Engine intake valve pressure detection auxiliary device

By designing an auxiliary device for testing engine intake valve pressure, and using a clamp and moving mechanism to achieve automatic loading and unloading and process switching of multiple sets of intake valve cores, the problem of inconvenience of manual operation in the existing technology is solved, and the testing efficiency and process uniformity are improved.

CN120467575BActive Publication Date: 2025-12-16ZHEJIANG DONGHE M&E MFG CO LTD
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Patent Information

Application Number
CN202510752272.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-06
Publication Date
2025-12-16
Estimated Expiration
2045-06-06

AI Technical Summary

Technical Problem

In the existing technology, the pressure detection of the engine intake valve requires manual operation, which leads to a waste of labor and inconvenience. In addition, the valve core needs to be replaced frequently for sealing tests and flushing, which is also inconvenient to operate.

Method used

An auxiliary device for detecting engine intake valve pressure was designed. It employs a chuck, a longitudinal moving mechanism, a lateral moving mechanism, and a rotating mechanism to achieve automatic loading and unloading and process switching of multiple sets of intake valve cores, thereby reducing manual operation.

Benefits of technology

It enables the synchronous clamping and movement of multiple sets of intake valve cores, automatically completing the sealing test, pressure test and flushing steps, improving operation efficiency and smoothness.

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Abstract

The application discloses an engine intake valve pressure detection auxiliary device and relates to the technical field of intake valve detection. The device comprises a movable seat, a tooth rod is horizontally and slidingly connected in the movable seat, a first electric push rod is fixedly installed on the movable seat, the movable rod end of the first electric push rod is fixedly connected with the end of the tooth rod, and a fixed rotating shaft is fixedly installed in the movable seat. The device can clamp and fix the intake valve core through the chuck, and multiple chucks can clamp multiple intake valve cores at the same time. The device adopts unified kinetic energy to realize synchronous loosening and clamping, and is matched with a longitudinal moving mechanism, a transverse moving mechanism and a rotating mechanism. The device can clamp and move multiple intake valve cores to the next operation unit synchronously, can realize automatic feeding and discharging in the mode of reducing manual operation, and can switch among the sealing detection, pressure detection and flushing steps in sequence. Therefore, the feeding and discharging and process switching of multiple intake valve cores are more unified and smooth.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of intake valve detection, in particular to an engine intake valve pressure detection auxiliary device. BACKGROUND

[0002] The engine intake valve is a core component for controlling air to enter a combustion chamber, and the performance of the engine intake valve directly affects engine power output, fuel efficiency and emission levels. The pressure detection of the engine intake valve is for detecting a valve core, and the detection mode is to place the valve core into a placing groove of a detection device, then press the upper end of a core rod by means of an electric push rod, so that the core rod moves downward and opens a channel, then injects oil inward, the oil flows through the inside of the valve core from bottom to top, and the flow pressure is monitored by a flow monitor after the oil comes out of the valve core to see whether the flow pressure reaches a preset value, and when the preset value is reached, the force required to press the core rod is confirmed. However, before and after the pressure detection step, sealing detection and flushing steps need to be performed respectively, so a single set of intake valves needs to be placed into three sets of devices in sequence for operation. Since the intake valve core is small in size and the size of the placing groove is consistent with the outer diameter of the intake valve core, manual taking and placing operation is inconvenient, and the operation of frequently replacing the intake valve core for detection is labor-wasting. SUMMARY

[0003] (I) The technical problem solved: In view of the above-mentioned shortcomings of the prior art, the application provides an engine intake valve pressure detection auxiliary device, which can effectively solve the problems of the prior art.

[0004] (II) Technical scheme: In order to achieve the above-mentioned purposes, the application is implemented by the following technical scheme.

[0005] The application discloses an engine intake valve pressure detection auxiliary device, which comprises a movable seat, a tooth rod is transversely and slidably connected in the movable seat, a first electric push rod is fixedly installed on the movable seat, and the movable rod end of the first electric push rod is fixedly connected with the end of the tooth rod, a fixed rotating shaft is fixedly installed in the movable seat, and a connecting arm is rotatably installed on the fixed rotating shaft, a chuck is fixedly arranged at the end of the connecting arm, a transmission shaft is rotatably installed in the movable seat, transmission gears are fixedly installed on the transmission shaft, every two groups of adjacent transmission gears are meshed, a driving gear is fixedly installed on the transmission shaft, and the driving gear and the transmission gears are arranged in an upper-lower staggered mode, the driving gear is meshed with the tooth rod, and an elastic component is arranged between the transmission gear and the connecting arm, the movable seat is connected with a connecting frame through a longitudinal moving mechanism, the lower end of the connecting frame is connected with a sliding frame through a transverse moving mechanism, and a rotating mechanism is arranged at the front end of the sliding frame.

[0006] Furthermore, guide balls are equidistantly installed on the inner wall of the movable seat, guide groove rails are formed on the upper and lower sides of the tooth rod, and the guide balls roll in the guide groove rails.

[0007] Further, the cross section of the clamp head is circular arc-shaped, and the inner walls of the clamp heads are equidistantly provided with transverse anti-skid rubber strips.

[0008] Further, the elastic assembly comprises fixing blocks, the upper ends of the transmission gears are symmetrically fixedly connected with the fixing blocks, the front ends of the connecting arms are symmetrically provided with arc-shaped guide grooves in cross section, the fixing blocks slide in the guide grooves, springs are arranged in the guide grooves, and the two ends of the springs are fixedly connected with the inner walls of the guide grooves and the outer walls of the fixing blocks.

[0009] Further, the longitudinal moving mechanism comprises first pneumatic push rods, the upper ends of the connecting frames are fixedly provided with the first pneumatic push rods on both sides, the movable rod ends of the first pneumatic push rods are fixedly connected with the movable seats, the rear ends of the connecting frames are symmetrically provided with two groups of slide rails, the slide rails are arranged in parallel with the connecting frames, guide blocks are slidably arranged in the slide rails, and the front ends of the movable seats are fixedly connected with the guide blocks.

[0010] Further, the transverse moving mechanism comprises a sliding block, the lower end of the connecting frame is fixedly provided with the sliding block, the upper end of the sliding frame is transversely provided with a sliding groove, the sliding block slides in the sliding groove, the upper end of the sliding frame is fixedly provided with a second electric push rod, the movable rod end of the second electric push rod is fixedly connected with a fixed seat, and the fixed seat is fixedly connected with the upper end of the sliding block.

[0011] Further, the rotating mechanism comprises a fixed base frame, the front end of the sliding frame is rotatably connected with the upper end of the fixed base frame, the lower end of the fixed base frame is provided with a second pneumatic push rod, the movable rod end of the second pneumatic push rod is hingedly connected with the front end of the sliding frame, the bottom end of the second pneumatic push rod is hingedly connected with the lower end of the fixed base frame, and the second pneumatic push rod is arranged in an inclined manner.

[0012] (Three) beneficial effects: compared with the known prior art, the device provided by the technical scheme has the following beneficial effects: the air inlet valve core can be clamped and fixed and released by the clamp head, a plurality of air inlet valve cores can be clamped by a plurality of clamp heads at the same time, synchronous release and clamping are realized by using unified kinetic energy, the longitudinal moving mechanism, the transverse moving mechanism and the rotating mechanism can be used to clamp and move a plurality of air inlet valve cores to the next operation unit synchronously, manual operation can be reduced, automatic feeding and discharging can be realized, and the process can be switched between the sealing detection, pressure detection and flushing steps in sequence, so that the feeding and discharging process of a plurality of air inlet valve cores and the process switching are more unified and smooth. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to make the technical solutions of the embodiments of the present application or the prior art clearer, the accompanying drawings needed in the embodiments or prior art description will be briefly introduced. Obviously, the accompanying drawings in the following description only show some embodiments of the present application, and for those skilled in the art, other drawings can be obtained from these drawings without any creative effort.

[0014] Figure 1 It is a front view of the structure of the present application.

[0015] Figure 2 It is a rear view of the structure of the present application.

[0016] Figure 3 It is a bottom view of the structure of the present application.

[0017] Figure 4 It is a structure schematic diagram of the present application in the blanking state.

[0018] Figure 5 It is a structure schematic diagram of the present application in the state after the connecting frame is rotated.

[0019] Figure 6 It is a side view of the structure of the present application.

[0020] Figure 7 It is a partial structure sectional view of the present application.

[0021] Figure 8 It is a structure schematic diagram of the present application at the elastic assembly.

[0022] Figure 9 It is a structure schematic diagram of the present application of the connecting arm and the chuck.

[0023] Figure 10 It is a partial structure sectional view of the present application.

[0024] Figure 11 It is a structure schematic diagram of the present application at the connecting frame.

[0025] The numbers in the drawings respectively represent: 1, movable seat; 2, toothed rod; 3, first electric push rod; 4, guide ball; 5, guide groove rail; 6, fixed rotating shaft; 7, connecting arm; 8, chuck; 9, transmission shaft; 10, transmission gear; 11, driving gear; 12, fixed block; 13, guide groove; 14, spring; 15, first pneumatic push rod; 16, connecting frame; 17, slide rail; 18, guide block; 19, sliding block; 20, sliding frame; 21, second electric push rod; 22, fixed seat; 23, fixed base frame; 24, second pneumatic push rod. DETAILED DESCRIPTION

[0026] In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0027] The present application will be further described below with reference to the embodiments.

[0028] Please refer to Figures 1-11 , the present application provides an embodiment: a kind of engine intake valve pressure detection auxiliary device, including movable seat 1, movable seat 1 transverse sliding connection has rack 2, movable seat 1 is fixedly installed with first electric push rod 3, and the movable rod end of first electric push rod 3 is fixedly connected with the end of rack 2, fixedly installed with fixed rotating shaft 6 in movable seat 1, and connecting arm 7 is rotatably installed on fixed rotating shaft 6, the end of connecting arm 7 is fixedly provided with chuck 8, rotatably installed with transmission shaft 9 in movable seat 1, transmission shaft 9 is all fixedly installed with transmission gear 10, every two groups of similar transmission gear 10 are engaged, transmission shaft 9 is fixedly installed with driving gear 11, and driving gear 11 is arranged in upper and lower positions with transmission gear 10, driving gear 11 is engaged with rack 2, and elastic component is arranged between transmission gear 10 and connecting arm 7, movable seat 1 is connected with connecting frame 16 by longitudinal moving mechanism, the lower end of connecting frame 16 is connected with sliding frame 20 by transverse moving mechanism, and the front end of sliding frame 20 is provided with rotating mechanism.

[0029] Transmission shaft 9 is provided with eight groups, and each two groups form a pair, as shown in Figure 8 , transmission gear 10 is installed on each transmission shaft 9, and the two groups of transmission gear 10 on each pair of transmission shaft 9 are engaged with each other, and driving gear 11 is fixedly installed on the left transmission shaft 9 of each pair of transmission shaft 9, fixed base frame 23 can be connected by external fixation, or can be fixedly connected with detection equipment, and it needs to be ensured that movable seat 1 is parallel to operation table, that is, chuck 8 can be sleeved and clamped to hold intake valve core.

[0030] As a preferred embodiment in the present embodiment, as shown in Figure 7 , guide balls 4 are equidistantly installed on the inner wall of movable seat 1, and guide grooves 5 are formed on the upper and lower sides of rack 2, and guide balls 4 roll in guide grooves 5.

[0031] The structure is used for guiding and reducing resistance of the movement of rack 2, so that it can move smoothly in transverse direction and will not deviate.

[0032] As a preferred embodiment in the present embodiment, as shown in Figure 6 and Figure 9As shown, the cross section of the chuck 8 is arc-shaped, and the two sets of chucks 8 are oppositely matched, and the inner wall of the chuck 8 is equidistantly provided with a transverse anti-skid rubber strip.

[0033] The structure is used to form clamping by the cooperation of the two sets of chucks 8, so as to clamp and fix the intake valve, and the strip-shaped anti-skid rubber strip on the inner wall of the chuck 8 is used to increase the friction during clamping and avoid scratching and wearing the outer wall of the intake valve.

[0034] As a preferred embodiment in the present embodiment, as shown in Figure 8 As shown, the elastic assembly includes a fixed block 12, the upper end of the transmission gear 10 is symmetrically fixedly connected with the fixed block 12, the front end of the connecting arm 7 is symmetrically provided with an arc-shaped guide groove 13 in cross section on the lower side, the fixed block 12 slides in the guide groove 13, a spring 14 is arranged in the guide groove 13, and the two ends of the spring 14 are fixedly connected with the inner wall of the guide groove 13 and the outer wall of the fixed block 12 respectively.

[0035] The structure is used to exert force on the spring 14 through the fixed block 12 when the transmission gear 10 rotates, so that the connecting arm 7 rotates, and at the same time, the spring 14 exerts a force on the connecting arm 7 in the opposite direction through the elastic force when the fixed block 12 continuously presses the spring 14, so that the two sets of connecting arms 7 drive the chucks 8 to tightly clamp the intake valve.

[0036] As a preferred embodiment in the present embodiment, as shown in Figure 2 , Figure 6 and Figure 10 As shown, the longitudinal moving mechanism includes a first pneumatic push rod 15, the first pneumatic push rod 15 is fixedly installed on the upper end of both sides of the connecting frame 16, the movable rod end of the first pneumatic push rod 15 is fixedly connected with the movable seat 1, two sets of slide rails 17 are symmetrically arranged at the rear end of the connecting frame 16, the slide rails 17 are arranged in parallel with the connecting frame 16, a guide block 18 is slidably arranged in the slide rail 17, and the guide block 18 is fixedly connected with the front end of the movable seat 1.

[0037] The structure is used to longitudinally move the movable seat 1, and the movable seat 1 will not deviate during the up-down translation due to the limiting of the slide rails 17 and the guide block 18, and the longitudinally moving movable seat 1 can longitudinally move the clamped intake valve and place it into the placing groove in the detection equipment.

[0038] As a preferred embodiment in the present embodiment, as shown in Figure 4 , Figure 6 and Figure 10As shown, the transverse moving mechanism includes a sliding block 19, the lower end of the connecting frame 16 is fixedly provided with the sliding block 19, the upper end of the sliding frame 20 is transversely provided with a sliding groove, the sliding block 19 slides in the sliding groove, the upper end of the sliding frame 20 is fixedly installed with a second electric push rod 21, the movable rod end of the second electric push rod 21 is fixedly connected with a fixing seat 22, and the fixing seat 22 is fixedly connected with the upper end of the sliding block 19.

[0039] The structure is used for driving the connecting frame 16 to move transversely through the second electric push rod 21, so that the connecting frame 16 can drive the movable seat 1, the connecting arm 7 and the chuck 8 installed thereon to move transversely, so that the intake valve clamped can be moved forward to the next detection equipment, and the chucks 8 on both sides can be operated for feeding and discharging.

[0040] As a preferred embodiment in the embodiment, as shown in Figure 1 、 Figure 5 and Figure 6 , the rotating mechanism includes a fixed base frame 23, the front end of the sliding frame 20 is rotatably connected with the upper end of the fixed base frame 23, the lower end of the fixed base frame 23 is provided with a second pneumatic push rod 24, the movable rod end of the second pneumatic push rod 24 is hingedly connected with the front end of the sliding frame 20, the bottom end of the second pneumatic push rod 24 is hingedly connected with the lower end of the fixed base frame 23, and the second pneumatic push rod 24 is obliquely arranged.

[0041] The structure is used for driving the sliding frame 20 to rotate through the second pneumatic push rod 24, so that the chuck 8 can clamp the intake valve, and after clamping and pulling off, the intake valve can be turned over to stand above, so as to facilitate subsequent transverse movement displacement, and then the intake valve can be moved on the equipment and the feeding and discharging assembly.

[0042] Working principle, in use, the equipment is in a rotating state as shown in Figure 5 , then as shown in Figure 1 and Figure 2As shown, the slide 20 is rotated to parallel with the detection table by the second pneumatic push rod 24, and the chuck 8 can be aligned with the upper side of the intake valve core, then the movable seat 1 is pushed downward by the first pneumatic push rod 15, and the movable seat 1 will move downward along the slide rail 17 through the guide block 18, so that the two groups of chucks 8 are on both sides of the intake valve core, then the first electric push rod 3 pushes the gear rod 2, so that the gear rod 2 and the driving gear 11 are driven through meshing, and the driving shaft 9 is rotated, so that the two groups of meshing transmission gears 10 are rotated in opposite directions, so that the connecting arm 7 drives the chuck 8 to move close to hold the pair of intake valve cores, and when the transmission gear 10 rotates, it will extrude the spring 14 through the fixed block 12, and drive the connecting arm 7 to rotate, and the extruded spring 14 will exert a torsional force on the connecting arm 7 through the reaction force, so that the chuck 8 can stably and firmly hold the intake valve core, after the holding is completed, the movable seat 1 is lifted by the first pneumatic push rod 15, so that the intake valve core is lifted by the chuck 8, at this time the intake valve core in the detection equipment placing groove is pulled away, and the intake valve core in the feeding area is lifted, then the slide 20 is rotated by 90 degrees through the second pneumatic push rod 24, so that the chuck 8 drives the intake valve core to rotate by 90 degrees to the upper side, then the fixed seat 22 is moved to the right side through the second electric push rod 21, at this time the connecting frame 16 will be moved to the right, and the intake valve core held by the chuck 8 will be moved to the right by one unit, at this time the rotating mechanism and the longitudinal moving mechanism are operated again, so that the intake valve core is moved downward by the chuck 8 and placed into the placing groove in the detection area, and the intake valve core at the rightmost side is placed into the discharging area, then the gear rod 2 is moved in the opposite direction through the first electric push rod 3, so that the two groups of connecting arms 7 are opened in opposite directions, so that the chuck 8 is opened to release the intake valve core, finally the chuck 8 is reset to the upper side through the rotating mechanism, and the movable seat 1 is translated and reset to the left side through the second electric push rod 21, so as to wait for the feeding and discharging of the next group of intake valve cores, and move the intake valve core from the sealing detection, pressure detection and flushing area to the next area.

[0043] The above embodiments are only used to illustrate the technical solutions of the present application, but not limit it; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. An engine intake valve pressure detection assist device characterized by: The utility model provides an activity seat (1) is included, the tooth bar (2) is connected with the transverse sliding in the activity seat (1), first electric push rod (3) is fixedly installed on the activity seat (1), and the movable rod end of first electric push rod (3) is fixedly connected with the end of tooth bar (2), fixed rotating shaft (6) is fixedly installed in the activity seat (1), and connecting arm (7) is rotatably installed on fixed rotating shaft (6), the end of connecting arm (7) is fixedly provided with chuck (8), transmission shaft (9) is rotatably installed in the activity seat (1), transmission gear (10) is fixedly installed on transmission shaft (9), every two groups of similar transmission gear (10) are engaged, driving gear (11) is fixedly installed on transmission shaft (9), and driving gear (11) is set in the upper and lower position with transmission gear (10), driving gear (11) is engaged with tooth bar (2), elastic component is arranged between transmission gear (10) and connecting arm (7), the connecting frame (16) is connected with the longitudinal moving mechanism of activity seat (1), the lower end of connecting frame (16) is connected with slide (20) through the transverse moving mechanism, the front end of slide (20) is provided with rotating mechanism; The rotating mechanism includes a fixed base (23), the front end of the slide (20) is rotatably connected with the upper end of the fixed base (23), the lower end of the fixed base (23) is provided with a second pneumatic push rod (24), the movable rod end of the second pneumatic push rod (24) is hingedly connected with the front end of the slide (20), and the bottom end of the second pneumatic push rod (24) is hingedly connected with the lower end of the fixed base (23), wherein the second pneumatic push rod (24) is inclined.

2. An engine intake valve pressure detection assist device according to claim 1, characterized by: The inner wall of the activity seat (1) is equidistantly provided with guide balls (4), and the upper and lower sides of the tooth bar (2) are both provided with guide grooves (5), wherein the guide balls (4) roll in the guide grooves (5).

3. An engine intake valve pressure detection assist device according to claim 1, characterized by: The cross section of the chuck (8) is arc-shaped, and two groups of chucks (8) are oppositely matched, and the inner wall of the chuck (8) is equidistantly provided with transverse antiskid rubber strips.

4. An engine intake valve pressure detection assist device according to claim 1, characterized by: The elastic component includes a fixed block (12), the upper end of the transmission gear (10) is symmetrically fixedly connected with the fixed block (12), the front end of the connecting arm (7) is symmetrically provided with an arc-shaped guide groove (13) in cross section, the fixed block (12) slides in the guide groove (13), the guide groove (13) is provided with a spring (14), and the two ends of the spring (14) are fixedly connected with the inner wall of the guide groove (13) and the outer wall of the fixed block (12), respectively.

5. An engine intake valve pressure detection assist device according to claim 1, characterized by: The longitudinal moving mechanism includes a first pneumatic push rod (15), the upper ends of the connecting frame (16) are fixedly provided with the first pneumatic push rod (15) on both sides, the movable rod end of the first pneumatic push rod (15) is fixedly connected with the activity seat (1), the rear end of the connecting frame (16) is symmetrically provided with two groups of slide rails (17), the slide rails (17) are parallelly arranged with the connecting frame (16), the slide rails (17) are slidably provided with guide blocks (18), and the front end of the activity seat (1) is fixedly connected with the guide blocks (18).

6. An engine intake valve pressure detection assist device according to claim 1, characterized by: The transverse moving mechanism comprises a sliding block (19), the lower end of the connecting frame (16) is fixedly provided with the sliding block (19), the upper end of the sliding frame (20) is transversely provided with a sliding groove, the sliding block (19) slides in the sliding groove, the upper end of the sliding frame (20) is fixedly installed with a second electric push rod (21), the movable rod end of the second electric push rod (21) is fixedly connected with a fixing base (22), and the fixing base (22) is fixedly connected with the upper end of the sliding block (19).

Citation Information

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