Heat conduction and dissipation module for lamp body of LED (light-emitting diode) headlamp of automobile

By designing the body conduction heat dissipation module of the automotive LED headlight lamp, the problems of poor high temperature heat dissipation and dust and water vapor entering are solved, continuous heat dissipation and protection are achieved, and the stability and service life of the LED headlight are improved.

CN120466599APending Publication Date: 2025-08-12DANYANG YUBO PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202510658518.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-21
Publication Date
2025-08-12

AI Technical Summary

Technical Problem

Existing automotive LED headlights have poor heat dissipation effect in high temperature environments, and external dust and water vapor are easily entered, resulting in short circuits in components and affecting service life and safety.

Method used

A car LED headlight body conduction heat dissipation module is designed, including a heat dissipation mechanism and a protective mechanism, which discharges heat through air exchange, and uses a filter plate and a dust collecting bag to prevent dust and water vapor from entering, achieving continuous heat dissipation and protection.

Benefits of technology

It improves the stability and life of the LED lamp body, avoids interference and short circuits from components, and ensures the stable operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a heat conduction and dissipation module of an automobile LED headlamp body, which belongs to the field of automobile headlamps and comprises a lamp holder, a heat dissipation mechanism is arranged on the lamp holder, and a protection mechanism is arranged on the lamp holder. According to the heat conduction and dissipation module of the LED headlamp body of the automobile, through the arranged heat dissipation mechanism, heat generated when the LED headlamp body works is subjected to heat exchange in a mode of air exchange inside and outside the lamp holder, so that the heat is discharged to the outer side of the lamp holder, and the internal temperature of a lampshade is suitable for normal operation of the LED headlamp body; in this way, the use stability of the LED lamp body is improved, the service life of the LED lamp body is prolonged, dust and water vapor filtering is conducted on air for heat exchange in the lamp holder under the cooperation of the protection mechanism, and therefore the situation that dust and water vapor enter the lamp holder and interfere with normal operation of electronic components is avoided, the operation stability of equipment is improved, and the service life of the equipment is prolonged. And dust is brushed and collected through a brush plate and a dust collection cloth bag, so that the filter plate is prevented from being blocked, and lasting heat dissipation in the lamp holder is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of automobile headlights, in particular to a heat dissipation module for an automobile LED headlight body. Background Art

[0002] Headlights refer to lighting devices installed on both sides of the head of a car for driving on the road at night. There are two-lamp and four-lamp systems. The lighting effect of headlights directly affects the driving operation and traffic safety at night. Therefore, traffic management departments in various countries in the world generally stipulate the lighting standards of automobile headlights in the form of laws to ensure the safety of night driving. With the development and progress of science and technology, headlights have also been upgraded from traditional halogen bulbs or xenon lamps to LED headlights. The brightness of LED is much higher than that of halogen headlights and xenon headlights. LED headlights have a wide illumination range and high brightness, which can greatly improve the vehicle's recognition and improve driving safety.

[0003] When car lights are used for a long time at night in the summer, they will generate high heat. In the hot summer, as the ambient temperature rises, the temperature of the car lights will be higher. Long-term use will damage the bulbs, affecting the normal use of the driver at night. The bulbs will be damaged due to overheating during driving, especially when driving on highways at night, which poses a huge safety hazard. Although existing car lights dissipate heat for the headlights by opening heat dissipation holes, the heat dissipation effect is not ideal, and external dust and water vapor can easily enter the headlights and interfere with internal components. In severe cases, a short circuit may occur, affecting the service life of the headlights. Therefore, an automotive LED headlight body conductive heat dissipation module is proposed to solve the above technical problems. Summary of the Invention

[0004] In view of the shortcomings of the existing technology, the present invention provides a car LED headlamp body conductive heat dissipation module, which has the advantages of good heat dissipation effect, extended headlamp service life, good protection effect, etc., and solves the problem that car lights will generate high heat when used for a long time on summer nights. In hot summer, as the ambient temperature rises, the temperature of car lights will be higher when heated. Long-term use will damage the bulbs, affecting the normal use of drivers at night. The bulbs will be damaged due to overheating during driving, especially when driving on highways at night, which poses a huge safety hazard. Although existing car lights dissipate heat for headlamps by opening heat dissipation holes, the heat dissipation effect is not ideal, and external dust and water vapor can easily enter the headlamps and interfere with internal components. In severe cases, short circuits may occur, affecting the service life of the headlamps.

[0005] In order to achieve the above-mentioned purpose of good heat dissipation effect, extended service life of the headlamp and good protection effect, the present invention provides the following technical solution: a body-conductive heat dissipation module of an automotive LED headlamp, comprising a lamp holder, a heat dissipation mechanism provided on the lamp holder, and a protection mechanism provided on the lamp holder;

[0006] The heat dissipation mechanism includes mounting blocks fixedly mounted on the front and back of the lamp holder, a lampshade fixedly mounted on the right side of the lamp holder, an LED lamp body located inside the lampshade fixedly mounted on the right side of the lamp holder, a plurality of temperature sensors located inside the lampshade fixedly mounted on the right side of the lamp holder, and two ventilation seats fixedly mounted on the right side of the lamp holder;

[0007] A supply fan is provided inside the bottom ventilation seat, and an exhaust fan is provided inside the top ventilation seat. Protective nets are fixedly installed inside the two ventilation seats. An isolation box corresponding to the position of the top ventilation seat is fixedly installed on the right inner wall of the lamp holder. A heat dissipation pipe extending to the top of the lamp holder is fixedly installed on the left side of the top ventilation seat, and an air inlet pipe is fixedly installed on the left side of the lamp holder.

[0008] Furthermore, the protection mechanism includes a limit seat fixedly mounted on the inner bottom wall of the lamp holder, a sealing sleeve fixedly mounted on the inner top wall of the lamp holder, a filter plate plugged into the top of the limit seat, a moisture-proof plate located on the right side of the filter plate plugged into the top of the limit seat, a mounting seat provided on the top of the limit seat, and a dust bag movably plugged into the top of the mounting seat;

[0009] The tops of the filter plate and the moisture-proof plate are fixedly installed with mounting plates, the top of the lamp holder is fixedly installed with two fixing blocks, the interiors of the two fixing blocks are rotatably connected to limit screws that are movably engaged with the mounting plates, the interior of the air inlet pipe is fixedly installed with a fixing bracket, the interior of the fixing bracket is rotatably connected to a rotating rod, a wind blade is fixedly installed on the left side of the rotating rod, and a brush plate rotatably connected to the filter plate is fixedly installed on the right side of the rotating rod.

[0010] Furthermore, two sealing mounting grooves are provided on the right side of the lamp holder, and the ventilation seat is fixedly connected to the lamp holder through the sealing mounting grooves.

[0011] Furthermore, a mounting hole is provided on the top of the lamp holder, and the heat dissipation pipe extends to the top of the lamp holder through the mounting hole.

[0012] Furthermore, a connecting groove is provided on the left side of the lamp holder, and the air inlet pipe is fixedly connected to the left side of the lamp holder through the connecting groove.

[0013] Furthermore, the number of the mounting blocks is four, and the mounting blocks are fixedly mounted on the outside of the lamp holder in a group of two.

[0014] Furthermore, a plug-in slot is provided on the top of the lamp holder and the interior of the sealing sleeve, and the filter plate, moisture-proof plate and dust collecting bag are all installed in the interior of the lamp holder through the plug-in slot.

[0015] Furthermore, plug-in holes are provided on both sides of the mounting plate, and the limiting screws are movably plugged into the two sides of the mounting plate through the plug-in holes.

[0016] Furthermore, a docking groove is provided on the top of the limiting seat, and the position of the docking groove corresponds to the position of the filter plate and the moisture-proof plate.

[0017] Furthermore, a rotation hole is opened inside the fixing frame, and the rotation rod is rotatably connected to the fixing frame through the rotation hole.

[0018] Compared with the prior art, the present invention provides a heat dissipation module for an automotive LED headlamp body, which has the following beneficial effects:

[0019] The automotive LED headlamp body conductive heat dissipation module, through the provided heat dissipation mechanism, exchanges the heat generated when the LED lamp body is working through the air exchange between the inside and outside of the lamp holder, so that the heat is discharged to the outside of the lamp holder, so that the temperature inside the lampshade is suitable for the normal operation of the LED lamp body, thereby improving the use stability and extending the service life of the LED lamp body. With the cooperation of the protective mechanism, the air used for heat exchange in the lamp holder is filtered for dust and water vapor, thereby preventing dust and water vapor from entering the lamp holder and interfering with the normal operation of electronic components, thereby helping to improve the stability of equipment operation. Dust is brushed and collected by the brush plate and the dust collecting bag, thereby avoiding clogging of the filter plate, thereby achieving long-lasting heat dissipation inside the lamp holder. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic cross-sectional view of the structure of a heat dissipation module for an automotive LED headlamp body proposed by the present invention;

[0021] Figure 2 This is a schematic front view of the structure of a heat dissipation module for an automotive LED headlamp body proposed by the present invention;

[0022] Figure 3 This is a three-dimensional schematic diagram of the lamp holder structure of a heat dissipation module for an automotive LED headlamp body proposed by the present invention.

[0023] In the figure: 1. Lamp holder; 2. Mounting block; 3. Lampshade; 4. LED lamp body; 5. Temperature sensor; 6. Ventilation seat; 7. Supply fan; 8. Exhaust fan; 9. Protective net; 10. Isolation box; 11. Heat dissipation pipe; 12. Air inlet pipe; 13. Limit seat; 14. Sealing sleeve; 15. Filter plate; 16. Moisture-proof plate; 17. Mounting seat; 18. Dust bag; 19. Mounting plate; 20. Fixing block; 21. Limiting screw; 22. Fixing bracket; 23. Rotating rod; 24. Wind blade; 25. Brush plate. DETAILED DESCRIPTION

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1-3 A car LED headlamp body conductive heat dissipation module includes a lamp holder 1, a heat dissipation mechanism is provided on the lamp holder 1, and a protective mechanism is provided on the lamp holder 1.

[0026] In this embodiment, the heat dissipation mechanism includes mounting blocks 2 fixedly mounted on the front and back of the lamp holder 1. There are four mounting blocks 2, which are fixedly mounted on the outside of the lamp holder 1 in groups of two, making it convenient to install the lamp holder 1 on the car through multiple mounting blocks 2.

[0027] Among them, a lampshade 3 is fixedly installed on the right side of the lamp holder 1, an LED lamp body 4 located inside the lampshade 3 is fixedly installed on the right side of the lamp holder 1, a plurality of temperature sensors 5 are fixedly installed on the right side of the lamp holder 1 and located inside the lampshade 3, two ventilation seats 6 are fixedly installed on the right side of the lamp holder 1, and two sealing mounting grooves are opened on the right side of the lamp holder 1. The ventilation seats 6 are fixedly connected to the lamp holder 1 through the sealing mounting groove, which facilitates the installation of the two ventilation seats 6 through the sealing mounting groove and improves the sealing, thereby discharging the heat generated by the LED lamp body 4.

[0028] Among them, a supply fan 7 is provided inside the bottom ventilation seat 6, an exhaust fan 8 is provided inside the top ventilation seat 6, and a protective net 9 is fixedly installed inside the two ventilation seats 6. An isolation box 10 corresponding to the position of the top ventilation seat 6 is fixedly installed on the right inner wall of the lamp holder 1, and a heat dissipation pipe 11 extending to the top of the lamp holder 1 is fixedly installed on the left side of the top ventilation seat 6.

[0029] Among them, a mounting hole is provided at the top of the lamp holder 1, and the heat dissipation pipe 11 extends to the top of the lamp holder 1 through the mounting hole, so that the heat generated by the LED lamp body 4 can be discharged to the outside of the lamp holder 1 through the heat dissipation pipe 11, thereby improving the stability of the use of the LED lamp body 4. An air inlet pipe 12 is fixedly installed on the left side of the lamp holder 1, and a connecting groove is provided on the left side of the lamp holder 1. The air inlet pipe 12 is fixedly connected to the left side of the lamp holder 1 through the connecting groove, so that the outside air can enter the interior of the lamp holder 1 through the air inlet pipe 12, thereby realizing air circulation, thereby realizing heat dissipation of the LED lamp body 4 and improving its service life.

[0030] In this embodiment, the protective mechanism includes a limit seat 13 fixedly mounted on the inner bottom wall of the lamp holder 1, a sealing sleeve 14 fixedly mounted on the inner top wall of the lamp holder 1, a filter plate 15 is plugged into the top of the limit seat 13, and a moisture-proof plate 16 located on the right side of the filter plate 15 is plugged into the top of the limit seat 13. A docking groove is provided on the top of the limit seat 13, and the position of the docking groove corresponds to the position of the filter plate 15 and the moisture-proof plate 16, so that the preliminary positioning of the filter plate 15 and the moisture-proof plate 16 can be conveniently performed through the docking groove, thereby facilitating subsequent accurate fixed use.

[0031] Among them, a mounting seat 17 is provided on the top of the limit seat 13, and a dust collecting bag 18 is movably plugged into the top of the mounting seat 17. Plug-in slots are provided on the top of the lamp holder 1 and the inside of the sealing sleeve 14. The filter plate 15, moisture-proof plate 16 and dust collecting bag 18 are all installed to the inside of the lamp holder 1 through the plug-in slots, which makes it convenient to install the filter plate 15, moisture-proof plate 16 and dust collecting bag 18 through the plug-in slots, thereby blocking and absorbing dust and moisture in the outside air, and preventing dust or water vapor from entering and interfering with electronic components. A mounting plate 19 is fixedly installed on the top of the filter plate 15 and the moisture-proof plate 16.

[0032] Among them, two fixing blocks 20 are fixedly installed on the top of the lamp holder 1. The interiors of the two fixing blocks 20 are rotatably connected to the limiting screws 21 that are movably engaged with the mounting plate 19. Plug holes are provided on both sides of the mounting plate 19. The limiting screws 21 are movably engaged with the two sides of the mounting plate 19 through the plug holes, which makes it convenient for the limiting screws 21 to fix the installed mounting plate 19 through the plug holes, thereby preventing it from loosening during the driving of the car.

[0033] Among them, a fixing frame 22 is fixedly installed inside the air inlet pipe 12, and a rotating rod 23 is rotatably connected inside the fixing frame 22. A wind blade 24 is fixedly installed on the left side of the rotating rod 23, and a brush plate 25 rotatably connected to the filter plate 15 is fixedly installed on the right side of the rotating rod 23. A rotating hole is opened inside the fixing frame 22, and the rotating rod 23 is rotatably connected to the fixing frame 22 through the rotating hole, so that when the outside air enters the interior of the lamp holder 1, the airflow drives the wind blade 24 and the rotating rod 23 to rotate, thereby driving the brush plate 25 to brush the dust on the filter plate 15, avoiding clogging of the filter plate 15 and affecting the heat dissipation.

[0034] During use, the lamp holder 1 is mounted on the corresponding mounting position of the vehicle via the mounting block 2, and the connecting wires of the internal electronic components are connected to the vehicle power supply. When the LED lamp body 4 is in operation, the vehicle's internal central control system detects a temperature rise via the temperature sensor 5 and activates the exhaust fan 8 and the supply fan 7. The air intake duct 12 then transports outside air into the lampshade 3 to remove heat generated by the LED lamp body 4, and the heat is discharged to the outside of the lamp holder 1 via the heat dissipation pipe 11. This ensures continuous flow of air within the lampshade 3, creating a suitable working environment for the LED lamp body 4 and enabling continuous and stable operation. After the outside air enters the lamp holder 1, the filter plate 15 and the moisture-proof plate 16 remove dust and moisture from the air, thereby protecting the electronic components within the lamp holder 1. Furthermore, the air flow drives the fan blades 24 to rotate, causing the brush plate 25 on the rotating rod 23 to brush dust off the surface of the filter plate 15 and collect it in the dust bag 18. This reduces the frequency of cleaning, and only requires internal cleaning during vehicle maintenance, ensuring the stability of the vehicle lamp during daily use.

[0035] The beneficial effects of the above embodiment are:

[0036] The heat dissipation module of the automobile LED headlamp lamp body, through the provided heat dissipation mechanism, exchanges the heat generated when the LED lamp body 4 is working through the air exchange between the inside and outside of the lamp holder 1, so that the heat is discharged to the outside of the lamp holder 1, so that the internal temperature of the lampshade 3 is suitable for the normal operation of the LED lamp body 4, thereby improving the use stability and extending the service life of the LED lamp body 4, and with the cooperation of the protective mechanism, filtering the dust and water vapor of the air for heat exchange in the lamp holder 1, thereby preventing dust and water vapor from entering the interior of the lamp holder 1 and interfering with the normal operation of electronic components, thereby helping to improve the stability of equipment operation, and brushing and collecting dust through the brush plate 25 and the dust collecting bag 18, thereby avoiding clogging of the filter plate 15, thereby achieving long-lasting heat dissipation inside the lamp holder 1.

[0037] The electrical components mentioned in this article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device that controls a computer, etc., and the existing public power connection technology is not described in detail in this article.

[0038] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0039] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A heat dissipation module for an automotive LED headlamp, comprising a lamp holder (1), characterized in that: The lamp holder (1) is provided with a heat dissipation mechanism, and the lamp holder (1) is provided with a protection mechanism; The heat dissipation mechanism comprises mounting blocks (2) fixedly mounted on the front and back sides of the lamp holder (1); a lampshade (3) is fixedly mounted on the right side of the lamp holder (1); an LED lamp body (4) located inside the lampshade (3) is fixedly mounted on the right side of the lamp holder (1); a plurality of temperature sensors (5) located inside the lampshade (3) are fixedly mounted on the right side of the lamp holder (1); and two ventilation seats (6) are fixedly mounted on the right side of the lamp holder (1); A supply fan (7) is provided inside the bottom ventilation seat (6), an exhaust fan (8) is provided inside the top ventilation seat (6), a protective net (9) is fixedly installed inside the two ventilation seats (6), an isolation box (10) corresponding to the position of the top ventilation seat (6) is fixedly installed on the right inner wall of the lamp holder (1), a heat dissipation pipe (11) extending to the top of the lamp holder (1) is fixedly installed on the left side of the top ventilation seat (6), and an air inlet pipe (12) is fixedly installed on the left side of the lamp holder (1).

2. The automotive LED headlamp body heat dissipation module according to claim 1, characterized in that: The protection mechanism comprises a limit seat (13) fixedly mounted on the inner bottom wall of the lamp holder (1), a sealing sleeve (14) fixedly mounted on the inner top wall of the lamp holder (1), a filter plate (15) plugged into the top of the limit seat (13), a moisture-proof plate (16) located on the right side of the filter plate (15) plugged into the top of the limit seat (13), a mounting seat (17) provided on the top of the limit seat (13), and a dust bag (18) movably plugged into the top of the mounting seat (17); The tops of the filter plate (15) and the moisture-proof plate (16) are fixedly mounted with a mounting plate (19); the top of the lamp holder (1) is fixedly mounted with two fixing blocks (20); the interiors of the two fixing blocks (20) are rotatably connected to limit screws (21) that are movably engaged with the mounting plate (19); the interior of the air inlet pipe (12) is fixedly mounted with a fixing frame (22); the interior of the fixing frame (22) is rotatably connected to a rotating rod (23); a wind blade (24) is fixedly mounted on the left side of the rotating rod (23); and a brush plate (25) rotatably connected to the filter plate (15) is fixedly mounted on the right side of the rotating rod (23).

3. The automotive LED headlamp body heat dissipation module according to claim 1, characterized in that: Two sealing installation grooves are provided on the right side of the lamp holder (1), and the ventilation seat (6) is fixedly connected to the lamp holder (1) via the sealing installation grooves.

4. The automotive LED headlamp body heat dissipation module according to claim 1, characterized in that: A mounting hole is provided on the top of the lamp holder (1), and the heat dissipation pipe (11) extends to the top of the lamp holder (1) through the mounting hole.

5. The automotive LED headlamp body heat dissipation module according to claim 1, characterized in that: A connecting groove is provided on the left side of the lamp holder (1), and the air inlet pipe (12) is fixedly connected to the left side of the lamp holder (1) through the connecting groove.

6. The automotive LED headlamp body heat dissipation module according to claim 1, characterized in that: The number of the mounting blocks (2) is four, and the mounting blocks (2) are fixedly mounted on the outside of the lamp holder (1) in a group of two.

7. The automotive LED headlamp body heat dissipation module according to claim 2, characterized in that: The top of the lamp holder (1) and the interior of the sealing sleeve (14) are both provided with plug-in slots, and the filter plate (15), moisture-proof plate (16) and dust collecting bag (18) are all installed inside the lamp holder (1) through the plug-in slots.

8. The automotive LED headlamp body heat dissipation module according to claim 2, characterized in that: Insertion holes are provided on both sides of the mounting plate (19), and the limiting screw rod (21) is movably inserted into both sides of the mounting plate (19) through the insertion holes.

9. The automotive LED headlamp body heat dissipation module according to claim 2, characterized in that: A docking groove is provided on the top of the limiting seat (13), and the position of the docking groove corresponds to the position of the filter plate (15) and the moisture-proof plate (16).

10. The automotive LED headlamp body heat dissipation module according to claim 2, characterized in that: A rotation hole is provided inside the fixing frame (22), and the rotation rod (23) is rotationally connected to the fixing frame (22) through the rotation hole.