A new material processing testing equipment
By adding a docking mechanism and a hemispherical docking pile to the U-shaped protective bracket of the rotational viscometer, the problem of inconvenient installation of the rotor body is solved, and the rotor body and the drive shaft are easily docked and rotated stably, thereby improving operating efficiency.
Patent Information
- Application Number
- CN202510606221.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2045-05-12
AI Technical Summary
The existing rotor body installation form is inconvenient to operate in the rotational viscometer, especially the rotor body of the hook connection form is difficult to install and difficult to achieve smooth docking and rotation.
A docking mechanism is added to the U-shaped protective bracket, including an upper tray and a lower rotating disk. The conical fitting holes and hanging rod design enable easy installation and rotation of the docking parts, and the hemispherical structure of the docking pile ensures smooth docking.
The connection process between the rotor body and the drive shaft is simplified, the installation convenience and the smoothness of rotation are improved, the interference and deflection during docking are avoided, and the operating efficiency is improved.
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Figure CN120467962B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of viscometers, and more particularly to a detection device for new material processing. Background Art
[0002] In motor manufacturing, sealing performance is crucial to stable operation and longevity. Sealant, a key material for motor sealing, is crucial for its viscosity. The right sealant composition and viscosity ensure a secure seal between motor components, effectively preventing the leakage of liquids and gases, as well as the intrusion of dust and impurities. Therefore, developing innovative sealant materials and accurately testing their viscosity are crucial for ensuring motor quality and performance.
[0003] Currently, there are many types of equipment on the market for testing material viscosity, among which rotational viscometers are one of the most commonly used testing instruments, and the rotor body is one of the important components of the rotational viscometer. The existing rotor body installation methods can be roughly divided into two types. One is that the end of the drive shaft at the bottom of the instrument head is directly connected to a swingable docking piece by rotation. When installing the rotor body, the threaded connection part at the top of the rotor body is directly screwed into the threaded hole at the bottom of the docking piece for installation. The other is that the docking piece is directly connected to the top of the rotor body through a hook hanging hole. When installing, the threaded connection part at the top of the docking piece is directly screwed into the bottom end of the drive shaft.
[0004] Although both installation forms can enable the rotor body to be installed smoothly, the connection between the docking parts, the bottom of the drive shaft and the top end of the rotor body is usually small in size and can be easily covered by the palm or fingers during installation and docking, making installation inconvenient. Therefore, a lithium battery slurry viscosity testing device disclosed in patent number CN202411402855.7 improves the installation form of the first rotor body, but there is currently no corresponding improvement plan for the installation form of the second rotor body, so we propose a new material processing detection equipment to solve the above-mentioned problems. Summary of the Invention
[0005] 1. Technical problems to be solved
[0006] In response to the problems existing in the prior art, the purpose of the present invention is to provide a new material processing detection equipment, which improves the structure of the docking piece and adds a docking mechanism on the U-shaped protective bracket, so that when the rotor body with the docking piece on the top is installed and connected with the drive shaft at the bottom of the main machine chassis, it is only necessary to place the docking piece on the docking mechanism first, and then move the docking mechanism upward to dock the external threaded nail body with the internal threaded mounting hole, and then rotate the lower rotating disk to screw the external threaded nail body into the internal threaded mounting hole to complete the connection between the bottom of the drive shaft and the top of the docking piece, and then move the docking mechanism downward as a whole. At this time, the drive shaft can drive the rotation of the docking piece and the rotor body without interfering with the swing of the rotor body during rotation.
[0007] 2. Technical solution
[0008] To solve the above problems, the present invention adopts the following technical solutions.
[0009] A new material processing detection equipment includes a U-shaped protective bracket, a docking mechanism and a rotor mechanism, the docking mechanism includes an upper tray and a lower rotating disk, the top center position of the lower rotating disk is fixedly connected to a placement seat, the center position of the interior of the placement seat is provided with a conical fitting hole, the top and bottom of the conical fitting hole are both open structures, an avoidance groove 1 is provided on one side of the lower rotating disk, and one end of the avoidance groove 1 extends to the inside of the conical fitting hole, a rotating hole is provided at the center position of the interior of the upper tray, the top of the placement seat is sleeved inside the rotating hole, and a rotating edge is fixedly connected to the outer edge of the placement seat located at the connection between the placement seat and the interior of the rotating hole, the A rotating groove is provided inside the rotating hole, and the placement seat and the rotating hole connection are rotatably connected through the rotating edge and the rotating groove. An avoidance groove 2 is provided on the upper tray, and one end of the avoidance groove 2 extends to the inside of the rotating hole, and the width of the avoidance groove 2 and the avoidance groove 1 is equal. A group of docking piles 1 is fixedly connected to the top of the placement seat, and a group of docking piles 2 is fixedly connected to the top of the upper tray. A group of connecting ends are fixedly connected on both sides of the upper tray, and a travel groove is provided on the U-shaped protective bracket at the position corresponding to the connecting end. The connecting end is slidably connected to the inside of the travel groove at the corresponding position, and the end of the connecting end is fixedly installed with an anti-slip screw.
[0010] Furthermore, the rotor mechanism includes a rotor body and a docking piece, the docking piece includes a cylindrical portion, the top and bottom of the cylindrical portion are respectively fixedly connected with an external threaded nail body and a conical contact head, the outer shape structure of the conical contact head is matched with the inner wall structure of the conical fitting hole, and the conical contact head is inserted into the inside of the conical fitting hole, the bottom of the conical contact head is fixedly connected with a hanging rod, and a hanging hole is provided at the bottom of the hanging rod, the top of the rotor body is fixedly connected with a hook portion, the hook portion is sleeved inside the hanging hole, and the thickness of the hanging rod is less than the width of the avoidance groove 2 and the avoidance groove 1.
[0011] Furthermore, a contact plate 1 is fixedly connected to the cylindrical portion, and a plurality of docking piles 3 are fixedly connected to the bottom of the contact plate 1 in a circular distribution and at equal intervals. The axes of the plurality of docking piles 3 and the axis of a group of docking piles 1 are all located on the same circular line, and the docking pile 1 is clamped between the corresponding two docking piles 3.
[0012] Furthermore, a host chassis is provided on the top of the U-shaped protective bracket, an organic head is provided on the bottom of the host chassis, and a drive shaft is rotatably connected to the bottom of the machine head, and the two end portions of the top of the U-shaped protective bracket are fixedly installed on the outer wall of the machine head by bolts, and a contact disk 2 is fixedly installed on the bottom end of the drive shaft, and a number of docking piles 4 are fixedly connected to the bottom of the contact disk 2 in a circular distribution at equal intervals, and the axes of several docking piles 4 and a group of docking piles 2 are all located on the same circular line, and a docking seat is fixedly connected at the center position of the bottom of the contact disk 2, and an internal threaded mounting hole is opened inside the docking seat.
[0013] Furthermore, the ends of the docking pile 1, the docking pile 2, the docking pile 3 and the docking pile 4 are all hemispherical structures, the docking pile 1 and the docking pile 3 are equal in length, the distance between the top end of the external threaded nail body and the upper tray surface is smaller than the distance between the top end of the docking pile 2 and the upper tray surface, and the length of the docking pile 4 is greater than the length of the docking pile 2.
[0014] 3. Beneficial effects
[0015] Compared with the prior art, the advantages of the present invention are:
[0016] (1) This solution improves the structure of the docking piece and adds a docking mechanism to the U-shaped protective bracket, so that when the rotor body with the docking piece on the top is installed and connected with the drive shaft at the bottom of the main engine chassis, it is only necessary to place the docking piece on the docking mechanism first, and then move the docking mechanism upward to dock the external threaded nail body with the internal threaded mounting hole. Then, the lower rotating disk can be turned to screw the external threaded nail body into the internal threaded mounting hole to complete the connection between the bottom of the drive shaft and the top of the docking piece. Then, the docking mechanism is moved downward as a whole. At this time, the drive shaft can drive the rotation of the docking piece and the rotor body without interfering with the swing of the rotor body during rotation. The docking operation is simple, and the operator does not need to keep his eyes on the external threaded nail body to align with the internal threaded mounting hole before screwing it in, which greatly improves the convenience of docking installation.
[0017] (2) This solution, through the structural design that the ends of docking pile 1, docking pile 2, docking pile 3 and docking pile 4 are all hemispherical structures, allows docking pile 1 to be smoothly inserted between two docking piles 3 that are misplaced, or docking pile 2 to be smoothly inserted between two docking piles 4 that are misplaced, thereby improving the smoothness of the insertion, facilitating and easily limiting the corresponding connection points, and allowing the external threaded nail body to be smoothly screwed into the internal threaded mounting hole. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 For the present invention Figure 1 A schematic diagram of the structure of the middle part of the area is enlarged;
[0020] Figure 3 It is a schematic diagram of the separation structure of the rotor mechanism and the docking mechanism of the present invention;
[0021] Figure 4 For the present invention Figure 3 A schematic diagram of the structure of the middle part of the area is enlarged;
[0022] Figure 5 This is a schematic diagram of the top structure of the contact plate 2 of the present invention;
[0023] Figure 6 This is a schematic diagram of the bottom structure of the contact plate 2 of the present invention;
[0024] Figure 7 It is a structural schematic diagram of the docking mechanism of the present invention;
[0025] Figure 8 This is a schematic diagram of the separation structure of the docking mechanism of the present invention;
[0026] Figure 9 It is a schematic diagram of the rotor mechanism structure of the present invention.
[0027] Description of the numbers in the figure:
[0028] 1. U-shaped protective bracket; 101. Travel slot;
[0029] 2. Docking mechanism; 3. Upper tray; 301. Rotation hole; 302. Rotation groove; 303. Avoidance groove 2; 304. Docking post 2; 305. Connecting end; 3051. Anti-slip screw; 4. Lower rotating plate; 401. Avoidance groove 1; 5. Placement seat; 501. Conical fitting hole; 502. Rotation edge; 503. Docking post 1.
[0030] 6. Rotor mechanism; 7. Rotor body; 701. Hook portion; 8. Docking member; 801. Cylindrical portion; 802. Externally threaded nail body; 803. Conical contact head; 804. Hanging rod; 8041. Hanging hole; 805. Contact plate 1; 806. Docking pile 3;
[0031] 9. Mainframe chassis; 901. Machine head; 902. Drive shaft; 10. Contact plate 2; 1001. Docking pile 4; 1002. Internal thread mounting hole. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the specification of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0033] Example 1:
[0034] See also Figures 1-9, a new material processing detection equipment, including a U-shaped protective bracket 1, a docking mechanism 2 and a rotor mechanism 6, the docking mechanism 2 includes an upper tray 3 and a lower rotating disk 4, a placement seat 5 is fixedly connected at the top center position of the lower rotating disk 4, a conical fitting hole 501 is opened at the inner center position of the placement seat 5, the top and bottom of the conical fitting hole 501 are both open structures, an avoidance groove 401 is opened on one side of the lower rotating disk 4, and one end of the avoidance groove 401 extends to the inside of the conical fitting hole 501, a rotating hole 301 is opened at the inner center position of the upper tray 3, the top of the placement seat 5 is sleeved inside the rotating hole 301, and a rotating edge 502 is fixedly connected to the outer edge of the placement seat 5 located at the connection between the placement seat 5 and the inside of the rotating hole 301, and the inside of the rotating hole 301 A rotating groove 302 is provided, and the connection between the placement seat 5 and the rotating hole 301 is rotatably connected through the rotating edge 502 and the rotating groove 302. An avoidance groove 2 303 is provided on the upper tray 3, and one end of the avoidance groove 2 303 extends into the interior of the rotating hole 301. The width of the avoidance groove 2 303 and the avoidance groove 1 401 are equal. A group of docking piles 1 503 is fixedly connected to the top of the placement seat 5, and a group of docking piles 2 304 is fixedly connected to the top of the upper tray 3. A group of connecting ends 305 are fixedly connected on both sides of the upper tray 3. A travel groove 101 is provided on the U-shaped protective bracket 1 at the position corresponding to the connecting end 305. The connecting end 305 is slidably connected to the inside of the travel groove 101 at the corresponding position, and an anti-slip screw 3051 is fixedly installed on the end of the connecting end 305;
[0035] The rotor mechanism 6 includes a rotor body 7 and a docking member 8. The docking member 8 includes a cylindrical portion 801. The top and bottom of the cylindrical portion 801 are respectively fixedly connected to an externally threaded nail body 802 and a conical contact head 803. The outer shape and structure of the conical contact head 803 match the inner wall structure of the conical fitting hole 501, and the conical contact head 803 is inserted into the conical fitting hole 501. The bottom of the conical contact head 803 is fixedly connected to a hanging rod 804. The bottom of the hanging rod 804 is provided with a hanging hole 8041. The top of the rotor body 7 is fixedly connected to a hook portion 701, and the hook portion 701 is sleeved inside the hanging hole 8041. The thickness of the hanging rod 804 is less than the width of the avoidance groove 2 303 and the avoidance groove 1 401.
[0036] A contact plate 1 805 is fixedly connected to the cylindrical portion 801. A plurality of docking piles 3 806 are fixedly connected to the bottom of the contact plate 1 805 at equal intervals in a circular pattern. The axes of the plurality of docking piles 3 806 and the axis of a group of docking piles 1 503 are all located on the same circular line, and the docking piles 1 503 are clamped between corresponding two docking piles 3 806.
[0037] A host chassis 9 is provided on the top of the U-shaped protective bracket 1, and an organic head 901 is provided at the bottom of the host chassis 9, and a driving shaft 902 is rotatably connected to the bottom of the machine head 901. The two ends of the top of the U-shaped protective bracket 1 are fixedly installed on the outer wall of the machine head 901 by bolts, and a contact disk 2 10 is fixedly installed on the bottom end of the driving shaft 902, and a plurality of docking piles 4 1001 are fixedly connected at equal intervals in a circular distribution on the bottom of the contact disk 2 10. The axes of the plurality of docking piles 4 1001 and the axes of a group of docking piles 2 304 are all located on the same circular line. A docking seat is fixedly connected at the center position of the bottom of the contact disk 2 10, and an internal threaded mounting hole 1002 is opened inside the docking seat.
[0038] The operating principle of this new material processing testing equipment is:
[0039] First, rotate the lower rotating disk 4 of the docking mechanism 2 so that the avoidance groove 1 401 is aligned with the avoidance groove 2 303 of the upper tray 3, and then take out the rotor mechanism 6 in which the rotor body 7 and the docking piece 8 are connected as a whole from the inside of the rotor placement box body, and use the avoidance groove formed by the alignment of the avoidance groove 1 401 and the avoidance groove 2 303 to move the docking piece 8 to the top of the placement seat 5 through the hanging rod 804, and then lower the docking piece 8 so that the conical contact head 803 is just inserted into the conical fitting hole 501, and the docking pile 1 503 is clamped between the corresponding two docking piles 3 806, so that when the lower rotating disk 4 is rotated later, the placement seat 5 is driven to rotate, and then the docking piece 8 is driven to rotate;
[0040] Then, holding the edge of the upper tray 3, move the docking mechanism 2 together with the rotor mechanism 6 as a whole upward along the stroke groove 101. At this time, when the top end of the external threaded nail body 802 of the docking piece 8 just contacts the internal threaded mounting hole 1002 at the bottom of the contact disk 2 10, the docking pile 2 304 of the upper tray 3 is just inserted between the corresponding two docking piles 4 1001. At this time, the driving shaft 902 can form a stable anti-rotation structure through the connection of the contact disk 2 10, the docking pile 4 1001, the docking pile 2 304 and the upper tray 3. Then, holding the lower rotating disk 4 to rotate it can drive the docking piece 8 to rotate, so that the external threaded nail body 802 is smoothly screwed into the internal threaded mounting hole 1002 until it is tightened. During the tightening process, hold the upper tray 3 to push it gradually closer to the contact disk 2 10;
[0041] After tightening, release the fingers to push the upper tray 3 and the rotation of the lower rotating disk 4. At this time, the docking mechanism 2 can automatically fall and reset under the action of gravity (it should be noted that the length of the hanging rod 804 should be set longer during production so that after the docking mechanism 2 falls and resets, the connection between the hook part 701 and the hanging hole 8041 is still located at the bottom of the lower rotating disk 4 to avoid interference with the deflection of the rotor body 7 in the later stage), and the docking pile 1 503 is forced to disengage from the contact between the corresponding two docking piles 3 806, and the docking pile 2 304 is forced to disengage from the contact between the corresponding two docking piles 4 1001. At this time, the drive shaft 902 at the bottom of the main chassis 9 can drive the rotor body 7 to rotate, and the connection structure between the hook part 701 and the hanging hole 8041 does not interfere with the deflection of the rotor body 7 during rotation (the internal structure of the main chassis 9 of the rotational viscometer and the specific transmission principle of the drive shaft 902 are considered to be existing known public technologies, so they will not be described in detail here).
[0042] Example 2:
[0043] In view of the above embodiment 1, for further description, refer to Figure 2 The ends of docking pile 1 503, docking pile 2 304, docking pile 3 806 and docking pile 4 1001 are all hemispherical structures. The lengths of docking pile 1 503 and docking pile 3 806 are equal. The distance between the top end of the external threaded nail body 802 and the disk surface of the upper tray 3 is smaller than the distance between the top end of the docking pile 2 304 and the disk surface of the upper tray 3. The length of docking pile 4 1001 is greater than the length of docking pile 2 304.
[0044] By designing that the ends of the docking pile 1 503, the docking pile 2 304, the docking pile 3 806 and the docking pile 4 1001 are all hemispherical, the docking pile 1 503 can be smoothly inserted between the two docking piles 3 806 that are misplaced, or the docking pile 2 304 can be smoothly inserted between the two docking piles 4 1001 that are misplaced, thereby improving the smoothness of insertion. By designing that the distance between the top end of the external threaded nail body 802 and the disk surface of the upper tray 3 is smaller than the distance between the top end of the docking pile 2 304 and the disk surface of the upper tray 3, when the top end of the external threaded nail body 802 is aligned with the internal threaded mounting hole 100 At the moment of docking contact, the second docking pile 304 has been inserted between the corresponding two fourth docking piles 1001, forming an early limit on the rotation of the drive shaft 902, preventing the drive shaft 902 from rotating when the external threaded nail body 802 is screwed into the internal threaded mounting hole 1002 in the later stage, and making it impossible for the external threaded nail body 802 to be smoothly screwed into the internal threaded mounting hole 1002. The structural design of the length of the fourth docking pile 1001 being greater than the length of the second docking pile 304 can provide an avoidance space for the continuous rise of the second docking pile 304, preventing the external threaded nail body 802 from being unable to be completely screwed into the internal threaded mounting hole 1002.
[0045] The above description is merely a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Any person skilled in the art who, within the technical scope disclosed by the present invention, makes equivalent substitutions or modifications based on the technical solutions and improved concepts of the present invention shall be covered by the scope of protection of the present invention.
Claims
1. A new material processing detection device, comprising a U-shaped protective bracket (1), a docking mechanism (2) and a rotor mechanism (6), characterized in that: The docking mechanism (2) comprises an upper tray (3) and a lower rotating disk (4), wherein a placement seat (5) is fixedly connected at the center position of the top of the lower rotating disk (4), a conical fitting hole (501) is provided at the center position inside the placement seat (5), and the top and bottom of the conical fitting hole (501) are both open structures, an avoidance groove (401) is provided on one side of the lower rotating disk (4), and one end of the avoidance groove (401) extends to the inside of the conical fitting hole (501), a rotating hole (301) is provided at the center position inside the upper tray (3), the top of the placement seat (5) is sleeved inside the rotating hole (301), a rotating edge (502) is fixedly connected to the outer edge of the placement seat (5) located at the connection between the placement seat (5) and the inside of the rotating hole (301), a rotating groove (302) is provided inside the rotating hole (301), and the placement seat (5) and the rotating hole (301) are connected. The connection between the rotating hole (301) is rotatably connected through the rotating edge (502) and the rotating groove (302); the upper tray (3) is provided with a second avoidance groove (303), and one end of the second avoidance groove (303) extends into the interior of the rotating hole (301); the width of the second avoidance groove (303) and the first avoidance groove (401) are equal; the top of the placement seat (5) is fixedly connected with a group of docking piles (503); the top of the upper tray (3) is fixedly connected with a group of docking piles (304); both sides of the upper tray (3) are fixedly connected with a group of connecting ends (305); a travel groove (101) is provided on the U-shaped protective bracket (1) at the position corresponding to the connecting end (305); the connecting end (305) is slidably connected to the interior of the travel groove (101) at the corresponding position, and an anti-slip screw (3051) is fixedly installed at the end of the connecting end (305); The rotor mechanism (6) comprises a rotor body (7) and a docking piece (8), wherein the docking piece (8) comprises a cylindrical body (801), wherein the top and bottom of the cylindrical body (801) are respectively fixedly connected with an externally threaded nail body (802) and a conical contact head (803), wherein the outer shape structure of the conical contact head (803) matches the inner wall structure of the conical fitting hole (501), and the conical contact head (803) is plugged into the conical fitting hole (501). Inside the fitting hole (501), the bottom of the conical contact head (803) is fixedly connected to a hanging rod (804), the bottom of the hanging rod (804) is provided with a hanging hole (8041), the top of the rotor body (7) is fixedly connected to a hook portion (701), the hook portion (701) is sleeved inside the hanging hole (8041), and the thickness of the hanging rod (804) is smaller than the width of the second avoidance groove (303) and the first avoidance groove (401); A contact plate 1 (805) is fixedly connected to the cylindrical portion (801), and a plurality of docking piles 3 (806) are fixedly connected to the bottom of the contact plate 1 (805) in an annular distribution at equal intervals. The axes of the plurality of docking piles 3 (806) and the axis of a group of docking piles 1 (503) are all located on the same annular line, and the docking pile 1 (503) is clamped between the corresponding two docking piles 3 (806).
2. The new material processing detection equipment according to claim 1, characterized in that: A host machine case (9) is provided on the top of the U-shaped protective bracket (1), a machine head (901) is provided on the bottom of the host machine case (9), and a driving shaft (902) is rotatably connected to the bottom of the machine head (901), and the ends of the top of the U-shaped protective bracket (1) are fixedly installed on the outer wall of the machine head (901) by bolts, and a contact plate 2 (10) is fixedly installed on the bottom end of the driving shaft (902), and the bottom of the contact plate 2 (10) is annularly distributed and fixedly connected with a plurality of docking piles 4 (1001) at equal intervals, and the axes of the plurality of docking piles 4 (1001) and the axis of a group of docking piles 2 (304) are all located on the same annular line, and a docking seat is fixedly connected at the center position of the bottom of the contact plate 2 (10), and an internal threaded mounting hole (1002) is provided inside the docking seat.
3. The new material processing detection equipment according to claim 2, characterized in that: The ends of the docking pile 1 (503), the docking pile 2 (304), the docking pile 3 (806) and the docking pile 4 (1001) are all hemispherical structures. The docking pile 1 (503) and the docking pile 3 (806) are equal in length. The distance between the top end of the external threaded nail body (802) and the disk surface of the upper tray (3) is smaller than the distance between the top end of the docking pile 2 (304) and the disk surface of the upper tray (3). The length of the docking pile 4 (1001) is greater than the length of the docking pile 2 (304).
Citation Information
Patent Citations
Automatic rotary viscometer for testing petroleum drilling fluid
CN111537395A
Lithium battery slurry viscosity testing device
CN118914001A