Winding equipment for diamond composite wire production

Abstract

The invention discloses winding equipment for diamond composite wire production, and relates to the technical field of winding. The winding equipment for diamond composite wire production comprises a machine body and a winding mechanism, the winding mechanism comprises a portal frame and supporting legs, first balls are installed at the tops of the supporting legs in a rolling mode, I-shaped winding rollers are installed at the tops of the supporting legs, clamping grooves are formed in the side edges of the surfaces of the I-shaped winding rollers, and a driving assembly is installed in the middle of the top of the portal frame; a rectangular notch is formed in the end of the surface of the I-shaped winding roller, the driving assembly comprises a hydraulic cylinder and a U-shaped frame, the hydraulic cylinder is fixedly installed in the middle of the top of the portal frame, a second ball is installed at the bottom end of the U-shaped frame in a rolling mode, a servo motor is fixedly connected to the side of the outer side of the U-shaped frame, and a rectangular block is fixedly connected to the output end of the servo motor; the winding device is convenient to mount and dismount, facilitates batch winding production, cannot roll randomly after being discharged, and is convenient, safe and reliable in winding.

Description

Technical Field

[0001] The present invention relates to the technical field of winding, in particular to a winding device for producing diamond composite wire. Background Art

[0002] Diamond composite wire refers to a composite wire with diamond as its primary material or coating. It typically combines the high hardness and wear resistance of diamond with the properties of other materials and has special applications in industrial cutting, electronics, precision manufacturing, and other fields. Diamond composite wire offers irreplaceable advantages in applications such as high hardness, high wear resistance, and high thermal conductivity. With advances in manufacturing technology and reductions in costs, its application range will continue to expand, making it one of the key materials driving the development of high-end manufacturing, semiconductors, new energy, and other fields. Diamond composite wire production typically requires winding and reeling, necessitating the use of diamond composite wire winding equipment.

[0003] At present, when traditional diamond composite wire production is carried out, the winding drum needs to be fixed first. After the winding is completed, the connecting accessories must be disassembled before the winding drum can be removed. As a result, the installation and disassembly of the winding drum is not convenient enough, affecting the winding efficiency. At the same time, after the winding drum is removed and placed on the ground, it will roll randomly, especially for some larger winding drums, which poses a great safety hazard. Summary of the Invention

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0005] A winding device for producing diamond composite wire, comprising:

[0006] A machine body, and a guide wheel mounted on the top side of the machine body;

[0007] A winding mechanism, the winding mechanism is used to wind the diamond composite wire, the winding mechanism is installed on the top of the machine body and away from one end of the wire wheel;

[0008] The winding mechanism includes a gantry and a support leg, the gantry is fixedly connected to the side of the top of the machine body, the bottom end of the support leg is fixedly connected to the top of the machine body and one end away from the wire pulley, the top of the support leg is rotatably mounted with a first ball, the top of the support leg is mounted with an I-shaped winding roller, the side of the surface of the I-shaped winding roller is provided with a slot, the middle of the top of the gantry is mounted with a drive assembly, and the end of the surface of the I-shaped winding roller is provided with a rectangular notch;

[0009] The driving assembly includes a hydraulic cylinder and a U-shaped frame, the hydraulic cylinder is fixedly installed in the middle of the top of the gantry, the U-shaped frame is fixedly installed on the telescopic end of the hydraulic cylinder, the bottom end of the U-shaped frame is rollingly installed with a second ball, the side of the outer side of the U-shaped frame is fixedly connected to a servo motor, the output end of the servo motor is fixedly connected to a rectangular block, the two ends of the I-shaped winding roller are rollingly supported by the first ball, and the hydraulic cylinder is turned on to work, and the extension of the telescopic end of the hydraulic cylinder can be used to drive the U-shaped frame to move downward, and the second ball can be used to contact the end of the I-shaped winding roller to position the I-shaped winding roller, which is not prone to skew and offset, and is convenient for accurate winding of the diamond composite wire.

[0010] Preferably, the first balls are evenly distributed on the top of the support leg, and the I-shaped winding roller is installed on the top of the support leg.

[0011] The telescopic end of the hydraulic cylinder drives the U-shaped frame to move downward, so that the servo motor moves downward with the U-shaped frame, thereby embedding the rectangular block into the inside of the rectangular gap, and turning on the servo motor to work. The rotation of the output end of the servo motor drives the rectangular block to rotate, and combined with the cooperation between the rectangular block and the rectangular gap, a driving force can be applied to the I-shaped winding roller, thereby rotating the I-shaped winding roller and winding the diamond composite wire.

[0012] The I-shaped winding roller is supported by the first ball, and the spherical surface of the second ball fits with the end of the outer cylindrical surface of the I-shaped winding roller. When the I-shaped winding roller rotates, the first ball and the second ball roll together, so that the I-shaped winding roller can be rollingly supported. The rolling friction is used to reduce the friction resistance, so that the I-shaped winding roller can rotate smoothly and is not prone to jamming, which further helps to wind the diamond composite wire.

[0013] Preferably, the clamping grooves are evenly distributed on the sides of the surface of the I-shaped winding roller, and the opening of the rectangular notch is an arc-shaped curved surface.

[0014] By contracting the telescopic end of the hydraulic cylinder, an upward pulling force can be applied to the U-shaped frame, which can drive the servo motor to move upward. The pressing force of the bottom end of the U-shaped frame on the I-shaped winding roller disappears, and the rectangular block is moved out of the rectangular notch. The I-shaped winding roller can be removed and a new I-shaped winding roller can be replaced on the top of the supporting leg, making the installation and disassembly of the I-shaped winding roller convenient.

[0015] Preferably, the hydraulic cylinder is installed vertically, the opening of the U-shaped frame is downward, and the second balls are evenly distributed on the bottom of the U-shaped frame.

[0016] Preferably, an oiling mechanism is installed in the middle of the top of the machine body, and the oiling mechanism is installed just below the gantry, the oiling mechanism comprises an oil tank, the bottom of the oil tank is fixedly installed to the middle of the top of the machine body by screws, a wire feed bucket is installed at the side of the surface of the oil tank, a wire outlet bucket is fixedly installed on the surface of the oil tank and on the side away from the wire feed bucket, a connecting shaft is rotatably installed in the middle of the inner cavity of the oil tank, a roller is fixedly connected to the middle of the outer cylindrical surface of the connecting shaft, a brush is fixedly connected to the arc-shaped concave surface of the inner side of the roller, both ends of the connecting shaft pass through the inner wall of the oil tank and extend to the outside thereof, both ends of the connecting shaft are fixedly connected to a supporting round rod, and the end of the supporting round rod away from the connecting shaft is fixedly connected to a force-bearing tooth, as the rotating I-shaped winding roller winds the diamond composite wire, the wire feed bucket and the wire outlet bucket guide the diamond composite wire, so that the wire outlet bucket is in a straight line, which not only helps to evenly feed the diamond composite wire, but also facilitates the subsequent winding of the diamond composite wire.

[0017] Preferably, the inlet and outlet hoppers are installed at the same height, and are symmetrically installed along the central axis in the middle of the connecting shaft, and the brushes are evenly distributed on the arc-shaped concave surface inside the roller.

[0018] By engaging the force-bearing teeth with the card slots and continuously rotating the I-shaped winding roller, the supporting round rod can be subjected to a pulling force, and the connecting shaft can be driven to rotate, thereby driving the roller and the brush to rotate together. The surface of the brush adheres to the lubricating oil at the bottom of the oil tank cavity, and as the diamond composite wire fits the brush, the lubricating oil can be applied to the surface of the diamond composite wire to lubricate the diamond composite wire and reduce the wear on the diamond composite wire.

[0019] Preferably, the supporting round rods are evenly distributed at both ends of the connecting shaft, and the force-bearing teeth and the clamping slots are installed at the same height.

[0020] Preferably, an auxiliary mechanism is installed on the top of the machine body and at one end away from the guide wheel, and the auxiliary mechanism is installed just below the I-shaped winding roller. The auxiliary mechanism includes a base, the top of the base is hinged with a first square rod and a second square rod in sequence, the surface of the first square rod and the surface of the second square rod are fixedly connected with a tension spring, the top of the first square rod is fixedly connected to a bearing support plate, and the top of the second square rod is rotatably installed with a tensioning roller, and the middle of the surface of the bearing support plate is fixedly connected with a strip anti-slip pad. As the diamond composite wire is wound on the surface of the I-shaped winding roller, the inner diameter of the I-shaped winding roller wound with the diamond composite wire gradually increases, which can apply an outward pushing force to the tensioning roller, and is hingedly installed in combination with the second square rod. The second square rod drives the tensioning roller to rotate clockwise to adjust the angle, and the tension spring is stretched, and the diamond composite wire is rolled by the tensioning roller, so that the diamond composite wire can be tensioned, so that the diamond composite wire can be wound tightly subsequently.

[0021] Preferably, the first square rod and the second square rod are both installed at an angle, and the first square rod and the second square rod form a V shape, and the tension spring is arc-shaped.

[0022] When the tension spring applies elastic pulling force to the first square rod and the second square rod, and the first square rod supports the bearing plate, the surface of the strip anti-slip pad is made to fit with the surface of the I-shaped winding roller on which the diamond composite wire is wound. The strip anti-slip pad can be used to flexibly contact the diamond composite wire to increase friction, making the wound diamond composite wire tighter and less likely to become loose or disordered, thereby ensuring high winding quality of the diamond composite wire.

[0023] Preferably, the load-bearing tray and the tensioning roller are installed at the same height, the strip-shaped anti-slip pads are evenly distributed in the middle of the surface of the load-bearing tray, and the material of the strip-shaped anti-slip pads is rubber.

[0024] The present invention provides a winding device for producing diamond composite wire. It has the following beneficial effects:

[0025] 1. This winding equipment for diamond composite wire production places the I-shaped winding roller that needs to be wound on the top of the support leg, and uses the first ball bearing to provide rolling support for both ends of the I-shaped winding roller. The hydraulic cylinder is turned on to work, and the extension of the telescopic end of the hydraulic cylinder can be used to drive the U-shaped frame downward. The second ball bearing can then be used to contact the end of the I-shaped winding roller to position the I-shaped winding roller, making it less likely to skew and deflect, thereby facilitating accurate winding of the diamond composite wire.

[0026] 2. The winding equipment for the production of diamond composite wire drives the U-shaped frame to move downward through the telescopic end of the hydraulic cylinder, so that the servo motor moves downward with the U-shaped frame, thereby embedding the rectangular block into the inside of the rectangular gap, and turning on the servo motor to work. The rotation of the output end of the servo motor drives the rectangular block to rotate, and combined with the cooperation between the rectangular block and the rectangular gap, a driving force can be applied to the I-shaped winding roller, thereby rotating the I-shaped winding roller to wind the diamond composite wire.

[0027] 3. The winding equipment for producing diamond composite wire supports the I-shaped winding roller through the first ball, and the spherical surface of the second ball fits with the end of the outer cylindrical surface of the I-shaped winding roller. When the I-shaped winding roller rotates, the first ball and the second ball roll together, thereby providing rolling support for the I-shaped winding roller. The rolling friction is utilized to reduce the friction resistance, so that the I-shaped winding roller rotates smoothly and is less likely to get stuck, which further facilitates the winding of the diamond composite wire.

[0028] Fourth, the winding equipment for the production of diamond composite wires utilizes the contraction of the telescopic end of the hydraulic cylinder to apply an upward pulling force to the U-shaped frame, which can drive the servo motor to move upward through the U-shaped frame. The pressing force of the bottom end of the U-shaped frame on the I-shaped winding roller disappears, and the rectangular block is moved out of the rectangular notch, so that the I-shaped winding roller can be removed and a new I-shaped winding roller can be replaced on the top of the supporting leg, making the installation and disassembly of the I-shaped winding roller convenient.

[0029] 5. The winding equipment for the production of diamond composite wire passes one end of the diamond composite wire to be wound through the center of the wire feed hopper, and makes the diamond composite wire fit into the concave surface in the middle of the roller, and then passes the diamond composite wire through the center of the wire outlet hopper. As the I-shaped winding roller rotates, the diamond composite wire is wound, so that the wire feed hopper and the wire outlet hopper guide the diamond composite wire, making the wire outlet hopper in a straight line. This not only helps to evenly load the diamond composite wire, but also facilitates the subsequent winding of the diamond composite wire.

[0030] 6. The winding equipment for the production of diamond composite wire is installed by meshing the force-bearing teeth with the card slots, and the I-shaped winding roller is continuously rotated, so that the supporting round rod can be subjected to a pulling force, and the connecting shaft is driven to rotate, thereby driving the roller and the brush to rotate together. The surface of the brush adheres to the lubricating oil at the bottom of the oil tank cavity, and as the diamond composite wire fits the brush, the lubricating oil can be applied to the surface of the diamond composite wire, thereby lubricating the diamond composite wire and reducing wear on the diamond composite wire.

[0031] 7. The winding equipment for the production of diamond composite wire, as the diamond composite wire is wound on the surface of the I-shaped winding roller, causes the inner diameter of the I-shaped winding roller wound with the diamond composite wire to gradually increase, thereby applying an outward pushing force to the tensioning roller, and is hingedly installed in combination with a second square rod. The second square rod drives the tensioning roller to rotate clockwise to adjust the angle, and the tension spring is stretched, and the diamond composite wire is rolled by the tensioning roller, which can tension the diamond composite wire and make the subsequent winding of the diamond composite wire tight.

[0032] 8. The winding equipment for the production of diamond composite wire applies elastic pulling force to the first square rod and the second square rod through the tension spring, and supports the bearing plate through the first square rod, so that the surface of the strip anti-slip pad and the surface of the I-shaped winding roller on which the diamond composite wire is wound fit together. The strip anti-slip pad can be used to flexibly contact the diamond composite wire to increase the friction force, making the wound diamond composite wire more compact and less likely to become loose and disordered, thereby ensuring high-quality winding of the diamond composite wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 This is a schematic diagram of the overall structure of the winding equipment for producing diamond composite wire of the present invention;

[0034] Figure 2 This is a schematic diagram of the structure of the winding equipment for producing diamond composite wire according to the present invention, viewed from above;

[0035] Figure 3 It is a schematic diagram of the connection structure between the winding mechanism and the machine body of the present invention;

[0036] Figure 4 This is a schematic diagram of the split structure of the winding mechanism of the present invention;

[0037] Figure 5 Schematic diagram of the overall structure of the winding mechanism of the present invention;

[0038] Figure 6 This is a schematic diagram of the connection structure between the oiling mechanism and the machine body of the present invention;

[0039] Figure 7 This is a schematic diagram of the overall structure of the oiling mechanism of the present invention;

[0040] Figure 8 Schematic diagram of the connection structure between the auxiliary mechanism and the body of the present invention;

[0041] Figure 9 It is a schematic diagram of the overall structure of the auxiliary mechanism of the present invention.

[0042] In the figure: 1. Machine body; 2. Wire pulley; 3. Winding mechanism; 4. Oiling mechanism; 5. Auxiliary mechanism; 31. Gantry; 32. Support leg; 33. First ball bearing; 34. I-shaped winding roller; 35. Slot; 36. Drive assembly; 37. Rectangular notch; 361. Hydraulic cylinder; 362. U-shaped frame; 363. Second ball bearing; 364. Servo motor; 365. Rectangular block; 41. Oil tank; 42. Inlet hopper; 43. Outlet hopper; 44. Connecting shaft; 45. Roller; 46. Brush; 47. Support round rod; 48. Force-bearing tooth; 51. Base; 52. First square rod; 53. Second square rod; 54. Tension spring; 55. Load-bearing support plate; 56. Tensioning roller; 57. Strip anti-slip pad. DETAILED DESCRIPTION

[0043] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0044] The first embodiment, as Figures 1 to 5 As shown, the present invention provides a technical solution:

[0045] A winding device for producing diamond composite wire, comprising:

[0046] A machine body 1, and a guide wheel 2 installed on the top side of the machine body 1;

[0047] The winding mechanism 3 is used to wind the diamond composite wire. The winding mechanism 3 is installed on the top of the body 1 and away from one end of the wire wheel 2;

[0048] The winding mechanism 3 includes a gantry 31 and a support leg 32. The gantry 31 is fixedly connected to the side of the top of the machine body 1. The bottom end of the support leg 32 is fixedly connected to the top of the machine body 1 and one end away from the wire pulley 2. A first ball 33 is rotatably mounted on the top of the support leg 32. An I-shaped winding roller 34 is mounted on the top of the support leg 32. A slot 35 is provided on the side of the surface of the I-shaped winding roller 34. A driving assembly 36 is installed in the middle of the top of the gantry 31. A rectangular notch 37 is provided on the end of the surface of the I-shaped winding roller 34.

[0049] The first balls 33 are evenly distributed on the top of the support leg 32 , and the I-shaped winding roller 34 is installed on the top of the support leg 32 .

[0050] The driving assembly 36 includes a hydraulic cylinder 361 and a U-shaped frame 362. The hydraulic cylinder 361 is fixedly installed in the middle of the top of the gantry 31, and the U-shaped frame 362 is fixedly installed at the telescopic end of the hydraulic cylinder 361. The bottom end of the U-shaped frame 362 is rollingly installed with a second ball 363. The side of the outer side of the U-shaped frame 362 is fixedly connected to a servo motor 364. The output end of the servo motor 364 is fixedly connected to a rectangular block 365. The staff places the I-shaped winding roller 34 that needs to be wound on the top of the support leg 32, and uses the first ball 33 to roll and support the two ends of the I-shaped winding roller 34, and starts the hydraulic cylinder 361 to work. The extension of the telescopic end of the hydraulic cylinder 361 can drive the U-shaped frame 362 to move downward, and the second ball 363 can be used to contact the end of the I-shaped winding roller 34 to position the I-shaped winding roller 34.

[0051] The card slots 35 are evenly distributed on the sides of the surface of the I-shaped winding roller 34, and the opening of the rectangular notch 37 is an arc-shaped surface. The telescopic end of the hydraulic cylinder 361 drives the U-shaped frame 362 to move downward, so that the servo motor 364 moves downward with the U-shaped frame 362, thereby embedding the rectangular block 365 into the interior of the rectangular notch 37, and turning on the servo motor 364 to work. The rotation of the output end of the servo motor 364 drives the rectangular block 365 to rotate, and combined with the cooperation between the rectangular block 365 and the rectangular notch 37, a driving force can be applied to the I-shaped winding roller 34, thereby causing the I-shaped winding roller 34 to rotate and wind the diamond composite wire.

[0052] The I-shaped winding roller 34 is supported by the first ball 33, and the spherical surface of the second ball 363 fits with the end of the outer cylindrical surface of the I-shaped winding roller 34. When the I-shaped winding roller 34 rotates, the first ball 33 and the second ball 363 roll together, thereby providing rolling support for the I-shaped winding roller 34. Rolling friction is utilized to reduce frictional resistance, thereby making the I-shaped winding roller 34 rotate smoothly and promoting the winding of the diamond composite wire.

[0053] The hydraulic cylinder 361 is installed vertically, the opening of the U-shaped frame 362 is downward, and the second balls 363 are evenly distributed on the bottom of the U-shaped frame 362.

[0054] When the winding on the I-shaped winding roller 34 is completed, the hydraulic cylinder 361 is turned on again to work. By contracting the telescopic end of the hydraulic cylinder 361, an upward pulling force can be applied to the U-shaped frame 362, and the servo motor 364 can be driven upward by the U-shaped frame 362. The pressing force of the bottom end of the U-shaped frame 362 on the I-shaped winding roller 34 disappears, and the rectangular block 365 is moved out of the rectangular notch 37, so that the I-shaped winding roller 34 can be removed and a new I-shaped winding roller 34 can be replaced on the top of the support leg 32, which makes the installation and disassembly of the I-shaped winding roller 34 convenient.

[0055] The second embodiment, based on the first embodiment, see Figures 1 to 7 As shown:

[0056] An oiling mechanism 4 is installed in the middle of the top of the body 1, and the oiling mechanism 4 is installed just below the gantry 31. The oiling mechanism 4 includes an oil tank 41. The bottom of the oil tank 41 is fixed to the middle of the top of the body 1 by screws. An inlet bucket 42 is installed on the side of the surface of the oil tank 41. An outlet bucket 43 is fixedly installed on the surface of the oil tank 41 away from the side of the inlet bucket 42. A connecting shaft 44 is rotatably installed in the middle of the inner cavity of the oil tank 41. A roller 45 is fixedly connected to the middle of the outer cylindrical surface of the connecting shaft 44. A brush 46 is fixedly connected to the arc-shaped concave surface on the inner side of the roller 45. Both ends of the connecting shaft 44 pass through the inner wall of the oil tank 41 and extend to its outside. Both ends of 44 are fixedly connected to supporting round rods 47, and one end of the supporting round rod 47 away from the connecting shaft 44 is fixedly connected to a force-bearing tooth 48. The staff will pass one end of the diamond composite wire that needs to be wound through the center of the wire feed bucket 42, and make the diamond composite wire fit with the concave surface in the middle of the roller 45, and then pass the diamond composite wire through the center of the wire outlet bucket 43. As the I-shaped winding roller 34 rotates, the diamond composite wire is wound, so that the wire feed bucket 42 and the wire outlet bucket 43 guide the diamond composite wire, so that the wire outlet bucket 43 is in a straight line, which is convenient for uniform feeding of the diamond composite wire and helps to wind the diamond composite wire.

[0057] The inlet bucket 42 and the outlet bucket 43 are installed at the same height, and the inlet bucket 42 and the outlet bucket 43 are installed symmetrically along the central axis of the middle of the connecting shaft 44, and the brushes 46 are evenly distributed on the arc-shaped concave surface inside the roller 45.

[0058] By engaging the force-bearing teeth 48 with the card slots 35 and continuously rotating the I-shaped winding roller 34, the supporting rod 47 is subjected to a pulling force, and the connecting shaft 44 is driven to rotate, thereby driving the roller 45 and the brush 46 to rotate together. The surface of the brush 46 adheres to the lubricating oil at the bottom of the inner cavity of the oil tank 41, and as the diamond composite wire fits the brush 46, the lubricating oil can be applied to the surface of the diamond composite wire to lubricate the diamond composite wire.

[0059] The supporting round rods 47 are evenly distributed at both ends of the connecting shaft 44 , and the force-bearing teeth 48 and the clamping slots 35 are installed at the same height.

[0060] The third embodiment, based on the first and second embodiments, see Figures 1 to 9 As shown:

[0061] An auxiliary mechanism 5 is installed at the top of the machine body 1 and at one end away from the wire wheel 2, and the auxiliary mechanism 5 is installed just below the I-shaped winding roller 34. The auxiliary mechanism 5 includes a base 51. The top of the base 51 is hinged with a first square rod 52 and a second square rod 53 in sequence. A tension spring 54 is fixedly connected between the surface of the first square rod 52 and the surface of the second square rod 53. The top of the first square rod 52 is fixedly connected to a bearing support plate 55. The top of the second square rod 53 is rollingly installed with a tension roller 56. The middle of the surface of the bearing support plate 55 is fixedly connected to a strip anti-slip pad 57. One end of the diamond composite wire to be wound passes around the bottom of the tension roller 56 and the diamond composite wire is wound around the bottom of the tension roller 56. One end of the diamond composite wire is wound around the middle of the surface of the I-shaped winding roller 34. The rolling of the tensioning roller 56 allows the diamond composite wire to move smoothly. As the diamond composite wire is wound around the surface of the I-shaped winding roller 34, the inner diameter of the I-shaped winding roller 34 wound with the diamond composite wire gradually increases, which can apply an outward pushing force to the tensioning roller 56. Combined with the hinged installation of the second square rod 53, the second square rod 53 drives the tensioning roller 56 to rotate clockwise to adjust the angle, and the tension spring 54 is stretched. The diamond composite wire is rolled by the tensioning roller 56 to tension the diamond composite wire, so that the diamond composite wire can be wound tightly subsequently.

[0062] The first square rod 52 and the second square rod 53 are both installed obliquely, and the first square rod 52 and the second square rod 53 form a V shape, and the tension spring 54 is arc-shaped.

[0063] The tension spring 54 applies elastic pulling force to the first square rod 52 and the second square rod 53, and the first square rod 52 supports the supporting plate 55, so that the surface of the strip anti-slip pad 57 fits with the surface of the I-shaped winding roller 34 on which the diamond composite wire is wound. The strip anti-slip pad 57 can be used to flexibly contact the diamond composite wire to increase friction, making the wound diamond composite wire more compact.

[0064] The supporting plate 55 and the tensioning roller 56 are installed at the same height. The strip-shaped anti-skid pads 57 are evenly distributed in the middle of the surface of the supporting plate 55. The material of the strip-shaped anti-skid pads 57 is rubber.

[0065] When in use, the worker first passes one end of the diamond composite wire to be wound around the top of the guide wheel 2 and through the center of the wire inlet bucket 42, so that the diamond composite wire fits the concave surface in the middle of the roller 45, and then passes the diamond composite wire through the center of the wire outlet bucket 43;

[0066] One end of the diamond composite wire to be wound is passed around the bottom of the tensioning roller 56 and wound around the middle of the surface of the I-shaped winding roller 34;

[0067] The staff places the I-shaped winding roller 34 that needs to be wound on the top of the support leg 32, and uses the first ball 33 to roll and support the two ends of the I-shaped winding roller 34, and starts the hydraulic cylinder 361 to work. By extending the telescopic end of the hydraulic cylinder 361, the U-shaped frame 362 can be driven to move downward, and the second ball 363 can be used to contact the end of the I-shaped winding roller 34 to position the I-shaped winding roller 34.

[0068] The telescopic end of the hydraulic cylinder 361 drives the U-shaped frame 362 to move downward, so that the servo motor 364 moves downward together with the U-shaped frame 362, thereby embedding the rectangular block 365 into the interior of the rectangular notch 37, and turning on the servo motor 364 to work. The rotation of the output end of the servo motor 364 drives the rectangular block 365 to rotate, and combined with the cooperation between the rectangular block 365 and the rectangular notch 37, a driving force can be applied to the I-shaped winding roller 34, thereby causing the I-shaped winding roller 34 to rotate and wind the diamond composite wire;

[0069] Furthermore, as the I-shaped winding roller 34 rotates, the first ball 33 and the second ball 363 roll together, thereby providing rolling support for the I-shaped winding roller 34. Rolling friction is utilized to reduce frictional resistance, thereby allowing the I-shaped winding roller 34 to rotate smoothly and promoting the winding of the diamond composite wire.

[0070] The rolling of the tensioning roller 56 allows the diamond composite wire to move smoothly, and as the diamond composite wire is wound on the surface of the I-shaped winding roller 34, the inner diameter of the I-shaped winding roller 34 wound with the diamond composite wire gradually increases, so that an outward pushing force can be applied to the tensioning roller 56. In combination with the hinged installation of the second square rod 53, the second square rod 53 drives the tensioning roller 56 to rotate clockwise to adjust the angle, and the tension spring 54 is stretched, and the diamond composite wire is rolled by the tensioning roller 56 to tension the diamond composite wire, so that the diamond composite wire can be subsequently wound tightly.

[0071] At the same time, as the I-shaped winding roller 34 rotates to wind the diamond composite wire, the wire feed hopper 42 and the wire outlet hopper 43 guide the diamond composite wire, so that the wire outlet hopper 43 is in a straight line, which facilitates uniform feeding of the diamond composite wire and helps to wind the diamond composite wire.

[0072] By engaging the force-bearing teeth 48 with the card slots 35 and continuously rotating the I-shaped winding roller 34, the supporting rod 47 is subjected to a pulling force, which drives the connecting shaft 44 to rotate, thereby driving the roller 45 and the brush 46 to rotate together. The surface of the brush 46 is adhered to the lubricating oil at the bottom of the inner cavity of the oil tank 41. As the diamond composite wire comes into contact with the brush 46, the lubricating oil is applied to the surface of the diamond composite wire, thereby lubricating the diamond composite wire.

[0073] Furthermore, the tension spring 54 applies elastic pulling force to the first square rod 52 and the second square rod 53, and the first square rod 52 supports the supporting plate 55, so that the surface of the strip anti-slip pad 57 and the surface of the I-shaped winding roller 34 on which the diamond composite wire is wound fit in contact. The strip anti-slip pad 57 can utilize the flexible contact with the diamond composite wire to increase the friction force and make the wound diamond composite wire more compact.

[0074] When the winding on the I-shaped winding roller 34 is completed, the hydraulic cylinder 361 is turned on again to work. By contracting the telescopic end of the hydraulic cylinder 361, an upward pulling force can be applied to the U-shaped frame 362, and the servo motor 364 can be driven upward by the U-shaped frame 362. The pressing force of the bottom end of the U-shaped frame 362 on the I-shaped winding roller 34 disappears, and the rectangular block 365 is moved out of the rectangular notch 37, so that the I-shaped winding roller 34 can be removed and a new I-shaped winding roller 34 can be replaced on the top of the support leg 32, which makes the installation and disassembly of the I-shaped winding roller 34 convenient.

[0075] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.

[0076] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A winding device for producing diamond composite wire, characterized in that: include: A machine body (1), and a guide wheel (2) mounted on the top side of the machine body (1); A winding mechanism (3), the winding mechanism (3) being used for winding the diamond composite wire, the winding mechanism (3) being mounted on the top of the machine body (1) and away from one end of the wire wheel (2); The winding mechanism (3) comprises a gantry (31) and a support leg (32), wherein the gantry (31) is fixedly connected to the side of the top of the machine body (1), the bottom end of the support leg (32) is fixedly connected to the top of the machine body (1) and one end away from the guide wheel (2), a first ball (33) is rollingly mounted on the top of the support leg (32), an I-shaped winding roller (34) is mounted on the top of the support leg (32), a slot (35) is provided on the side of the surface of the I-shaped winding roller (34), a driving assembly (36) is mounted in the middle of the top of the gantry (31), and a rectangular notch (37) is provided on the end of the surface of the I-shaped winding roller (34); The driving assembly (36) includes a hydraulic cylinder (361) and a U-shaped frame (362), wherein the hydraulic cylinder (361) is fixedly mounted in the middle of the top of the gantry (31), and the U-shaped frame (362) is fixedly mounted on the telescopic end of the hydraulic cylinder (361). A second ball (363) is rollingly mounted on the bottom end of the U-shaped frame (362), and a servo motor (364) is fixedly connected to the side of the outer side of the U-shaped frame (362), and a rectangular block (365) is fixedly connected to the output end of the servo motor (364).

2. The winding equipment for producing diamond composite wire according to claim 1, characterized in that: The first balls (33) are evenly distributed on the top of the support leg (32), and the I-shaped winding roller (34) is installed on the top of the support leg (32).

3. The winding equipment for producing diamond composite wire according to claim 1, characterized in that: The clamping grooves (35) are evenly distributed on the sides of the surface of the I-shaped winding roller (34), and the opening of the rectangular notch (37) is an arc-shaped curved surface.

4. The winding equipment for producing diamond composite wire according to claim 1, characterized in that: The hydraulic cylinder (361) is installed vertically, the opening of the U-shaped frame (362) is downward, and the second balls (363) are evenly distributed at the bottom of the U-shaped frame (362).

5. The winding equipment for producing diamond composite wire according to claim 1, characterized in that: An oiling mechanism (4) is installed in the middle of the top of the machine body (1), and the oiling mechanism (4) is installed directly below the gantry (31). The oiling mechanism (4) includes an oil tank (41). The bottom of the oil tank (41) is fixedly installed with the middle of the top of the machine body (1) by screws. An inlet bucket (42) is installed on the side of the surface of the oil tank (41). An outlet bucket (43) is fixedly installed on the surface of the oil tank (41) away from the inlet bucket (42). The oil tank (41) A connecting shaft (44) is rotatably mounted in the middle of the inner cavity, a roller (45) is fixedly connected to the middle of the outer cylindrical surface of the connecting shaft (44), a brush (46) is fixedly connected to the arc-shaped concave surface inside the roller (45), both ends of the connecting shaft (44) pass through the inner wall of the oil tank (41) and extend to the outside thereof, both ends of the connecting shaft (44) are fixedly connected to a supporting round rod (47), and one end of the supporting round rod (47) away from the connecting shaft (44) is fixedly connected to a force-bearing tooth (48).

6. The winding equipment for producing diamond composite wire according to claim 5, characterized in that: The inlet bucket (42) and the outlet bucket (43) are installed at the same height, and the inlet bucket (42) and the outlet bucket (43) are symmetrically installed along the central axis in the middle of the connecting shaft (44), and the brushes (46) are evenly distributed on the arc-shaped concave surface inside the roller (45).

7. The winding equipment for producing diamond composite wire according to claim 5, characterized in that: The supporting round rods (47) are evenly distributed at both ends of the connecting shaft (44), and the force-bearing teeth (48) and the clamping grooves (35) are installed at the same height.

8. The winding equipment for producing diamond composite wire according to claim 1, characterized in that: An auxiliary mechanism (5) is installed at the top of the machine body (1) and at one end away from the guide wheel (2), and the auxiliary mechanism (5) is installed directly below the I-shaped winding roller (34). The auxiliary mechanism (5) comprises a base (51), the top of the base (51) is hinged with a first square rod (52) and a second square rod (53) in sequence, a tension spring (54) is fixedly connected between the surface of the first square rod (52) and the surface of the second square rod (53), the top of the first square rod (52) is fixedly connected to a bearing support plate (55), the top of the second square rod (53) is rotatably mounted with a tensioning roller (56), and a strip-shaped anti-slip pad (57) is fixedly connected to the middle of the surface of the bearing support plate (55).

9. The winding equipment for producing diamond composite wire according to claim 8, characterized in that: The first square rod (52) and the second square rod (53) are both installed at an angle, and the first square rod (52) and the second square rod (53) form a V shape, and the tension spring (54) is arc-shaped.

10. The winding equipment for producing diamond composite wire according to claim 8, characterized in that: The bearing support plate (55) and the tensioning roller (56) are installed at the same height, and the strip-shaped anti-skid pads (57) are evenly distributed in the middle of the surface of the bearing support plate (55). The material of the strip-shaped anti-skid pads (57) is rubber.

Images