Floating grinding machine and energy-saving powder grinding method for precise ceramic production
The floating grinder solves the problems of traditional grinding energy consumption and uneven particle size through the reverse rotating upper and lower grinding discs and limit stop structures, and realizes high-efficiency and energy-saving precision ceramic powder grinding.
Patent Information
- Application Number
- CN202510527700.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-25
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional grinding processes have low energy conversion and serious over-grinding when processing superhard materials such as ceramics, resulting in high energy consumption and impure grinding, which affects the particle size distribution and crystal phase purity of precision ceramics.
Using a floating grinder, the two-way pressure is provided by rotating the upper and lower grinding discs in reverse and approaching the trend. Combining the limit stop and spring structure, the grinding effect is enhanced, and materials matching the particle size are screened through the screening filter plate.
It improves the degree of crushing of materials, reduces energy consumption, ensures uniformity and accuracy of abrasive particle size, and reduces the energy demand in the grinding process.
Smart Images

Figure CN120479544A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of floating grinding equipment, in particular to a floating grinding machine and a powder energy-saving grinding method for precision ceramic production. Background Art
[0002] In traditional machining, grinding processes are primarily achieved through rigid contact grinding, such as on surface and cylindrical grinders. The core principle is to remove material through mechanical friction between a grinding wheel or disc and the workpiece. However, this type of equipment exhibits significant flaws when machining ultra-hard materials (such as ceramics, silicon carbide, and diamond), which can easily lead to wear on the machining equipment and, in turn, impure ground material. Floating grinders, as high-precision grinding equipment, can adjust the grinding disc position to compensate for vibration and load variations during machining.
[0003] Precision ceramics (such as aluminum oxide, silicon nitride, lead zirconate titanate, etc.) are the main raw materials for various intelligent detection devices, laser sensors, calibration sensors and other sensors. The grinding particle size of precision ceramics directly affects the accuracy of various sensors produced. The preparation of precision ceramics is highly dependent on the particle size distribution, morphology consistency and crystal purity of the raw material powder. Powder grinding, as a front-end process, consumes about 30%-50% of the overall production cost. The traditional ball milling process uses the impact and shearing action of steel balls or ceramic balls in a rotating cylinder to crush the raw materials, but there are two major bottlenecks: one is the low energy conversion rate, with only 0.1%-2% of the input energy being used for actual crushing work, and the rest being dissipated in the form of heat, vibration and noise; the other is the serious over-grinding phenomenon. When the powder reaches the target particle size, it continues to be impacted, resulting in particle agglomeration and increased lattice defects, affecting the sintering densification process. Summary of the Invention
[0004] In view of the deficiencies in the prior art, the present invention provides a floating grinder and a powder energy-saving grinding method for precision ceramic production.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0006] A floating grinder comprises a fixed base, a lower grinding mechanism and a pressing drive mechanism are provided on the top of the fixed base, a pressing mounting plate is provided at the movable end of the pressing drive mechanism, an upper grinding mechanism is provided at the bottom end of the pressing mounting plate, and a lower driving mechanism is provided inside the fixed base; the lower grinding mechanism comprises a lower grinding disc, the upper grinding mechanism comprises an upper grinding disc, a grinding groove is provided on the top of the lower grinding disc, and the upper grinding disc can extend into the grinding groove under the drive of the pressing drive mechanism; the rotation direction of the upper grinding disc driven by the pressing drive mechanism is opposite to the rotation direction of the lower grinding disc driven by the lower driving mechanism, and the upper grinding disc and the lower grinding disc tend to approach each other during the rotation process, and the material inside the grinding groove can be ground and crushed during the rotation of the upper grinding disc and the lower grinding disc.
[0007] Preferably, the lower grinding mechanism also includes a lower connecting plate and a lower connecting guide column, the lower connecting plate is rotatably connected to the fixed base, and the lower connecting guide column and the lower connecting plate are coaxial; the lower connecting guide column passes through the lower grinding plate, and the lower connecting guide column can limit the range of sliding of the lower grinding plate on the outside of the lower connecting guide column.
[0008] Preferably, the upper grinding mechanism also includes an upper connecting plate and an upper connecting guide column, the upper connecting plate is rotatably connected to the pressing mounting plate, and the upper connecting guide column and the upper connecting plate are coaxial; the upper connecting guide column passes through the upper grinding plate, and the upper connecting guide column can limit the range of sliding of the upper grinding plate on the outside of the upper connecting guide column.
[0009] Preferably, a plurality of lower limiting grooves are provided on the outside of the lower connecting guide column, and a lower sliding limiting block is provided inside each of the lower limiting grooves; the top end of the lower sliding limiting block is rotatably connected to the inside of the lower limiting groove, and the bottom end of the lower sliding limiting block is elastically connected to the inner wall of the lower limiting groove near the side of the inside of the lower limiting groove; when the lower connecting disk drives the lower grinding disk to rotate at a low speed through the lower connecting guide column, each of the lower sliding limiting blocks is restricted by the tension of the corresponding lower limiting springs; when the lower connecting disk drives the lower grinding disk to rotate at a high speed through the lower connecting guide column, each of the lower sliding limiting blocks can protrude from the corresponding lower limiting grooves, driving the lower grinding disk to move toward the side close to the upper grinding disk.
[0010] Preferably, a plurality of upper limiting grooves are provided on the outside of the upper connecting guide column, and an upper sliding limiting block is provided inside each of the upper limiting grooves; the bottom end of the upper sliding limiting block is rotatably connected to the inside of the upper limiting groove, and the top end of the upper sliding limiting block is elastically connected to the inner wall of the upper limiting groove near the side of the inside of the upper limiting groove by an upper limiting spring; when the upper connecting disk drives the upper grinding disk to rotate at a low speed through the upper connecting guide column, each of the upper sliding limiting blocks is restricted to the inside of each of the upper limiting grooves by the tension of the corresponding upper limiting spring; when the upper connecting disk drives the upper grinding disk to rotate at a high speed through the upper connecting guide column, each of the upper sliding limiting blocks can protrude from the inside of the corresponding upper limiting grooves, driving the upper grinding disk to move toward the side close to the lower grinding disk.
[0011] Preferably, the pressing drive mechanism also includes a lifting guide rail and a lifting drive motor, and one side of the pressing mounting plate is fitted with the lifting guide rail; a driving mounting platform is provided at the top of the pressing mounting plate, and an upper grinding motor is provided at the top of the driving mounting platform, and the driving shaft of the upper grinding motor is coaxially fixed with the upper grinding disk; the lifting drive motor can drive the pressing mounting plate to lift and lower along the limit of the lifting guide rail, and the upper grinding motor can drive the upper grinding disk to rotate.
[0012] Preferably, the lower driving mechanism includes a lower mounting platform and a lower driving motor, the lower mounting platform is hoisted inside the fixed base, the lower driving motor is fixed between the lower mounting platform, and the driving shaft of the lower driving motor is coaxially fixed with the lower grinding disc; the lower driving motor can drive the lower grinding disc to rotate.
[0013] Preferably, an isolation guardrail is provided at the top of the fixed base and located outside the lower grinding mechanism, and a discharge slide is provided at the top of the fixed base and located between the isolation guardrail and the pressing drive mechanism, and the side of the discharge slide close to the isolation guardrail is lower than the side of the discharge slide close to the pressing drive mechanism; a plurality of discharge ports are provided at the top of the lower grinding disc and located outside the grinding trough, and each of the discharge ports is inclined downward away from one end of the grinding trough.
[0014] Preferably, a discharging lever is provided at the top of the discharging slide, a discharging trough is provided on one side of the isolation guardrail, and the discharging lever is dynamically connected to the lower driving mechanism; a screening filter plate is provided at one end of each discharging port close to the grinding trough, and the screening filter plate can screen the material after grinding and crushing inside the grinding trough, and output the material that meets the screening particle size through the discharging port to the top of the discharging slide; the discharging lever can collect the material that meets the screening particle size that falls onto the discharging slide and is output to the discharge trough during the rotation of the lower grinding disc.
[0015] A powder energy-saving grinding method for precision ceramic production, using the above-mentioned floating grinding machine, comprises the following steps:
[0016] Separate the lower grinding disc and the upper grinding disc to the maximum distance through the pressing drive mechanism;
[0017] Place the precision ceramic raw material into the grinding tank, and drive the upper grinding disc into the grinding tank through the pressing drive mechanism;
[0018] Driven by the pressing drive mechanism and the lower drive mechanism respectively, the upper grinding disc and the lower grinding disc rotate in opposite directions;
[0019] The upper grinding disc and the lower grinding disc tend to approach each other during the rotation process, grinding and crushing the material inside the grinding tank.
[0020] Compared with the prior art, the present invention provides a floating grinder and a powder energy-saving grinding method for precision ceramic production, which has the following beneficial effects:
[0021] 1. This floating grinder places the material into the grinding groove opened at the top of the lower grinding disc, and then drives the upper grinding disc to extend into the grinding groove through the pressing drive mechanism. As a result, under the drive of the pressing drive mechanism and the lower drive mechanism respectively, the upper grinding disc and the lower grinding disc rotate in opposite directions. During the rotation process, the upper grinding disc and the lower grinding disc tend to approach each other, thereby providing greater pressure from the upper and lower directions during the grinding process of the material, thereby grinding the material more effectively, and thus obtaining material powder with a higher degree of crushing.
[0022] 2. This floating grinder, during the rotation of the upper grinding disc and the lower grinding disc, the centrifugal force generated by the high-speed rotation offsets the pulling force of the upper limiting spring and the lower limiting spring, thereby making the upper sliding limiting block and the lower sliding limiting block tend to open away from the central axis of the lower connecting disc, and making the upper grinding disc and the lower grinding disc tend to approach each other during the rotation, so that during the grinding process of the material, greater pressure can be provided from the upper and lower directions respectively, thereby grinding the material more effectively, and thus obtaining material powder with a higher degree of crushing.
[0023] 3. This type of floating grinder screens the ground and crushed materials inside the grinding trough through the filtering effect of the screening filter plate, and outputs the materials that meet the screening particle size through the discharge port to the top of the discharge slide. Then, as the discharge lever rotates with the lower grinding disc, the materials that meet the screening particle size that fall onto the discharge slide are collected and output to the discharge trough, which can ensure that the output materials meet the required particle size requirements, thereby ensuring the effectiveness of grinding and ensuring that the output high-particle size materials can be completely output from the discharge trough.
[0024] 4. This energy-saving powder grinding method for precision ceramic production has a tendency to approach each other during the rotation of the upper grinding disc and the lower grinding disc because the upper grinding disc and the lower grinding disc rotate in opposite directions. This can provide greater pressure from both the upper and lower directions during the grinding process of the material, thereby reducing the high torque required for the conventional grinding process, thereby reducing energy input and grinding the material more efficiently. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is one of the three-dimensional structural schematic diagrams of a floating grinding machine of the present invention;
[0026] Figure 2 This is the second schematic diagram of the three-dimensional structure of a floating grinding machine of the present invention;
[0027] Figure 3 This is a schematic diagram of the three-dimensional structure of a floating grinding machine without a fixed base according to the present invention;
[0028] Figure 4 This is one of the three-dimensional structural schematic diagrams of the lower grinding mechanism and the lower driving mechanism of a floating grinding machine of the present invention;
[0029] Figure 5 This is a second schematic diagram of the three-dimensional structure of the lower grinding mechanism and the lower driving mechanism of a floating grinding machine of the present invention;
[0030] Figure 6 This is a schematic diagram of the assembly structure of the lower grinding mechanism of a floating grinding machine of the present invention;
[0031] Figure 7 A cross-sectional view of a lower grinding mechanism and a lower driving mechanism of a floating grinding machine according to the present invention;
[0032] Figure 8 For the present invention Figure 7 A magnified schematic diagram of part A;
[0033] Figure 9 A cross-sectional view of a pressing drive mechanism and an upper grinding mechanism of a floating grinding machine according to the present invention;
[0034] Figure 10 For the present invention Figure 9 An enlarged schematic diagram of part B.
[0035] In the figure: 1. fixed base; 11. discharge slide; 2. lower grinding mechanism; 21. lower grinding disc; 211. grinding trough; 212. discharge port; 213. screening filter plate; 22. lower connecting disc; 23. lower connecting guide pillar; 231. lower limiting groove; 24. lower sliding limiting block; 241. lower limiting spring; 3. pressing drive mechanism; 31. pressing mounting plate; 32. lifting guide rail; 33. lifting drive motor; 34. driving mounting platform; 35. upper grinding motor; 4. upper grinding mechanism; 41. upper grinding disc; 42. upper connecting disc; 43. upper connecting guide pillar; 431. upper limiting groove; 44. upper sliding limiting block; 441. upper limiting spring; 5. lower driving mechanism; 51. lower mounting platform; 52. lower driving motor; 6. isolation guardrail; 61. discharge lever; 62. discharge trough. DETAILED DESCRIPTION
[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0037] As introduced in the background technology, in order to solve the deficiencies in the existing technology, this application proposes a floating grinder and a powder energy-saving grinding method for precision ceramic production.
[0038] Example 1:
[0039] See also Figures 1-10The upper grinding wheel 21 is provided with the upper grinding wheel 211, and the lower grinding wheel 21 is provided with the upper grinding wheel 212.
[0040] During use, the upper grinding disc 41 of the upper grinding mechanism 4 is first driven by the pressing drive mechanism 3 to move to the position farthest from the top of the lower grinding disc 21, and then the material to be ground is placed in the grinding groove 211 opened at the top of the lower grinding disc 21, and then the upper grinding disc 41 is driven by the pressing drive mechanism 3 to extend into the grinding groove 211, so that under the respective drive of the pressing drive mechanism 3 and the lower drive mechanism 5, the upper grinding disc 41 and the lower grinding disc 21 rotate in opposite directions, and tend to approach each other during the rotation of the upper grinding disc 41 and the lower grinding disc 21, so that during the grinding process of the material, greater pressure can be provided from the upper and lower directions respectively, and the material can be ground more effectively, so that material powder with a higher degree of crushing can be obtained.
[0041] Example 2:
[0042] See also Figures 1-10 The difference from the above embodiment is that the lower grinding mechanism 2 further includes a lower connecting plate 22 and a lower connecting guide column 23. The lower connecting plate 22 is rotatably connected to the fixed base 1, and the lower connecting guide column 23 is coaxial with the lower connecting plate 22. The lower connecting guide column 23 passes through the lower grinding plate 21, and the lower connecting guide column 23 can limit the sliding range of the lower grinding plate 21 on the outside of the lower connecting guide column 23.
[0043] The upper grinding mechanism 4 also includes an upper connecting plate 42 and an upper connecting guide column 43. The upper connecting plate 42 is rotatably connected to the pressing mounting plate 31, and the upper connecting guide column 43 is coaxial with the upper connecting plate 42; the upper connecting guide column 43 passes through the upper grinding plate 41, and the upper connecting guide column 43 can limit the range of sliding of the upper grinding plate 41 on the outside of the upper connecting guide column 43.
[0044] The lower connecting guide column 23 is provided with a plurality of lower limiting grooves 231 on the outside, and a lower sliding limiting block 24 is provided inside each lower limiting groove 231; the top end of the lower sliding limiting block 24 is rotatably connected to the inside of the lower limiting groove 231, and the bottom end of the lower sliding limiting block 24 is elastically connected to the inner wall of the lower limiting groove 231 near the inside of the lower limiting groove 231 through the lower limiting spring 241; when the lower connecting disk 22 drives the lower grinding disk 21 to rotate at a low speed through the lower connecting guide column 23, each lower sliding limiting block 24 is limited to the inside of each lower limiting groove 231 by the tension of the corresponding lower limiting spring 241; when the lower connecting disk 22 drives the lower grinding disk 21 to rotate at a high speed through the lower connecting guide column 23, each lower sliding limiting block 24 can protrude from the inside of the corresponding lower limiting groove 231, driving the lower grinding disk 21 to move toward the side close to the upper grinding disk 41.
[0045] The upper connecting guide column 43 is provided with a plurality of upper limiting grooves 431 on the outside, and an upper sliding limiting block 44 is provided inside each upper limiting groove 431; the bottom end of the upper sliding limiting block 44 is rotatably connected to the inside of the upper limiting groove 431, and the top end of the upper sliding limiting block 44 is elastically connected to the inner wall of the upper limiting groove 431 near the inside of the upper limiting groove 431 through an upper limiting spring 441; when the upper connecting disk 42 drives the upper grinding disk 41 to rotate at a low speed through the upper connecting guide column 43, each upper sliding limiting block 44 is limited to the inside of each upper limiting groove 431 by the tension of the corresponding upper limiting spring 441; when the upper connecting disk 42 drives the upper grinding disk 41 to rotate at a high speed through the upper connecting guide column 43, each upper sliding limiting block 44 can protrude from the inside of the corresponding upper limiting groove 431, driving the upper grinding disk 41 to move toward the side close to the lower grinding disk 21.
[0046] When in use, the lower grinding disc 21 is limited to the sliding range of the lower grinding disc 21 on the outside of the lower connecting guide post 23 by the lower connecting guide post 23, and the upper grinding disc 41 is limited to the sliding range of the upper grinding disc 41 on the outside of the upper connecting guide post 43 by the upper connecting guide post 43, so that the lower grinding disc 21 and the upper grinding disc 41 can both slide to a certain extent on the same axis, and because the bottom end of the lower sliding limiting block 24 is close to the side of the lower limiting groove 231 inside the lower limiting groove 231 through the lower limiting spring 241 elastically connected to the inner wall of the lower limiting groove 231, when the lower connecting disc 22 drives the lower grinding disc 21 to rotate at a low speed through the lower connecting guide post 23, each lower sliding limiting block 24 is limited to the inside of each lower limiting groove 231 by the tension of the corresponding lower limiting spring 241; When the connecting plate 22 drives the lower grinding disc 21 to rotate at high speed through the lower connecting guide column 23, each lower sliding limiting block 24 can protrude from the corresponding lower limiting groove 231, driving the lower grinding disc 21 to move toward the side close to the upper grinding disc 41; similarly, when the upper connecting plate 42 drives the upper grinding disc 41 to rotate at low speed through the upper connecting guide column 43, each upper sliding limiting block 44 is limited in the interior of each upper limiting groove 431 by the tension of the corresponding upper limiting spring 441; when the upper connecting plate 42 drives the upper grinding disc 41 to rotate at high speed through the upper connecting guide column 43, each upper sliding limiting block 44 can protrude from the corresponding upper limiting groove 431, driving the upper grinding disc 41 to move toward the side close to the lower grinding disc 21;
[0047] During the rotation of the upper grinding disc 41 and the lower grinding disc 21, the centrifugal force generated by the high-speed rotation (the dividing point between the low-speed rotation and the high-speed rotation during the rotation of the upper grinding disc 41 and the lower grinding disc 21 is the rotation speed of the upper grinding disc 41 and the lower grinding disc 21 when the upper sliding limit block 44 and the lower sliding limit block 24 just escape from the upper limit groove 431 and the lower limit groove 231) offsets the pulling force of the upper limit spring 441 and the lower limit spring 241, thereby making the upper sliding limit block 44 and the lower sliding limit block 24 have a tendency to open away from the central axis of the lower connecting disc 22, thereby making the upper grinding disc 41 and the lower grinding disc 21 tend to approach each other during the rotation, so that during the grinding of the material, greater pressure can be provided from the upper and lower directions respectively, thereby making the material more effectively ground, thereby obtaining material powder with a higher degree of crushing.
[0048] Example 3:
[0049] See also Figures 1-10The difference from the above embodiment is that the pressing drive mechanism 3 also includes a lifting guide rail 32 and a lifting drive motor 33, and one side of the pressing mounting plate 31 fits with the lifting guide rail 32; a driving mounting platform 34 is provided at the top of the pressing mounting plate 31, and an upper grinding motor 35 is provided at the top of the driving mounting platform 34, and the driving shaft of the upper grinding motor 35 is coaxially fixed with the upper grinding disc 41; the lifting drive motor 33 can drive the pressing mounting plate 31 to rise and fall along the limit of the lifting guide rail 32, and the upper grinding motor 35 can drive the upper grinding disc 41 to rotate.
[0050] The lower driving mechanism 5 includes a lower mounting platform 51 and a lower driving motor 52. The lower mounting platform 51 is hoisted inside the fixed base 1. The lower driving motor 52 is fixed to the lower mounting platform 51. The driving shaft of the lower driving motor 52 is coaxially fixed to the lower grinding disc 21. The lower driving motor 52 can drive the lower grinding disc 21 to rotate.
[0051] When in use, the lifting drive motor 33 can drive the pressing mounting plate 31 to rise and fall along the limit of the lifting guide rail 32, and the upper grinding motor 35 can drive the upper grinding disc 41 to rotate, and the lower drive motor 52 can drive the lower grinding disc 21 to rotate, and then can drive the upper grinding disc 41 and the lower grinding disc 21 to rotate in opposite directions, thereby providing a higher friction pressure on the material inside the grinding groove 211, so as to effectively ensure the grinding particle size and grinding accuracy of the material.
[0052] Example 4:
[0053] See also Figures 1-10 The difference from the above embodiment is that an isolation guardrail 6 is provided at the top of the fixed base 1 and located outside the lower grinding mechanism 2, and a discharge slide 11 is provided at the top of the fixed base 1 and located between the isolation guardrail 6 and the pressing drive mechanism 3, and the side of the discharge slide 11 close to the isolation guardrail 6 is lower than the side of the discharge slide 11 close to the pressing drive mechanism 3; a plurality of discharge ports 212 are provided at the top of the lower grinding disc 21 and located outside the grinding groove 211, and each discharge port 212 is inclined downward at the end away from the grinding groove 211.
[0054] A discharge lever 61 is provided at the top of the discharge slide 11, and a discharge trough 62 is provided on one side of the isolation guardrail 6. The discharge lever 61 is dynamically connected to the lower driving mechanism 5; each discharge port 212 is provided with a screening filter plate 213 at one end close to the grinding trough 211, and the screening filter plate 213 can screen the material after grinding and crushing inside the grinding trough 211, and output the material that meets the screening particle size through the discharge port 212 to the top of the discharge slide 11; in the process of the discharge lever 61 rotating with the lower grinding disc 21, the material that meets the screening particle size and falls onto the discharge slide 11 can be collected into the discharge trough 62 for output.
[0055] In actual use, the discharge lever 61 is a retractable structure, using a retractable spring rod structure. The discharge lever 61 is retractable to adapt to the change in the distance between the end of the discharge lever 61 close to the lower grinding disc 21 and the inner wall of the isolation guardrail 6, and is retracted and adjusted;
[0056] Therefore, when in use, the material after grinding and crushing inside the grinding trough 211 is screened through the filtering effect of the screening filter plate 213, and the material that meets the screening particle size is output to the top of the discharge slide 11 through the discharge port 212. Then, in the process of the discharge lever 61 rotating with the lower grinding disc 21, the material that meets the screening particle size that falls onto the discharge slide 11 is collected and output to the discharge trough 62, which can ensure that the output material meets the required particle size requirements, thereby ensuring the effectiveness of the grinding and ensuring that the output high-particle size material can be completely output from the discharge trough 62.
[0057] Embodiment 5:
[0058] A powder energy-saving grinding method for precision ceramic production, using a floating grinder as described in any one of Examples 1 to 4, comprises the following steps:
[0059] The lower grinding disc 21 and the upper grinding disc 41 are separated to the maximum distance by the pressing drive mechanism 3;
[0060] Place the precision ceramic raw material into the grinding tank 211, and drive the upper grinding disc 41 into the grinding tank 211 through the pressing drive mechanism 3;
[0061] Driven by the pressing drive mechanism 3 and the lower drive mechanism 5 respectively, the upper grinding disc 41 and the lower grinding disc 21 rotate in opposite directions;
[0062] The upper grinding disc 41 and the lower grinding disc 21 tend to approach each other during the rotation process, grinding and crushing the material inside the grinding groove 211.
[0063] Therefore, during use, since the upper grinding disc 41 and the lower grinding disc 21 rotate in opposite directions, they tend to approach each other during rotation, thereby being able to provide greater pressure from both the upper and lower directions during the grinding process of the material, thereby reducing the large torque required for the conventional grinding process, thereby reducing energy input while being able to grind the material more efficiently, thereby being able to obtain material powder with a higher degree of crushing.
[0064] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A floating grinding machine, comprising a fixed base, characterized in that: The top of the fixed base is provided with a lower grinding mechanism and a pressing drive mechanism, the movable end of the pressing drive mechanism is provided with a pressing mounting plate, the bottom end of the pressing mounting plate is provided with an upper grinding mechanism, and the lower drive mechanism is provided inside the fixed base; The lower grinding mechanism includes a lower grinding disc, and the upper grinding mechanism includes an upper grinding disc. A grinding groove is formed on the top of the lower grinding disc, and the upper grinding disc can extend into the grinding groove under the drive of the pressing drive mechanism. The rotation direction of the upper grinding disc driven by the pressing drive mechanism is opposite to the rotation direction of the lower grinding disc driven by the lower drive mechanism, and the upper grinding disc and the lower grinding disc tend to approach each other during the rotation process, so that the material inside the grinding tank can be ground and crushed during the rotation of the upper grinding disc and the lower grinding disc.
2. A floating grinding machine according to claim 1, characterized in that: The lower grinding mechanism further comprises a lower connecting plate and a lower connecting guide post, wherein the lower connecting plate is rotatably connected to the fixed base, and the lower connecting guide post and the lower connecting plate are coaxial; The lower connecting guide column passes through the lower grinding disc, and the lower connecting guide column can limit the sliding range of the lower grinding disc on the outer side of the lower connecting guide column.
3. A floating grinding machine according to claim 2, characterized in that: The upper grinding mechanism further comprises an upper connecting plate and an upper connecting guide post, wherein the upper connecting plate is rotatably connected to the pressing mounting plate, and the upper connecting guide post and the upper connecting plate are coaxial; The upper connecting guide column passes through the upper grinding disc, and the upper connecting guide column can limit the sliding range of the upper grinding disc on the outer side of the upper connecting guide column.
4. A floating grinding machine according to claim 3, characterized in that: A plurality of lower limiting grooves are provided on the outside of the lower connecting guide column, and a lower sliding limiting block is provided inside each of the lower limiting grooves; The top end of the lower sliding limit block is rotatably connected to the interior of the lower limit groove, and the bottom end of the lower sliding limit block is elastically connected to the inner wall of the lower limit groove via a lower limit spring on one side thereof close to the interior of the lower limit groove; When the lower connecting disc drives the lower grinding disc to rotate at a low speed through the lower connecting guide pillar, each of the lower sliding limiting blocks is limited inside each of the lower limiting grooves by the tension of the corresponding lower limiting springs; When the lower connecting disk drives the lower grinding disk to rotate at high speed through the lower connecting guide column, each of the lower sliding limiting blocks can protrude from the corresponding lower limiting grooves, driving the lower grinding disk to move toward the side close to the upper grinding disk.
5. A floating grinding machine according to claim 4, characterized in that: A plurality of upper limiting grooves are provided on the outside of the upper connecting guide column, and an upper sliding limiting block is provided inside each of the upper limiting grooves; The bottom end of the upper sliding limit block is rotatably connected to the interior of the upper limit groove, and the top end of the upper sliding limit block is elastically connected to the inner wall of the upper limit groove via an upper limit spring on a side close to the interior of the upper limit groove; When the upper connecting disk drives the upper grinding disk to rotate at a low speed through the upper connecting guide pillar, each of the upper sliding limiting blocks is limited inside each of the upper limiting grooves by the tension of the corresponding upper limiting springs; When the upper connecting disk drives the upper grinding disk to rotate at high speed through the upper connecting guide column, each upper sliding limit block can protrude from the corresponding upper limit groove, driving the upper grinding disk to move toward the side close to the lower grinding disk.
6. The floating grinding machine according to claim 1, characterized in that: The pressing drive mechanism further includes a lifting guide rail and a lifting drive motor, and one side of the pressing mounting plate is engaged with the lifting guide rail; A driving mounting platform is provided on the top of the pressing mounting plate, an upper grinding motor is provided on the top of the driving mounting platform, and a driving shaft of the upper grinding motor is coaxially fixed with the upper grinding disc; The lifting drive motor can drive the pressing mounting plate to move up and down along the limit of the lifting guide rail, and the upper grinding motor can drive the upper grinding disc to rotate.
7. A floating grinding machine according to claim 6, characterized in that: The lower driving mechanism includes a lower mounting platform and a lower driving motor. The lower mounting platform is hoisted inside the fixed base. The lower driving motor is fixed between the lower mounting platform. The driving shaft of the lower driving motor is coaxially fixed with the lower grinding disc. The lower driving motor can drive the lower grinding disc to rotate.
8. The floating grinding machine according to claim 1, characterized in that: An isolation guardrail is provided at the top of the fixed base and outside the lower grinding mechanism, and a discharge slide is provided at the top of the fixed base and between the isolation guardrail and the pressing drive mechanism, wherein a side of the discharge slide close to the isolation guardrail is lower than a side of the discharge slide close to the pressing drive mechanism; A plurality of discharge openings are provided on the top of the lower grinding disc and outside the grinding trough, and each of the discharge openings is inclined downward away from one end of the grinding trough.
9. The floating grinding machine according to claim 8, characterized in that: A discharge lever is provided at the top of the discharge slide, a discharge chute is provided on one side of the isolation guardrail, and the discharge lever is dynamically connected to the lower driving mechanism; Each of the discharge ports is provided with a screening filter plate at one end close to the grinding tank, and the screening filter plate can screen the materials after grinding and crushing inside the grinding tank, and output the materials that meet the screening particle size through the discharge port to the top of the discharge slide; When the discharging lever rotates with the lower grinding disc, the materials that fall onto the discharging slide and meet the screening particle size can be collected and output to the discharging trough.
10. A powder energy-saving grinding method for precision ceramic production, characterized in that: A floating grinding machine according to any one of claims 1 to 9 is used, comprising the following steps: Separate the lower grinding disc and the upper grinding disc to the maximum distance through the pressing drive mechanism; Place the precision ceramic raw material into the grinding tank, and drive the upper grinding disc into the grinding tank through the pressing drive mechanism; Driven by the pressing drive mechanism and the lower drive mechanism respectively, the upper grinding disc and the lower grinding disc rotate in opposite directions; The upper grinding disc and the lower grinding disc tend to approach each other during the rotation process, grinding and crushing the material inside the grinding tank.