Welding device for security door production

By introducing a vacuum cover and cyclone blade into the anti-theft door welding device to treat welding slag, combined with vision sensors and multi-axis drive mechanism, the environmental pollution and fixation instability caused by welding slag splash are solved, and high-quality welding and stable fixation are achieved.

CN120438899AInactive Publication Date: 2025-08-08SUQIAN QIXING ALUMINUM CO LTD
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Patent Information

Application Number
CN202510674872.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-23
Publication Date
2025-08-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Splashing welding slag during welding causes deterioration of the welding environment and the blockage of the transmission components, affecting the fixing stability of the anti-theft door and reducing the welding quality.

Method used

A welding device for production of anti-theft doors is designed, equipped with a vacuum cover and cyclone blades, which uses negative pressure to adsorb the welding scoop and welding slag, and treats the welding slag through cyclone centrifugation, combining vision sensors and multi-axis drive mechanism to achieve precise welding and stable fixation.

Benefits of technology

Effectively clean the welding slag, protect the welding environment, ensure the normal operation of the transmission components, improve the welding quality and the fixing stability of the anti-theft door.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of metal cutting and welding equipment manufacturing, and particularly relates to an anti-theft door production welding device which comprises a workbench. A protective frame is fixedly connected to the side wall of the workbench. The tops of the two ends of the workbench are symmetrically and fixedly connected with first sliding rails, and the two first sliding rails are slidably connected with a movable frame. The fan is started, the fan forms negative pressure at the inlet of the dust suction hood, welding fume and welding slag generated by welding are sucked through negative pressure adsorption, and the welding fume and the welding slag are sucked into the dust suction pipe through the dust suction hood and finally fall into the collecting box from the other end of the dust suction pipe. Meanwhile, a first motor is started, a second gear is driven to rotate, the second gear drives a first gear to rotate, the first gear drives a rotating rod to rotate, cyclone blades are driven to rotate through the rotating rod, the cyclone blades conduct cyclone centrifugation on welding slag on the cylinder wall of the hollow cylinder, and finally the welding slag falls between the hollow cylinder and a dust collection cover under the action of gravity; therefore, the spark in the welding slag is treated and recycled.
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Description

Technical Field

[0001] The invention belongs to the technical field of metal cutting and welding equipment manufacturing, in particular to a production welding device for anti-theft doors. Background Art

[0002] The full name of the anti-theft door is "anti-theft safety door". It has both anti-theft and safety properties. During the production process of anti-theft doors, the steel components used are usually connected by welding. During welding, the steel components need to be fixed, and then metal cutting and welding equipment are used to manufacture them. The accuracy and firmness of the welding will affect the overall quality of the subsequent anti-theft doors.

[0003] A Chinese patent with announcement number CN220636751U discloses an anti-theft door frame welding device, including a bracket and a welding device, a welding device and a fixed base are installed on the top of the bracket, and a top cover is provided at the top of the fixed base, two driving rods are provided under the top cover, and the two driving rods are connected to a bidirectional screw rod, and the two driving rods are located above the fixed base, one end of the bidirectional screw rod is connected to the motor, and the motor is installed on one side of the fixed base, the driving rod is connected to the sliding clamp, and the sliding clamp is also connected to the top cover, two buffers are provided on the sliding clamp, and a spring is provided between each buffer and the sliding clamp, a threaded rod is provided at the top of the sliding clamp, and the threaded rod is connected to the pressure block, so that under the premise that the position of the anti-theft door frame is fixed, its side is not blocked, which facilitates the welding operation.

[0004] In the current existing technology, welding slag is generated during the welding process. If the welding is not cleaned in time, the slag splashing will not only lead to a bad welding environment, but also the welding slag splashing into the slide groove and the thread groove may cause the connection between the pressure block and the sliding clamp to be stuck, thereby affecting the movement of the pressure block and the sliding clamp, and the pressure block and the sliding clamp cannot reach the set position, thereby causing the door frame to be unstable and reducing the welding quality.

[0005] To this end, the present invention provides a production welding device for anti-theft doors. Summary of the Invention

[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0007] The technical solution adopted by the present invention to solve its technical problem is as follows: the anti-theft door production welding device of the present invention comprises a workbench; a protective frame is fixedly connected to the side wall of the workbench; first slide rails are symmetrically fixedly connected to the top of both ends of the workbench, a movable frame is slidably connected to the two first slide rails, a second slide rail is fixedly connected to the bottom of the movable frame, a sliding seat is slidably connected to the second slide rail, a welding gun, a visual sensor and a dust hood are respectively provided below the sliding seat; a processing mechanism is provided on the dust hood; The processing mechanism includes a hollow cylinder fixedly connected to the top of the dust hood; a rotating rod is rotatably connected to the inside of the hollow cylinder through a mounting frame, a cyclone blade is fixed to the rotating rod, a first gear is fixed to the top of the rotating rod, a first motor is fixed to the top of the hollow cylinder, an output shaft of the first motor is rotatably connected to the hollow cylinder through a bearing, and is fixed to a second gear, and the second gear is meshed with the first gear; a dust collection pipe is connected and fixed to the top of the movable frame, a collection box is fixed to the top of the dust collection pipe, one end of the dust collection pipe is connected and fixed to the collection box, and a fan is installed on the dust collection pipe.

[0008] Preferably, an electric push rod is fixed to the bottom of the sliding seat, and the output end of the electric push rod is fixed to a connecting plate, and the welding gun is installed on the bottom of the connecting plate through a rotating mechanism; two sliding columns are fixed to the top of the connecting plate, and two side plates are symmetrically fixed to the outer wall of the electric push rod, and the sliding columns are respectively slidably connected on the side plates; two horizontal plates are symmetrically fixed to the side walls of the electric push rod; the visual sensor and the dust hood are respectively installed on the horizontal plates.

[0009] Preferably, the horizontal plates are each provided with a movable opening, and the movable openings are rotatably connected to a connecting column via a rotating shaft, and the visual sensor and the dust hood are respectively fixed to the connecting column; one end of the rotating shaft is fixedly connected to a third gear; both ends of the horizontal plate are fixedly connected to a fixed plate, and a bidirectional screw rod is rotatably connected between the two fixed plates through a bearing, and a moving block is symmetrically threaded on the bidirectional screw rod; the bottom of the moving block is fixedly connected to a rack, and the rack rod is respectively meshed with the third gear on the same side; a second motor is provided at one end of the bidirectional screw rod; two guide rods are fixedly connected between the two fixed plates, and the moving blocks slide on the two guide rods.

[0010] Preferably, the rotating mechanism includes a vertical plate and a driving motor, and both ends of the welding gun are fixed with a driving rod; one end of the driving rod is rotatably connected to the vertical plate through a bearing; and the driving motor is provided at one end of the driving rod.

[0011] Preferably, two rectangular plates are fixedly connected to the bottom of the workbench, a bidirectional ball screw is rotatably connected between the two rectangular plates through a bearing, two first limit seats are threadedly connected to the bidirectional ball screw, two cross bars are fixed between the two rectangular plates, and the two first limit seats are slidably connected to the two cross bars; a third motor is provided at one end of the bidirectional ball screw; the first limit seat slides through the workbench.

[0012] Preferably, the workbench also slides through two second limit seats, and the bottom of the workbench is fixedly connected to two mounting plates; the mounting plates are rotatably connected to reciprocating screws through bearings, and the second limit seats are threadedly connected to the reciprocating screws; the bidirectional ball screw and the reciprocating screw are perpendicularly divided; two limit rods are fixedly connected to the mounting plates, and the second limit seat is slidably connected to the two limit rods; a driving mechanism is provided at one end of the reciprocating screw.

[0013] Preferably, the driving mechanism includes a fixed box fixed to the bottom of the workbench; one end of the two reciprocating screws is symmetrically fixed with a second bevel gear; one end of each limit rod is fixed to the fixed box; a first bevel gear is fixed to the bidirectional ball screw; the first bevel gear is meshed with two second bevel gears; the reciprocating screw and the bidirectional ball screw are both rotatably connected to the fixed box through bearings; the limit rod and the cross bar are both fixed to the fixed box.

[0014] Preferably, the first limiting seat is fixedly connected to a first placing plate; the first placing plate is provided with a first lower pressure plate, the first limiting seat is fixedly connected to a first cylinder, and the output end of the first cylinder is fixedly connected to the top of the first lower pressure plate; the first lower pressure plate is slidably connected to the first limiting seat.

[0015] Preferably, a second placing plate is fixedly connected to the second limiting seat; a second lower pressure plate is provided on the second placing plate, a second cylinder is fixedly connected to the second limiting seat, and the output end of the second cylinder is fixedly connected to the top of the second lower pressure plate; the second lower pressure plate is slidably connected to the second limiting seat.

[0016] Preferably, a connecting pipe is fixedly connected to the top of the dust hood, the connecting pipe extends inside the hollow cylinder, and an electric air valve is installed on the connecting pipe; the electric air valve is electrically connected to the first motor.

[0017] The beneficial effects of the present invention are as follows: 1. The present invention relates to a welding device for producing anti-theft doors, which is provided with a dust hood and a cyclone blade. By turning on the fan, a negative pressure is formed at the entrance of the dust hood, and the welding smoke and welding slag generated by welding are absorbed by the negative pressure adsorption. The welding smoke and welding slag are sucked into the dust suction pipe through the dust suction hood, and finally fall into the collection box from the other end of the dust suction pipe. At the same time, the first motor is turned on, and the second gear is driven to rotate, and the second gear drives the first gear to rotate, and the first gear drives the rotating rod to rotate, and the cyclone blades are driven to rotate by the rotating rod. The cyclone blades cyclone the welding slag on the wall of the hollow cylinder, and finally fall between the hollow cylinder and the dust hood under the action of gravity, thereby realizing the processing and recovery of sparks in the welding slag.

[0018] 2. The present invention discloses a welding device for manufacturing security doors. The device comprises a first bevel gear and a second bevel gear. Upon activation of a third motor, the third motor drives a bidirectional ball screw to rotate, which in turn drives two first stoppers to move in different directions until the two first stoppers secure the short side of the security door to the long side. Simultaneously, the bidirectional ball screw drives the first bevel gear to rotate, which in turn drives the second bevel gear to rotate. The two second bevel gears then rotate synchronously in opposite directions, which in turn drives a reciprocating screw to rotate, which in turn drives the second stoppers to move. The second stoppers drive the long side of the security door to mate with the short side, thereby securing the security door. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further described below with reference to the accompanying drawings.

[0020] Figure 1 is a perspective view of the present invention; Figure 2 It is a structural schematic diagram of the bottom of the workbench in the present invention; Figure 3 It is a structural schematic diagram of the mobile frame in the present invention; Figure 4 It is a structural diagram of the horizontal plate in the present invention; Figure 5 It is a schematic diagram of the structure of the invention at point A; Figure 6 It is a structural schematic diagram of the cross section of the dust collection hood in the present invention; Figure 7 This is a schematic structural diagram of the first limiting seat and the second limiting seat in the present invention; Figure 8 Schematic diagram of the structure of the first bevel gear and the second bevel gear in the present invention; In the figure: 1. Workbench; 11. Protective frame; 2. Moving frame; 21. First slide rail; 22. Second slide rail; 221. Sliding seat; 222. Connecting plate; 223. Welding gun; 224. Electric push rod; 225. Side plate; 226. Sliding column; 227. Horizontal plate; 228. Vertical plate; 23. Visual sensor; 24. Dust hood; 241. Hollow cylinder; 242. Electric air valve; 243. Rotating rod; 244. Cyclone blade; 245. First gear; 246. Second gear; 247. First motor; 25. Connecting column; 251. Rotating shaft; 252. Third gear Wheel; 254, moving block; 255, bidirectional screw; 256, guide rod; 257, fixed plate; 258, second motor; 26, dust suction pipe; 261, collection box; 262, fan; 3, first limit seat; 31, first placement plate; 32, first lower pressure plate; 33, bidirectional ball screw; 34, cross bar; 35, rectangular plate; 36, third motor; 37, first bevel gear; 4, second limit seat; 41, second placement plate; 42, second lower pressure plate; 43, reciprocating screw; 44, limit rod; 45, mounting plate; 46, second bevel gear; 5, fixed box. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] like Figures 1 to 6 As shown, a welding device for producing anti-theft doors according to an embodiment of the present invention comprises a workbench 1; a protective frame 11 is fixedly connected to the side wall of the workbench 1; first slide rails 21 are symmetrically fixedly connected to the top of both ends of the workbench 1, a movable frame 2 is slidably connected to the two first slide rails 21, a second slide rail 22 is fixedly connected to the bottom of the movable frame 2, a sliding seat 221 is slidably connected to the second slide rail 22, a welding gun 223, a visual sensor 23 and a dust hood 24 are respectively provided below the sliding seat 221; a processing mechanism is provided on the dust hood 24; the processing mechanism comprises a hollow cylinder 241 fixedly connected to the top of the dust hood 24; a hollow cylinder 241 is provided inside the hollow cylinder 241 A rotating rod 243 is rotatably connected to the mounting frame, and a cyclone blade 244 is fixed to the rotating rod 243. A first gear 245 is fixed to the top of the rotating rod 243, and a first motor 247 is fixed to the top of the hollow cylinder 241. The output shaft of the first motor 247 is rotatably connected to the hollow cylinder 241 through a bearing and is fixed to a second gear 246, and the second gear 246 is engaged with the first gear 245; the top of the hollow cylinder 241 is connected and fixed with a dust suction pipe 26, and the top of the movable frame 2 is fixed with a collecting box 261, one end of the dust suction pipe 26 is connected and fixed to the collecting box 261, and a fan 262 is installed on the dust suction pipe 26.

[0023] When welding security doors, the steel components of the security doors need to be fixed first, and then metal cutting and welding equipment are used to manufacture them. Welding slag will be generated during the welding process. If the welding is not cleaned in time, the slag splashing will not only lead to a bad welding environment, but also the slag splashing to the connection of the transmission components, thereby causing the security door to be unstable and reducing the welding quality.

[0024] When the processing mechanism provided by the present invention is in use, it monitors the route of the welding gap of the anti-theft door through the visual sensor 23, and then transmits the route data to the computer system. According to the setting and planning of the route by the computer system, the welding gun 223 is driven to move to a suitable route for welding through the first slide rail 21 and the second slide rail 22. During the welding process, by turning on the fan 262, the fan 262 forms a negative pressure at the entrance of the dust hood 24, and absorbs the welding smoke and welding slag generated by welding through the negative pressure adsorption. The welding smoke and welding slag are sucked into the dust suction pipe 26 through the dust suction hood 24, and finally fall into the collection box 261 from the other end of the dust suction pipe 26. Since some sparks in the welding slag are absorbed before they can be extinguished, if the sparks are not processed The entry of sparks may burn the dust collection pipe 26 and the fan 262, so the first motor 247 needs to be turned on during cleaning. The first motor 247 drives the second gear 246 to rotate through the output shaft, drives the first gear 245 to rotate through the second gear 246, drives the rotating rod 243 to rotate through the first gear 245, and drives the cyclone blades 244 to rotate through the rotating rod 243. The absorbed welding slag is cycloned by the cyclone blades 244, so that the welding is centrifuged on the wall of the hollow cylinder 241, part of which will be sucked into the collection box 261, and part of which may not be sucked in due to the small negative pressure, and falls between the hollow cylinder 241 and the dust collection hood 24 under the action of gravity, thereby realizing the processing and recovery of sparks in the welding slag.

[0025] like Figure 4 As shown, the bottom of the sliding seat 221 is fixed with an electric push rod 224, the output end of the electric push rod 224 is fixed with a connecting plate 222, and the welding gun 223 is installed on the bottom of the connecting plate 222 through a rotating mechanism; the top of the connecting plate 222 is fixed with two sliding columns 226, and two side plates 225 are symmetrically fixed on the outer wall of the electric push rod 224, and the sliding columns 226 are respectively slidably connected on the side plates 225; two cross plates 227 are symmetrically fixed on the side walls of the electric push rod 224; the visual sensor 23 and the dust hood 24 are respectively installed on the cross plate 227.

[0026] When the sliding column 226 provided by the present invention is in use, the electric push rod 224 is turned on, and the output end of the electric push rod 224 drives the connecting plate 222 to move, and the connecting plate 222 drives the welding gun 223 to move through the rotating mechanism, thereby adjusting the height of the welding gun 223, which is convenient for welding anti-theft doors of different heights; during the movement of the connecting plate 222, the connecting plate 222 drives the sliding column 226 to move, and the sliding column 226 slides on the side plate 225, and the side plate 225 limits the sliding column 226 to move in the vertical direction.

[0027] like Figure 4 and Figure 5 As shown, the horizontal plate 227 is provided with a movable opening, and the movable opening is rotatably connected to a connecting column 25 through a rotating shaft 251, and the visual sensor 23 and the dust cover 24 are respectively fixed to the connecting column 25; one end of the rotating shaft 251 is fixed to a third gear 252; both ends of the horizontal plate 227 are fixed to a fixed plate 257, and a bidirectional screw rod 255 is rotatably connected between the two fixed plates 257 through a bearing, and a moving block 254 is symmetrically threaded on the bidirectional screw rod 255; the bottom of the moving block 254 is fixed to a rack, and the rack is respectively engaged with the third gear 252 on the same side; one end of the bidirectional screw rod 255 is provided with a second motor 258; two guide rods 256 are fixed between the two fixed plates 257, and the moving blocks 254 slide on the two guide rods 256.

[0028] When the third gear 252 and rack provided by the present invention are in use, by turning on the second motor 258, the output shaft of the second motor 258 drives the bidirectional screw 255 to rotate, and the two moving blocks 254 are driven to move in different directions through the bidirectional screw 255, and the rack is driven to move in different directions through the moving block 254, and the third gear 252 is driven to rotate in different directions through the rack, and the rotating shaft 251 is driven to rotate in different directions through the third gear 252, and the rotating shaft 251 drives the connected visual sensor 23 and the dust hood 24 to rotate in different directions through the connecting column 25, so that the visual sensor 23 and the dust hood 24 are rotated to align with the gun head of the welding gun 223, the welding seam is monitored by the visual sensor 23, and the welding slag and welding smoke are absorbed by the dust hood 24.

[0029] like Figure 3 As shown, the rotating mechanism includes a vertical plate 228 and a driving motor. Both ends of the welding gun 223 are fixed with a driving rod; one end of the driving rod is rotatably connected to the vertical plate 228 through a bearing; the driving motor is provided at one end of the driving rod.

[0030] The rotating mechanism provided by the present invention is used to adjust the angle of the welding gun 223 when in use. During welding, it is usually necessary to adjust the welding gun 223 to a suitable angle. By turning on the drive motor, the output shaft of the drive motor drives the drive rod to rotate, and the driving rod drives the welding gun 223 to rotate. The welding gun 223 rotates to a suitable angle, which facilitates improving the quality of welding.

[0031] like Figure 2 、 Figure 7 and Figure 8 As shown, two rectangular plates 35 are fixedly connected to the bottom of the workbench 1, and a bidirectional ball screw 33 is rotatably connected between the two rectangular plates 35 through a bearing. Two first limit seats 3 are threadedly connected to the bidirectional ball screw 33, and two cross bars 34 are fixed between the two rectangular plates 35. Both of the two first limit seats 3 are slidably connected to the two cross bars 34; a third motor 36 is provided at one end of the bidirectional ball screw 33; the first limit seat 3 slides through the workbench 1.

[0032] The first limit seat 3 provided by the present invention is used to limit and fix the short side of the anti-theft door when in use. First, the short side of the anti-theft door needs to be installed on the first limit seat 3, and then the third motor 36 is turned on. The third motor 36 drives the bidirectional ball screw 33 to rotate through the output shaft, and drives the two first limit seats 3 to move in different directions through the bidirectional ball screw 33 until the two first limit seats 3 drive the short side of the anti-theft door to be fixed to the long side; during the movement of the first limit seat 3, the first limit seat 3 slides on the cross bar 34, and the cross bar 34 limits the first limit seat 3 to move in the horizontal direction.

[0033] like Figure 7 and Figure 8 As shown, the workbench 1 also slides through two second limit seats 4, and the bottom of the workbench 1 is fixedly connected to two mounting plates 45; the mounting plates 45 are rotatably connected to a reciprocating screw 43 through bearings, and the second limit seat 4 is threadedly connected to the reciprocating screw 43; the bidirectional ball screw 33 is perpendicularly divided into two parts by the reciprocating screw 43; two limit rods 44 are fixedly connected to the mounting plates 45, and the second limit seat 4 is slidably connected to the two limit rods 44; a driving mechanism is provided at one end of the reciprocating screw 43.

[0034] The second limiting seat 4 provided by the present invention is used to limit and fix the short side of the anti-theft door when in use. First, the long side of the anti-theft door needs to be installed on the second limiting seat 4. During the rotation process, the bidirectional ball screw 33 drives the reciprocating screw 43 to rotate through the driving mechanism, and the reciprocating screw 43 drives the second limiting seat 4 to move, and the long side and short side of the anti-theft door are driven to cooperate and fix through the second limiting seat 4; during the movement of the second limiting seat 4, the second limiting seat 4 slides on the limiting rod 44, and the limiting rod 44 limits the second limiting seat 4 to move in the horizontal direction. like Figure 8 As shown, the driving mechanism includes a fixed box 5 fixed to the bottom of the workbench 1; one end of the two reciprocating screws 43 is symmetrically fixed with a second bevel gear 46; one end of the limit rod 44 is fixed to the fixed box 5; the bidirectional ball screw 33 is fixed with a first bevel gear 37; the first bevel gear 37 is engaged with the two second bevel gears 46; the reciprocating screw 43 and the bidirectional ball screw 33 are both rotatably connected to the fixed box 5 through bearings; the limit rod 44 and the cross bar 34 are both fixed to the fixed box 5.

[0035] The driving mechanism provided by the present invention is used to link the bidirectional ball screw 33 and the reciprocating screw 43 when in use. During the rotation of the bidirectional ball screw 33, the bidirectional ball screw 33 drives the first limit seat 3 to move; at the same time, the bidirectional ball screw 33 drives the first bevel gear 37 to rotate, and drives the second bevel gear 46 to rotate through the first bevel gear 37. Since the two second bevel gears 46 are symmetrically arranged on both sides of the first bevel gear 37, the two second bevel gears 46 rotate synchronously in opposite directions, and the reciprocating screw 43 is driven to rotate through the second bevel gear 46, and the second limit seat 4 is driven to move through the reciprocating screw 43.

[0036] like Figure 7 As shown, the first limiting seat 3 is fixedly connected to a first placing plate 31; the first placing plate 31 is provided with a first lower pressure plate 32; the first limiting seat 3 is fixedly connected to a first cylinder; the output end of the first cylinder is fixedly connected to the top of the first lower pressure plate 32; the first lower pressure plate 32 is slidably connected to the first limiting seat 3.

[0037] When the first placement plate 31 and the first lower pressure plate 32 provided by the present invention are in use, the short side of the anti-theft door is placed on the first placement plate 31. Through the movement of the driving mechanism, the short side and the long side of the anti-theft door are coordinated. By opening the first cylinder, the output end of the first cylinder drives the first lower pressure plate 32 to move downward until the short side of the anti-theft door is pressed tightly.

[0038] like Figure 7 As shown, the second limiting seat 4 is fixedly connected to a second placing plate 41; the second placing plate 41 is provided with a second lower pressure plate 42; the second limiting seat 4 is fixedly connected to a second cylinder; the output end of the second cylinder is fixedly connected to the top of the second lower pressure plate 42; the second lower pressure plate 42 is slidably connected to the second limiting seat 4.

[0039] When in use, the second placement plate 41 and the second lower pressure plate 42 provided by the present invention place the long side of the anti-theft door on the first placement plate 31. Through the movement of the driving mechanism, the long side and the short side of the anti-theft door cooperate with each other. By opening the second cylinder, the output end of the second cylinder drives the second lower pressure plate 42 to move downward until the long side of the anti-theft door is pressed tightly.

[0040] like Figure 6 As shown, a connecting pipe is fixedly connected to the top of the dust hood 24 , and the connecting pipe extends inside the hollow cylinder 241 . An electric air valve 242 is installed on the connecting pipe; the electric air valve 242 is electrically connected to the first motor 247 .

[0041] The electric air valve 242 provided by the present invention is used for sealing and circulating the connecting pipe when in use. When the first motor 247 is turned on, the electric air valve 242 is open to facilitate the absorption of welding smoke and welding slag. When the next welding position is to be changed or a lot of welding slag is accumulated between the hollow cylinder 241 and the dust hood 24, the second motor 258 is turned off and the electric air valve 242 is closed at the same time. At this time, a closed space is formed between the dust hood 24 and the hollow cylinder 241, and then the fan 262 removes the welding slag in the hollow cylinder 241 through the dust suction pipe 26.

[0042] Working principle: When welding security doors, the steel components of the security doors need to be fixed first, and then metal cutting and welding equipment are used to manufacture them. Welding slag will be generated during the welding process. If the welding is not cleaned in time, the slag splashing will not only lead to a bad welding environment, but also the slag splashing to the connection of the transmission components, thereby causing the security door to be unstable and reducing the welding quality.

[0043] When the processing mechanism provided by the present invention is in use, it monitors the route of the welding gap of the anti-theft door through the visual sensor 23, and then transmits the route data to the computer system. According to the setting and planning of the route by the computer system, the welding gun 223 is driven to move to a suitable route for welding through the first slide rail 21 and the second slide rail 22. During the welding process, by turning on the fan 262, the fan 262 forms a negative pressure at the entrance of the dust hood 24, and absorbs the welding smoke and welding slag generated by welding through the negative pressure adsorption. The welding smoke and welding slag are sucked into the dust suction pipe 26 through the dust suction hood 24, and finally fall into the collection box 261 from the other end of the dust suction pipe 26. Since some sparks in the welding slag are absorbed before they can be extinguished, if the sparks are not processed The entry of sparks may burn the dust collection pipe 26 and the fan 262, so the first motor 247 needs to be turned on during cleaning. The first motor 247 drives the second gear 246 to rotate through the output shaft, drives the first gear 245 to rotate through the second gear 246, drives the rotating rod 243 to rotate through the first gear 245, and drives the cyclone blades 244 to rotate through the rotating rod 243. The absorbed welding slag is cycloned by the cyclone blades 244, so that the welding is centrifuged on the wall of the hollow cylinder 241, part of which will be sucked into the collection box 261, and part of which may not be sucked in due to the small negative pressure, and falls between the hollow cylinder 241 and the dust collection hood 24 under the action of gravity, thereby realizing the processing and recovery of sparks in the welding slag.

[0044] By turning on the second motor 258, the output shaft of the second motor 258 drives the bidirectional screw rod 255 to rotate, and the bidirectional screw rod 255 drives the two moving blocks 254 to move in different directions, and the moving block 254 drives the rack to move in different directions, and the rack drives the third gear 252 to rotate in different directions, and the third gear 252 drives the rotating shaft 251 to rotate in different directions. The rotating shaft 251 drives the connected visual sensor 23 and the dust hood 24 to rotate in different directions through the connecting column 25, so that the visual sensor 23 and the dust hood 24 are rotated to align with the gun head of the welding gun 223, the welding seam is monitored by the visual sensor 23, and the welding slag and welding smoke are absorbed by the dust hood 24.

[0045] The short side of the security door is placed on the first placement plate 31. The movement of the drive mechanism causes the short side of the security door to mate with the long side. The first cylinder is activated, and the output end of the first cylinder drives the first lower pressing plate 32 downward until the short side of the security door is pressed tightly. The long side of the security door is placed on the first placement plate 31. The movement of the drive mechanism causes the long side of the security door to mate with the short side. The second cylinder is activated, and the output end of the second cylinder drives the second lower pressing plate 42 downward until the long side of the security door is pressed tightly. Then, the third motor 36 is turned on. The third motor 36 drives the bidirectional ball screw 33 to rotate via the output shaft, and the bidirectional ball screw 33 drives the two first limiting seats 3 to move in different directions until the two first limiting seats 3 drive the short side of the anti-theft door to be fixed to the long side. During the rotation of the bidirectional ball screw 33, the bidirectional ball screw 33 drives the first bevel gear 37 to rotate, and the first bevel gear 37 drives the second bevel gear 46 to rotate. Since the two second bevel gears 46 are symmetrically arranged on both sides of the first bevel gear 37, the two second bevel gears 46 rotate synchronously in opposite directions, and the reciprocating screw 43 is driven to rotate by the second bevel gear 46, and the reciprocating screw 43 is driven to move by the reciprocating screw 43. The long side of the anti-theft door is fixed to the short side by the second limiting seat 4.

[0046] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the foregoing embodiments. The foregoing embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A welding device for producing anti-theft doors, comprising a workbench (1); a protective frame (11) is fixedly connected to the side wall of the workbench (1); first slide rails (21) are symmetrically fixedly connected to the top of both ends of the workbench (1); a movable frame (2) is slidably connected to the two first slide rails (21); a second slide rail (22) is fixedly connected to the bottom of the movable frame (2); a sliding seat (221) is slidably connected to the second slide rail (22); a welding gun (223), a visual sensor (23) and a dust hood (24) are respectively provided below the sliding seat (221); a processing mechanism is provided on the dust hood (24); Its characteristics are: The processing mechanism comprises a hollow cylinder (241) fixedly connected to the top of the dust cover (24); a rotating rod (243) is rotatably connected in the hollow cylinder (241) through a mounting frame, a cyclone blade (244) is fixedly connected to the rotating rod (243), a first gear (245) is fixedly connected to the top of the rotating rod (243), a first motor (247) is fixedly connected to the top of the hollow cylinder (241), an output shaft of the first motor (247) is rotatably connected to the hollow cylinder (241) through a bearing, and a second gear (246) is fixedly connected to the second gear (246), and the second gear (246) is meshed with the first gear (245); a dust collection pipe (26) is connected and fixedly connected to the top of the hollow cylinder (241), a collection box (261) is fixedly connected to the top of the movable frame (2), one end of the dust collection pipe (26) is connected and fixedly connected to the collection box (261), and a fan (262) is installed on the dust collection pipe (26).

2. The anti-theft door production welding device according to claim 1, characterized in that: The bottom of the sliding seat (221) is fixedly connected to an electric push rod (224), the output end of the electric push rod (224) is fixedly connected to a connecting plate (222), and the welding gun (223) is mounted on the bottom of the connecting plate (222) through a rotating mechanism; two sliding columns (226) are fixedly connected to the top of the connecting plate (222), two side plates (225) are symmetrically fixedly connected to the outer wall of the electric push rod (224), and the sliding columns (226) are respectively slidably connected to the side plates (225); two horizontal plates (227) are symmetrically fixedly connected to the side walls of the electric push rod (224); the visual sensor (23) and the dust cover (24) are respectively mounted on the horizontal plate (227).

3. The anti-theft door production welding device according to claim 2, characterized in that: The transverse plate (227) is provided with a movable opening, and a connecting column (25) is rotatably connected to the movable opening through a rotating shaft (251), and the visual sensor (23) and the dust cover (24) are respectively fixed to the connecting column (25); one end of the rotating shaft (251) is fixedly connected to a third gear (252); both ends of the transverse plate (227) are fixedly connected to a fixed plate (257), and a bidirectional screw rod (255) is rotatably connected between the two fixed plates (257) through a bearing, and a moving block (254) is symmetrically threaded on the bidirectional screw rod (255); the bottom of the moving block (254) is fixedly connected to a rack, and the rack is respectively engaged with the third gear (252) on the same side; one end of the bidirectional screw rod (255) is provided with a second motor (258); two guide rods (256) are fixedly connected between the two fixed plates (257), and the moving block (254) slides on the two guide rods (256).

4. The anti-theft door production welding device according to claim 3, characterized in that: The rotating mechanism comprises a vertical plate (228) and a driving motor. Both ends of the welding gun (223) are fixedly connected to a driving rod. One end of the driving rod is rotatably connected to the vertical plate (228) via a bearing. The driving motor is provided at one end of the driving rod.

5. The anti-theft door production welding device according to claim 4, characterized in that: Two rectangular plates (35) are fixedly connected to the bottom of the workbench (1); a bidirectional ball screw (33) is rotatably connected between the two rectangular plates (35) via a bearing; two first limit seats (3) are threadedly connected to the bidirectional ball screw (33); two cross bars (34) are fixedly connected between the two rectangular plates (35); the two first limit seats (3) are slidably connected to the two cross bars (34); a third motor (36) is provided at one end of the bidirectional ball screw (33); and the first limit seat (3) slides through the workbench (1).

6. The anti-theft door production welding device according to claim 5, characterized in that: The workbench (1) also slides through two second limit seats (4), and the bottom of the workbench (1) is fixedly connected to two mounting plates (45); the mounting plates (45) are rotatably connected to a reciprocating screw (43) through bearings, and the second limit seat (4) is threadedly connected to the reciprocating screw (43); the bidirectional ball screw (33) and the reciprocating screw (43) are perpendicularly divided; two limit rods (44) are fixedly connected to the mounting plates (45), and the second limit seat (4) is slidably connected to the two limit rods (44); one end of the reciprocating screw (43) is provided with a driving mechanism.

7. The anti-theft door production welding device according to claim 6, characterized in that: The driving mechanism comprises a fixed box (5) fixed to the bottom of the workbench (1); one end of the two reciprocating screws (43) is symmetrically fixed with a second bevel gear (46); one end of each of the limiting rods (44) is fixed to the fixed box (5); a first bevel gear (37) is fixed to the bidirectional ball screw (33); the first bevel gear (37) is meshed with the two second bevel gears (46); the reciprocating screw (43) and the bidirectional ball screw (33) are both rotatably connected to the fixed box (5) through bearings; the limiting rod (44) and the cross bar (34) are both fixed to the fixed box (5).

8. The anti-theft door production welding device according to claim 7, characterized in that: The first limiting seat (3) is fixedly connected to a first placement plate (31); the first placement plate (31) is provided with a first lower pressing plate (32); the first limiting seat (3) is fixedly connected to a first cylinder; the output end of the first cylinder is fixedly connected to the top of the first lower pressing plate (32); the first lower pressing plate (32) is slidably connected to the first limiting seat (3).

9. The anti-theft door production welding device according to claim 8, characterized in that: The second limiting seat (4) is fixedly connected to a second placement plate (41); the second placement plate (41) is provided with a second lower pressing plate (42); the second limiting seat (4) is fixedly connected to a second cylinder; the output end of the second cylinder is fixedly connected to the top of the second lower pressing plate (42); the second lower pressing plate (42) is slidably connected to the second limiting seat (4).

10. The anti-theft door production welding device according to claim 9, characterized in that: The top of the dust hood (24) is connected and fixedly connected with a connecting pipe, the connecting pipe extends inside the hollow cylinder (241), and an electric air valve (242) is installed on the connecting pipe; the electric air valve (242) is electrically connected to the first motor (247).

Citation Information

Patent Citations

  • Security door frame welding equipment

    CN220636751U