Two-sided different-pattern three-dimensional fabric and weaving method thereof
The three-dimensional fabric structure formed by gradient interweaving and alternating weft feeding process of length and short has solved the problem of single-sided patterns and terry exposed in traditional interlayer fabrics, and achieved independent patterns on both sides of the fabric and good hand feel.
Patent Information
- Application Number
- CN202510650165.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-20
- Publication Date
- 2025-08-08
AI Technical Summary
Traditional mezzanine fabrics generally have patterns on one side, and the terry is easily exposed, which cannot meet the diverse aesthetic needs and has poor quality and performance.
The surface structure is composed of the interweaving of surface warp yarns, wool warp yarns, surface color weft yarns and monochrome weft yarns, and the underlying warp yarns, wool warp yarns, bottom color weft yarns and monochrome weft yarns. The intermediate layer structure is composed of wool warp yarns, surface color weft yarns, interlayer weft yarns, and bottom color weft yarns. It forms an integrated three-dimensional structure through gradient interweaving. The intermediate layer structure adopts water-soluble or alkali-soluble fiber yarns to adjust the arch height, and combines the alternating weft yarn process of length and short and incremental weft yarns to form a continuous wave arch structure.
The fabric has independent patterns on both sides, and the intermediate layer structure provides better support. The fabric has both fluffy, breathability and hygroscopicity, avoiding color interference on both sides, and improving the aesthetics and quality performance of the fabric.
Smart Images
Figure CN120443402A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of textile technology, in particular to a three-dimensional fabric with double-sided different flower patterns and a weaving method thereof. Background Art
[0002] Traditional interlayer fabrics typically feature patterns on only one side, and the loops are easily exposed. This not only fails to meet diverse aesthetic needs but also suffers from poor quality and performance. Related technologies typically improve the feel by improving yarn material, but these still have limitations in terms of pattern effects and structural design. Summary of the Invention
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art or related art.
[0004] To this end, the purpose of the present invention is to provide a three-dimensional fabric with double-sided different patterns and a weaving method thereof, so that the fabric presents independent patterns on both sides, and the middle layer structure has a better supporting effect, and the fabric has both fluffiness, breathability and moisture absorption.
[0005] In order to achieve the above-mentioned purpose, the technical solution of the present invention provides a double-sided three-dimensional fabric with different floral patterns, including: a surface structure composed of surface ground warp yarns, wool warp yarns, surface colored weft yarns and solid-color weft yarns, the surface structure including a weft floating satin pattern area and a plain weave base area; a bottom layer structure composed of bottom ground warp yarns, wool warp yarns, bottom colored weft yarns and solid-color weft yarns, the bottom layer structure including an independent weft floating satin pattern area and a dense plain weave area; an intermediate layer structure composed of wool warp yarns, surface colored weft yarns, interlayer weft yarns and bottom colored weft yarns, the intermediate layer structure presenting a continuous wavy arch structure; the surface structure, the intermediate layer structure and the bottom structure are gradient interwoven to form an integrated three-dimensional structure.
[0006] Preferably, the interlayer weft yarn in the intermediate layer structure is made of water-soluble fiber yarn or alkali-soluble fiber yarn, and the arch height of the intermediate layer structure is adjustable within a range of 0.8-1.3 mm, which is adjusted by a long and short alternating weft feeding process.
[0007] Preferably, the interlayer weft yarns and the wool warp yarns in the intermediate layer structure are interwoven in a 1 / 1 plain weave to form a continuous wavy arch structure, and the hidden weft yarns of the surface color weft yarns and the bottom color weft yarns participate in the continuous wavy arch structure, and their floating length is controlled below 2 mm, and the surface color weft yarns and the bottom color weft yarns are matched with the wool warp yarns in the same color system or adapted to the low saturation color system.
[0008] Preferably, in the surface structure, the surface colored weft yarns are interwoven with the surface ground warp yarns through 4-6 weft satin weaves to form a weft floating satin flower area, 4 weft single-color weft yarns are interwoven with the surface ground warp yarns through 2 / 1 / 1 plain weave to form a plain weave base area, and 4 floating yarns in the surface colored weft yarns form a flower pattern; In the bottom layer structure, the bottom layer colored weft yarns are formed into an independent weft floating satin pattern area through 4-6 weft satin weaves, 4 weft single-color weft yarns and the bottom layer warp yarns are interwoven through 2 / 1 / 1 plain weave to form a dense plain weave area, and 4 floating yarns in the bottom layer colored weft yarns form a pattern.
[0009] Preferably, the surface ground warp yarns are gradiently interwoven with the wool warp yarns through the second weft of the single-color weft yarns in the surface structure, and an arched transition zone connecting the surface structure is formed by an incremental weft feeding process; The ground warp yarns of the bottom layer are gradiently interwoven with the wool warp yarns through the second weft of the monochrome weft yarns in the bottom layer structure, and an arched transition zone connecting the bottom layer is formed by adopting an incremental weft feeding process.
[0010] The technical solution of the present invention also provides a weaving method for a double-sided three-dimensional fabric with a different floral pattern, comprising the following steps: The ground warp beam is produced according to conventional warping and sizing processes, and both the surface ground warp yarn (T1-N) and the bottom ground warp yarn (B1-N) are on the ground warp beam; The wool warp weaving beam is processed according to conventional warping and sizing processes, and the wool warp yarns (M1-N) are on the wool warp weaving beam; Put the wool warp yarn and ground warp yarn on the machine and put them into the healds and reeds. One ground warp yarn and two wool warp yarns are respectively put into two healds in turn, and these three yarns are put into one reed tooth. One ground warp yarn, one ground warp yarn, and one ground warp yarn are respectively put into three healds in turn, and these three yarns are put into one reed tooth. Repeat this cycle. The weaving process obtains a three-dimensional fabric with double-sided different flower patterns, wherein the surface ground warp yarn (T1-N), wool warp yarn (M1-N) and surface colored weft yarn (W1) are interwoven 4 times, the surface ground warp yarn (T1-N), wool warp yarn (M1-N) and interlayer weft yarn (W2) are interwoven 4 times; the surface ground warp yarn (T1-N), wool warp yarn (M1-N) and single-color weft yarn (W3) are interwoven 4 times; the bottom ground warp yarn (B1-N), wool warp yarn (M1-N) and bottom colored weft yarn (W4) are interwoven 4 times; the bottom ground warp yarn (B1-N), wool warp yarn (M1-N) and interlayer weft yarn W2 are interwoven 4 times; the bottom ground warp yarn (B1-N), wool warp yarn (M1-N) and single-color weft yarn (W5) are interwoven 4 times. Among them, the surface warp yarn (T1-N) and the surface color weft yarn (W1) are woven in a 4-6 weft satin cycle, the surface warp yarn (T1-N) and the solid color weft yarn (W3) are woven in a 2 / 1 / 1 plain weave, and the surface color weft yarn has 4 floating yarns to form a pattern, forming a base-pattern composite surface structure; the bottom layer warp yarn (B1-N) and the bottom layer color weft yarn (W4) are woven in a 4-6 weft satin cycle, the bottom layer warp yarn (B1-N) and the solid color weft yarn (W5) are woven in a 2 / 1 / 1 plain weave, and the bottom layer color The four floating yarns in the weft yarn form a pattern, forming a base-pattern composite bottom structure; the hidden wefts of the surface-colored weft yarn and the bottom-colored weft yarn are interwoven with the wool warp yarn to form a gauze structure with an intermediate layer structure; the surface ground warp yarn (T1-N), the wool warp yarn (M1-N) and the monochrome weft yarn (W3) are interwoven and passed through the raising device of the towel loom to form an intermediate arched gauze and a surface gauze; the bottom ground warp yarn (B1-N) and the wool warp yarn (M1-N) are interwoven with the monochrome weft yarn (W5) to form an intermediate arched gauze and a bottom gauze; The three-dimensional fabric with double-sided different patterns is dyed and finished, dehydrated, dried, cut and sewn in a rope overflow machine to obtain a finished product.
[0011] Preferably, in the process of forming the middle arched gauze and the surface gauze, the first, second, third, and fourth wefts of the surface colored weft yarn (W1) interwoven with the surface ground warp yarn (T1-N), the first, second, third, and fourth wefts of the interlayer weft yarn (W2), and the first and second wefts of the monochrome weft yarn (W3) are all fed by transitional incremental weft feeding, the third weft of the monochrome weft yarn (W3) is a long weft, and the fourth weft of the monochrome weft yarn (W3) is a transitional weft. In the process of forming the middle arched gauze and the bottom gauze, the 1st, 2nd, 3rd and 4th wefts of the bottom colored weft yarn (W4) interwoven with the bottom ground warp yarn (B1-N), the 1st, 2nd, 3rd and 4th wefts of the interlayer weft yarn (W2), and the 1st and 2nd wefts of the monochrome weft yarn (W5) are all fed by transitional incremental weft feeding, the 3rd weft of the monochrome weft yarn (W5) is a long weft, and the 4th weft of the monochrome weft yarn (W5) is a transitional weft.
[0012] Preferably, in the process of forming the middle arched gauze and the surface gauze, the surface ground warp yarns (T1-N), the wool warp yarns (M1-N) and the second weft of the single-color weft yarns (W3) are interwoven to form the middle arched gauze, and the surface structure is connected to the middle layer structure; In the process of forming the middle arched gauze and the bottom layer gauze, the bottom layer ground warp yarn (B1-N), the wool warp yarn (M1-N) and the second weft of the single color weft yarn (W5) are interwoven to form the middle arched gauze, and the bottom layer is connected to the middle layer.
[0013] Preferably, part or all of the interlayer weft yarn (W2) is made of water-soluble yarn; part or all of the interlayer weft yarn (W2) is made of alkali-soluble yarn.
[0014] The content of water-soluble fiber in the water-soluble fiber yarn is 100%, and the content of alkali-soluble fiber in the alkali-soluble fiber yarn is 100%.
[0015] Preferably, in the weaving process, a weaving cycle of the three-dimensional fabric with double-sided different patterns is 24 picks, 2 beating-up cycles, and the weft sending distance is increased, specifically: 1-4 wefts are the bottom color weft yarn (W4): the bottom warp yarn (B1-N) and the bottom color weft yarn (W4) are interwoven with 4 wefts, and 4-6 weft floating patterns are interwoven on the bottom surface of the bottom layer. The bottom color weft yarn (W4) that reflects the weft floating pattern is on the surface of the bottom structure, and the bottom color weft yarn (W4) that does not reflect the pattern is covered by the bottom warp yarn (B1-N) in the middle layer structure, and is interwoven with the wool warp yarn (M1-N) in a plain weave in the middle layer structure. The surface warp yarn (T1-N) is all raised on the upper layer of the bottom color weft yarn (W4) and does not participate in interweaving; 5-8 wefts are interlayer weft yarns (W2): the bottom layer warp yarns (B1-N) and the interlayer weft yarns (W2) are not interwoven, and the bottom layer warp yarns (B1-N) are all below the interlayer weft yarns (W2). The wool warp yarns (M1-N) and the interlayer weft yarns (W2) are interwoven to form a plain gauze fabric with an intermediate layer structure. The surface layer warp yarns (T1-N) are all above the interlayer weft yarns (W2) and do not participate in interweaving. Wefts 9-11 are single-color weft yarns (W5): the bottom layer warp yarns (B1-N) are interwoven with the single-color weft yarns (W5) for 3 wefts to form the bottom base structure. The wool warp yarns (M1-N) are gradient interwoven with the second weft in the single-color weft yarns (W5). The incremental weft feeding process is used to form an arched transition zone connecting the middle layer to the bottom layer. The surface layer warp yarns (T1-N) are all lifted on the single-color weft yarns (W5) and do not participate in the interweaving. 13-16 wefts are surface colored weft yarns (W1): the surface ground warp yarns (T1-N) and the surface colored weft yarns (W1) are interwoven with 4 wefts, and 4-6 weft floating patterns are interwoven on the surface. The surface colored weft yarns (W1) that reflect the weft floating patterns are on the surface structure surface, and the surface colored weft yarns (W1) that do not reflect the patterns are covered by the surface ground warp yarns (T1-N) in the middle layer structure, and are interwoven with the wool warp yarns (M1-N) in a plain weave in the middle layer structure. The bottom ground warp yarns (B1-N) and the surface colored weft yarns (W1) are not interwoven, and the bottom ground warp yarns (B1-N) all fall under the surface colored weft yarns (W1); 17-20 wefts are interlayer weft yarns (W2): the surface ground warp yarns (T1-N) and the interlayer weft yarns (W2) are not interwoven, and the surface ground warp yarns (T1-N) are all on the upper layer of the interlayer weft yarns (W2). The wool warp yarns (M1-N) and the interlayer weft yarns (W2) are interwoven to form a plain gauze fabric with an intermediate layer structure. The bottom ground warp yarns (B1-N) and the interlayer weft yarns (W2) are not interwoven, and the bottom ground warp yarns (B1-N) are all on the lower layer of the interlayer weft yarns (W2); Wefts 21-23 are single-color weft yarns (W3): the surface ground warp yarns (T1-N) are interwoven with the single-color weft yarns (W3) for 3 wefts to form the surface base structure. The wool warp yarns (M1-N) are gradient interwoven with the second weft in the single-color weft yarns (W3). The incremental weft feeding process is used to form an arched transition zone connecting the middle layer to the bottom layer. The bottom ground warp yarns (B1-N) do not participate in the interweaving and all fall under the single-color weft yarns (W3). Weft 12 is a single-color weft (W3): it serves as the reinforcement weft for the surface base tissue and has the same interweaving pattern as wefts 21 and 23; The 24th weft is a single-color weft yarn (W5): it serves as the reinforcing weft of the bottom base tissue and has the same interweaving pattern as the 9th and 11th wefts.
[0016] The present invention provides a three-dimensional fabric with a double-sided different pattern and a weaving method thereof, which has the following beneficial technical effects: (1) The present invention proposes a double-sided three-dimensional fabric with different patterns and a weaving method thereof, in which the surface color weft yarn and the bottom color weft yarn are independently controlled, the surface color weft yarn is colored on the surface structure, and the bottom color weft yarn is colored on the bottom structure. When the middle layer structure is hidden, it is only interwoven with the wool warp yarn, avoiding mutual interference of the colors on both sides, so that both sides of the fabric can present beautiful and independent pattern effects.
[0017] (2) In the double-sided three-dimensional fabric with different patterns and the weaving method thereof proposed by the present invention, the tension of the surface warp yarn and the bottom warp yarn can be adjusted independently, thereby ensuring the pattern alignment accuracy.
[0018] (3) The present invention proposes a double-sided three-dimensional fabric with a different floral pattern and a weaving method thereof. In the fabric, short weft beating is used to construct the surface structure and the plain weave base of the bottom structure. Long weft beating forms the arched structure of the middle layer structure. The beating force is 120-150N, which can retain the fluffy space. The height of the arched structure can be adjusted by the long and short alternating weft feeding process to form an elastic support. At the same time, the interlayer weft yarn of the middle layer structure is partially or entirely made of water-soluble yarn or alkali-soluble yarn. After dissolution, the bulkiness can be significantly enhanced, and the bulkiness is increased by more than 60%, with good rebound effect.
[0019] (4) In the double-sided three-dimensional fabric with a different floral pattern and its weaving method proposed by the present invention, the surface colored weft yarn and the bottom colored weft yarn are matched with the wool warp yarn in the same color system or low saturation color system to achieve optical shielding. When the surface colored weft yarn and the bottom colored weft yarn are covered in the middle layer structure, the color can be effectively hidden to achieve an optical shielding effect. In the fabric structure, the surface colored weft yarn and the bottom colored weft yarn are wrapped by the ground warp yarn inside the middle layer structure, and at the same time form a regular interweaving with the wool warp yarn of the middle layer structure. The coordinated action of the warp and weft produces a physical shielding and visual blanking optical effect.
[0020] (5) The middle layer structure of the double-sided three-dimensional fabric with different patterns proposed by the present invention has a better supporting effect, and the fabric has both fluffiness, air permeability and moisture absorption.
[0021] (6) In the three-dimensional fabric with double-sided different patterns and its weaving method proposed by the present invention, the weft floating satin patterns of the surface structure and the bottom structure can be designed independently to achieve a double-sided different pattern effect. The patterns can be the same or different.
[0022] (7) The present invention proposes a method for weaving a double-sided three-dimensional fabric with a different pattern, wherein the surface layer, the bottom layer, and the middle layer are woven alternately to form a three-dimensional structure. The wool warp yarns are interwoven with the weft yarns of the surface layer, the bottom layer, and the middle layer to form an arched gauze. The surface layer ground warp yarns are interwoven with the surface layer single-color weft yarns, and the bottom layer ground warp yarns are interwoven with the bottom layer single-color weft yarns to form the surface layer gauze layer and the bottom layer gauze layer. The wool warp yarns are interwoven with the interlayer weft yarns to form an arched structure, and the three-dimensional shape is controlled by incremental weft feeding. Differentiated weft beating control is adopted, and short and long weft beating are combined to control the height of the arch support and improve the bulkiness. The short weft beating constructs a dense surface layer / bottom layer, and the long weft beating forms the middle layer arched structure. The weft beating force varies gradually, with the first and second wefts being lightly beaten to build the foundation, the third weft being heavily beaten to finalize the shape, and the fourth weft being a transitional connection.
[0023] (8) In the weaving method of a double-sided three-dimensional fabric with different patterns proposed by the present invention, the running trajectory of the surface color weft yarn is limited between the surface ground warp yarn plane and the wool warp yarn plane, and the running trajectory of the bottom color weft yarn is limited between the bottom ground warp yarn plane and the wool warp yarn plane, which physically isolates the crossing of the double-sided color weft yarns and can eliminate color mixing from the root.
[0024] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description which follows, or may be learned by practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of the embodiments with reference to the accompanying drawings, in which: Figure 1 A physical diagram of a three-dimensional fabric with a double-sided different pattern according to an embodiment of the present invention is shown; Figure 2 A diagram showing the surface ground warp yarn structure regularity of a method for weaving a three-dimensional fabric with a double-sided different pattern according to an embodiment of the present invention; Figure 3 A diagram showing the warp yarn structure regularity of the bottom layer of the weaving method of a three-dimensional fabric with a double-sided different pattern according to an embodiment of the present invention is shown; Figure 4 A diagram showing the wool warp yarn structure regularity of a method for weaving a three-dimensional fabric with a double-sided different pattern according to an embodiment of the present invention is shown; Figure 5 A schematic diagram showing the warp yarn arrangement and warp weaving regularity of a double-sided three-dimensional fabric with a different pattern according to an embodiment of the present invention is provided; Figure 6 A diagram showing the warp and weft yarn organization regularity of a double-sided heteromorphic pattern three-dimensional fabric weaving method according to an embodiment of the present invention is shown. DETAILED DESCRIPTION
[0026] The present invention discloses a double-sided, three-dimensional fabric with a different floral pattern and a weaving method thereof. Those skilled in the art may refer to the contents herein and appropriately modify the process parameters to achieve the desired result. It should be noted that all similar substitutions and modifications obvious to those skilled in the art are considered to be included in the present invention. The methods and applications of the present invention have been described through preferred embodiments. It is apparent that relevant persons may modify or appropriately alter and combine the methods and applications described herein without departing from the content, spirit, and scope of the present invention to implement and apply the technology of the present invention.
[0027] The present invention will be further described below in conjunction with the embodiments: Example 1: A double-sided three-dimensional fabric with a different pattern according to an embodiment of the present invention includes: a surface layer structure, a bottom layer structure and an intermediate layer structure, which are gradiently interwoven to form an integrated three-dimensional structure.
[0028] The surface structure is composed of surface ground warp yarns, wool warp yarns, surface colored weft yarns and solid-color weft yarns interwoven to form a surface weft floating satin pattern, and the surface colored weft yarns have a floating length of 3-5 warp yarns; the surface ground warp yarns, wool warp yarns, surface colored weft yarns and solid-color weft yarns are interwoven to form a weft floating satin pattern area and a plain weave base area; the weft floating satin pattern is achieved by the floating and sinking interweaving of the surface colored weft yarns and the surface ground warp yarns, and the plain weave base is composed of the regular interweaving of solid-color weft yarns and the surface ground warp yarns.
[0029] The base structure is composed of a base warp, wool warp, base colored weft, and solid color weft. The base warp, wool warp, and solid color weft are interwoven to form a base smooth gauze. The base warp, wool warp, and solid color weft are interwoven to form a base weft floating satin pattern. The base colored weft and solid color weft yarns are used to form a base weft floating satin pattern and a plain weave base, respectively.
[0030] The weft floating satin patterns in the surface structure and the bottom structure can be designed independently to achieve a double-sided different flower effect. The surface color weft yarn and the bottom color weft yarn are independently controlled. They float on their respective surfaces when showing color, and sink when hidden and only interweave with the wool warp yarn to avoid double-sided color interference. The tension of the surface warp yarn and the bottom warp yarn can be adjusted independently to ensure the accuracy of pattern positioning.
[0031] The middle layer structure is composed of wool warp yarn, surface color weft yarn, interlayer weft yarn, bottom color weft yarn interwoven. The wool warp yarn and interlayer weft yarn are interwoven to form a gauze layer. The wool warp yarn is interwoven with the surface ground warp yarn, bottom ground warp yarn, surface single color weft yarn and the second weft of the bottom single color weft yarn to form an arched gauze structure. The entire middle layer structure has a continuous wavy arch structure. Figure 1 shown.
[0032] Furthermore, the interlayer weft yarn in the middle layer is made of water-soluble or alkali-soluble fiber yarn. The arch height of the middle layer is adjustable within a range of 0.8-1.3mm, adjusted by alternating long and short weft feeding. This enhances the loftiness after post-treatment dissolution, and the middle layer provides an elastic support structure, resulting in superior fabric performance.
[0033] Furthermore, in the middle layer structure, the interlayer weft yarns and the wool warp yarns are interwoven in a 1 / 1 plain weave to form a continuous wavy arch structure. The hidden weft yarns of the surface color weft yarns and the bottom color weft yarns participate in the continuous wavy arch structure, and their floating length is controlled to be less than 2mm. The surface color weft yarns and the bottom color weft yarns are matched with the wool warp yarns in the same color system or low-saturation color system. Thus, optical shielding is achieved. When the surface color weft yarns and the bottom color weft yarns are covered in the middle layer structure, the colors can be effectively hidden, achieving an optical shielding effect. In the fabric structure, the surface color weft yarns and the bottom color weft yarns are wrapped by the ground warp yarns inside the middle layer structure, and at the same time form a regular interweaving with the wool warp yarns of the middle layer structure. The coordinated action of the warp and weft creates a physical shielding and visual blanking optical effect.
[0034] Furthermore, in the surface layer, the colored weft yarns are interwoven with the ground warp yarns in a 4-6-piece weft satin weave to create a weft-floating satin pattern. Four solid-color weft yarns are interwoven with the ground warp yarns in a 2 / 1 / 1 plain weave to form a plain base. Four floats in the colored weft yarns create the pattern. In the bottom layer, the colored weft yarns are interwoven with 4-6 weft satin weaves to create an independent weft-floating satin pattern. Four solid-color weft yarns are interwoven with the ground warp yarns in a 2 / 1 / 1 plain weave to form a dense plain weave. Four floats in the colored weft yarns create the pattern. This allows the weft-floating satin patterns of the surface and bottom layers to be designed independently, achieving a double-sided, distinct pattern. The patterns can be the same or different, with the colored weft yarns' float lengths varying gradually to create a three-dimensional relief effect. Furthermore, dense plain weft yarns (8-10 yarns / cm) are embedded in the pattern transition zone to effectively prevent the colored weft yarn's float length from spreading. The 2 / 1 / 1 plain weave base ensures base smoothness.
[0035] Furthermore, the surface ground warp yarns are gradient-interwoven with the wool warp yarns via the second weft of the monochromatic weft yarns in the surface structure, using a progressive weft delivery process to form an arched transition zone connecting the surface structure. The bottom ground warp yarns are gradient-interwoven with the wool warp yarns via the second weft of the monochromatic weft yarns in the bottom structure, using a progressive weft delivery process to form an arched transition zone connecting the bottom structure. This creates a fluffy, elastically supported three-dimensional structure, ensuring the fabric's fluffiness and other hand-feeling properties. Furthermore, the gradient interweaving prevents hair shedding, ensuring the fabric's quality and longevity.
[0036] Example 2, according to an embodiment of the present invention, a weaving method of a three-dimensional fabric with a double-sided different pattern comprises the following steps: S201, a ground warp beam is produced according to conventional warping and sizing processes, wherein both the surface ground warp yarns (T1-N) and the bottom ground warp yarns (B1-N) are on the ground warp beam; S202, a wool warp weaving beam is produced according to conventional warping and sizing processes, and the wool warp yarns (M1-N) are on the wool warp weaving beam; S203, threading the wool warp yarn and the ground warp yarn onto the loom and inserting them into the reed. One ground warp yarn and two wool warp yarns are respectively threaded into two healds in sequence, and these three yarns are inserted into one reed dent. One ground warp yarn, one ground warp yarn, and one ground warp yarn are respectively threaded into three healds in sequence, and these three yarns are inserted into one reed dent. This cycle repeats. S204, weaving to obtain a three-dimensional fabric with a double-sided different pattern, wherein the surface ground warp yarn (T1-N), the wool warp yarn (M1-N) and the surface colored weft yarn (W1) are interwoven 4 times, the surface ground warp yarn (T1-N), the wool warp yarn (M1-N) and the interlayer weft yarn (W2) are interwoven 4 times; the surface ground warp yarn (T1-N), the wool warp yarn (M1-N) and the single-color weft yarn (W3) are interwoven 4 times; the bottom ground warp yarn (B1-N), the wool warp yarn (M1-N) and the bottom colored weft yarn (W4) are interwoven 4 times; the bottom ground warp yarn (B1-N), the wool warp yarn (M1-N) and the interlayer weft yarn W2 are interwoven 4 times; the bottom ground warp yarn (B1-N), the wool warp yarn (M1-N) and the single-color weft yarn (W5) are interwoven 4 times, Among them, the surface warp yarn (T1-N) and the surface colored weft yarn (W1) are woven in a 4-6 weft satin cycle, the surface warp yarn (T1-N) and the solid color weft yarn (W3) are woven in a 2 / 1 / 1 plain weave, and the surface colored weft yarn has 4 floating yarns to form a pattern, forming a base-pattern composite surface structure; the bottom layer warp yarn (B1-N) and the bottom layer colored weft yarn (W4) are woven in a 4-6 weft satin cycle, the bottom layer warp yarn (B1-N) and the solid color weft yarn (W5) are woven in a 2 / 1 / 1 plain weave, and the bottom layer Four floating yarns in the colored weft yarn form a pattern, forming a base-pattern composite bottom structure; the hidden wefts of the surface colored weft yarn and the bottom colored weft yarn are interwoven with the wool warp yarn to form a gauze structure with an intermediate layer structure; the surface ground warp yarn (T1-N), the wool warp yarn (M1-N) and the monochrome weft yarn (W3) are interwoven and passed through the raising device of the towel loom to form an intermediate arched gauze and a surface gauze; the bottom ground warp yarn (B1-N) and the wool warp yarn (M1-N) are interwoven with the monochrome weft yarn (W5) to form an intermediate arched gauze and a bottom gauze; The three-dimensional fabric with double-sided different patterns is dyed and finished, dehydrated, dried, cut and sewn in a rope overflow machine to obtain a finished product.
[0037] In this way, the surface color weft yarn and the bottom color weft yarn are independently controlled. The surface color weft yarn is colored on the surface structure, and the bottom color weft yarn is colored on the bottom structure. When the middle layer structure is hidden, it is only interwoven with the wool warp yarn, avoiding mutual interference of double-sided colors, so that both sides of the fabric can present beautiful and independent pattern effects.
[0038] Furthermore, in the process of forming the middle arched gauze and the surface gauze, the first, second, third, and fourth wefts of the surface colored weft yarn (W1) interwoven with the surface ground warp yarn (T1-N), the first, second, third, and fourth wefts of the interlayer weft yarn (W2), and the first and second wefts of the monochrome weft yarn (W3) are all fed by transitional incremental weft feeding, the third weft of the monochrome weft yarn (W3) is a long weft, and the fourth weft of the monochrome weft yarn (W3) is a transitional weft. In the process of forming the middle arched gauze and the bottom gauze, the 1st, 2nd, 3rd and 4th wefts of the bottom colored weft yarn (W4) interwoven with the bottom ground warp yarn (B1-N), the 1st, 2nd, 3rd and 4th wefts of the interlayer weft yarn (W2), and the 1st and 2nd wefts of the monochrome weft yarn (W5) are all fed by transitional incremental weft feeding, the 3rd weft of the monochrome weft yarn (W5) is a long weft, and the 4th weft of the monochrome weft yarn (W5) is a transitional weft.
[0039] Thus, differentiated weft beating control is achieved. Short weft beating is combined with long weft beating to control the height of the arch support and improve the fluffiness. Short weft beating builds a dense surface / bottom layer, and long weft beating forms an arch structure in the middle layer. The beating force changes gradually. The 1st to 2nd wefts are lightly beaten to build the foundation, the 3rd weft is heavily beaten to shape it, and the 4th weft is the transition connection.
[0040] Furthermore, in the process of forming the middle arched gauze and the surface gauze, the surface ground warp yarns (T1-N), the wool warp yarns (M1-N) and the second weft of the single-color weft yarns (W3) are interwoven to form the middle arched gauze, and the surface structure is connected to the middle structure. In the process of forming the middle arched gauze and the bottom layer gauze, the bottom layer ground warp yarn (B1-N), the wool warp yarn (M1-N) and the second weft of the single color weft yarn (W5) are interwoven to form the middle arched gauze, and the bottom layer is connected to the middle layer.
[0041] The wool warp yarn and the interlayer weft yarn are interwoven to form an arched structure, and the three-dimensional shape is controlled by incremental weft feeding, thereby further ensuring the fluffiness of the fabric.
[0042] Furthermore, part or all of the interlayer weft yarn (W2) uses water-soluble yarn; part or all of the interlayer weft yarn (W2) uses alkali-soluble yarn.
[0043] The content of water-soluble fiber in the water-soluble fiber yarn is 100%, and the content of alkali-soluble fiber in the alkali-soluble fiber yarn is 100%.
[0044] Thus, after these weft yarns are dissolved in the post-dyeing and finishing process, the arched gauze will become fluffier and more resilient.
[0045] Example 3, according to an embodiment of the present invention, a weaving method of a three-dimensional fabric with a double-sided different pattern comprises the following steps: (1) Fabric design The double-sided three-dimensional fabric with different patterns is composed of the surface warp yarn, wool warp yarn, bottom warp yarn and corresponding weft yarn. For the sake of ease of understanding, the warp yarns are shown separately, such as Figures 2 to 4 The weft yarn distribution pattern is shown in Figure 6 As shown in Table 1, the weft yarn is divided into five parts: surface colored weft (W1), surface solid colored weft (W3), interlayer weft (W2), bottom colored weft (W4), and bottom solid colored weft (W5). The weft insertion logic is shown in Table 1, and the weft yarn zoning color display is shown in Table 2.
[0046] Table 1 Weft insertion logic Table 2 Weft yarn zone color development like Figures 2 to 4 、 Figure 6As shown in Table 1 and Table 2, 1-4 wefts are the bottom color weft yarn (W4): the bottom ground warp yarn (B1-N) and the bottom color weft yarn (W4) are interwoven with 4 wefts, and 4 weft floating patterns are interwoven on the bottom surface of the bottom layer. The bottom color weft yarn (W4) that reflects the weft floating pattern is on the surface of the bottom structure, and the bottom color weft yarn (W4) that does not reflect the pattern is covered by the bottom ground warp yarn (B1-N) in the middle layer structure, and is interwoven with the wool warp yarn (M1-N) in a plain weave in the middle layer structure. The surface ground warp yarn (T1-N) is all raised on the upper layer of the bottom color weft yarn (W4) and does not participate in interweaving; 5-8 wefts are interlayer weft yarns (W2): the bottom layer warp yarns (B1-N) and the interlayer weft yarns (W2) are not interwoven, and the bottom layer warp yarns (B1-N) are all below the interlayer weft yarns (W2). The wool warp yarns (M1-N) and the interlayer weft yarns (W2) are interwoven to form a plain gauze fabric with an intermediate layer structure. The surface layer warp yarns (T1-N) are all above the interlayer weft yarns (W2) and do not participate in interweaving. Wefts 9-11 are single-color weft yarns (W5): the bottom layer warp yarns (B1-N) are interwoven with the single-color weft yarns (W5) for 3 wefts to form the bottom base structure. The wool warp yarns (M1-N) are gradient interwoven with the second weft in the single-color weft yarns (W5). The incremental weft feeding process is used to form an arched transition zone connecting the middle layer to the bottom layer. The surface layer warp yarns (T1-N) are all lifted on the single-color weft yarns (W5) and do not participate in the interweaving. 13-16 wefts are surface colored weft yarns (W1): the surface ground warp yarns (T1-N) and the surface colored weft yarns (W1) are interwoven with 4 wefts, and 4 weft floating patterns are interwoven on the surface. The surface colored weft yarns (W1) that reflect the weft floating patterns are on the surface structure surface, and the surface colored weft yarns (W1) that do not reflect the patterns are covered by the surface ground warp yarns (T1-N) in the middle layer structure, and are interwoven with the wool warp yarns (M1-N) in a plain weave in the middle layer structure. The bottom ground warp yarns (B1-N) and the surface colored weft yarns (W1) are not interwoven, and the bottom ground warp yarns (B1-N) all fall under the surface colored weft yarns (W1); 17-20 wefts are interlayer weft yarns (W2): the surface ground warp yarns (T1-N) and the interlayer weft yarns (W2) are not interwoven, and the surface ground warp yarns (T1-N) are all on the upper layer of the interlayer weft yarns (W2). The wool warp yarns (M1-N) and the interlayer weft yarns (W2) are interwoven to form a plain gauze fabric with an intermediate layer structure. The bottom ground warp yarns (B1-N) and the interlayer weft yarns (W2) are not interwoven, and the bottom ground warp yarns (B1-N) are all on the lower layer of the interlayer weft yarns (W2); Wefts 21-23 are single-color weft yarns (W3): the surface ground warp yarns (T1-N) are interwoven with the single-color weft yarns (W3) for 3 wefts to form the surface base structure. The wool warp yarns (M1-N) are gradient interwoven with the second weft in the single-color weft yarns (W3). The incremental weft feeding process is used to form an arched transition zone connecting the middle layer to the bottom layer. The bottom ground warp yarns (B1-N) do not participate in the interweaving and all fall under the single-color weft yarns (W3). Weft 12 is a single-color weft (W3): it serves as the reinforcement weft for the surface base tissue and has the same interweaving pattern as wefts 21 and 23; The 24th weft is a single-color weft yarn (W5): it serves as the reinforcing weft of the bottom base tissue and has the same interweaving pattern as the 9th and 11th wefts.
[0047] (2) Processing warp beam Conventional warping and sizing processes are used to produce the ground warp beams. Both the top ground warp (T1-N) and bottom ground warp (B1-N) are placed on the ground warp beams. The yarn counts can be the same or different. Here, the top ground warp (T1-N) and bottom ground warp (B1-N) are identical, both with a 32S / 2 fine twist (40% recycled polyester, 60% cotton, highly combed).
[0048] The wool warp weaving beam is processed according to the conventional warping and sizing process. The wool warp yarn (M1-N) is on the wool warp weaving beam. The wool warp yarn is any yarn that can be used to make terry. Here, 28S / 2x2 weak twist yarn is used.
[0049] The ratio of the number of ground warp yarns to the number of wool warp yarns in the ground warp weaving beam and the wool warp weaving beam is 2:1 or 1:1 or 4:1 or other ratios. Here, the ratio of the number of ground warp yarns to the number of wool warp yarns in the ground warp weaving beam and the wool warp weaving beam is 2:1.
[0050] (3) Inserting the heald and reed into the machine The warp density is 52# steel buckle, wool warp yarn and ground warp yarn as follows Figure 5 As shown, the healds are drawn in and reeded. One ground warp yarn and two wool warp yarns are sequentially drawn into two healds, and these three yarns are fed into one reed dent. Then, one ground warp yarn, one ground warp yarn, and one ground warp yarn are sequentially drawn into three healds, and these three yarns are fed into one reed dent. This cycle repeats. The wool warp yarns are designed in a double-double configuration, with two wool warp yarns drawn into one heald. Figure 5 On the left, red is the surface color weft yarn W1, black is the interlayer weft yarn W2, green is the solid color weft yarn W3, rose red is the bottom color weft yarn W4, and blue is the solid color weft yarn W5. Figure 5 The red on the right is the wool warp yarn M1-N, the green is the surface ground warp yarn T1-N, and the blue is the bottom ground warp yarn B1-N. The warp yarns are arranged as ground, wool, ground, ground, ground ---, in a regular cycle; the wool ground warp is used in a 1 / 4 pattern; one coir yarn of the ground warp is inserted into one ground warp, and one coir yarn of the wool warp is inserted into two wool warps. The ratio of the number of wool ground warp yarns is 1 / 2, (1 ground, 2 wool) into 1 reed, 3 ground into 1 reed ---, in a regular cycle.
[0051] (4) Differentiated weft beating control "Sandwich-type" weft insertion path control, the weft insertion path of the surface color weft yarn W1 is limited to the plane between the surface ground warp yarn and the wool warp yarn plane; the weft insertion path of the bottom color weft yarn W4 is limited to the plane between the bottom ground warp yarn and the wool warp yarn plane. Figure 6 As shown in the figure, after the wool warp yarns are interwoven with the second picks of the single weft yarns W3 and W5, a long beat-up weft is used to form an arched yarn. The weft delivery distance for the long beat-up weft depends on the height of the arched yarn. In this case, the height of the arched yarn (the height of the wool warp yarn in the middle layer) is 1.0 cm. Each beat-up cycle consists of 12 picks, and the weft delivery distance increases in increments from 0.1 cm to 1.0 cm. One weave cycle consists of 24 picks, which is two beat-up cycles.
[0052] The gauze and weft yarns for the top and bottom layers and the weft floating satin can be of the same or different counts. The interlayer weft yarn W2 of the arched gauze in the middle layer can be the same as the solid-color weft yarns W3 and W5, or it can be made entirely or partially of water-soluble fiber yarn or alkali-soluble polyester yarn. Fabrics made entirely or partially of water-soluble fiber yarn or alkali-soluble polyester yarn can become more fluffy and resilient after dissolving these weft yarns during post-dyeing and finishing. Here, 40s water-soluble PVA yarn is used for the interlayer weft W2 of the arched gauze in the middle layer.
[0053] (5) Weaving to obtain a three-dimensional fabric with double-sided different patterns, dyeing and finishing, dehydration, drying, cutting and sewing in a rope overflow machine to obtain a finished product, such as Figure 1 shown.
[0054] The finished product of the double-sided three-dimensional fabric with different floral patterns obtained in this embodiment has a smooth surface, beautiful pattern, fluffy feel, comfortable touch, and obvious rebound feel.
[0055] The finished three-dimensional fabric with a double-sided, different-pattern pattern obtained in this example was subjected to washing tests, demonstrating excellent results after five washes. Post-wash hair loss was 0, and the product's bulkiness increased by 50%, significantly outperforming common three-dimensional fabrics on the market. Water absorption (ASTM D4772) was over 80%, significantly superior to the 50% water absorption of common three-dimensional fabrics on the market. The feather shedding rate after five home washes was within 5.0‰, exceeding the industry average of 9‰. Pilling after five washes was between 3.0 and 3.5.
[0056] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A three-dimensional fabric with double-sided different patterns, characterized in that: include: The surface structure is composed of surface ground warp yarns, wool warp yarns, surface colored weft yarns and solid color weft yarns, and the surface structure includes a weft floating satin pattern area and a plain weave base area; the bottom layer structure is composed of bottom ground warp yarns, wool warp yarns, bottom colored weft yarns and solid color weft yarns, and the bottom layer structure includes an independent weft floating satin pattern area and a dense plain weave area; the middle layer structure is composed of wool warp yarns, surface colored weft yarns, interlayer weft yarns and bottom colored weft yarns, and the middle layer structure is a continuous wavy arch structure; the surface structure, the middle layer structure and the bottom layer structure are formed into an integrated three-dimensional structure through gradient interweaving.
2. The double-sided three-dimensional fabric with different patterns according to claim 1, characterized in that: The interlayer weft yarn in the intermediate layer structure is made of water-soluble fiber yarn or alkali-soluble fiber yarn. The arch height of the intermediate layer structure is adjustable within a range of 0.8-1.3 mm and is adjusted by a long-short alternating weft feeding process.
3. The double-sided three-dimensional fabric with different patterns according to claim 2, characterized in that: In the intermediate layer structure, the interlayer weft yarn and the wool warp yarn are interwoven in a 1 / 1 plain weave to form a continuous wavy arch structure. The hidden weft yarns of the surface color weft yarn and the bottom color weft yarn participate in the continuous wavy arch structure, and their floating length is controlled below 2 mm. The surface color weft yarn and the bottom color weft yarn are matched with the wool warp yarn in the same color system or adapted to the low saturation color system.
4. The double-sided three-dimensional fabric with different patterns according to claim 3, characterized in that: In the surface structure, the surface colored weft yarns are interwoven with the surface ground warp yarns through 4-6 weft satin weaves to form a weft floating satin flower area, 4 weft single-color weft yarns are interwoven with the surface ground warp yarns through 2 / 1 / 1 plain weave to form a plain base area, and 4 floating yarns in the surface colored weft yarns form a flower pattern; In the bottom layer structure, the bottom layer colored weft yarns are formed into an independent weft floating satin pattern area through 4-6 weft satin weaves, 4 weft single-color weft yarns and the bottom layer warp yarns are interwoven through 2 / 1 / 1 plain weave to form a dense plain weave area, and 4 floating yarns in the bottom layer colored weft yarns form a pattern.
5. The double-sided three-dimensional fabric with different patterns according to claim 4, characterized in that: The surface ground warp yarns are gradiently interwoven with the wool warp yarns through the second weft of the single-color weft yarns in the surface structure, and an arched transition zone connecting the surface structure is formed by using an incremental weft feeding process; The ground warp yarns of the bottom layer are gradiently interwoven with the wool warp yarns through the second weft of the monochrome weft yarns in the bottom layer structure, and an arched transition zone connecting the bottom layer is formed by adopting an incremental weft feeding process.
6. A weaving method for a three-dimensional fabric with double-sided different patterns according to any one of claims 1 to 5, characterized in that: The following steps are involved: The ground warp beam is produced according to conventional warping and sizing processes, and both the surface ground warp yarn (T1-N) and the bottom ground warp yarn (B1-N) are on the ground warp beam; The wool warp weaving beam is processed according to conventional warping and sizing processes, and the wool warp yarns (M1-N) are on the wool warp weaving beam; Put the wool warp yarn and ground warp yarn on the machine and put them into the healds and reeds. One ground warp yarn and two wool warp yarns are respectively put into two healds in turn, and these three yarns are put into one reed tooth. One ground warp yarn, one ground warp yarn, and one ground warp yarn are respectively put into three healds in turn, and these three yarns are put into one reed tooth. Repeat this cycle. The weaving process obtains a three-dimensional fabric with double-sided different flower patterns, wherein the surface ground warp yarn (T1-N), wool warp yarn (M1-N) and surface colored weft yarn (W1) are interwoven 4 times, the surface ground warp yarn (T1-N), wool warp yarn (M1-N) and interlayer weft yarn (W2) are interwoven 4 times; the surface ground warp yarn (T1-N), wool warp yarn (M1-N) and single-color weft yarn (W3) are interwoven 4 times; the bottom ground warp yarn (B1-N), wool warp yarn (M1-N) and bottom colored weft yarn (W4) are interwoven 4 times; the bottom ground warp yarn (B1-N), wool warp yarn (M1-N) and interlayer weft yarn W2 are interwoven 4 times; the bottom ground warp yarn (B1-N), wool warp yarn (M1-N) and single-color weft yarn (W5) are interwoven 4 times. Among them, the surface warp yarn (T1-N) and the surface colored weft yarn (W1) are woven in a 4-6 weft satin cycle, the surface warp yarn (T1-N) and the solid color weft yarn (W3) are woven in a 2 / 1 / 1 plain weave, and the surface colored weft yarn has 4 floating yarns to form a pattern, forming a base-pattern composite surface structure; the bottom layer warp yarn (B1-N) and the bottom layer colored weft yarn (W4) are woven in a 4-6 weft satin cycle, the bottom layer warp yarn (B1-N) and the solid color weft yarn (W5) are woven in a 2 / 1 / 1 plain weave, and the bottom layer Four floating yarns in the colored weft yarn form a pattern, forming a base-pattern composite bottom structure; the hidden wefts of the surface colored weft yarn and the bottom colored weft yarn are interwoven with the wool warp yarn to form a gauze structure with an intermediate layer structure; the surface ground warp yarn (T1-N), the wool warp yarn (M1-N) and the monochrome weft yarn (W3) are interwoven and passed through the raising device of the towel loom to form an intermediate arched gauze and a surface gauze; the bottom ground warp yarn (B1-N) and the wool warp yarn (M1-N) are interwoven with the monochrome weft yarn (W5) to form an intermediate arched gauze and a bottom gauze; The three-dimensional fabric with double-sided different patterns is dyed and finished, dehydrated, dried, cut and sewn in a rope overflow machine to obtain a finished product.
7. The weaving method of a three-dimensional fabric with double-sided different patterns according to claim 6, characterized in that: In the process of forming the middle arched gauze and the surface gauze, the 1st, 2nd, 3rd and 4th wefts of the surface colored weft yarn (W1) interwoven with the surface ground warp yarn (T1-N), the 1st, 2nd, 3rd and 4th wefts of the interlayer weft yarn (W2), and the 1st and 2nd wefts of the monochrome weft yarn (W3) are all fed by transitional incremental weft feeding, the 3rd weft of the monochrome weft yarn (W3) is long weft feeding, and the 4th weft of the monochrome weft yarn (W3) is transitional weft feeding; In the process of forming the middle arched gauze and the bottom gauze, the 1st, 2nd, 3rd and 4th wefts of the bottom colored weft yarn (W4) interwoven with the bottom ground warp yarn (B1-N), the 1st, 2nd, 3rd and 4th wefts of the interlayer weft yarn (W2), and the 1st and 2nd wefts of the monochrome weft yarn (W5) are all fed by transitional incremental weft feeding, the 3rd weft of the monochrome weft yarn (W5) is a long weft, and the 4th weft of the monochrome weft yarn (W5) is a transitional weft.
8. The weaving method of a three-dimensional fabric with double-sided different patterns according to claim 7, characterized in that: In the process of forming the middle arched gauze and the surface gauze, the surface ground warp yarn (T1-N), the wool warp yarn (M1-N) and the second weft of the single-color weft yarn (W3) are interwoven to form the middle arched gauze, and the surface structure is connected to the middle layer structure; In the process of forming the middle arched gauze and the bottom layer gauze, the bottom layer ground warp yarn (B1-N), the wool warp yarn (M1-N) and the second weft of the single color weft yarn (W5) are interwoven to form the middle arched gauze, and the bottom layer is connected to the middle layer.
9. The weaving method of a three-dimensional fabric with double-sided different patterns according to claim 8, characterized in that: The interlayer weft yarn (W2) is partially or entirely made of water-soluble yarn; the interlayer weft yarn (W2) is partially or entirely made of alkali-soluble yarn.
10. The weaving method of a three-dimensional fabric with double-sided different patterns according to claim 6, characterized in that: The weaving method obtains a three-dimensional fabric with a double-sided pattern, wherein one weave cycle is 24 picks, two weft beating cycles, and the weft sending distance is increased. Specifically: 1-4 wefts are the bottom color weft yarn (W4): the bottom warp yarn (B1-N) and the bottom color weft yarn (W4) are interwoven with 4 wefts, and 4-6 weft floating patterns are interwoven on the bottom surface of the bottom layer. The bottom color weft yarn (W4) that reflects the weft floating pattern is on the surface of the bottom structure, and the bottom color weft yarn (W4) that does not reflect the pattern is covered by the bottom warp yarn (B1-N) in the middle layer structure, and is interwoven with the wool warp yarn (M1-N) in a plain weave in the middle layer structure. The surface warp yarn (T1-N) is all raised on the upper layer of the bottom color weft yarn (W4) and does not participate in interweaving; 5-8 wefts are interlayer weft yarns (W2): the bottom layer warp yarns (B1-N) and the interlayer weft yarns (W2) are not interwoven, and the bottom layer warp yarns (B1-N) are all below the interlayer weft yarns (W2). The wool warp yarns (M1-N) and the interlayer weft yarns (W2) are interwoven to form a plain gauze fabric with an intermediate layer structure. The surface layer warp yarns (T1-N) are all above the interlayer weft yarns (W2) and do not participate in interweaving. Wefts 9-11 are single-color weft yarns (W5): the bottom layer warp yarns (B1-N) are interwoven with the single-color weft yarns (W5) for 3 wefts to form the bottom base structure. The wool warp yarns (M1-N) are gradient interwoven with the second weft in the single-color weft yarns (W5). The incremental weft feeding process is used to form an arched transition zone connecting the middle layer to the bottom layer. The surface layer warp yarns (T1-N) are all lifted on the single-color weft yarns (W5) and do not participate in the interweaving. 13-16 wefts are surface colored weft yarns (W1): the surface ground warp yarns (T1-N) and the surface colored weft yarns (W1) are interwoven with 4 wefts, and 4-6 weft floating patterns are interwoven on the surface. The surface colored weft yarns (W1) that reflect the weft floating patterns are on the surface structure surface, and the surface colored weft yarns (W1) that do not reflect the patterns are covered by the surface ground warp yarns (T1-N) in the middle layer structure, and are interwoven with the wool warp yarns (M1-N) in a plain weave in the middle layer structure. The bottom ground warp yarns (B1-N) and the surface colored weft yarns (W1) are not interwoven, and the bottom ground warp yarns (B1-N) all fall under the surface colored weft yarns (W1); 17-20 wefts are interlayer weft yarns (W2): the surface ground warp yarns (T1-N) and the interlayer weft yarns (W2) are not interwoven, and the surface ground warp yarns (T1-N) are all on the upper layer of the interlayer weft yarns (W2). The wool warp yarns (M1-N) and the interlayer weft yarns (W2) are interwoven to form a plain gauze fabric with an intermediate layer structure. The bottom ground warp yarns (B1-N) and the interlayer weft yarns (W2) are not interwoven, and the bottom ground warp yarns (B1-N) are all on the lower layer of the interlayer weft yarns (W2); Wefts 21-23 are single-color weft yarns (W3): the surface ground warp yarns (T1-N) are interwoven with the single-color weft yarns (W3) for 3 wefts to form the surface base structure. The wool warp yarns (M1-N) are gradient interwoven with the second weft in the single-color weft yarns (W3). The incremental weft feeding process is used to form an arched transition zone connecting the middle layer to the bottom layer. The bottom ground warp yarns (B1-N) do not participate in the interweaving and all fall under the single-color weft yarns (W3). Weft 12 is a single-color weft (W3): it serves as the reinforcement weft for the surface base tissue and has the same interweaving pattern as wefts 21 and 23; The 24th weft is a single-color weft yarn (W5): it serves as the reinforcing weft of the bottom base tissue and has the same interweaving pattern as the 9th and 11th wefts.