Fabricated anti-explosion house
Through the modularly designed prefabricated explosion-resistant house, the existing explosion-resistant houses are solved inconvenient transportation and single size problems, and convenient installation and personalized customization are achieved, reducing maintenance costs.
Patent Information
- Application Number
- CN202510686112.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-27
- Publication Date
- 2025-08-08
AI Technical Summary
The existing anti-explosion house is designed as an integrated one, resulting in a single size, inconvenient transportation and inability to meet the needs of different application scenarios. It cannot be replaced partially after suffering a single point of impact, resulting in overall scrapping and high usage cost.
The prefabricated explosion-resistant house adopts a modular design, including a steel structure cage frame and a modular explosion-proof wall panel. It can be quickly installed and disassembled through bolted connections, which is easy to transport and personalized customization. The modular design allows single wall panel replacement.
It is easy to transport and install, has a wide range of applications, can customize the size according to needs, and only damaged modular explosion-proof wall panels are replaced after a single point of impact, reducing the cost of use and maintenance.
Smart Images

Figure CN120443909A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of explosion-proof shelters, and in particular relates to an assembled explosion-proof house. Background Art
[0002] Blast-resistant housing, also known as explosion-proof housing, is a specialized building structure designed for high-risk environments. Its robust explosion-proof structure and sealed design effectively withstand the shock and pressure of an external explosion, protecting the equipment and personnel within. The high-strength, corrosion-resistant, and impact-resistant materials used in blast-resistant housing, such as explosion-proof steel plates and aluminum alloy composite panels, not only possess excellent physical properties but also effectively block the transmission of explosion shock waves, minimizing damage to the blast-resistant housing.
[0003] Explosion-resistant housing is now widely used in a variety of industries and fields. For example, in the military and defense sectors, blast-resistant housing is often used as a command post, communication center, or shelter. In scientific research, especially in situations involving flammable chemicals and high-voltage experiments, blast-resistant housing provides a safe research platform for researchers. In mining and tunneling projects, blast-resistant housing is often used as a monitoring room, shelter, or emergency rescue station. In the chemical and petroleum industries, blast-resistant housing serves as a critical control room, effectively isolating potential explosion risks and protecting operators from the impact of explosions and harmful gases.
[0004] In addition to the aforementioned applications, blast-resistant housing is also widely used in a variety of specialized fields, including oil and gas field exploration, hazardous materials transportation, and nuclear power plant auxiliary facilities. In these settings, blast-resistant housing, with its superior protective performance and diverse functional designs, provides a solid safety guarantee for various high-risk operations. Consequently, blast-resistant housing, with its unique protective capabilities and wide range of applications, has become an indispensable safety barrier in modern industrial and scientific research activities, playing a particularly critical role in ensuring personnel safety and maintaining stable equipment operation.
[0005] To ensure effective explosion resistance, existing blast-resistant housing typically utilizes a one-piece design, integrating the bottom, top, and side walls into a single, non-detachable unit. While this integrated design offers excellent blast protection, it suffers from limited dimensions, making it difficult to meet the needs of diverse applications and inconvenient to transport. Furthermore, if subjected to a single-point impact, the entire blast-resistant housing would become scrapped due to the inability to replace any part, resulting in high operational costs. Summary of the Invention
[0006] In response to the problems existing in the prior art, the present invention provides an assembled explosion-proof house, which adopts self-developed explosion-proof modules for modular design. While being convenient for transportation and maintenance, it can also ensure excellent explosion-proof and explosion-proof effects and realize personalized customization of size.
[0007] In order to solve the above technical problems, the present invention is implemented through the following technical solutions: An assembled explosion-proof house comprises a cubic steel cage frame, with a plurality of explosion-proof wall installation openings uniformly formed on each of the six sides of the steel cage frame, and an explosion-proof door installation opening formed on one side of the steel cage frame; a corresponding modular explosion-proof wall panel is installed in each of the explosion-proof wall installation openings, and an explosion-proof door for entry is installed in the explosion-proof door installation opening; The modular explosion-proof wall panel is composed of at least a cover plate, a bottom shell, an explosion-proof filling material and an explosion-proof coating; the cover plate is arranged on the bottom shell to form a closed space between the two; the explosion-proof filling material is completely filled in the sealed space, and the explosion-proof coating is completely coated on the outer side surface of the cover plate and the outer surface of the steel structure cage frame; when the modular explosion-proof wall panel is installed in place on the steel structure cage frame, the modular explosion-proof wall panel is completely closed and connected to the explosion-proof wall installation opening.
[0008] Furthermore, the explosion-proof filling material is a polyurethane foam material.
[0009] Furthermore, the explosion-proof coating is an explosion-proof polyurea coating.
[0010] Furthermore, the planar size of the cover plate is larger than the planar size of the bottom shell. After the cover plate is placed on the bottom shell, a circle of protruding ribs will be formed around the bottom shell. When the modular explosion-proof wall panel is installed in place on the steel structure cage frame, the bottom shell is completely embedded in the explosion-proof wall installation opening. The ribs are fitted with the steel structure cage frame on the front side of the explosion-proof wall installation opening and are fixedly connected by bolts. The ribs completely cover the edges of the explosion-proof wall installation opening, thereby realizing a completely closed connection between the modular explosion-proof wall panel and the explosion-proof wall installation opening.
[0011] Furthermore, a circle of fixed frame for reinforcement is provided between the modular explosion-proof wall panel and the explosion-proof wall installation opening, and the fixed frame is formed by welding four L-shaped angle irons together; a groove is respectively opened at the inner end of each of the four sides of the bottom shell to form a circle of fixed frame installation grooves, and the four L-shaped angle irons of the fixed frame are respectively located in the four grooves of the fixed frame installation groove, and a vertical surface of the L-shaped angle iron is fitted with the side surface of the fixed frame installation groove and is fixedly connected by bolts, and another vertical surface of the L-shaped angle iron is fitted with the steel structure cage frame on the inner side surface around the explosion-proof wall installation opening and is fixedly connected by bolts.
[0012] Furthermore, L-shaped avoidance grooves are provided at the top corners of the four sides of the bottom shell to avoid the assembly bolts of the steel structure cage frame extending into the installation opening of the explosion-proof wall.
[0013] Furthermore, the steel structure cage frame is constructed by steel square tubes and steel tenon connectors, the steel square tubes include corner column square tubes, short side square tubes, long side square tubes, column square tubes and crossbeam square tubes, and the steel tenon connectors include corner steel tenons, short side steel tenons and long side steel tenons; adjacent corner column square tubes, long side square tubes and short side square tubes are fixedly connected by corresponding corner steel tenons; two adjacent short side square tubes are fixedly connected by corresponding short side steel tenons; two adjacent long side square tubes are fixedly connected by corresponding long side steel tenons; the corresponding crossbeam square tube is fixedly connected between the two corresponding long side steel tenons in the horizontal direction; the corresponding column square tube is fixedly connected between the two corresponding long side steel tenons in the vertical direction and between the two corresponding short side steel tenons in the vertical direction.
[0014] Furthermore, the corner steel tenon is composed of two outer right-angle plates, an inner right-angle plate and a fin plate. The two outer right-angle plates are fixedly connected to each other vertically. The inner right-angle plate is parallel to one of the outer right-angle plates and is fixed vertically to the inner side surface of the other outer right-angle plate. The fin plate is fixed vertically to the outer side surface of the inner right-angle plate and is parallel to the other outer right-angle plate. The lower ends of the two outer right-angle plates and the lower end of the inner right-angle plate jointly form a corner lower tenon. The inner The transverse end of the right-angle plate and the transverse end of one of the outer right-angle plates together form a front / rear tenon at the corner, and the transverse end of the other outer right-angle plate and the wing plate together form a left / right tenon at the corner; during installation, the lower tenon at the corner is inserted into one end of the corresponding corner column square tube and fixedly connected by bolts, the front / rear tenon at the corner is inserted into one end of the corresponding short-side square tube and fixedly connected by bolts, and the left / right tenon at the corner is inserted into one end of the corresponding long-side square tube and fixedly connected by bolts.
[0015] Furthermore, the short side steel tenon is composed of two parallel T-shaped plates, the left ends of the two T-shaped plates jointly form the short side left tenon, the right ends of the two T-shaped plates jointly form the short side right tenon, and the lower ends of the two T-shaped plates jointly form the short side lower tenon; during installation, the short side left tenon and the short side right tenon are respectively inserted into one end of the corresponding short side square tube and fixedly connected by bolts, and the short side lower tenon is inserted into one end of the corresponding column square tube and fixedly connected by bolts.
[0016] Furthermore, the long side steel tenon is composed of a T-shaped plate, two inner right-angle plates and two fin plates, the two inner right-angle plates are parallel to each other and are vertically fixed to the inner side surfaces of the T-shaped plate, and the two fin plates are vertically fixed to the left and right sides of the two inner right-angle plates respectively, and the inner ends of the two inner right-angle plates jointly form the long side inner tenon, and the lower ends of the two inner right-angle plates and the lower ends of the T-shaped plate jointly form the long side lower tenon, the left end of the T-shaped plate and the fin plate on the left side jointly form the long side left tenon, and the right end of the T-shaped plate and the fin plate on the right side jointly form the long side right tenon; during installation, the long side left tenon and the long side right tenon are respectively inserted into one end of the corresponding long side square tube and fixedly connected by bolts, the long side lower tenon is inserted into one end of the corresponding column square tube and fixedly connected by bolts, and the long side inner tenon is inserted into one end of the corresponding crossbeam square tube and fixedly connected by bolts.
[0017] Furthermore, the explosion-proof room is also equipped with one or more of a fresh air system, an oxygen supply system, a power generation system, an energy storage system, a communication system or a lighting system.
[0018] Compared with the prior art, the present invention has the following beneficial effects: The assembled explosion-proof house provided by the present invention adopts a modular design, which is not only convenient for transportation and installation, but also can be customized in size, with a wide range of applications. At the same time, it also ensures excellent explosion-proof and anti-blast performance. Moreover, when subjected to a single-point impact, only the damaged modular explosion-proof wall panel needs to be directly replaced, which will not cause the entire explosion-proof house to be scrapped, thereby greatly reducing the cost of use and maintenance.
[0019] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the invention and to implement it according to the contents of the description, the following preferred embodiments of the present invention are described in detail with reference to the accompanying drawings. The specific implementation methods of the present invention are given in detail by the following embodiments and the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings: Figure 1 A perspective view of the overall structure of the present invention; Figure 2 A perspective view of the steel cage frame of the present invention; Figure 3 A three-dimensional diagram of the corner steel tenon of the present invention from one perspective; Figure 4 A three-dimensional diagram of the corner steel tenon of the present invention from another perspective; Figure 5 A three-dimensional diagram of a short side steel tenon of the present invention from one perspective; Figure 6 A three-dimensional diagram of the short-side steel tenon of the present invention from another perspective; Figure 7 A three-dimensional diagram of a long side steel tenon according to the present invention from one perspective; Figure 8 A three-dimensional diagram of the long side steel tenon of the present invention from another perspective; Figure 9 It is a cross-sectional view of the steel square tube and the steel tenon connector of the present invention when plugged in and matched; Figure 10 A perspective view of the modular explosion-proof wall panels and the fixing frame of the present invention; Figure 11 A cross-sectional view of a modular explosion-proof wall panel of the present invention fully installed in an installation opening of an explosion-proof wall; Figure 12 for Figure 10 A magnified top view of the modular explosion-proof wall panels and fixing frames. DETAILED DESCRIPTION
[0021] The following will be described in detail with reference to the accompanying drawings to better understand the purpose, features and advantages of the invention. It should be understood that the embodiments shown in the accompanying drawings are not intended to limit the scope of the invention, but are only intended to illustrate the essential spirit of the technical solution of the invention.
[0022] In the following description, for the purpose of illustrating the various disclosed embodiments, certain specific details are set forth in order to provide a thorough understanding of the various disclosed embodiments. However, those skilled in the relevant art will recognize that the embodiments may be practiced without one or more of these specific details. In other cases, well-known devices, structures, and techniques associated with this application may not be shown or described in detail to avoid unnecessarily obscuring the description of the embodiments.
[0023] Unless the context requires otherwise, throughout the specification and claims, the word "comprise" and variations such as "include" and "have" should be construed in an open, inclusive sense, that is, should be interpreted to mean "including, but not limited to."
[0024] Reference throughout this specification to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, the appearances of "in one embodiment" or "in an embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any manner in one or more embodiments.
[0025] As used in this specification and the appended claims, the singular forms "a," "an," and "the" include plural referents unless the context clearly dictates otherwise. It should be noted that the term "or" is generally employed in its sense including "and / or" unless the context clearly dictates otherwise.
[0026] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0027] See also Figure 1 As shown, an assembled explosion-proof house mainly includes a cubic steel cage frame 1, a plurality of modular explosion-proof wall panels and an entrance explosion-proof door 3.
[0028] See also Figure 2 As shown, the steel structure cage frame 1 is constructed by steel square tubes and steel tenon connectors. The surfaces of the steel square tubes and the steel tenon connectors are sprayed with explosion-proof coatings, and the explosion-proof coatings can be explosion-proof polyurea coatings.
[0029] The steel square tubes include corner column square tubes 101, short side square tubes 102, long side square tubes 103, column square tubes 104, and crossbeam square tubes 105. The steel tenon connectors include angle steel tenons 106, short side steel tenons 107, and long side steel tenons 108. Adjacent corner column square tubes 101, long side square tubes 103, and short side square tubes 102 are fixedly connected by corresponding angle steel tenons 106. Adjacent short side square tubes 102 are fixedly connected by corresponding short side steel tenons 107. Adjacent long side square tubes 103 are fixedly connected by corresponding long side steel tenons 108. The crossbeam square tube 105 is fixedly connected between two corresponding long side steel tenons 108 in the horizontal direction. The column square tube 104 is fixedly connected between two corresponding long side steel tenons 108 and two corresponding short side steel tenons 107 in the vertical direction.
[0030] See also Figure 3-4As shown, the corner steel tenon 106 is composed of two outer right-angle plates 5, an inner right-angle plate 6 and a fin plate 7. The two outer right-angle plates 5 are fixedly connected to each other vertically. The inner right-angle plate 6 is parallel to one of the outer right-angle plates 5 and is vertically fixed to the inner side surface of the other outer right-angle plate 5. The fin plate 7 is vertically fixed to the outer side surface of the inner right-angle plate 6 and is parallel to the other outer right-angle plate 5. The lower ends of the two outer right-angle plates 5 and the lower ends of the inner right-angle plates 6 jointly form a corner lower tenon. The lateral end of the inner right-angle plate 6 and the lateral end of one of the outer right-angle plates 5 jointly form a corner front / rear tenon. The lateral end of the other outer right-angle plate 5 and the fin plate 7 jointly form a corner left / right tenon. The lower corner tenon is used to insert and fix one end of the corresponding corner column square tube 101, the front / rear corner tenon is used to insert and fix one end of the corresponding short side square tube 102, and the left / right corner tenon is used to insert and fix one end of the corresponding long side square tube 103.
[0031] See also Figure 5-6 As shown, the short side steel tenon 107 is composed of two parallel T-shaped plates 8. The left ends of the two T-shaped plates 8 together form a short side left tenon, the right ends of the two T-shaped plates 8 together form a short side right tenon, and the lower ends of the two T-shaped plates 8 together form a short side lower tenon. The short side left tenon and the short side right tenon are respectively used to insert and fix one end of the corresponding short side square tube 102, and the short side lower tenon is used to insert and fix one end of the corresponding column square tube 104.
[0032] See also Figure 7-8 As shown, the long side steel tenon 108 is composed of a T-shaped plate 8, two inner right-angle plates 6 and two fin plates 7. The two inner right-angle plates 6 are parallel to each other and are both vertically fixed on the inner side surface of the T-shaped plate 8. The two fin plates 7 are vertically fixed on the left and right sides of the two inner right-angle plates 6 respectively. The inner ends of the two inner right-angle plates 6 jointly form the long side inner tenon, and the lower ends of the two inner right-angle plates 6 and the lower end of the T-shaped plate 8 jointly form the long side lower tenon. The left end of the T-shaped plate 8 and the fin plate 7 located on the left side jointly form the long side left tenon, and the right end of the T-shaped plate 8 and the fin plate 7 located on the right side jointly form the long side right tenon. The left tenon on the long side and the right tenon on the long side are respectively used to plug in and fix one end of the corresponding long side square tube 103, the lower tenon on the long side is used to plug in and fix one end of the corresponding column square tube 104, and the inner tenon on the long side is used to plug in and fix one end of the corresponding crossbeam square tube 105.
[0033] See also Figure 9As shown, the steel square tube and the steel tenon connector are plug-fitted and fixedly connected by bolts. When assembling the steel structure cage frame 1, the long side left tenon and the long side right tenon are respectively inserted into one end of the corresponding long side square tube 103 and fixed by bolts; the long side lower tenon is inserted into one end of the corresponding column square tube 104 and fixed by bolts; the long side inner tenon is inserted into one end of the corresponding crossbeam square tube 105 and fixed by bolts; the short side left tenon and the short side right tenon are respectively inserted into one end of the corresponding short side square tube 102 and fixed by bolts; the short side lower tenon is inserted into one end of the corresponding column square tube 104 and fixed by bolts; the corner lower tenon is inserted into one end of the corresponding corner column square tube 101 and fixed by bolts; the corner front / rear tenon is inserted into one end of the corresponding short side square tube 102 and fixed by bolts; the corner left / right tenon is inserted into one end of the corresponding long side square tube 103 and fixed by bolts.
[0034] See also Figure 2 As shown, under the separating effect of the column square tube 104 and the beam square tube 105, the six sides of the steel structure cage frame 1 are evenly divided into a plurality of explosion-proof wall installation openings, and an explosion-proof door installation opening is opened on one side of the steel structure cage frame 1.
[0035] See also Figure 1 As shown, the entrance explosion-proof door 3 is installed in the explosion-proof door mounting opening, and each explosion-proof wall mounting opening is installed with a corresponding modular explosion-proof wall panel 2. Depending on the design requirements, the dimensions of the explosion-proof wall mounting openings on the four sides may differ from those on the top and bottom surfaces, and the corresponding dimensions of the modular explosion-proof wall panels 2 on the four sides may also differ from those on the top and bottom surfaces.
[0036] See also Figure 10 As shown, the modular explosion-proof wall panel 2 is composed of at least a cover plate 201, a bottom shell 202, an explosion-proof filling material, and an explosion-proof coating. The cover plate 201 is placed on the bottom shell 202, forming a closed space between the two. The planar dimensions of the cover plate 201 are larger than the planar dimensions of the bottom shell 202. After being placed on the bottom shell 202, the cover plate 201 forms a circle of protruding ribs around the bottom shell 202. The explosion-proof filling material completely fills the sealed space, and the explosion-proof filling material can be made of polyurethane foam material. The explosion-proof coating is completely coated on the outer side of the cover plate 201, and the explosion-proof coating can be made of explosion-proof polyurea coating.
[0037] See also Figure 11As shown, when the modular explosion-proof wall panel 2 is installed in place on the steel cage frame 1, the modular explosion-proof wall panel 2 is completely sealed and connected to the explosion-proof wall installation opening. Specifically, the bottom shell 202 is completely embedded in the explosion-proof wall installation opening, and the retaining edge is aligned with the steel square tube on the front side of the explosion-proof wall installation opening and is fixedly connected by bolts. The retaining edge completely covers the edges of the explosion-proof wall installation opening, thereby achieving a completely sealed connection between the modular explosion-proof wall panel 2 and the explosion-proof wall installation opening.
[0038] See also Figure 10 As shown, a circle of fixed frame 4 can be set between the modular explosion-proof wall panel 2 and the explosion-proof wall installation opening to play a reinforcing role, thereby forming an internal and external fixed double fixation with the retaining edge. The fixed frame 4 is formed by welding four L-shaped angle irons together, and a groove is respectively opened at the inner end of each of the four sides of the bottom shell 202, thereby forming a circle of fixed frame installation grooves 203. The four L-shaped angle irons of the fixed frame 4 are respectively located in the four grooves of the fixed frame installation groove 203, and one vertical surface of the L-shaped angle iron is in contact with the side surface of the fixed frame installation groove 203 and is fixedly connected by bolts. The other vertical surface of the L-shaped angle iron is in contact with the steel square tube on the inner side surface of the explosion-proof wall installation opening and is fixedly connected by bolts.
[0039] See also Figure 12 As shown, since the steel square tube and the steel tenon connector are assembled with bolts, this will cause the tail or head of the bolt to extend into the explosion-proof wall installation opening. Therefore, L-shaped avoidance grooves 204 can be opened at the top corners of the bottom shell 202 to avoid the head or tail of the bolt of the steel structure cage frame 1 from extending into the opening, thereby preventing interference during installation.
[0040] According to usage requirements, the explosion-proof house is also equipped with one or more of a fresh air system, an oxygen supply system, a power generation system, an energy storage system, a communication system or a lighting system.
[0041] The installation process of the assembled explosion-proof house of the present invention is as follows: After all the bulk parts of the prefabricated explosion-proof house are transported to the site, the bottom of the steel cage frame is built first, and the modular explosion-proof wall panels are laid on the bottom of the steel cage frame. Then the columns and top of the steel cage frame are installed, and the modular explosion-proof wall panels and entrance explosion-proof doors are installed on the four sides of the steel cage frame. Finally, the modular explosion-proof wall panels are installed on the top of the steel cage frame to complete the overall installation.
[0042] As can be seen from the above installation process, the prefabricated explosion-proof house of the present invention is first transported to the site in a disassembled form and then quickly assembled in modular form. It is not only convenient to transport and install, but also its size can be customized. Moreover, when it suffers a single-point impact, it only needs to directly replace the damaged modular explosion-proof wall panel, which will not cause the entire explosion-proof house to be scrapped, greatly reducing the use and maintenance costs.
[0043] The present invention adopts a modular design, so its size can be customized according to customer needs. The size of the steel structure cage frame 1, the size and number of the explosion-proof wall installation openings, the size and number of the explosion-proof door installation openings, and the size and number of the modular explosion-proof wall panels 2 can all be adjusted.
[0044] The dimensions of a preferred embodiment of the present invention are described in detail below: The steel cage frame 1 is a rectangular cage frame structure as a whole, with an external dimension of 6390 mm in length, 2970 mm in width, and 2640 mm in height, and an internal net dimension of 6150 mm in length, 2730 mm in width, and 2400 mm in height.
[0045] The steel square tube is a hot-dip galvanized steel square tube with a cross-sectional size of 120 mm*120 mm and a wall thickness of 4 mm. The steel tenon connector is a 120 series steel tenon connector.
[0046] The top surface, bottom surface and two long side surfaces of the steel structure cage frame 1 are divided into 11 explosion-proof wall installation openings, one short side surface of the steel structure cage frame 1 is divided into 5 explosion-proof wall installation openings, and the other short side surface is divided into 3 explosion-proof wall installation openings and 1 explosion-proof door installation opening.
[0047] The entrance explosion-proof door 3 is a finished explosion-proof door, which is installed in the explosion-proof door installation opening and has a size of 2400mm high*1020mm wide*100mm thick.
[0048] The modular explosion-proof wall panels 2 are divided into modular explosion-proof horizontal panels and modular explosion-proof vertical panels. The cover plate 201 of the modular explosion-proof wall panels 2 is made of patterned steel plate with a thickness of 4mm, and the bottom shell 202 of the modular explosion-proof wall panels 2 is made of steel plate with a thickness of 3mm.
[0049] The modular explosion-proof transverse panels are installed in the explosion-proof wall installation openings located at the top and bottom surfaces of the steel structure cage frame 1 , and their dimensions are 450 mm wide, 2730 mm long, and 100 mm thick.
[0050] The modular explosion-proof vertical panels are installed in the explosion-proof wall installation openings located at the two short side surfaces and the two long side surfaces of the steel structure cage frame 1, and their dimensions are 450mm wide*2400mm long*100mm thick.
[0051] The maximum component weight of the explosion-proof house does not exceed 100kg, and the longest component size is 2790mm.
[0052] The explosion-proof house can be equipped with 6 800*2000 high and low double beds (up for working during the day / down for rest at night) and 8 rest seats, which can accommodate 20 people for rest.
[0053] The protection capability of the explosion-proof house is 1.0m of covering soil (medium soil) and resistance to 155mm grenade with instantaneous fuse.
[0054] The applicant commissioned the Ministry of Education Engineering Research Center for Explosion Safety Protection and the School of Civil Engineering at Southeast University to conduct static explosion tests on the shallow-buried shelter structure of the prefabricated explosion-resistant housing provided by the present invention. This test, through explosion testing, primarily accomplished the following objectives: testing and verifying the overall structure's performance against 81mm mortar and 155mm grenade explosions; verifying the deformation and damage patterns of the roof and side walls; measuring and verifying the surface load, internal explosion overpressure / negative pressure, and the distribution of compression waves in the soil; testing the structure's ultimate explosion resistance, and providing recommendations for further structural design optimization.
[0055] This experiment studied the protective performance of shallow-buried shelters against ground blasts of 81mm mortar shells and 155mm grenades through field explosion tests and numerical simulation methods. The following conclusions were drawn: 1. When the 81mm mortar shell exploded in the middle of the roof span, the shelter structure was basically in an elastic working state with a large safety margin. The overpressure / negative pressure inside the structure did not cause obvious physical damage to the test ram.
[0056] 2. When a 155mm grenade detonated mid-span at the roof, no significant deformation or damage was observed at the roof or its connection points when the soil cover was 1.5m. When the soil cover was 1.0m, the longitudinal beams of the roof yielded and deflected approximately 8.3cm, but the overall structure showed no collapse or soil leakage. The internal overpressure / negative pressure did not cause significant physical damage to the test rams.
[0057] 3. When the cover soil of the shelter is frozen soil, the numerical simulation results show that the shelter can prevent the 155mm grenade from exploding at the center of the top cover when the cover soil is 1.0m thick.
[0058] It can be seen from the above test results that the assembled explosion-proof house provided by the present invention has excellent explosion-proof and explosion-proof effects, and its performance is comparable to that of the traditional integrated explosion-proof house.
[0059] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. An assembled explosion-proof house, characterized by: The invention comprises a cubic steel cage frame (1), wherein six surfaces of the steel cage frame (1) are evenly provided with a plurality of explosion-proof wall installation openings, and one side surface of the steel cage frame (1) is provided with an explosion-proof door installation opening; each of the explosion-proof wall installation openings is provided with a corresponding modular explosion-proof wall panel (2), and the explosion-proof door installation opening is provided with an entrance explosion-proof door (3); The modular explosion-proof wall panel (2) is composed of at least a cover plate (201), a bottom shell (202), an explosion-proof filling material, and an explosion-proof coating; the cover plate (201) is placed on the bottom shell (202), forming a closed space between the two; the explosion-proof filling material is completely filled in the sealed space, and the explosion-proof coating is completely coated on the outer side surface of the cover plate (201) and the outer surface of the steel structure cage frame (1); when the modular explosion-proof wall panel (2) is installed in place on the steel structure cage frame (1), the modular explosion-proof wall panel (2) and the explosion-proof wall installation opening are completely closed and connected.
2. The assembled explosion-proof house according to claim 1 is characterized in that: The explosion-proof filling material is a polyurethane foam material.
3. The assembled explosion-proof house according to claim 1 is characterized in that: The explosion-proof coating is an explosion-proof polyurea coating.
4. The assembled explosion-proof house according to claim 1 is characterized in that: The planar dimensions of the cover plate (201) are larger than the planar dimensions of the bottom shell (202). After the cover plate (201) is placed on the bottom shell (202), a protruding retaining edge is formed around the bottom shell (202). When the modular explosion-proof wall panel (2) is installed in place on the steel structure cage frame (1), the bottom shell (202) is completely embedded in the explosion-proof wall installation opening. The retaining edge is fitted with the steel structure cage frame (1) on the front side of the explosion-proof wall installation opening and is fixedly connected by bolts. The retaining edge completely covers the edges of the explosion-proof wall installation opening, thereby achieving a completely closed connection between the modular explosion-proof wall panel (2) and the explosion-proof wall installation opening.
5. The assembled explosion-proof house according to claim 4 is characterized in that: A circle of fixed frames (4) for reinforcement is provided between the modular explosion-proof wall panel (2) and the explosion-proof wall installation opening, and the fixed frames (4) are formed by welding four L-shaped angle irons together; a groove is respectively provided on the inner ends of the four sides of the bottom shell (202) to form a circle of fixed frame installation grooves (203), and the four L-shaped angle irons of the fixed frame (4) are respectively located in the four grooves of the fixed frame installation grooves (203), and a vertical surface of the L-shaped angle iron is fitted with the side surface of the fixed frame installation groove (203) and fixedly connected by bolts, and another vertical surface of the L-shaped angle iron is fitted with the steel structure cage frame (1) on the inner side surface of the four sides of the explosion-proof wall installation opening and fixedly connected by bolts.
6. The assembled explosion-proof house according to claim 1 is characterized in that: L-shaped avoidance grooves (204) are provided at the top corners of the four sides of the bottom shell (202) to avoid the assembly bolts of the steel structure cage frame (1) extending into the installation opening of the explosion-proof wall.
7. The assembled explosion-proof house according to claim 1 is characterized in that: The steel structure cage frame (1) is constructed by steel square tubes and steel tenon connectors, wherein the steel square tubes include corner column square tubes (101), short side square tubes (102), long side square tubes (103), column square tubes (104) and crossbeam square tubes (105), and the steel tenon connectors include corner steel tenons (106), short side steel tenons (107) and long side steel tenons (108); adjacent corner column square tubes (101), long side square tubes (103) and short side square tubes (102) are fixedly connected via corresponding corner steel tenons (106); Two adjacent short-side square tubes (102) are fixedly connected by corresponding short-side steel tenons (107); two adjacent long-side square tubes (103) are fixedly connected by corresponding long-side steel tenons (108); the corresponding crossbeam square tube (105) is fixedly connected between two corresponding long-side steel tenons (108) in the horizontal direction; and the corresponding column square tube (104) is fixedly connected between two corresponding long-side steel tenons (108) in the vertical direction and between two corresponding short-side steel tenons (107) in the vertical direction.
8. The assembled explosion-proof house according to claim 7 is characterized in that: The corner steel tenon (106) is composed of two outer right-angle plates (5), an inner right-angle plate (6) and a fin plate (7). The two outer right-angle plates (5) are fixedly connected to each other vertically. The inner right-angle plate (6) is parallel to one of the outer right-angle plates (5) and is fixed vertically to the inner side surface of the other outer right-angle plate (5). The fin plate (7) is fixed vertically to the outer side surface of the inner right-angle plate (6) and is parallel to the other outer right-angle plate (5). The lower ends of the two outer right-angle plates (5) and the lower end of the inner right-angle plate (6) together form a corner lower tenon. The lateral end of the inner right-angle plate (6) and the lateral end of one of the outer right-angle plates (5) together form a corner front / rear tenon, and the lateral end of the other outer right-angle plate (5) and the fin plate (7) together form a corner left / right tenon; during installation, the corner lower tenon is inserted into one end of the corresponding corner column square tube (101) and fixedly connected by bolts, the corner front / rear tenon is inserted into one end of the corresponding short side square tube (102) and fixedly connected by bolts, and the corner left / right tenon is inserted into one end of the corresponding long side square tube (103) and fixedly connected by bolts.
9. The assembled explosion-proof house according to claim 7, characterized in that: The short side steel tenon (107) is composed of two parallel T-shaped plates (8), the left ends of the two T-shaped plates (8) together form a short side left tenon, the right ends of the two T-shaped plates (8) together form a short side right tenon, and the lower ends of the two T-shaped plates (8) together form a short side lower tenon; when installed, the short side left tenon and the short side right tenon are respectively inserted into one end of the corresponding short side square tube (102) and fixedly connected by bolts, and the short side lower tenon is inserted into one end of the corresponding column square tube (104) and fixedly connected by bolts.
10. The assembled explosion-proof house according to claim 7, characterized in that: The long side steel tenon (108) is composed of a T-shaped plate (8), two inner right-angle plates (6) and two fin plates (7), the two inner right-angle plates (6) are parallel to each other and are both vertically fixed to the inner side of the T-shaped plate (8), the two fin plates (7) are respectively vertically fixed to the left side and right side of the two inner right-angle plates (6), the inner ends of the two inner right-angle plates (6) together form the long side inner tenon, the lower ends of the two inner right-angle plates (6) and the lower end of the T-shaped plate (8) together form the long side lower tenon, and the T-shaped plate (8) The left end and the fin plate (7) located on the left side together form a long side left tenon, and the right end of the T-shaped plate (8) and the fin plate (7) located on the right side together form a long side right tenon; during installation, the long side left tenon and the long side right tenon are respectively inserted into one end of the corresponding long side square tube (103) and fixedly connected by bolts, the long side lower tenon is inserted into one end of the corresponding column square tube (104) and fixedly connected by bolts, and the long side inner tenon is inserted into one end of the corresponding crossbeam square tube (105) and fixedly connected by bolts.