Formwork erecting continuous production line for concrete bentonite surface building assembly wallboards

Abstract

The invention provides a formwork erecting continuous production line for concrete bentonite surface building assembly wallboards, and relates to the technical field of building equipment. The production line comprises a continuous concrete surface material supply device, a main forming machine, a shaping device, a propelling and conveying device, a combined mold, a core plate and a forming plate offline device, the combined mold comprises a top mold, a bottom mold and an end mold, the top mold is arranged at the top end of the core plate, a top mold assembly is arranged on the top mold, and the bottom mold is arranged at the bottom end of the core plate; the bottom die comprises a bottom die inner assembly and a bottom die outer assembly, the bottom die outer assembly is arranged at the bottom end of the bottom die inner assembly, the end dies are arranged on the core plate, and end die assemblies are arranged on the end dies. A traditional die pouring mode is changed, continuous production with the die can be achieved, the production efficiency is remarkably improved, and the combined die is light in weight and easy to operate.

Description

Technical Field

[0001] The present invention relates to the technical field of construction equipment, in particular to a continuous production line for erecting formwork for assembled wall panels of concrete sloping wooden surfaces buildings. Background Art

[0002] At present, the existing prefabricated walls in my country have the following defects during production: 1. Plane modeling and the installation of professional tracks occupy a large area; 2. Special personnel are required to control the concrete pouring equipment, which has high labor costs, a large construction area, and is time-consuming and labor-intensive.

[0003] At the same time, existing wall panels are all made by pouring to obtain lightweight and high-strength building assembly panels, and the product effect is average. However, the production by mold forming will be limited by production capacity, cannot be produced continuously, has low efficiency, and has bulky molds. Summary of the Invention

[0004] In view of the shortcomings of the above problems, the present invention provides a continuous production line for concrete sakaki building assembly wall panels.

[0005] In order to solve the above problems, the present invention provides a continuous production line for erecting formwork of concrete sakaki-face building assembly wall panels, comprising a continuous concrete fabric supply device, a main forming machine, a shaping device, a pushing and conveying device, a combination mold, a core board and a forming board offline device, wherein the combination mold comprises a top mold, a bottom mold and an end mold, the top mold is arranged at the top of the core board and the top mold assembly is arranged on the top mold, the bottom mold is arranged at the bottom end of the core board, the bottom mold comprises a bottom mold inner assembly and a bottom mold outer assembly, the bottom mold outer assembly is arranged at the bottom end of the bottom mold inner assembly, the end molds are all arranged on the core board, and the end molds are provided with end mold assemblies.

[0006] Preferably, a core plate channel is provided in the pushing and conveying device, and the main forming machine is provided at the end of the core plate channel.

[0007] Preferably, the shaping device is arranged at the end of the main forming machine.

[0008] Preferably, the core plate is arranged in the combined mold, and the combined mold is arranged in the main molding machine.

[0009] Preferably, the discharge end of the device for continuously supplying concrete fabric is communicated with the feed end of the main forming machine.

[0010] Preferably, a wall panel reinforcement mesh is provided on the side of the core panel.

[0011] Compared with the prior art, the present invention has the following advantages:

[0012] This invention changes the traditional mold pouring method and can achieve continuous production using molds, significantly improving production efficiency. Its combined mold is lightweight and easy to operate, and its main equipment is simple and low-cost, greatly reducing the investment in the entire production line. In addition, the product of this production process - the "GBB" multifunctional patented wall panel fills a gap in the market for lightweight, high-strength prefabricated panels for construction. It can replace load-bearing and thermal insulation walls and floor slabs, and can completely change the existing construction model. The social and economic benefits of its promotion and use are enormous. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention;

[0014] Figure 2 is a schematic side view of the structure of an embodiment of the present invention;

[0015] Figure 3 This is a schematic diagram of the structure of the combined mold according to an embodiment of the present invention;

[0016] Figure 4 Schematic diagram of the end mold structure of an embodiment of the present invention;

[0017] Figure 5 It is a process flow chart of continuous production of wall panels according to an embodiment of the present invention. DETAILED DESCRIPTION

[0018] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and examples, but the examples are not intended to limit the present invention.

[0019] like Figures 1 to 5 As shown, an embodiment of the present invention includes a continuous concrete fabric supply device, a main forming machine, a shaping device, a pushing and conveying device, a combination mold, a core plate and a forming plate offline device, wherein a core plate channel is provided in the pushing and conveying device, a main forming machine is provided at the end of the core plate channel, the main forming machine includes a first main forming machine and a second main forming machine, the first main forming machine and the second main forming machine are respectively arranged on both sides of the core plate channel, and the first main forming machine and the second main forming machine are arranged opposite to each other, the shaping device includes a first shaping device and a second shaping device, the first shaping device is arranged at the side end of the first main forming machine, the second shaping device is arranged at the side end of the second main forming machine, the first shaping device and the second shaping device are arranged opposite to each other, the core plate is arranged in the combination mold, and the combination mold is arranged in the main forming machine, the side end of the core plate is provided with a wall panel reinforcement net, and the discharge end of the continuous concrete fabric supply device is connected to the feed end of the main forming machine.

[0020] In this embodiment, the combined mold includes a top mold, a bottom mold and an end mold. The top mold is arranged at the top of the core plate and a top mold assembly is arranged on the top mold. The bottom mold is arranged at the bottom end of the core plate. The bottom mold includes a bottom mold inner assembly and a bottom mold outer assembly. The bottom mold outer assembly is arranged at the bottom end of the bottom mold inner assembly. The end molds are all arranged on the core plate, and an end mold assembly is arranged on the end mold.

[0021] In this embodiment, the equipment can use ribbed core panels and combined molds for joint molding, and can also ensure that the wall panels can be simultaneously vertically molded on both sides by using tensioned reinforcing mesh, and can perform continuous production by using combined molds.

[0022] In this embodiment, the equipment includes a continuous concrete material supply device, a main forming machine, a shaping device, a pushing and conveying device, a combined mold, a core board and a forming board offline device.

[0023] 1. Continuous supply of concrete material device. This system uses a two-stage mixer to ensure continuous supply to the main forming machine.

[0024] 2. Main forming machine: This forming machine adopts screw extrusion method (other methods can also be used) to provide the continuous and dense feeding and forward driving force required for a given mold plate.

[0025] 3. Shaping device: This device determines the size of the wall panel and can be adjusted in both width and height.

[0026] 4. Pushing and conveying device: This device can continuously push the standby mold after the core plate and other molds are combined into the main molding machine, while providing resistance to overcome the molding process.

[0027] 5. Combination mold. This combination mold can be designed based on the size, shape, and thread requirements of the wallboard. This design consists of four main parts: 5a and 5b are the bottom molds, which serve two main functions: hanging the mesh at the bottom of the mold and, when combined, forming the joint threads required for panel assembly. 5c is the top mold, which also serves two main functions: hanging the mesh at the top of the mold and tightening the mesh to ensure the tension of the mesh in the wallboard surface layer. 5d is the end mold, which serves as a separator during the continuous production of wallboards and also forms the joint threads required for panel installation.

[0028] 6. Core board. The core board is an important component of the multifunctional wallboard, which determines the strength and thermal insulation performance of the wallboard. The material used can be selected according to the needs. In this production process, a ribbed core board is used to ensure the strength of the wallboard. Because the core board is also the inner mold when the wallboard is formed, it and other molds together form a special mold for vertical hanging. In this way, the surface layer of the wallboard can be formed simultaneously on both sides of the core board.

[0029] 7. Molded board unloading device. Mainly for lifting equipment and special vehicles.

[0030] In this embodiment, the preparation process of the device is:

[0031] 1. Produce core boards in the core board forming workshop, and match them with the selected reinforcement mesh and combined molds for mesh hanging and mold installation;

[0032] 2. Send the assembled abrasive tool into the mechanical propulsion conveying device;

[0033] 3. High-strength cement, sand, fiber and water are quantitatively mixed and automatically fed continuously, and then continuously pass through the first-stage mixer and the second-stage mixer to form high-strength cement sand or "GRC" slurry;

[0034] 4. The combined mold enters the multifunctional wall panel continuous vertical forming machine to form two surface layers, and the forming machine continuously forms them during the continuous pushing process of the propulsion device;

[0035] 5. Finally, the products are loaded onto trucks for curing, the panels are demoulded, and the finished products are packaged and shipped out.

[0036] Although the embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and are not to be construed as limitations on the present invention. A person skilled in the art may change, modify, replace and modify the above embodiments within the scope of the present invention.

[0037] In the description of this specification, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the technical solutions of this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent application.

[0038] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. In the description of this patent application, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0039] In this specification, unless otherwise specified or limited, the terms "mounted," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this specification based on specific circumstances.

[0040] In this specification, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it can mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it can mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it can mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0041] In the description of this specification, the reference terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.

[0042] Although embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are exemplary and are not to be construed as limitations on the present invention. A person skilled in the art may change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A continuous production line for erecting formwork for assembled concrete slab wall panels, comprising a continuous concrete surface supply device, a main forming machine, a shaping device, a pushing and conveying device, a combined mold, a core board, and a forming board offline device, characterized in that: The combined mold includes a top mold, a bottom mold and an end mold. The top mold is arranged at the top end of the core plate and the top mold assembly is arranged on the top mold. The bottom mold is arranged at the bottom end of the core plate. The bottom mold includes a bottom mold inner assembly and a bottom mold outer assembly. The bottom mold outer assembly is arranged at the bottom end of the bottom mold inner assembly. The end molds are all arranged on the core plate, and the end molds are provided with end mold assemblies.

2. A continuous production line for erecting formwork for concrete sloping wooden building assembly wall panels as claimed in claim 1, characterized in that: A core plate channel is provided in the pushing and conveying device, the main forming machine is provided at the end of the core plate channel, and the main forming machine is provided on both sides of the core plate channel.

3. A continuous production line for erecting formwork for concrete sloping wooden building assembly wall panels as claimed in claim 2, characterized in that: The shaping device is arranged at the end of the main shaping machine.

4. A continuous production line for erecting formwork for concrete sloping wooden building assembly wall panels as claimed in claim 3, characterized in that: The core plate is disposed in the combined mold, and the combined mold is disposed in the main molding machine.

5. A continuous production line for erecting formwork for concrete sloping wooden building assembly wall panels as claimed in claim 4, characterized in that: The discharge end of the device for continuously supplying concrete fabric is communicated with the feed end of the main forming machine.

6. A continuous production line for erecting formwork for concrete sloping wooden building assembly wall panels as claimed in claim 5, characterized in that: The side ends of the core panels are provided with wall panel reinforcement nets.

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