the drive assembly includes a mounting bracket fixed to the roof box rack body by bolts, a double-layer winch assembled above the mounting bracket, a driving motor fixed to the bottom of the mounting bracket by bolts and with the output end connected to the double-layer winch, a photovoltaic panel unfolding and retracting steel rope with both ends respectively fixed to the double-layer winch and arranged on the roof box rack body, a first steel rope guide wheel group and a double-layer steering wheel installed on one side of the roof box rack body, a second steel rope guide wheel group and a single-layer steering wheel installed on the other side of the roof box rack body, the structure of the first steel rope guide wheel group is consistent with that of the second steel rope guide wheel group, and is installed at one end of the extension frame facing the first photovoltaic panel side, and the double-layer steering wheel and the single-layer steering wheel are installed at one end of the extension frame facing the second photovoltaic panel side.
[0011] Furthermore, the first steel rope guide wheel assembly includes a first guide wheel mounting plate fixed to the roof box rack body by bolts, a first lower guide rope wheel and a first upper guide rope wheel installed at one end of the first guide wheel mounting plate, and a first rope pressure guide wheel installed at the other end of the first guide wheel mounting plate and at the same height as the first lower guide rope wheel.
[0012] Furthermore, the second steel rope guide wheel assembly includes a second guide wheel mounting plate fixed to the roof box rack body by bolts, a second lower guide rope wheel and a second upper guide rope wheel installed at one end of the second guide wheel mounting plate, a second rope pressure guide wheel installed at the other end of the second guide wheel mounting plate and at the same height as the second lower guide rope wheel, and the height of the second upper guide rope wheel is consistent with the height of the single-layer steering wheel.
[0013] Furthermore, the installation and telescoping method of the photovoltaic panel stable telescopic structure applied to the roof box includes the following steps:
[0014] S1. The installation of the photovoltaic panel expansion and retraction steel rope:
[0015] S11. One end of the photovoltaic panel unfolding and pulling rope is released from the lower winch of the double-layer winch, and then passes through the lower guide rope wheel of the first steel rope guide wheel group to be turned, and is pressed and guided by the rope guide wheel. After being led out from the rope guide wheel, it passes through the first fixed wire block, and is turned through the lower steering wheel of the double-layer steering wheel, so that the photovoltaic panel unfolding and pulling rope is directly tilted and led to the second steel rope guide wheel group, and is turned through the second lower guide rope wheel of the second steel rope guide wheel group, and is then pressed and guided by the second rope guide wheel, so that the photovoltaic panel unfolding and pulling rope passes through the movable wire block. At this time, the photovoltaic panel unfolding and pulling rope is tilted and inserted into the single-layer steering wheel, and then from the single-layer The steering wheel turns and inserts into the second upper guide rope wheel of the second steel rope guide wheel group. When the photovoltaic panel unfolding and pulling steel rope passes through this section of travel, the photovoltaic panel unfolding and pulling steel rope first inserts into the third fixed wire block at the lower end of the fourth sheet metal part in the second photovoltaic panel side extension frame on this side, and then turns through the second upper guide rope wheel of the second steel rope guide wheel group to insert into the upper steering wheel of the double-layer steering wheel for steering. When the photovoltaic panel unfolding and pulling steel rope passes through this section of travel, the photovoltaic panel unfolding and pulling steel rope first inserts into the second fixed wire block at the lower end of the third sheet metal part in the second photovoltaic panel side extension frame on this side, and then turns through the first upper guide rope wheel of the first steel rope guide wheel group, and finally is fixed to the upper winch of the double-layer winch;
[0016] S12. After ensuring that the photovoltaic panel deployment and retraction wires are correctly inserted and installed, tighten the compression bolts into the first fixed conductor block, the movable conductor block, the second fixed conductor block, and the third fixed conductor block, respectively, so that the photovoltaic panel deployment and retraction wires are fixed to the first fixed conductor block, the movable conductor block, the second fixed conductor block, and the third fixed conductor block. This facilitates the photovoltaic panel deployment and retraction wires to pull the first photovoltaic panel side extension frame and the second photovoltaic panel side extension frame through the first fixed conductor block, the movable conductor block, the second fixed conductor block, and the third fixed conductor block for retraction and extension.
[0017] S2. After completing the interlaced assembly of the photovoltaic panel deployment and retraction steel ropes in step S1, the specific extension activity process of the photovoltaic panel stable telescopic structure is: the driving motor is driven clockwise to drive the driving motor to rotate, and the upper winch of the double-layer winch is used to release the photovoltaic panel deployment and retraction steel rope, while the lower winch of the double-layer winch is wound up to retract the photovoltaic panel deployment and retraction steel rope, so that the photovoltaic panel deployment and retraction steel rope simultaneously pulls the first fixed wire block, the movable wire block, the second fixed wire block and the third fixed wire block, and waits until the first photovoltaic panel side extension frame and the second photovoltaic panel side extension frame slide out of the roof stably at the same time. The box frame body, at this time, the first sheet metal male head is connected to the first photovoltaic panel female seat on one of the first side extension guide rails, the second sheet metal male head is connected to the first photovoltaic panel female seat on the other first side extension guide rail, the third sheet metal male head is connected to the second photovoltaic panel side female seat on one of the second side extension guide rails, and the fourth sheet metal male head is connected to the second photovoltaic panel side female seat on one of the second side extension guide rails, so that the photovoltaic panels installed in the unfolded first photovoltaic panel side extension frame and the second photovoltaic panel side extension frame are connected to the battery for storage through the solar invention;
[0018] S3. The specific process of the photovoltaic panel stable telescopic structure contracting after stretching is: the double-layer winch is driven to rotate by driving the motor counterclockwise, and the upper winch of the double-layer winch is used to reel in the photovoltaic panel unfolding and pulling steel rope, while the lower winch of the double-layer winch releases the photovoltaic panel unfolding and pulling steel rope, so that the photovoltaic panel unfolding and pulling steel rope simultaneously pulls the first fixed wire block, the movable wire block, the second fixed wire block and the third fixed wire block. At this time, the first sheet metal male head and the second sheet metal male head are also pulled out from the first photovoltaic panel female seat on the two first side extension guide rails, and the third sheet metal male head and the fourth sheet metal male head are pulled out from the second photovoltaic panel side female seat on the two second side extension guide rails, so that the retracted first photovoltaic panel side extension frame and the second photovoltaic panel side extension frame are disconnected from the battery to avoid short circuit.
[0019] Furthermore, in step S2, since the movable conductor block is installed on the photovoltaic panel deployment and retraction steel rope, it is obliquely inserted from the second pressure rope guide wheel to the single-layer steering wheel stroke end. In this process, the photovoltaic panel deployment and retraction steel rope pulls the movable conductor block to drive the second sheet metal to move toward the second pressure rope guide wheel. The movable conductor block is gradually rotated downward and adjusted through the hinge under the pulling of the photovoltaic panel deployment and retraction steel rope until the first photovoltaic panel side extension frame is stably extended. At this time, the movable conductor block is rotated downward and adjusted to the lowest angle through the hinge of the photovoltaic panel deployment and retraction steel rope.
[0020] Furthermore, in step S3, since the movable conductor block is installed on the photovoltaic panel deployment and pulling steel rope, it is obliquely inserted from the second pressure rope guide wheel to the single-layer steering wheel stroke end. In this process, the photovoltaic panel deployment and pulling steel rope pulls the movable conductor block to drive the second sheet metal to move toward the single-layer steering wheel. The movable conductor block is gradually rotated upward and adjusted through the hinge under the pulling of the photovoltaic panel deployment and pulling steel rope until the first photovoltaic panel side extension frame is stably retracted. At this time, the movable conductor block is rotated upward and adjusted to the maximum angle through the hinge photovoltaic panel deployment and pulling steel rope.
[0021] Beneficial effects of the present invention:
[0022] 1. The drive assembly uses photovoltaic panel deployment and retraction steel ropes in conjunction with the first steel rope guide pulley assembly, double-layer steering wheel, second steel rope guide pulley assembly and single-layer steering wheel to form a force closed loop. The hinges are then used to provide flexible dynamic angle adjustment to ensure the stable extension and retraction of the first photovoltaic panel side extension frame, reduce component wear, and improve the smoothness of the photovoltaic panel's stable extension and retraction through stable and smooth operation.
[0023] 2. The first photovoltaic panel side extension frame is suspended by the auxiliary rod itself, and one end of the auxiliary long support leg of the auxiliary frame welded to the auxiliary rod is directed toward the second photovoltaic panel side extension frame, and the second photovoltaic panel side extension frame is supported by the auxiliary T-shaped steel bar to prevent the first photovoltaic panel side extension frame and the second photovoltaic panel side extension frame from sagging and deforming after being extended due to lack of support in the middle part. Therefore, the auxiliary support effectively prevents the instability of the first photovoltaic panel side extension frame and the second photovoltaic panel side extension frame during the extension and retraction process, ensuring that the first photovoltaic panel side extension frame and the second photovoltaic panel side extension frame will not bend or damaged unnecessarily even when extended or retracted. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of a photovoltaic panel stable telescopic structure applied to a roof box of the present invention in an extended state;
[0025] Figure 2 for Figure 1 A diagram of the extended structure of the middle auxiliary support, the first photovoltaic panel side extension frame, the second photovoltaic panel side extension frame and the drive assembly;
[0026] Figure 3 for Figure 2 An enlarged schematic diagram of a partial view A in FIG.
[0027] Figure 4 for Figure 2 An enlarged schematic diagram of the partial view B in FIG.
[0028] Figure 5 for Figure 3 Structural drawing of the second sheet metal part;
[0029] Figure 6 for Figure 2 Schematic diagram of the folded state;
[0030] Figure 7 for Figure 6 An enlarged schematic diagram of the partial view C in FIG.
[0031] Figure 8 for Figure 6 An enlarged schematic diagram of the partial view D in FIG. DETAILED DESCRIPTION
[0032] The present invention will be further described below with reference to the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it. However, the embodiments are not intended to limit the present invention.
[0033] Example
[0034] A photovoltaic panel stable telescopic structure for a roof box, such as Figure 1-8 As shown, it includes a roof box rack body 1, an auxiliary support member 2 welded to the central part of the roof box rack body 1, a first photovoltaic panel side extension frame 3 movably installed inside the roof box rack body 1 and suspended by the auxiliary support member 2, a second photovoltaic panel side extension frame 4 movably installed inside the roof box rack body 1 and supported by the auxiliary support member 2, and a driving component 5 installed inside the roof box rack body 1 for driving the first photovoltaic panel side extension frame 3 and the second photovoltaic panel side extension frame 4 to telescope.
[0035] The auxiliary support member 2 includes an auxiliary rod 21 with two sides bent at the lower ends to form guide grooves, an auxiliary short support foot 22 welded above one end of the auxiliary rod 21 and welded and fixed to the roof box rack body 1, an auxiliary long support foot 23 welded below the other end of the auxiliary rod 21 and welded and fixed to the roof box rack body 1, and an auxiliary T-shaped steel bar 24 welded above one end of the auxiliary rod 21 near the auxiliary long support foot 23. Specifically, one end of the auxiliary short support foot 22 welded to the auxiliary rod 21 faces the first photovoltaic panel side extension frame 3, and the first photovoltaic panel side extension frame 3 is suspended by the auxiliary rod 21 itself. One end of the auxiliary long support foot 23 welded to the auxiliary rod 21 faces the second photovoltaic panel side extension frame 4, and the second photovoltaic panel side extension frame 4 is supported by the auxiliary T-shaped steel bar 24 to prevent the first photovoltaic panel side extension frame 3 and the second photovoltaic panel side extension frame 4 from sagging and deformation after being extended due to lack of support in the middle part.
[0036] The first photovoltaic panel side extension frame 3 includes two first side extension guide rails 301 fixed to the roof box rack body 1 by bolts, a first photovoltaic panel side female seat 302 installed at the outer ends of the two first side extension guide rails 301, a first side extension guide bar 303 movably assembled with the first side extension guide rail 301, a first photovoltaic panel mounting frame 304 fixed to the first side extension guide bar 303 by screws, a first center rod 305 fixed to the first photovoltaic panel mounting frame 308 by screws at one end and parallel to the first side extension guide bar 303, a center rod T-shaped piece 306 welded above one end of the first center rod 305 and facing the auxiliary support member 2, a reinforcement angle steel bar 307 fixed to the lower end of the first side extension guide bar 303 by screws and close to the first side extension guide rail 301, and a first sheet metal installed at one end of the reinforcement angle steel bar 307 by screws, with the lower end bent and extending to the inside of the first side extension guide bar 303 Part 308, a first sheet metal male head 309 fixedly mounted on the first sheet metal part 308 and docked with the first photovoltaic panel female seat 302, a first fixed wire block 310 fixedly mounted on the first sheet metal part 308 and located on the inner side of the first side extension guide bar 303, a second sheet metal part 311 mounted on the other end of the reinforcing angle steel bar 307 by screws, and the upper end of which is bent and extends to the outside of the first side extension guide rail 301, a hinge 312 fixedly mounted on the second sheet metal part 311 and located on the inner side of the first side extension guide bar 303, a movable wire block 313 fixedly mounted on the hinge 312 and rotated by the hinge 312, a second sheet metal male head 314 fixedly mounted on the second sheet metal part 311 and docked with the first photovoltaic panel female seat 302, the hinge 312 adjusts the rotation angle of the movable wire block 313 in real time with the telescopic movement of the first photovoltaic panel side extension frame 3, so that the first photovoltaic panel side extension frame 3 can slide stably.
[0037] The second sheet metal part 311 includes a U-shaped section 3111 whose bottom is fixed to the reinforcing angle steel bar 307 by screws and whose side is tightly attached to the inner side of the first side extension guide bar 303; a bent section 3112 which is bent from one end of the U-shaped section 3111 and extends to the outside of the first side extension guide rail 301, and a male mounting plate 3113 which is bent downward from the end of the bent section 3112.
[0038] The second photovoltaic panel side extension frame 4 includes two second side extension guide rails 401 fixedly installed with the roof box rack body 1 by bolts, a second photovoltaic panel side female seat 402 installed at the outer ends of the two second side extension guide rails 401, a second side extension guide bar 403 movably assembled with the second side extension guide rail 401, a second photovoltaic panel mounting frame 404 fixedly installed on the inner side of the second side extension guide bar 403 by screws, and a second center rod 405 fixedly installed in the middle of the second photovoltaic panel mounting frame 404 by screws, with both ends bent downward to form a guide groove, located on the outer side of one of the second side extension guide rails, and with the upper end bent to the inner side of the second side extension guide bar 403 The third sheet metal 406 is fixed by screws, the third sheet metal male head 407 is fixed by screws on the outer side of the third sheet metal 406 and docked with the second photovoltaic panel side female seat, the second fixed wire block 408 is fixed by screws at the lower end of the third sheet metal 406, the fourth sheet metal 409 is located on the outside of the other second side extension guide rail and the upper end is bent to the inside of the second side extension guide strip and then fixed by screws, the fourth sheet metal male head 410 is fixed by screws on the outer side of the fourth sheet metal 409 and docked with the second photovoltaic panel side female seat, and the third fixed wire block 411 is fixed by screws at the lower end of the fourth sheet metal 409.
[0039] The driving assembly 5 includes a mounting plate 51 fixed to the roof box rack body 2 by bolts, a double-layer winch 52 assembled above the mounting plate 51, a driving motor 53 fixed to the bottom of the mounting plate 51 by bolts and with the output end connected to the double-layer winch 52, a photovoltaic panel unfolding and retracting steel rope 54 fixed to the double-layer winch 52 at both ends and arranged on the roof box rack body 1, a first steel rope guide wheel group 55 and a double-layer steering wheel 56 installed on one side of the roof box rack body 1, a second steel rope guide wheel group 57 and a single-layer steering wheel 58 installed on the other side of the roof box rack body 1, the structure of the first steel rope guide wheel group 55 is consistent with that of the second steel rope guide wheel group 57, and is installed at one end of the extension frame 3 facing the first photovoltaic panel side, and the double-layer steering wheel 56 and the single-layer steering wheel 58 are installed at one end of the extension frame 4 facing the second photovoltaic panel side.
[0040] The first steel rope guide wheel assembly 55 includes a first guide wheel mounting plate 551 fixed to the roof box rack body 1 by bolts, a first lower guide rope wheel 552 and a first upper guide rope wheel 554 installed at one end of the first guide wheel mounting plate 551, and a first pressure rope guide wheel 553 installed at the other end of the first guide wheel mounting plate 551 and at the same height as the first lower guide rope wheel 552.
[0041] The second steel rope guide wheel group 57 includes a second guide wheel mounting plate 571 fixed to the roof box rack body 1 by bolts, a second lower guide rope wheel 572 and a second upper guide rope wheel 574 installed at one end of the second guide wheel mounting plate 571, a second pressure rope guide wheel 573 installed at the other end of the second guide wheel mounting plate 571 and at the same height as the second lower guide rope wheel 572, and the height of the second upper guide rope wheel 574 is consistent with the height of the single-layer steering wheel 58.
[0042] The present invention also provides a method for installing and retracting a photovoltaic panel stable retractable structure applied to a roof box, comprising the following steps:
[0043] S1. The photovoltaic panel is unfolded and the steel rope 54 is inserted and assembled:
[0044] S11. One end of the photovoltaic panel unfolding and pulling rope 54 is released from the lower winch of the double-layer winch 52, and then passes through the lower guide rope wheel of the first steel rope guide wheel group 55 for steering, and is guided by the rope pressure guide wheel. After being led out from the rope pressure guide wheel, it passes through the first fixed wire block 310, passes through the first fixed wire block 310, and is steered by the lower steering wheel of the double-layer steering wheel 56, so that the photovoltaic panel unfolding and pulling rope 54 is directly tilted and led to the second steel rope guide wheel group 57, and is steered by the second lower guide rope wheel 572 of the second steel rope guide wheel group 57, and is then guided by the second rope pressure guide wheel 573, so that the photovoltaic panel unfolding and pulling rope 54 passes through the movable wire block 313. At this time, the photovoltaic panel unfolding and pulling rope 54 is tilted and inserted into the single-layer steering wheel 58, and then is pulled out from the single-layer steering wheel 5 8 turns and inserts into the second upper guide rope wheel 574 of the second steel rope guide wheel group 57. When the photovoltaic panel unfolding and pulling steel rope 54 passes through this section of travel, the photovoltaic panel unfolding and pulling steel rope 54 first passes through the third fixed wire block 411 at the lower end of the fourth sheet metal part 409 in the second photovoltaic panel side extension frame 4 on this side, and then passes through the second upper guide rope wheel 574 of the second steel rope guide wheel group 57 to turn and insert into the upper steering wheel of the double-layer steering wheel 56 for steering. When the photovoltaic panel unfolding and pulling steel rope 54 passes through this section of travel, the photovoltaic panel unfolding and pulling steel rope 54 first passes through the second fixed wire block 408 at the lower end of the third sheet metal part 406 in the second photovoltaic panel side extension frame 4 on this side, and then passes through the first upper guide rope wheel 554 of the first steel rope guide wheel group 55 to turn, and finally is fixed to the upper winch of the double-layer winch 52;
[0045] S12. After confirming that the photovoltaic panel deployment and retraction steel rope 54 is correctly inserted and installed, tightening bolts are screwed into the first fixed conductor block 310, the movable conductor block 313, the second fixed conductor block 408, and the third fixed conductor block 411, respectively, so that the photovoltaic panel deployment and retraction steel rope 54 is fixed to the first fixed conductor block 310, the movable conductor block 313, the second fixed conductor block 408, and the third fixed conductor block 411, so that the photovoltaic panel deployment and retraction steel rope 54 can pull the first photovoltaic panel side extension frame 3 and the second photovoltaic panel side extension frame 4 through the first fixed conductor block 310, the movable conductor block 313, the second fixed conductor block 408, and the third fixed conductor block 411 to perform telescopic movement;
[0046] S2. After completing the interlaced assembly of the photovoltaic panel unfolding and retracting steel rope 54 in step S1, the specific stretching activity process of the photovoltaic panel stable telescopic structure is: the driving motor 53 is driven clockwise to drive the driving motor 53 to rotate, and the upper winch of the double-layer winch 52 is used to release the photovoltaic panel unfolding and retracting steel rope 54, while the lower winch of the double-layer winch 52 is wound up to retract the photovoltaic panel unfolding and retracting steel rope 54, so that the photovoltaic panel unfolding and retracting steel rope 54 simultaneously pulls the first fixed wire block 310, the movable wire block 313, the second fixed wire block 408 and the third fixed wire block 411, and waits until the first photovoltaic panel side extension frame 3 and the second photovoltaic panel side extension frame 4 are stably slid out of the vehicle at the same time. The top box frame body 1, at this time, the first sheet metal male head 309 is connected to the first photovoltaic panel female seat on one of the first side extension guide rails 301, the second sheet metal male head 314 is connected to the first photovoltaic panel female seat on the other first side extension guide rail 301, the third sheet metal male head 407 is connected to the second photovoltaic panel side female seat on one of the second side extension guide rails 401, and the fourth sheet metal male head 410 is connected to the second photovoltaic panel side female seat on one of the second side extension guide rails 401, so that the photovoltaic panels installed in the unfolded first photovoltaic panel side extension frame 3 and the second photovoltaic panel side extension frame 4 are connected to the battery for storage through the solar invention;
[0047] S3. The specific process of the photovoltaic panel stable telescopic structure contracting after stretching is: the double-layer winch 52 is driven to rotate by driving the motor 53 counterclockwise, and the upper winch of the double-layer winch 52 is used to reel in the photovoltaic panel unfolding and pulling steel rope 54, while the lower winch of the double-layer winch 52 releases the photovoltaic panel unfolding and pulling steel rope 54, so that the photovoltaic panel unfolding and pulling steel rope 54 simultaneously pulls the first fixed wire block 310, the movable wire block 313, the second fixed wire block 408 and the third fixed wire block 411. At this time, the first sheet metal male head 309 and the second sheet metal male head 314 are also pulled out from the first photovoltaic panel female seat on the two first side extension guide rails 301, and the third sheet metal male head 407 and the fourth sheet metal male head 410 are pulled out from the second photovoltaic panel side female seat on the two second side extension guide rails 401, so that the retracted first photovoltaic panel side extension frame 3 and the second photovoltaic panel side extension frame 4 are disconnected from the battery to avoid short circuit.
[0048] It should be further explained that in step S2, since the movable conductor block 313 is installed on the photovoltaic panel unfolding and pulling steel rope 54, it is obliquely inserted from the second pressure rope guide wheel 573 to the stroke end of the single-layer steering wheel 58. During this process, the photovoltaic panel unfolding and pulling steel rope 54 pulls the movable conductor block 313 to drive the second sheet metal 311 to move toward the second pressure rope guide wheel 573. The movable conductor block 313 is gradually rotated downward and adjusted through the hinge 312 under the pulling of the photovoltaic panel unfolding and pulling steel rope 54 until the first photovoltaic panel side extension frame 3 is stably extended. At this time, the movable conductor block 313 is rotated downward and adjusted to the lowest angle through the hinge 312 of the photovoltaic panel unfolding and pulling steel rope 54.
[0049] It should be further explained that in step S3, since the movable conductor block 313 is installed on the photovoltaic panel unfolding and pulling steel rope 54, it is obliquely inserted from the second pressure rope guide wheel 573 to the stroke end of the single-layer steering wheel 58. During this process, the photovoltaic panel unfolding and pulling steel rope 54 pulls the movable conductor block 313 to drive the second sheet metal 311 to move toward the single-layer steering wheel 58. The movable conductor block 313 is gradually rotated upward and adjusted through the hinge 312 under the pulling of the photovoltaic panel unfolding and pulling steel rope 54 until the first photovoltaic panel side extension frame 3 is stably retracted. At this time, the movable conductor block 313 is rotated upward and adjusted to the maximum angle through the hinge 312 photovoltaic panel unfolding and pulling steel rope 54.
[0050] The above embodiments of the present invention are not intended to limit the scope of protection of the present invention, and the implementation methods of the present invention are not limited thereto. All other modifications, replacements or changes made to the above structures of the present invention based on the above contents of the present invention, in accordance with common technical knowledge and customary means in this field, without departing from the above basic technical ideas of the present invention, should fall within the scope of protection of the present invention.
Claims
1. A photovoltaic panel stable telescopic structure for a roof box, comprising a roof box frame body, an auxiliary support member welded to a central portion of the interior of the roof box frame body, a first photovoltaic panel side extension frame movably mounted within the roof box frame body and suspended by the auxiliary support member, a second photovoltaic panel side extension frame movably mounted within the roof box frame body and supported by the auxiliary support member, and a drive assembly mounted within the roof box frame body for driving the first photovoltaic panel side extension frame and the second photovoltaic panel side extension frame to telescope, characterized in that: The first photovoltaic panel side extension frame includes two first side extension guide rails fixed to the roof box frame body by bolts, a first photovoltaic panel side female seat installed at the outer ends of the two first side extension guide rails, a first side extension guide bar movably assembled with the first side extension guide rails, a first photovoltaic panel mounting frame fixed to the first side extension guide bar by screws, a first center rod fixed to the first photovoltaic panel mounting frame by screws at one end and parallel to the first side extension guide bar, a center rod T-shaped piece welded above one end of the first center rod and facing the auxiliary support member, a reinforcement angle steel bar fixed to the lower end of the first side extension guide bar and close to the first side extension guide rail by screws, and a reinforcement angle steel bar installed at one end of the reinforcement angle steel bar by screws, and the lower end of which is bent and extends into the first side extension guide bar. The first sheet metal part on the side, the first sheet metal male head fixedly mounted on the first sheet metal part and docked with the first photovoltaic panel female seat, the first fixed wire block fixedly mounted on the first sheet metal part and located on the inner side of the first side extension guide strip, the second sheet metal part mounted on the other end of the reinforcement angle steel bar by screws, and the upper end of which is bent and extends to the outside of the first side extension guide rail, the hinge fixedly mounted on the second sheet metal part and located on the inner side of the first side extension guide strip, the movable wire block fixedly mounted on the hinge and rotated by the hinge, the second sheet metal male head fixedly mounted on the second sheet metal part and docked with the first photovoltaic panel female seat, the hinge adjusts the rotation angle of the movable wire block in real time with the telescopic movement of the first photovoltaic panel side extension frame, so that the first photovoltaic panel side extension frame can slide stably.
2. The photovoltaic panel stable telescopic structure applied to a roof box according to claim 1, characterized in that: The second sheet metal part includes a U-shaped section whose bottom is fixed to the reinforcing angle steel bar by screws and whose side is tightly attached to the inner side of the first side extension guide bar, a bent section which is bent from one end of the U-shaped section tightly attached to the first side extension guide bar and extends to the outer side of the first side extension guide rail, and a male mounting plate which is bent downward from the end of the bent section.
3. The photovoltaic panel stable telescopic structure applied to a roof box according to claim 1, characterized in that: The auxiliary support member includes an auxiliary rod with both sides bent toward the lower end to form a guide groove, an auxiliary short support leg welded above one end of the auxiliary rod and welded and fixed to the roof box rack body, an auxiliary long support leg welded below the other end of the auxiliary rod and welded and fixed to the roof box rack body, and an auxiliary T-shaped steel bar welded above one end of the auxiliary rod near the auxiliary long support leg.
4. The photovoltaic panel stable telescopic structure applied to a roof box according to claim 1, characterized in that: The second photovoltaic panel side extension frame includes two second side extension guide rails fixedly installed with the roof box rack body by bolts, a second photovoltaic panel side female seat installed at the outer ends of the two second side extension guide rails, a second side extension guide bar movably assembled with the second side extension guide rails, a second photovoltaic panel mounting frame fixedly installed on the inner side of the second side extension guide bar by screws, a second center rod fixedly installed in the middle of the second photovoltaic panel mounting frame by screws, and with both ends bent downward to form a guide groove, located on the outer side of one of the second side extension guide rails, and with the upper end bent to the inner side of the second side extension guide bar A third sheet metal part fixed by screws, a third sheet metal male head fixed by screws on the outer side of the third sheet metal part and docked with the second photovoltaic panel side female socket, a second fixed wire block fixed by screws on the lower end of the third sheet metal part, a fourth sheet metal part located on the outside of the other second side extended guide rail and fixed by screws after the upper end is bent to the inner side of the second side extended guide strip, a fourth sheet metal male head fixed by screws on the outer side of the fourth sheet metal part and docked with the second photovoltaic panel side female socket, and a third fixed wire block fixed by screws on the lower end of the fourth sheet metal part.
5. The photovoltaic panel stable telescopic structure applied to a roof box according to claim 1, characterized in that: The driving assembly includes a mounting bracket fixed to the roof box rack body by bolts, a double-layer winch assembled above the mounting bracket, a driving motor fixed to the bottom of the mounting bracket by bolts and with the output end connected to the double-layer winch, a photovoltaic panel unfolding and retracting steel rope fixed to the double-layer winch at both ends and arranged on the roof box rack body, a first steel rope guide wheel group and a double-layer steering wheel installed on one side of the roof box rack body, a second steel rope guide wheel group and a single-layer steering wheel installed on the other side of the roof box rack body, the structure of the first steel rope guide wheel group is consistent with that of the second steel rope guide wheel group, and is installed at one end of the extension frame facing the first photovoltaic panel side, and the double-layer steering wheel and the single-layer steering wheel are installed at one end of the extension frame facing the second photovoltaic panel side.
6. The photovoltaic panel stable telescopic structure applied to a roof box according to claim 5, characterized in that: The first steel rope guide wheel assembly includes a first guide wheel mounting plate fixed to the roof box rack body by bolts, a first lower guide rope wheel and a first upper guide rope wheel mounted on one end of the first guide wheel mounting plate, and a first rope pressure guide wheel mounted on the other end of the first guide wheel mounting plate and at the same height as the first lower guide rope wheel.
7. The photovoltaic panel stable telescopic structure applied to a roof box according to claim 5, characterized in that: The second steel rope guide wheel assembly includes a second guide wheel mounting plate fixed to the roof box rack body by bolts, a second lower guide rope wheel and a second upper guide rope wheel mounted on one end of the second guide wheel mounting plate, a second pressure rope guide wheel mounted on the other end of the second guide wheel mounting plate and at the same height as the second lower guide rope wheel, and the height of the second upper guide rope wheel is consistent with the height of the single-layer steering wheel.
8. The method for installing and retracting a photovoltaic panel stable retractable structure applied to a roof box according to claim 1, characterized in that: The following steps are involved: S1. The installation of the photovoltaic panel expansion and retraction steel rope: S11. One end of the photovoltaic panel unfolding and pulling rope is released from the lower winch of the double-layer winch, and then passes through the lower guide rope wheel of the first steel rope guide wheel group to be turned, and is pressed and guided by the rope guide wheel. After being led out from the rope guide wheel, it passes through the first fixed wire block, and is turned through the lower steering wheel of the double-layer steering wheel, so that the photovoltaic panel unfolding and pulling rope is directly tilted and led to the second steel rope guide wheel group, and is turned through the second lower guide rope wheel of the second steel rope guide wheel group, and is then pressed and guided by the second rope guide wheel, so that the photovoltaic panel unfolding and pulling rope passes through the movable wire block. At this time, the photovoltaic panel unfolding and pulling rope is tilted and inserted into the single-layer steering wheel, and then from the single-layer The steering wheel turns and inserts into the second upper guide rope wheel of the second steel rope guide wheel group. When the photovoltaic panel unfolding and pulling steel rope passes through this section of travel, the photovoltaic panel unfolding and pulling steel rope first inserts into the third fixed wire block at the lower end of the fourth sheet metal part in the second photovoltaic panel side extension frame on this side, and then turns through the second upper guide rope wheel of the second steel rope guide wheel group to insert into the upper steering wheel of the double-layer steering wheel for steering. When the photovoltaic panel unfolding and pulling steel rope passes through this section of travel, the photovoltaic panel unfolding and pulling steel rope first inserts into the second fixed wire block at the lower end of the third sheet metal part in the second photovoltaic panel side extension frame on this side, and then turns through the first upper guide rope wheel of the first steel rope guide wheel group, and finally is fixed to the upper winch of the double-layer winch; S12. After ensuring that the photovoltaic panel deployment and retraction wires are correctly inserted and installed, tighten the compression bolts into the first fixed conductor block, the movable conductor block, the second fixed conductor block, and the third fixed conductor block, respectively, so that the photovoltaic panel deployment and retraction wires are fixed to the first fixed conductor block, the movable conductor block, the second fixed conductor block, and the third fixed conductor block. This facilitates the photovoltaic panel deployment and retraction wires to pull the first photovoltaic panel side extension frame and the second photovoltaic panel side extension frame through the first fixed conductor block, the movable conductor block, the second fixed conductor block, and the third fixed conductor block for retraction and extension. S2. After completing the interlaced assembly of the photovoltaic panel deployment and retraction steel ropes in step S1, the specific extension activity process of the photovoltaic panel stable telescopic structure is: the driving motor is driven clockwise to drive the driving motor to rotate, and the upper winch of the double-layer winch is used to release the photovoltaic panel deployment and retraction steel rope, while the lower winch of the double-layer winch is wound up to retract the photovoltaic panel deployment and retraction steel rope, so that the photovoltaic panel deployment and retraction steel rope simultaneously pulls the first fixed wire block, the movable wire block, the second fixed wire block and the third fixed wire block, and waits until the first photovoltaic panel side extension frame and the second photovoltaic panel side extension frame slide out of the roof stably at the same time. The box frame body, at this time, the first sheet metal male head is connected to the first photovoltaic panel female seat on one of the first side extension guide rails, the second sheet metal male head is connected to the first photovoltaic panel female seat on the other first side extension guide rail, the third sheet metal male head is connected to the second photovoltaic panel side female seat on one of the second side extension guide rails, and the fourth sheet metal male head is connected to the second photovoltaic panel side female seat on one of the second side extension guide rails, so that the photovoltaic panels installed in the unfolded first photovoltaic panel side extension frame and the second photovoltaic panel side extension frame are connected to the battery for storage through the solar invention; S3. The specific process of the photovoltaic panel stable telescopic structure contracting after stretching is: the double-layer winch is driven to rotate by driving the motor counterclockwise, and the upper winch of the double-layer winch is used to reel in the photovoltaic panel unfolding and pulling steel rope, while the lower winch of the double-layer winch releases the photovoltaic panel unfolding and pulling steel rope, so that the photovoltaic panel unfolding and pulling steel rope simultaneously pulls the first fixed wire block, the movable wire block, the second fixed wire block and the third fixed wire block. At this time, the first sheet metal male head and the second sheet metal male head are also pulled out from the first photovoltaic panel female seat on the two first side extension guide rails, and the third sheet metal male head and the fourth sheet metal male head are pulled out from the second photovoltaic panel side female seat on the two second side extension guide rails, so that the retracted first photovoltaic panel side extension frame and the second photovoltaic panel side extension frame are disconnected from the battery to avoid short circuit.
9. The method for installing and retracting a photovoltaic panel stable retractable structure applied to a roof box according to claim 8, characterized in that: In step S2, since the movable conductor block is installed on the photovoltaic panel deployment and retraction steel rope, it is obliquely inserted from the second pressure rope guide wheel to the single-layer steering wheel stroke end. In this process, the photovoltaic panel deployment and retraction steel rope pulls the movable conductor block to drive the second sheet metal to move toward the second pressure rope guide wheel. The movable conductor block is gradually rotated downward and adjusted through the hinge under the pulling of the photovoltaic panel deployment and retraction steel rope until the first photovoltaic panel side extension frame is stably extended. At this time, the movable conductor block is rotated downward and adjusted to the lowest angle through the hinge of the photovoltaic panel deployment and retraction steel rope.
10. The method for installing and retracting a photovoltaic panel stable retractable structure applied to a roof box according to claim 8, characterized in that: In step S3, since the movable conductor block is installed on the photovoltaic panel deployment and pulling rope, it is obliquely inserted from the second pressure rope guide wheel to the single-layer steering wheel stroke end. In this process, the photovoltaic panel deployment and pulling rope pulls the movable conductor block to drive the second sheet metal to move toward the single-layer steering wheel. The movable conductor block is gradually rotated upward and adjusted through the hinge under the pulling of the photovoltaic panel deployment and pulling rope until the first photovoltaic panel side extension frame is stably retracted. At this time, the movable conductor block is rotated upward and adjusted to the maximum angle through the hinge photovoltaic panel deployment and pulling rope.
Citation Information
Patent Citations
Photovoltaic panel telescopic structure
CN222674245U