Automatic stereoscopic vegetable warehouse for vegetable dehydration processing equipment

By introducing the coordination of limit blocks and helical gears in the vegetable automated three-dimensional warehouse, the problem of high altitude fall caused by lifting mechanism failure is solved, and the position of the vegetable basket is ensured accurately through the centering and stacking devices, and safe transportation and storage are achieved.

CN120440485APending Publication Date: 2025-08-08江苏汶河食品有限公司
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Patent Information

Application Number
CN202510902525.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-01
Publication Date
2025-08-08

AI Technical Summary

Technical Problem

The lifting mechanism of traditional vegetable dehydration processing equipment can easily cause goods to fall from high altitude when they fail, which poses safety hazards, and the vegetable basket is easily deviated or damaged during transportation.

Method used

An automated three-dimensional warehouse of vegetables is designed to prevent the lifting plate from falling freely through the coordination of the limit block and the helical gear. The centering and stacking devices ensure the accurate position of the vegetable basket on the shelf, preventing offset and damage.

Benefits of technology

It effectively prevents high-altitude fall accidents caused by braking failure, ensures the safety of equipment and personnel, and protects the structural integrity of the vegetable basket, avoiding damage and unstable stacking during transportation.

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Abstract

The invention discloses an automatic stereoscopic vegetable warehouse for vegetable dehydration processing equipment, and relates to the technical field of food processing and warehouse logistics. A conveying device is arranged, a lifting plate is driven by a stacking machine to convey vegetable baskets, and when the lifting plate stops moving, a limiting block is in contact with the non-inclined surface of a helical tooth frame; the limiting block is supported at the position, the position of the sliding frame is fixed, namely, the position of the lifting rod is fixed, so that the lifting rod cannot move downwards, namely, the bottom of the lifting plate is supported, and when the conditions that a brake fails and the like occur in a lifting system of the stacking machine, the mechanism can be quickly started, so that the lifting plate is locked on the helical tooth frame; free falling of the vegetable basket is avoided, high-altitude falling accidents caused by brake failure can be effectively prevented, safety of personnel and equipment is guaranteed, when the vegetable basket reaches a designated position, the fork drives the vegetable basket to move, the fork drives the tooth rod to move while moving, and the vegetable basket is placed.
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Description

Technical Field

[0001] The present invention relates to the technical field of food processing and warehousing logistics, and in particular to an automated vegetable stereoscopic warehouse for vegetable dehydration processing equipment. Background Art

[0002] The background technology for automated vegetable storage systems for vegetable dehydration processing equipment primarily relates to the need for efficient, continuous, and automated processing of vegetables during the vegetable dehydration process. With the development of the food industry, dehydrated vegetables have become an important component of the food processing sector due to their advantages such as ease of storage, transportation, and processing. However, traditional methods of dehydrating vegetables suffer from low efficiency, complex operations, and poor sanitary conditions, making them difficult to meet the needs of large-scale production.

[0003] Patent publication number CN220097423U relates to the food processing and warehousing logistics fields. The patent discloses a three-dimensional warehouse stacker for logistics storage, which involves the stacker technology field. The patent includes a base, a moving block, and a support plate. The top of the base is movably connected to a column. The moving block is movably connected to the inner side of the column. The support plate is located on the outer side of the column and is in contact with the opposite side of the moving block. A servo motor 1 is fixedly connected to the interior of the moving block. The patent uses a three-sided clamping mechanism to start the servo motor 2, which drives the drive rod to rotate. Due to the threaded engagement of the clamping block 1 with the drive rod, the clamping block 1 is simultaneously driven to move closer to each other along the chute 1. The gear rotates synchronously with the drive rod, driving the rack to move along the guide rod inside the chute 2, thereby driving the clamping block 2 toward the object to be clamped. The object to be clamped is clamped from three sides, thereby increasing the contact area between the clamping block and the object, improving the clamping stability, and preventing the object from shifting during transportation.

[0004] In the above patent, the contact area between the clamping block and the article is increased, the stability of the clamping is improved, and the displacement of the article during transportation is avoided. However, the current equipment has the following problems: if the lifting mechanism fails and suddenly falls during the process of lifting the support plate, the goods will fall from a height. In this case, not only will the goods be seriously damaged, but it may also pose a threat to other equipment or personnel in the warehouse. Summary of the Invention

[0005] In view of the deficiencies in the prior art, the present invention provides a vegetable automated three-dimensional warehouse for vegetable dehydration processing equipment, which solves the problems raised in the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A vegetable automated three-dimensional warehouse for vegetable dehydration processing equipment, comprising a stacker, a lifting plate, vegetable baskets and shelves, wherein the lifting plate is arranged at the output end of the stacker, and the shelves are arranged at the rear side of the stacker for storing the vegetable baskets, comprising: A lifting rod is fixedly mounted on the bottom of the lifting plate, and the lifting plate is driven by the stacker to transport the vegetable baskets, and the lifting rod is driven to move upward during the lifting of the lifting plate; A helical gear frame, the helical gear frame being fixedly mounted on the surface of the stacker; A toggle button, the toggle button being fixedly mounted on the circumferential surface of the lifting rod; A sliding frame, one side of which is slidably mounted on the output end of the stacker, and the sliding frame is sleeved on the circumferential surface of the lifting rod; A No. 1 spring, the No. 1 spring being disposed between the sliding frame and the lifting rod; A hollow block, the hollow block being fixedly mounted on the surface of the sliding frame; A triangular rod, the triangular rod being slidably mounted on the inner wall of the hollow block, and a No. 2 spring being provided between the triangular rod and the hollow block; The limit block is fixedly mounted on the surface of the triangle rod close to the bevel gear frame, and the surface of the limit block close to the bevel gear frame is set to an inclined surface. When the movement stops, the sliding frame is reset by spring No. 1, so that the toggle button contacts the inclined surface of the triangle rod again, that is, the limit block contacts the non-inclined surface of the bevel gear frame, so that the limit block is supported here, so that the position of the sliding frame is fixed, that is, the position of the lifting rod is fixed so that the lifting rod cannot move downward, that is, the bottom of the lifting plate is supported.

[0007] According to the above technical solution, the conveying device also includes a fork and a tooth rod, the fork is arranged on the surface of the lifting plate, and the tooth rod is fixedly installed on the movable end of the fork. When the vegetable basket reaches the specified position, the fork drives the vegetable basket to move, and the fork moves while driving the tooth rod to move, so that the vegetable basket is placed; Wherein, a centering device for leveling the position of the vegetable baskets and a stacking device for stacking the vegetable baskets are provided above the shelf.

[0008] According to the above technical solution, the centering device includes a slide, a gear and a rotating rod. The slide is slidably installed on the inner wall of the shelf, the gear is rotatably installed at the bottom of the shelf, the gear is engaged with the tooth rod, and the rotating rod is fixedly installed at the bottom of the gear, so that the gear drives the rotating rod to rotate, and the rotating rod rotates the pulling connecting rod so that the slides on both sides move towards each other.

[0009] According to the above technical solution, the centering device also includes a connecting rod and a centering plate. One side of the connecting rod is rotatably installed on the top of the rotating rod, and the other side of the connecting rod is rotatably installed on the surface of the skateboard. The centering plate is fixedly installed on the top of the skateboard. The movement of the skateboard drives the centering plate to move, and the movement of the centering plate drives the push plate to move. The push plate contacts the vegetable basket so that the position of the vegetable basket on the shelf is centered.

[0010] According to the above technical solution, the centering device also includes a push plate and a No. 3 spring. The push plate is slidably installed inside the centering plate, and the No. 3 spring is arranged between the push plate and the centering plate. When centering, the push plate is forced to move in the opposite direction to compress the No. 3 spring to prevent the vegetable basket from being crushed.

[0011] According to the above technical solution, the stacking device includes a lifting plate and a blocking plate. The lifting plate is slidably installed on the inner wall of the shelf, and the blocking plate is fixedly installed on the circumferential surface of the centering plate. When the vegetable basket is centered, the centering plate moves to drive the blocking plate to move, so that the blocking plate limits the movement of the lifting plate.

[0012] According to the above technical solution, the stacking device also includes a fixed rod and a receiving frame. The fixed rod is fixedly installed on the top of the shelf, and the receiving frame is rotatably installed on the inner wall of the fixed rod. When stacking the vegetable baskets, the cylinder moves the lifting plate upward to lift the vegetable basket. At this time, the motor drives the receiving frame to rotate until it contacts the bottom of the vegetable basket so that the bottom of the vegetable basket is supported. At this time, the lifting plate continues to transport the next vegetable basket. At this time, the motor drives the receiving frame to leave the range of the vegetable basket, so that the next vegetable basket lifts the previous vegetable basket. At this time, the receiving frame rotates to support the bottom vegetable basket again.

[0013] According to the above technical solution, the stacking device also includes a connecting rod and a stabilizing plate. The connecting rod is fixedly installed on the top of the center plate, and the stabilizing plate is fixedly installed on the circumferential surface of the connecting rod. The stabilizing plate is used to prevent the gradually stacked vegetable baskets from tipping over.

[0014] The present invention provides a vegetable automated three-dimensional warehouse for vegetable dehydration processing equipment. It has the following beneficial effects: (1) This invention, through the setting of the conveying device, drives the lifting plate to convey the vegetable basket through the stacker. When the lifting plate stops moving, the limit block contacts the non-slanted surface of the bevel rack, so that the limit block is supported there, so that the position of the sliding rack is fixed, that is, the position of the lifting rod is fixed so that the lifting rod cannot move downward, that is, the bottom of the lifting plate is supported. When the stacker lifting system encounters a brake failure or other conditions, the mechanism can be quickly started to lock the lifting plate on the bevel rack to prevent it from falling freely. It can effectively prevent high-altitude falling accidents caused by brake failure and ensure the safety of personnel and equipment. When the specified position is reached, the vegetable basket is moved by the fork, and the fork moves while driving the tooth rod to move, so that the vegetable basket is placed.

[0015] (2) This invention, through the setting of the centering device, when this embodiment is working, the push plate contacts the vegetable basket so that the position of the vegetable basket on the shelf is centered. The centering operation can ensure the accurate position of the vegetable basket on the shelf, avoid damage to the goods or unstable stacking due to offset. When centering, the push plate is forced to move in the opposite direction to compress the No. 3 spring to prevent the vegetable basket from being crushed. The vegetable basket may be squeezed or collided during use when the push plate is centered. The anti-crushing measure can effectively protect the structure of the vegetable basket and prevent it from being deformed or damaged, thereby ensuring that the vegetables are not affected during transportation and storage.

[0016] (3) This invention, through the setting of the stacking device, when the vegetable basket is centered, the centering plate moves to drive the blocking plate to move, so that the blocking plate limits the movement of the lifting plate, preventing the vegetable basket from being overturned due to misoperation before it reaches the correct position. When the vegetable baskets are stacked, the lifting plate is moved upward by the cylinder to lift the vegetable basket, the bottom vegetable basket is supported by the receiving frame, and the gradually stacked vegetable baskets are prevented from tipping over by the stabilizing plate, which can effectively prevent the vegetable baskets from tilting or collapsing during the stacking process, thereby ensuring the safe operation of the entire warehouse. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the position structure of the fork and the lifting plate of the present invention; Figure 3 This is a schematic diagram of the position structure of the fork and the tooth rod of the present invention; Figure 4 This is a schematic diagram of the position structure of the lifting rod and the sliding frame of the present invention; Figure 5 This is a schematic diagram of the tooth rod and gear position structure of the present invention; Figure 6 This is a schematic diagram of the position structure of the center plate and the slide plate of the present invention; Figure 7 This is a schematic diagram of the position structure of the stabilizing plate and the vegetable basket of the present invention; Figure 8 For the present invention Figure 7 A schematic diagram of the enlarged structure of part A.

[0018] In the figure: 1. Stacker; 2. Lifting plate; 3. Lifting rod; 4. Bevel gear rack; 5. Toggle button; 6. Sliding rack; 7. Spring No. 1; 8. Hollow block; 9. Triangular rod; 10. Limit block; 11. Fork; 12. Tooth rod; 13. Vegetable basket; 20. Shelf; 21. Slide plate; 22. Gear; 23. Rotating rod; 24. Connecting rod; 25. Centering plate; 26. Push plate; 27. Spring No. 2; 30. Lifting plate; 31. Blocking plate; 32. Fixed rod; 33. Support frame; 34. Connecting rod; 35. Stabilizing plate. DETAILED DESCRIPTION

[0019] The following will provide a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0020] See also Figures 1-8 One embodiment of the present invention is: a vegetable automated three-dimensional warehouse for vegetable dehydration processing equipment, comprising a stacker 1, a lifting plate 2, vegetable baskets 13 and a shelf 20, wherein the lifting plate 2 is arranged at the output end of the stacker 1, and the shelf 20 is arranged at the rear side of the stacker 1 for storing the vegetable baskets 13, comprising: The lifting rod 3 is fixedly installed at the bottom of the lifting plate 2; The helical gear frame 4 is fixedly mounted on the surface of the stacker 1; The toggle button 5 is fixedly mounted on the circumferential surface of the lifting rod 3; A sliding frame 6, one side of which is slidably mounted on the output end of the stacker 1, and the sliding frame 6 is sleeved on the circumferential surface of the lifting rod 3; No. 1 spring 7, which is arranged between the sliding frame 6 and the lifting rod 3, drives the sliding frame 6 to reset through the arranged No. 1 spring 7; A hollow block 8 is fixedly mounted on the surface of the sliding frame 6; Triangular rod 9, triangular rod 9 is slidably mounted on the inner wall of hollow block 8, and a second spring is provided between triangular rod 9 and hollow block 8, and the second spring drives triangular rod 9 to reset; The limit block 10 is fixedly mounted on the surface of the triangular rod 9 close to the bevel gear frame 4. The surface of the limit block 10 close to the bevel gear frame 4 is set as an inclined surface. When the stacker 1 lifting system has brake failure or other conditions, the mechanism can be quickly started to lock the lifting plate 2 on the bevel gear frame 4 to prevent it from falling freely. It can effectively prevent high-altitude falling accidents caused by brake failure and ensure the safety of personnel and equipment.

[0021] The conveying device further includes a fork 11 and a tooth rod 12 . The fork 11 is arranged on the surface of the lifting plate 2 , and the tooth rod 12 is fixedly installed on the movable end of the fork 11 .

[0022] When this embodiment is working, the stacker 1 drives the lifting plate 2 to transport the vegetable basket 13, and the lifting plate 2 is lifted and driven to move the lifting rod 3 upward. The lifting rod 3 moves and drives the toggle button 5 to move, and compresses the No. 1 spring 7 until the sliding frame 6 is driven. At this time, the toggle button 5 is out of contact with the inclined surface of the triangular rod 9, and the triangular rod 9 is reset under the action of the No. 2 spring. The reset of the triangular rod 9 drives the limit block 10 to move, so that the limit block 10 is out of contact with the bevel rack 4. At this time, the movement of the sliding frame 6 drives the entire mechanism to move. When it stops moving, the sliding frame 6 is reset by the No. 1 spring 7, so that the toggle button 5 is in contact with the inclined surface of the triangular rod 9 again, that is, The limit block 10 is in contact with the non-slanted surface of the bevel rack 4, so that the limit block 10 is supported here, so that the position of the sliding frame 6 is fixed, that is, the position of the lifting rod 3 is fixed so that the lifting rod 3 cannot move downward, that is, the bottom of the lifting plate 2 is supported. When the stacker 1 lifting system has brake failure or other conditions, the mechanism can be quickly started to lock the lifting plate 2 on the bevel rack 4 to prevent it from falling freely. It can effectively prevent high-altitude falling accidents caused by brake failure and ensure the safety of personnel and equipment. When reaching the specified position, the vegetable basket 13 is moved by the fork 11, and the fork 11 moves while driving the tooth rod 12 to move, so that the vegetable basket 13 is placed.

[0023] See also Figures 1-8 On the basis of the above embodiment, in another embodiment of the present invention, a centering device for leveling the position of the vegetable basket 13 and a stacking device for stacking the vegetable basket 13 are provided above the shelf 20, and the centering device includes a slide plate 21, a gear 22 and a rotating rod 23. The slide plate 21 is slidably mounted on the inner wall of the shelf 20, and the gear 22 is rotatably mounted on the bottom of the shelf 20. The gear 22 is engaged with the tooth rod 12, and the rotating rod 23 is fixedly mounted on the bottom of the gear 22. When the tooth rod 12 and the vegetable basket 13 move simultaneously, the tooth rod 12 will contact the gear 22.

[0024] The centering device also includes a connecting rod 24 and a centering plate 25. One side of the connecting rod 24 is rotatably mounted on the top of the rotating rod 23, and the other side of the connecting rod 24 is rotatably mounted on the surface of the slide 21. The centering plate 25 is fixedly mounted on the top of the slide 21, so that the position of the vegetable basket 13 on the shelf 20 is centered. The centering operation can ensure that the position of the vegetable basket 13 on the shelf 20 is accurate, avoiding damage to the goods or unstable stacking due to offset.

[0025] The centering device also includes a push plate 26 and a No. 3 spring 27. The push plate 26 is slidably installed inside the centering plate 25. The No. 3 spring 27 is arranged between the push plate 26 and the centering plate 25. The vegetable basket 13 is protected from crushing by the No. 3 spring 27. The vegetable basket 13 centered by the push plate 26 may be squeezed or collided during use. The anti-crushing measure can effectively protect the structure of the vegetable basket 13 and prevent it from deformation or damage, thereby ensuring that the vegetables are not affected during transportation and storage.

[0026] The stacking device includes a lifting plate 30 and a blocking plate 31. The lifting plate 30 is slidably installed on the inner wall of the shelf 20, and the blocking plate 31 is fixedly installed on the circumferential surface of the center plate 25, so that the blocking plate 31 limits the movement of the lifting plate 30 to prevent the vegetable basket 13 from being overturned due to misoperation when it has not reached the correct position.

[0027] The stacking device also includes a fixed rod 32 and a receiving frame 33. The fixed rod 32 is fixedly installed on the top of the shelf 20, and the receiving frame 33 is rotatably installed on the inner wall of the fixed rod 32 so that the bottom of the vegetable basket 13 is supported.

[0028] The stacking device also includes a connecting rod 34 and a stabilizing plate 35. The connecting rod 34 is fixedly installed on the top of the center plate 25, and the stabilizing plate 35 is fixedly installed on the circumferential surface of the connecting rod 34. The stabilizing plate 35 is used to prevent the gradually stacked vegetable baskets 13 from tipping over, which can effectively prevent the vegetable baskets 13 from tilting or collapsing during the stacking process, thereby ensuring the safe operation of the entire warehouse.

[0029] The push plate 26 is in contact with the vegetable basket 13, so that the position of the vegetable basket 13 on the shelf 20 is centered. When the vegetable basket 13 is in the center, the centering plate 25 moves to drive the blocking plate 31 to move, so that the blocking plate 31 limits the movement of the lifting plate 30, preventing the vegetable basket 13 from being overturned by misoperation when the vegetable basket 13 has not reached the correct position. When the vegetable basket 13 is stacked, the lifting plate 30 is moved upward by the cylinder to lift the vegetable basket 13. At this time, the receiving frame 33 is driven by the motor to rotate until it contacts the bottom of the vegetable basket 13 so that the bottom of the vegetable basket 13 is supported. At this time, the lifting plate 30 continues to transport the next vegetable basket 13, and the receiving frame 33 is driven by the motor to leave the range of the vegetable basket 13 so that the next vegetable basket 13 lifts the previous vegetable basket 13. At this time, the receiving frame 33 is rotated to support the bottom vegetable basket 13 again, and the stabilizing plate 35 is used to take anti-dumping measures for the gradually stacked vegetable baskets 13, which can effectively prevent the vegetable baskets 13 from tilting or collapsing during the stacking process, thereby ensuring the safe operation of the entire warehouse.

[0030] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A vegetable automated three-dimensional warehouse for vegetable dehydration processing equipment, comprising a stacker, a lifting plate, vegetable baskets and shelves, wherein the lifting plate is arranged at the output end of the stacker, and the shelves are arranged at the rear side of the stacker, characterized in that: For storing vegetable baskets, including: A lifting rod, the lifting rod being fixedly mounted on the bottom of the lifting plate; A helical gear frame, the helical gear frame being fixedly mounted on the surface of the stacker; A toggle button, the toggle button being fixedly mounted on the circumferential surface of the lifting rod; A sliding frame, one side of which is slidably mounted on the output end of the stacker, and the sliding frame is sleeved on the circumferential surface of the lifting rod; A No. 1 spring, the No. 1 spring being disposed between the sliding frame and the lifting rod; A hollow block, the hollow block being fixedly mounted on the surface of the sliding frame; A triangular rod, the triangular rod being slidably mounted on the inner wall of the hollow block, and a No. 2 spring being provided between the triangular rod and the hollow block; The limit block is fixedly mounted on the surface of the triangular rod close to the bevel gear frame, and the surface of the limit block close to the bevel gear frame is set as an inclined surface.

2. The vegetable automated three-dimensional warehouse for vegetable dehydration processing equipment according to claim 1, characterized in that: The conveying device further comprises a fork and a tooth rod, wherein the fork is arranged on the surface of the lifting plate, and the tooth rod is fixedly mounted on the movable end of the fork; Wherein, a centering device for leveling the position of the vegetable baskets and a stacking device for stacking the vegetable baskets are provided above the shelf.

3. The vegetable automated three-dimensional warehouse for vegetable dehydration processing equipment according to claim 2, characterized in that: The centering device includes a slide, a gear and a rotating rod. The slide is slidably installed on the inner wall of the shelf, the gear is rotatably installed at the bottom of the shelf, the gear is engaged with the tooth rod, and the rotating rod is fixedly installed at the bottom of the gear.

4. The vegetable automated three-dimensional warehouse for vegetable dehydration processing equipment according to claim 3, characterized in that: The centering device also includes a connecting rod and a centering plate, one side of the connecting rod is rotatably mounted on the top of the rotating rod, the other side of the connecting rod is rotatably mounted on the surface of the slide, and the centering plate is fixedly mounted on the top of the slide.

5. The vegetable automated three-dimensional warehouse for vegetable dehydration processing equipment according to claim 4, characterized in that: The centering device further comprises a push plate and a No. 3 spring. The push plate is slidably mounted inside the centering plate, and the No. 3 spring is arranged between the push plate and the centering plate.

6. The vegetable automated three-dimensional warehouse for vegetable dehydration processing equipment according to claim 5, characterized in that: The stacking device includes a lifting plate and a blocking plate. The lifting plate is slidably mounted on the inner wall of the shelf, and the blocking plate is fixedly mounted on the circumferential surface of the center plate.

7. The vegetable automated three-dimensional warehouse for vegetable dehydration processing equipment according to claim 6, characterized in that: The stacking device further comprises a fixing rod and a receiving frame, wherein the fixing rod is fixedly mounted on the top of the shelf, and the receiving frame is rotatably mounted on the inner wall of the fixing rod.

8. The vegetable automated three-dimensional warehouse for vegetable dehydration processing equipment according to claim 7, characterized in that: The stacking device further comprises a connecting rod and a stabilizing plate, wherein the connecting rod is fixedly mounted on the top of the center plate, and the stabilizing plate is fixedly mounted on the circumferential surface of the connecting rod.

Citation Information

Patent Citations

  • Stereoscopic warehouse stacking machine for logistics storage

    CN220097423U