Man-machine coexisting chlorine dioxide disinfection method

The chlorine dioxide disinfection system is subjected to high concentration disinfection in an unmanned state and low concentration disinfection in an human state, which solves the problem of ozone or ultraviolet disinfection on the body and low production efficiency, and achieves a safe and efficient disinfection effect of human-machine coexistence.

CN120459348APending Publication Date: 2025-08-12FOSAHN NANXING FRUIT NUTS CO LTD
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Patent Information

Application Number
CN202510753634.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-06
Publication Date
2025-08-12

AI Technical Summary

Technical Problem

In the prior art, ozone or ultraviolet disinfection has problems in food production workshops that harm the human body and low production efficiency, especially in the case of individuals, it is difficult to achieve effective disinfection.

Method used

The chlorine dioxide disinfection system is used to carry out high concentration disinfection (1.5-2ppm) in an unmanned state, and low concentration disinfection (0.3-0.8ppm) in an humanized state. The chlorine dioxide concentration is monitored through controllers and sensors, and precise disinfection is used to use movable chlorine dioxide disinfection equipment and atomization spraying system.

Benefits of technology

It has achieved safe and effective disinfection under human condition without affecting production efficiency, ensuring the continuous and stable operation of the production workshop, and ensuring human safety and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a man-machine coexisting chlorine dioxide disinfection method, and relates to the technical field of chlorine dioxide disinfection, in an unmanned state, a chlorine dioxide disinfection system is adopted to carry out high-concentration disinfection on a production workshop, and at the moment, the concentration of chlorine dioxide in the production workshop is 1.5-2 ppm; in the presence of a person, the chlorine dioxide disinfection system is adopted to perform low-concentration disinfection on the production workshop, and the concentration of chlorine dioxide in the production workshop is 0.3-0.8 ppm at the moment. Compared with a traditional ozone or ultraviolet disinfection mode, the chlorine dioxide disinfection method realizes man-machine coexistence, does not affect the production efficiency and is safer.
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Description

Technical Field

[0001] The present invention relates to the technical field of chlorine dioxide disinfection, and in particular to a chlorine dioxide disinfection method with human-machine coexistence. Background Art

[0002] During the food production and processing process, it is necessary to inhibit bacterial growth on a daily basis and maintain a sterile environment. At present, most food production workshops use ozone or ultraviolet rays for daily disinfection. Ozone or ultraviolet rays have excellent bactericidal properties, but long-term use of ozone or ultraviolet rays for disinfection may have the following problems: (1) Ozone has extremely strong oxidizing properties. Long-term inhalation may irritate the human respiratory tract and cause certain harm to the human body. Ultraviolet rays generally cannot directly irradiate the human body. Therefore, when using ozone or ultraviolet rays for disinfection, the production space should be unmanned. Since the production space needs to be disinfected regularly or continuously, the sustainable and stable operation of the production workshop cannot be guaranteed; (2) The production workshop is not a static space. During the food production process, there will be dynamic activities such as personnel flow and material transfer. In these scenarios, dynamic flow will inevitably affect the air quality of the production space. Therefore, specific spaces in the production workshop need to be disinfected frequently. Disinfection methods such as ozone disinfection are difficult to use when there are people present. Therefore, traditional disinfection methods reduce production efficiency. Summary of the Invention

[0003] In view of the defects of the above-mentioned prior art, the purpose of the present invention is to provide a chlorine dioxide disinfection method with human and machine coexistence, so as to solve the inconvenience caused by ozone or ultraviolet disinfection of production workshops.

[0004] The purpose of the present invention is achieved by adopting the following technical solutions: A chlorine dioxide disinfection method with human-machine coexistence. When no one is present, a chlorine dioxide disinfection system is used to disinfect the production workshop at a high concentration, at which point the concentration of chlorine dioxide in the production workshop is 1.5-2ppm. When someone is present, a chlorine dioxide disinfection system is used to disinfect the production workshop at a low concentration, at which point the concentration of chlorine dioxide in the production workshop is 0.3-0.8ppm. The chlorine dioxide disinfection system includes a controller, several sensors for detecting chlorine dioxide concentration and several movable chlorine dioxide disinfection equipment. The controller is electrically connected to the sensors and the chlorine dioxide disinfection equipment, dividing the production workshop into multiple production areas, and each production area is equipped with a sensor and a chlorine dioxide disinfection equipment.

[0005] Furthermore, the chlorine dioxide disinfection system also includes a chlorine dioxide atomization spraying system, which includes a chlorine dioxide generator, an aeration device, a vacuum pump device, a gas pipeline and an atomizing head. The chlorine dioxide generator is used to prepare chlorine dioxide liquid, the aeration device converts the chlorine dioxide liquid into chlorine dioxide gas, the vacuum pump device is arranged between the aeration device and the gas pipeline and is used to deliver the chlorine dioxide gas to the gas pipeline, the gas pipeline is arranged on the ceiling of the production workshop, and the atomizing head is arranged on the gas pipeline and is used to spray chlorine dioxide gas downward by atomization.

[0006] Furthermore, when the production workshop is unmanned, the chlorine dioxide atomizing spray system performs high-concentration disinfection on the production workshop, and the chlorine dioxide disinfection equipment is at rest; when the production workshop is occupied, the chlorine dioxide atomizing spray system is at rest, and the chlorine dioxide disinfection equipment performs continuous or intermittent low-concentration disinfection on the production workshop.

[0007] Furthermore, the chlorine dioxide disinfection equipment includes a box body and a feeding box, the top of the box body is provided with an air outlet plate and the bottom is provided with an air inlet, a blowing device and a chlorine dioxide generating box are fixedly provided in the box body, the blowing device is provided below the chlorine dioxide generating box and above the air inlet, the chlorine dioxide generating box includes an outer box and a chlorine dioxide reactor fixed in the outer box, the top of the outer box is provided with an air outlet and the bottom is provided with an air inlet, the blowing device blows air toward the air inlet, there are two feeding boxes and they are respectively used to hold chlorine dioxide AB reaction liquid, the feeding box is provided outside the box, the feeding box and the chlorine dioxide reactor are connected by a delivery pipe, and the delivery pipe is provided with a feeding pump and a solenoid valve.

[0008] Furthermore, the outer box is fixed in the box body, the chlorine dioxide reactor is fixed in the outer box, a chlorine dioxide gas outlet valve is provided at the top outlet position of the chlorine dioxide reactor, a gap 318 is left between the chlorine dioxide reactor and the outer box, and an air outlet is opened on the top surface of the outer box, and the air outlet is provided at the top of the gap 318.

[0009] Furthermore, a junction cavity is provided on the top of the box body, and the junction cavity is provided between the top of the outer box and the air outlet plate.

[0010] Furthermore, the air outlet plate includes a plate seat and a plurality of air outlet holes. The plate seat is fixed on the top of the box body, and the plurality of air outlet holes are scattered outward along the center of the plate seat.

[0011] Furthermore, when the production workshop is occupied, the chlorine dioxide atomizing spray system is at rest, and the sensor monitors the chlorine dioxide concentration in the production area in real time and transmits the concentration data to the controller, which thereby controls the supply of the chlorine dioxide AB reaction liquid into the chlorine dioxide reactor.

[0012] Furthermore, a predetermined concentration range is set for each production area. When the concentration sensor detects that the actual chlorine dioxide concentration value is less than the predetermined minimum concentration value, the chlorine dioxide reactor starts to work. The chlorine dioxide reactor generates a pulsed chlorine dioxide reaction. The supply of AB reaction liquid in the chlorine dioxide reactor is controlled, thereby controlling the amount of chlorine dioxide generated. The controller determines the consumption of chlorine dioxide by analyzing the total reaction time of the chlorine dioxide reactor.

[0013] Furthermore, when the actual concentration value detected by the concentration sensor is continuously lower than a predetermined minimum concentration value within a specific period of time, the controller generates an alarm.

[0014] The beneficial effects of the present invention are: The present invention realizes differentiated disinfection of production workshops by setting up a chlorine dioxide disinfection system. When there is no one, the chlorine dioxide disinfection system is used to perform high-concentration disinfection on the production workshop. When there are people, the chlorine dioxide disinfection system is used to perform low-concentration disinfection on the production workshop. The low-concentration chlorine dioxide can continuously disinfect the workshop air when there are people, without affecting the normal work of personnel. Compared with traditional ozone or ultraviolet disinfection methods, it realizes the coexistence of man and machine, does not affect production efficiency, and is safer. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 Schematic diagram of the structure of the chlorine dioxide disinfection system of the present invention; Figure 2 Schematic diagram of the structure of the chlorine dioxide atomizing spraying system of the present invention; Figure 3 It is a structural diagram of the box body in the present invention; Figure 4 It is a structural cross-sectional view of the box body in the present invention; Figure 5 It is a structural schematic diagram of the chlorine dioxide disinfection equipment in the present invention.

[0016] In the figure: 1. controller; 2. sensor; 3. chlorine dioxide disinfection equipment; 31. box; 32. air outlet plate; 321. plate seat; 322. air outlet; 33. air inlet; 34. blowing device; 35. chlorine dioxide generating box; 36. outer box; 37. chlorine dioxide reactor; 38. air outlet; 39. air inlet; 310. feeding pump; 311. solenoid valve; 312. air outlet; 313. feeding box; 314. conveying pipeline; 315. intersection chamber; 316. air inlet chamber; 317. air inlet plate; 318. gap; 4. chlorine dioxide atomizing spraying system; 41. chlorine dioxide generator; 42. aeration device; 43. vacuum pump device; 44. gas pipeline; 45. atomizing head. DETAILED DESCRIPTION

[0017] In order to make the technical problems, technical solutions and beneficial effects solved by the invention more clearly understood, the invention is further described below with reference to the accompanying drawings and embodiments.

[0018] The present invention provides a chlorine dioxide disinfection method with human-machine coexistence. In an unmanned state, a chlorine dioxide disinfection system is used to perform high-concentration disinfection on a production workshop. At this time, the concentration of chlorine dioxide in the production workshop is 1.5-2ppm; in a manned state, a chlorine dioxide disinfection system is used to perform low-concentration disinfection on the production workshop. At this time, the concentration of chlorine dioxide in the production workshop is 0.3-0.8ppm.

[0019] Chlorine dioxide can achieve coexistence of humans and machines at a concentration of 1ppm. Under low-concentration chlorine dioxide conditions of 0.3-0.8ppm, workers can work in this low-concentration environment for a long time without adverse effects on the human body. In the food production process, especially in dynamic work involving personnel flow, material transfer, etc., low-concentration chlorine dioxide can continuously disinfect the workshop air when people are present without affecting the normal work of personnel. Compared with traditional ozone or ultraviolet disinfection methods, it will not affect production efficiency and is safer.

[0020] During shift changes or breaks, the production workshop can be disinfected at high concentrations, which can not only disinfect the air in the workshop, but also carry out large-scale disinfection of items in the production workshop, which is safe and reliable.

[0021] like Figure 1 As shown, the chlorine dioxide disinfection system includes a controller 1, several sensors 2 for detecting chlorine dioxide concentration, and several movable chlorine dioxide disinfection equipment 3. The controller 1 is electrically connected to the sensors 2 and the chlorine dioxide disinfection equipment 3, dividing the production workshop into multiple production areas. Each production area is equipped with a sensor 2 and a chlorine dioxide disinfection equipment 3. The controller 1 can receive and analyze the data detected by the sensors 2 and promptly transmit the analyzed work instructions to the chlorine dioxide disinfection equipment 3.

[0022] like Figure 2 As shown, the chlorine dioxide disinfection system also includes a chlorine dioxide atomizing spraying system 4, which includes a chlorine dioxide generator 41, an aeration device 42, a vacuum pump device 43, a gas pipeline 44 and an atomizing head 45. The chlorine dioxide generator 41 is used to prepare chlorine dioxide liquid, the aeration device 42 converts the chlorine dioxide liquid into chlorine dioxide gas, the vacuum pump device 43 is arranged between the aeration device 42 and the gas pipeline 44 and is used to deliver the chlorine dioxide gas to the gas pipeline 44, the gas pipeline 44 is arranged on the ceiling of the production workshop, and the atomizing head 45 is arranged on the gas pipeline 44 and is used to spray chlorine dioxide gas downward by atomizing.

[0023] When the production workshop is unoccupied, the chlorine dioxide atomizing spray system 4 performs high-concentration disinfection, while the chlorine dioxide disinfection equipment 3 is idle. When the production workshop is occupied, the chlorine dioxide atomizing spray system 4 is idle, while the chlorine dioxide disinfection equipment 3 performs continuous or intermittent low-concentration disinfection. The chlorine dioxide atomizing spray system 4 is capable of large-scale disinfection of the production workshop, making it more suitable for high-concentration chlorine dioxide disinfection scenarios and facilitating comprehensive disinfection of production spaces and production items. The chlorine dioxide disinfection equipment 3 is mobile, facilitating disinfection of specific areas, providing greater precision and making it more suitable for low-concentration disinfection scenarios.

[0024] like Figure 3-5 As shown, the chlorine dioxide disinfection equipment 3 includes a box body 31 and a feeding box 313. The top of the box body 31 is provided with an air outlet disk 32 and the bottom is provided with an air inlet 33. A blowing device 34 and a chlorine dioxide generating box 35 are fixedly provided in the box body 31. The blowing device 34 is provided below the chlorine dioxide generating box 35 and above the air inlet 33. The chlorine dioxide generating box 35 includes an outer box 36 and a chlorine dioxide reactor 37 fixed in the outer box 36. The top of the outer box 36 is provided with an air outlet 38 and the bottom is provided with an air inlet 39. The blowing device 34 blows air toward the air inlet 39. There are two feeding boxes 313 and they are respectively used to hold chlorine dioxide AB reaction liquids. The feeding box 313 is provided outside the box body 31. The feeding box 313 and the chlorine dioxide reactor 37 are connected by a conveying pipe 314. The conveying pipe 314 is provided with a feeding pump 310 and a solenoid valve 311.

[0025] Specifically, the lower portion of the housing 31 defines an air inlet cavity 316, with an air inlet plate 317 fixed to its top. An air inlet port 33 is located on this plate. The feed pump 310 and solenoid valve 311 are activated, and the chlorine dioxide and chlorine dioxide reaction liquids A and B are fed into the chlorine dioxide reactor 37 to react and produce chlorine dioxide gas. Air enters the housing 31 through the air inlet 33, and a blower 34 blows air toward the air inlet 39. This air enters the outer housing 36, carrying the chlorine dioxide gas out of the air outlet 38 and ultimately out of the air outlet plate 32, where it is dispersed into the production area.

[0026] An outer box 36 is fixed within the housing 31, and a chlorine dioxide reactor 37 is fixed within the outer box 36. A chlorine dioxide gas outlet valve is provided at the top outlet of the chlorine dioxide reactor 37. A gap 318 is provided between the side walls of the chlorine dioxide reactor 37 and the side walls of the outer box 36. A gap 318 is also provided between the bottom wall of the chlorine dioxide reactor 37 and the bottom wall of the outer box 36. An air outlet 312 is provided on the top surface of the outer box 36, and the air outlet 312 is located at the top of the side wall gap 318.

[0027] Chlorine dioxide gas is released from the air outlet 38, while the wind blown into the air inlet 39 from the blowing device 34 passes through the gap 318 and is blown out of the air outlet 312. Due to the narrow space of the gap 318, the air flow increases when it is blown out of the top air outlet 312. This part of the air flow merges with the chlorine dioxide gas at the top in the intersection chamber 315. The two winds have different flow rates, and when they merge, the gas is agitated, which makes it easier for the chlorine dioxide gas to flow out of the air outlet plate 32 and be sprayed near the box body 31.

[0028] A convergence cavity 315 is provided at the top of the box body 31, and the convergence cavity 315 is provided between the top of the outer box 36 and the air outlet plate 32. The air outlet plate 32 includes a plate seat 321 and a plurality of air outlet holes 322. The plate seat 321 is fixed to the top of the box body 31, and the plurality of air outlet holes 322 are scattered outward along the center of the plate seat 321.

[0029] When the production workshop is occupied, the chlorine dioxide atomizing spray system 4 is at rest, and the sensor 2 monitors the chlorine dioxide concentration in the production area in real time and transmits the concentration data to the controller 1. The controller 1 thereby controls the supply of the chlorine dioxide AB reaction liquid into the chlorine dioxide reactor 37 and further controls the release rate of chlorine dioxide by controlling the chlorine dioxide gas outlet valve. A concentration sensor 2 can be set in the intersection chamber 315 to monitor the release concentration of chlorine dioxide gas in real time.

[0030] Since the work content of each production area is different, the air quality of the space also changes differently under dynamic influences. Therefore, a predetermined concentration range needs to be set for each production area to adapt to different disinfection scenarios. When the concentration sensor 2 detects that the actual concentration of chlorine dioxide is less than the predetermined minimum concentration, the chlorine dioxide reactor 37 starts working. The chlorine dioxide reactor 37 generates a pulsed chlorine dioxide reaction. By controlling the supply of the AB reaction liquid in the chlorine dioxide reactor 37, the amount of chlorine dioxide generated is controlled. When the concentration sensor 2 detects that the actual concentration of chlorine dioxide is within the predetermined concentration range, the chlorine dioxide reactor 37 stops working.

[0031] The controller 1 determines the consumption of chlorine dioxide by analyzing the total reaction time of the chlorine dioxide reactor 37. The controller 1 can be equipped with a display screen and an alarm, etc., to display the gas indicators of each production area in real time, and to alarm when the chlorine dioxide is consumed or about to be consumed, to remind the staff. At the same time, when the actual concentration value detected by the concentration sensor 2 is continuously lower than the predetermined minimum concentration value within a specific period of time, the controller (1) will sound an alarm.

[0032] The present invention realizes differentiated disinfection of production workshops by setting up a chlorine dioxide disinfection system. When there is no one, the chlorine dioxide disinfection system is used to perform high-concentration disinfection on the production workshop. When there are people, the chlorine dioxide disinfection system is used to perform low-concentration disinfection on the production workshop. The low-concentration chlorine dioxide can continuously disinfect the workshop air when there are people, without affecting the normal work of personnel. Compared with traditional ozone or ultraviolet disinfection methods, it realizes the coexistence of man and machine, does not affect production efficiency, and is safer.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should fall within the scope of protection of the present invention.

Claims

1. A chlorine dioxide disinfection method with human-machine coexistence, characterized in that: When no one is present, the chlorine dioxide disinfection system is used to disinfect the production workshop at a high concentration. At this time, the concentration of chlorine dioxide in the production workshop is 1.5-2ppm. When someone is present, the chlorine dioxide disinfection system is used to disinfect the production workshop at a low concentration. At this time, the concentration of chlorine dioxide in the production workshop is 0.3-0.8ppm. The chlorine dioxide disinfection system comprises a controller (1), a plurality of sensors (2) for detecting chlorine dioxide concentration, and a plurality of movable chlorine dioxide disinfection devices (3). The controller (1) is electrically connected to the sensors (2) and the chlorine dioxide disinfection devices (3), and a production workshop is divided into a plurality of production areas. Each production area is provided with a sensor (2) and a chlorine dioxide disinfection device (3).

2. A chlorine dioxide disinfection method with human-machine coexistence according to claim 1, characterized in that: The chlorine dioxide disinfection system further comprises a chlorine dioxide atomizing spraying system (4), the chlorine dioxide atomizing spraying system (4) comprising a chlorine dioxide generator (41), an aeration device (42), a vacuum pump device (43), a gas transmission pipeline (44) and an atomizing head (45), wherein the chlorine dioxide generator (41) is used to prepare chlorine dioxide liquid, the aeration device (42) converts the chlorine dioxide liquid into chlorine dioxide gas, the vacuum pump device (43) is arranged between the aeration device (42) and the gas transmission pipeline (44) and is used to deliver the chlorine dioxide gas to the gas transmission pipeline (44), the gas transmission pipeline (44) is arranged on the ceiling of the production workshop, and the atomizing head (45) is arranged on the gas transmission pipeline (44) and is used to spray the chlorine dioxide gas downward by atomizing.

3. A chlorine dioxide disinfection method with human-machine coexistence according to claim 2, characterized in that: When the production workshop is unmanned, the chlorine dioxide atomizing spraying system (4) performs high-concentration disinfection on the production workshop, and the chlorine dioxide disinfection equipment (3) is at rest; when the production workshop is occupied, the chlorine dioxide atomizing spraying system (4) is at rest, and the chlorine dioxide disinfection equipment (3) performs continuous or intermittent low-concentration disinfection on the production workshop.

4. A chlorine dioxide disinfection method with human-machine coexistence according to claim 1, characterized in that: The chlorine dioxide disinfection equipment (3) comprises a box (31) and a feeding box (313). The top of the box (31) is provided with an air outlet plate (32) and the bottom is provided with an air inlet (33). A blowing device (34) and a chlorine dioxide generating box (35) are fixedly provided in the box (31). The blowing device (34) is provided below the chlorine dioxide generating box (35) and above the air inlet (33). The chlorine dioxide generating box (35) comprises an outer box (36) and a chlorine dioxide reactor (313) fixedly provided in the outer box (36). 7), the outer box (36) is provided with an air outlet (38) at the top and an air inlet (39) at the bottom, the blowing device (34) blows air toward the air inlet (39), there are two feeding boxes (313) and they are respectively used to contain chlorine dioxide AB reaction liquid, the feeding boxes (313) are arranged outside the box body (31), the feeding boxes (313) and the chlorine dioxide reactor (37) are connected through a delivery pipe (314), and the delivery pipe (314) is provided with a feeding pump (310) and a solenoid valve (311).

5. A chlorine dioxide disinfection method with human-machine coexistence according to claim 4, characterized in that: The outer box (36) is fixed in the box body (31), and the chlorine dioxide reactor (37) is fixed in the outer box (36). A chlorine dioxide gas outlet valve is provided at the top outlet position of the chlorine dioxide reactor (37). A gap 318 is left between the chlorine dioxide reactor (37) and the outer box (36). An air outlet hole (312) is opened on the top surface of the outer box (36), and the air outlet hole (312) is provided at the top of the gap 318.

6. A chlorine dioxide disinfection method with human-machine coexistence according to claim 5, characterized in that: The top of the box body (31) is provided with a junction cavity (315), and the junction cavity (315) is provided between the top of the outer box (36) and the air outlet plate (32).

7. A chlorine dioxide disinfection method with human-machine coexistence according to claim 4, characterized in that: The air outlet plate (32) comprises a plate seat (321) and a plurality of air outlet holes (322), wherein the plate seat (321) is fixed on the top of the box body (31), and the plurality of air outlet holes (322) are arranged to scatter outwards along the center of the plate seat (321).

8. A chlorine dioxide disinfection method with human-machine coexistence according to any one of claims 4 to 7, characterized in that: When the production workshop is occupied, the chlorine dioxide atomizing spraying system (4) is at rest, and the sensor (2) monitors the chlorine dioxide concentration in the production area in real time and transmits the concentration data to the controller (1). The controller (1) thereby controls the supply of the chlorine dioxide AB reaction liquid into the chlorine dioxide reactor (37).

9. A chlorine dioxide disinfection method with human-machine coexistence according to claim 8, characterized in that: A predetermined concentration range is set for each production area. When the concentration sensor (2) detects that the actual concentration value of chlorine dioxide is less than the predetermined minimum concentration value, the chlorine dioxide reactor (37) starts to work. The chlorine dioxide reactor (37) generates a pulsed chlorine dioxide reaction. By controlling the supply amount of the AB reaction liquid in the chlorine dioxide reactor (37), the amount of chlorine dioxide generated is controlled. The controller (1) determines the consumption of chlorine dioxide by analyzing the total reaction time of the chlorine dioxide reactor (37).

10. A chlorine dioxide disinfection method with human-machine coexistence according to claim 9, characterized in that: When the actual concentration value detected by the concentration sensor (2) is continuously lower than the predetermined minimum concentration value within a specific period of time, the controller (1) generates an alarm.