Intensive spraying and conveying system for engineering machinery
Through the design of intensive spray conveying systems, the process connection and space utilization are optimized, and the problems of poor process connection and low space utilization in traditional spray conveying systems are solved, and efficient production and flexible processing of multiple types of workpieces are achieved.
Patent Information
- Application Number
- CN202510875187.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2045-06-27
AI Technical Summary
Traditional spraying and conveying systems have problems such as poor connection between processes, low space utilization, and difficulty in adapting to diversified production needs.
The intensive spray conveying system is adopted, through the design of the first ferry conveying area and the second ferry conveying area, the precise conveying of the carrier vehicle and the flexible selection of drying paths are achieved, combined with the layout of left and right parallelism and front and back series connection, and the process connection and space utilization are optimized.
An efficient closed-loop process has been realized, shortening production cycles, improving production efficiency, saving factory space, supporting differentiated production of multiple varieties of workpieces, and avoiding energy waste.
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Figure CN120479671A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of spraying and conveying systems, and in particular to an intensive spraying and conveying system for engineering machinery. Background Art
[0002] In the field of construction machinery manufacturing, the spraying process is a key step, involving processes such as painting and drying workpieces. Traditional spray conveying systems typically adopt a single linear layout, with each process (such as loading and unloading, painting, and drying) set up independently and relying on manual or simple conveying equipment to connect them. This has the following significant drawbacks: 1. The connection between processes is poor, and the carrier (workpiece carrier) must be manually transferred multiple times, resulting in long waiting times, the inability to achieve continuous operation, and low production efficiency. 2. The traditional system layout is fragmented, with each functional area (such as the paint booth and drying oven) occupying its own space. Especially for large construction machinery workpieces, multiple sets of independent equipment are required, resulting in wasted factory space and insufficient space utilization. 3. A single drying path is difficult to adapt to the process requirements of different workpieces (such as drying temperature and time differences). The adjustment cycle is long during production changeovers, making it difficult to meet diverse production needs and lacking flexibility. Summary of the Invention
[0003] The present invention aims to solve at least one of the problems existing in the existing related technologies to a certain extent. To this end, the present invention proposes an intensive spraying and conveying system that can optimize process connection, improve space utilization, and enhance the level of automation.
[0004] To achieve the above object, the present invention provides the following technical solutions: A construction machinery intensive spraying and conveying system includes a carrier and a first ferry conveying area, a first working conveying area, a second ferry conveying area, and a second working conveying area arranged in sequence from front to back, a paint spraying room and a loading and unloading area arranged on the left and right of the first working conveying area, and a first drying furnace and a second drying furnace arranged on the left and right of the second working conveying area. The first ferry conveying area is used to transport the carrier on the loading and unloading area to the paint spraying room, and the second ferry conveying area is used to transport the carrier in the paint spraying room to the first drying furnace or the second drying furnace, and to transport the carrier in the first drying furnace and the second drying furnace to the loading and unloading area.
[0005] In some embodiments, the first working conveying area and the second working conveying area have the same structure, wherein both include two groups of first transverse rails spaced apart from each other and extending in the front-to-back direction.
[0006] In some embodiments, a one-way stop mechanism and a blocking positioning mechanism are provided on both first transverse rail groups in the first working conveying area, and the transport vehicle can be limited and fixed between the one-way stop mechanism and the first blocking positioning mechanism.
[0007] In some embodiments, the one-way anti-recoil mechanism includes a anti-recoil mounting plate provided on the first transverse rail group, a anti-recoil seat is provided on the anti-recoil mounting plate, and a anti-recoil block is hinged on the anti-recoil seat. The two ends of the anti-recoil block have different weights, so that one end of the anti-recoil block hangs down and rests on the anti-recoil seat, and the other end remains tilted upward.
[0008] In some embodiments, the first blocking positioning mechanism includes a first blocking mounting plate provided on the first transverse rail group, a first blocking seat provided on the first blocking mounting plate, a first cylinder provided on the first blocking seat, and a first blocking rocker and a first driving rocker hinged on the first blocking seat, respectively. One end of the first blocking rocker and the first driving rocker are hinged through a first connecting rod, one end of the first cylinder away from the piston rod is hinged to the first blocking seat, and the piston rod of the first cylinder is hinged to the other end of the first driving rocker.
[0009] In some embodiments, the first ferry conveying area and the second ferry conveying area have the same structure, wherein both have a longitudinal rail group extending in the left and right directions, a ferry frame and a first chain conveyor driving the ferry frame to slide slide on the longitudinal rail group, a second transverse rail group and a push-pull mechanism are provided on the ferry frame, the second transverse rail group can be connected to the first transverse rail group, and the push-pull mechanism is used to drive the carrier to move and convey on the first transverse rail group and the second transverse rail group.
[0010] In some embodiments, the push-pull mechanism includes a base shell provided on the ferry frame, a push-pull guide shaft sliding back and forth on one side of the base shell, movable hook assemblies cooperating with the carrier vehicle are provided at both ends of the push-pull guide shaft, a second chain conveyor is provided in the base shell, a chain support base plate is provided on the chain of the second chain conveyor, a gear is rotatably mounted on the chain support base plate, a first rack that can engage with the gear is fixedly provided in the base shell, and a second rack that can engage with the gear is fixedly provided on one side of the push-pull guide shaft.
[0011] In some embodiments, the movable hook assembly includes a movable hook base plate arranged on the push-pull guide shaft, a support base is arranged on the movable hook base plate, a second cylinder is arranged on the support base, and a hook member and a driving member are hinged on the support base respectively, one end of the hook member and the driving member are hinged through an intermediate rod, one end of the second cylinder away from the piston rod is hinged to the support base, and the piston rod of the second cylinder is hinged to the other end of the driving member.
[0012] In some embodiments, a limited position alignment mechanism is provided on the longitudinal rail group, and the limited position alignment mechanism is used to limit the ferry frame so that its second transverse rail group remains connected to the first transverse rail group, wherein the limited position alignment mechanism includes a buffer limit seat and a second blocking positioning mechanism spaced apart on the longitudinal rail group, and the second blocking positioning mechanism includes a second blocking mounting plate provided on the longitudinal rail group, a second blocking seat is provided on the second blocking mounting plate, and a third cylinder is provided on the second blocking seat, and a second blocking rocker and a second driving rocker are respectively hinged on the second blocking seat, and one end of the second blocking rocker and the second driving rocker are hinged through a second connecting rod, and the end of the third cylinder away from the piston rod is hinged to the second blocking seat, and the piston rod of the third cylinder is hinged to the other end of the second driving rocker.
[0013] In some embodiments, a transmission lifting seat and a spring for keeping the transmission lifting seat in a downward position are provided on one side of the ferry frame, and the outer corner of the lower end of the transmission lifting seat is a sloped structure. A sliding seat is provided on the second transverse rail group to slide left and right, and a U-shaped clip is provided on the sliding seat. The sliding seat can drive the U-shaped clip to move outward and be stuck on the first transverse rail group. A transmission rod is hinged on the sliding seat, and the other end of the transmission rod is hinged on the transmission lifting seat. When one end of the second blocking rocker swings upward and against one side of the ferry frame, the upper end of the second blocking rocker can be pushed on the sloped structure, so that the transmission lifting seat moves upward.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The first ferry conveyor area can quickly and accurately transport the carriers from the loading and unloading area to the paint booth, eliminating the time loss of manual transfer. The second ferry conveyor area allows the carriers to flexibly choose between the first and second drying ovens after painting, selecting the drying path according to the workpiece process requirements. At the same time, the dried workpieces can be directly returned to the loading and unloading area, forming a closed-loop process of "loading and unloading → painting → drying → loading and unloading", significantly shortening the production cycle.
[0015] 2. The first and second working conveying areas can operate simultaneously, and the painting and drying processes are carried out simultaneously, realizing an efficient production mode of "spraying and drying at the same time", which is more than 50% more efficient than the traditional method of executing single processes in sequence.
[0016] 3. The paint booth and loading and unloading area are spaced apart on the left and right sides of the first work conveying area, and two drying ovens are spaced apart on the left and right sides of the second work conveying area, forming a compact "left-right parallel + front-back series" layout. Compared with the traditional decentralized layout, it can save more than 30% of factory space. Moreover, the parallel dual drying oven design can simultaneously process workpieces with different process requirements, avoiding the production capacity bottleneck of a single drying oven and further improving space utilization.
[0017] 4. The second ferry conveying area can be flexibly allocated to different drying ovens according to the type of workpiece (such as different materials, coating thickness), supporting differentiated process parameters (such as temperature, time), and meeting the mixed flow production of multiple varieties of workpieces.
[0018] 5. The dual drying furnaces can be started and stopped independently according to the needs of the workpiece, avoiding the energy waste of the traditional single drying furnace "a big horse pulling a small cart". BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is one of the structural schematic diagrams of the spray delivery system of the present invention.
[0020] Figure 2 This is the second structural diagram of the spray delivery system of the present invention.
[0021] Figure 3 It is a structural schematic diagram of the carrier vehicle of the present invention.
[0022] Figure 4 This is a schematic diagram of the carrier vehicle of the present invention being transported on the first transverse track set.
[0023] Figure 5 For the present invention Figure 4 A magnified schematic diagram of .
[0024] Figure 6 For the present invention Figure 4 Enlarged schematic diagram of point B.
[0025] Figure 7 It is a structural schematic diagram of the first ferry conveying area and the second ferry conveying area of the present invention.
[0026] Figure 8 This is one of the partial structural diagrams of the push-pull mechanism of the present invention.
[0027] Figure 9 This is the second partial structural diagram of the push-pull mechanism of the present invention.
[0028] Figure 10 It is a structural diagram of the first transverse track group and the second transverse track group when connected in the present invention.
[0029] Figure 11 For the present invention Figure 9 Enlarged schematic diagram of point C.
[0030] Figure 12 This is a schematic diagram of the upper end of the second blocking rocker of the present invention when it is pushed against the inclined structure. DETAILED DESCRIPTION
[0031] The following detailed description provides various embodiments or examples for implementing the present invention. Of course, these are merely examples or embodiments and are not intended to be limiting. Furthermore, repeated reference numerals, such as repeated numbers and / or letters, may be used in different embodiments. Such repetition is for simplicity and clarity in describing the present invention and does not imply a specific relationship between the different embodiments and / or configurations discussed.
[0032] like Figures 1-12 The shown embodiment shows an intensive spraying and conveying system for engineering machinery, comprising a carrier 10 and a first ferry conveying area 1, a first working conveying area 2, a second ferry conveying area 3, and a second working conveying area 4 arranged in sequence from front to back, a paint spraying room 5 and a loading and unloading area 6 arranged on the left and right of the first working conveying area 2, and a first drying furnace 7 and a second drying furnace 8 arranged on the left and right of the second working conveying area 4. The first ferry conveying area 1 is used to transport the carrier 10 on the loading and unloading area 6 to the paint spraying room 5, and the second ferry conveying area 3 is used to transport the carrier 10 in the paint spraying room 5 to the first drying furnace 7 or the second drying furnace 8, and to transport the carrier 10 in the first drying furnace 7 and the second drying furnace 8 to the loading and unloading area 6.
[0033] According to the above structure, the first ferry conveying area 1 can quickly and accurately transport the carrier 10 from the loading and unloading area 6 to the paint room 5, avoiding the time loss of manual transfer; the second ferry conveying area 3 supports the carrier 10 after painting to flexibly choose between the first drying furnace 7 and the second drying furnace 8, and select the drying path according to the workpiece process requirements. At the same time, the dried workpiece can be directly returned to the loading and unloading area 6, forming a closed-loop process of "loading and unloading → painting → drying → loading and unloading", which greatly shortens the production cycle.
[0034] The first working conveying area 2 and the second working conveying area 4 can operate simultaneously, and the painting and drying processes are carried out simultaneously, realizing an efficient production mode of "spraying and drying at the same time", which is more than 50% more efficient than the traditional method of executing single processes sequentially.
[0035] The paint booth 5 and the loading and unloading area 6 are spaced apart in the first work conveying area 2, and the two drying ovens 7 and 8 are spaced apart in the second work conveying area 4, forming a compact "left-right parallel + front-back series" layout. Compared with the traditional decentralized layout, it can save more than 30% of factory space. Moreover, the parallel dual drying oven design can simultaneously process workpieces with different process requirements, avoiding the production capacity bottleneck of a single drying oven and further improving space utilization.
[0036] The second ferry conveying area 4 can be flexibly allocated to different drying ovens according to the type of workpiece (such as different materials, coating thickness), supports differentiated process parameters (such as temperature, time), and meets the mixed flow production of multiple varieties of workpieces.
[0037] The dual drying furnaces can be started and stopped independently according to the workpiece demand, avoiding the energy waste of the traditional single drying furnace.
[0038] See also Figure 3 As shown, the carrier 10 is a conventional configuration, which includes a rectangular frame 201, support legs 202 with rollers provided at the lower sides of the four corners of the rectangular frame 201, and a plurality of support beams 203 spaced apart on the front and rear of the rectangular frame 201.
[0039] See also Figure 1 、 Figure 2 、 Figure 4 As shown, the first working conveying area 2 and the second working conveying area 4 have the same structure, wherein both include two first transverse rail groups 21 spaced apart from each other and extending in the front-to-back direction.
[0040] Two sets of first transverse track groups 21 of the same specifications and materials are laid at intervals on the ground of the first working conveying area 2 and the second working conveying area 4. The track groups are made of high-strength steel and the surface is treated for wear resistance. The track spacing is precisely designed according to the size of the transport vehicle to ensure that the transport vehicle 10 can slide stably on the track. The track groups of the two working areas have interchangeable parts to facilitate subsequent maintenance and upgrades.
[0041] See also Figure 4-Figure 6 As shown, one-way anti-return mechanisms and blocking positioning mechanisms are provided on the two first transverse rail groups 21 of the first working conveying area 2, and the transport vehicle 10 can be limited and fixed between the one-way anti-return mechanism and the first blocking positioning mechanism.
[0042] On the first transverse rail group 21, a one-way anti-return mechanism and a blocking positioning mechanism are installed at appropriate positions; after the carrier 10 enters the working area, it first contacts the one-way anti-return mechanism, and uses its one-way anti-return feature to prevent the carrier 10 from retreating; when the carrier 10 continues to move forward to the designated position, the blocking positioning mechanism is activated, and the carrier 10 is firmly fixed by mechanical blocking to ensure that it remains stationary during the painting operation.
[0043] See also Figure 5 As shown, the one-way anti-retreat mechanism includes a anti-retreat mounting plate 31 provided on the first transverse rail group 21, a anti-retreat seat 32 is provided on the anti-retreat mounting plate 31, and a anti-retreat block 33 is hinged on the anti-retreat seat 32. The two ends of the anti-retreat block 33 have different weights, so that one end of the anti-retreat block 33 hangs down and rests on the anti-retreat seat 32, and the other end remains tilted upward.
[0044] The one-way anti-recoil mechanism adopts a anti-recoil block 33 design with different weights at both ends, and uses the principle of gravity to achieve the one-way anti-recoil function. The structure is simple and reliable, does not require a complex power drive device, reduces equipment cost and failure rate, and is easy to maintain; specifically, a anti-recoil mounting plate 31 is installed on the first transverse rail group 21, and a anti-recoil seat 32 is fixed on the anti-recoil mounting plate 31, and the anti-recoil block 33 is hinged to the anti-recoil seat 32; due to the weight difference at both ends of the anti-recoil block 33, one end naturally droops and rests on the anti-recoil seat 32, and the other end is tilted; when the carrier 10 moves forward along the track, the support foot 202 on the carrier 10 can push the tilted end away and pass smoothly; and when the carrier 10 tries to retreat, the drooping end will rest on the anti-recoil seat 32, thereby blocking its movement and achieving one-way anti-recoil.
[0045] See also Figure 6 As shown, the first blocking positioning mechanism includes a first blocking mounting plate 51 provided on the first transverse rail group 21, a first blocking seat 52 is provided on the first blocking mounting plate 51, a first cylinder 53 is provided on the first blocking seat 52, and a first blocking rocker 54 and a first driving rocker 55 are hinged on the first blocking seat 52 respectively, one end of the first blocking rocker 54 and the first driving rocker 55 are hinged through a first connecting rod 56, one end of the first cylinder 53 away from the piston rod is hinged to the first blocking seat 52, and the piston rod of the first cylinder 53 is hinged to the other end of the first driving rocker 55.
[0046] A first blocking mounting plate 51 is installed on the first transverse rail group 21, on which a first blocking seat 52 is fixed, and a first cylinder 53, a first blocking rocker 54, a first driving rocker 55 and a first connecting rod 56 are installed; when the carrier 10 reaches the specified position, the control system issues an instruction, the piston rod of the first cylinder 53 extends or retracts, driving the first driving rocker 54 to swing, and the first blocking rocker 54 is rotated through the first connecting rod 56, so as to block the carrier 10 and position it in the correct position, ensuring the smooth progress of subsequent painting operations.
[0047] See also Figure 1 、 Figure 2 、 Figure 7 As described, the first ferry conveying area 1 and the second ferry conveying area 3 have the same structure, wherein both have a longitudinal rail group 61 extending in the left and right directions, a ferry frame 62 and a first chain conveyor 63 driving the ferry frame 62 to slide are sliding on the longitudinal rail group 61, and a second transverse rail group 64 and a push-pull mechanism are provided on the ferry frame 62. The second transverse rail group 64 can be connected to the first transverse rail group 21, and the push-pull mechanism is used to drive the carrier 10 to move and convey on the first transverse rail group 21 and the second transverse rail group 64.
[0048] Longitudinal track groups 61 are laid at intervals in the ferry conveying area, and a ferry frame 62 is installed on the track group, and a first chain conveyor 63 is provided to drive the ferry frame 62 to slide; a second transverse track group 64 that can be docked with the first transverse track group 21 is provided on the ferry frame 62, and a push-pull mechanism is installed at the same time; when the carrier 10 needs to be transferred, the ferry frame 62 slides to the corresponding position, the second transverse track group 64 docks with the first transverse track group 21, and the push-pull mechanism is started to push or pull the carrier 10 from one track group to another track group to complete the regional transfer of the carrier.
[0049] See also Figure 8 、 Figure 9 As shown, the push-pull mechanism includes a base shell 71 provided on the ferry frame 62, a push-pull guide shaft 72 is slid forward and backward on one side of the base shell 71, and movable hook assemblies cooperating with the carrier 10 are provided at both ends of the push-pull guide shaft 72, a second chain conveyor 73 is provided in the base shell 71, a chain support base plate is provided on the chain of the second chain conveyor 73, a gear 75 is rotatably mounted on the chain support base plate, a first rack 76 that can mesh with the gear 75 is fixedly provided in the base shell 71, and a second rack 77 that can mesh with the gear 75 is fixedly provided on one side of the push-pull guide shaft 72.
[0050] The base shell 71 is installed on the ferry frame 62, and the second chain conveyor 73 is arranged in the base shell 71. The chain support base plate is installed on the chain and the gear 75 is rotatably installed. At the same time, the first rack 76 is fixed, and the push-pull guide shaft 72 is installed on one side of the base shell 71 so that it can slide back and forth. In order to improve the sliding stability of the push-pull guide shaft 72, guide wheels 200 are provided on its upper and lower sides, and the second rack 77 and the movable hook assembly are installed on the push-pull guide shaft 72; when working, the second chain conveyor 73 drives the chain to move, and the chain support base plate drives the gear 75 to move, and the gear 75 engages with the first rack 76. Since the first rack 76 is fixed, the gear 75 rotates, and the gear 75 rotates and engages with the second rack 77. Then, under the action of the second rack 77, the push-pull guide shaft 72 is driven to move back and forth, and the movable hook assembly hooks and pushes the carrier 10 to realize the push-pull transportation of the carrier between the track groups.
[0051] Furthermore, the movable hook assembly includes a movable hook base plate 81 provided on the push-pull guide shaft 72, a support seat 82 is provided on the movable hook base plate 81, a second cylinder 83 is provided on the support seat 82, and a hook member 84 and a driving member 85 are hinged on the support seat 82 respectively, and one end of the hook member 84 and the driving member 85 are hinged through an intermediate rod 86, and the end of the second cylinder 83 away from the piston rod is hinged to the support seat 82, and the piston rod of the second cylinder 83 is hinged to the other end of the driving member 85.
[0052] When the transport vehicle 10 needs to be pulled or pushed, the control system controls the piston rod of the second cylinder 83 to move, driving the driving member 85 to swing, and rotating the hook member 84 through the intermediate rod 86, so that the hook member 84 is rotated out, thereby being able to pull or push the transport vehicle 10; when the transport vehicle 10 needs to be released, the piston rod of the second cylinder 83 moves in the opposite direction, the hook member 84 rotates and retracts downward, and the transport vehicle is released, completing the connection and release operation of the transport vehicle.
[0053] See also Figure 10-12 As shown, a limited alignment mechanism is provided on the longitudinal rail group 61, and the limited alignment mechanism is used to limit the ferry frame 62 so that its second transverse rail group 64 maintains a connected state with the first transverse rail group 21, wherein the limited alignment mechanism includes a buffer limit seat 91 and a second blocking positioning mechanism spaced apart on the longitudinal rail group 61, and the second blocking positioning mechanism includes a second blocking mounting plate 92 provided on the longitudinal rail group 61, a second blocking seat 93 is provided on the second blocking mounting plate 92, and a third cylinder 94 is provided on the second blocking seat 93, and a second blocking rocker 95 and a second driving rocker 96 are respectively hinged on the second blocking seat 93, and one end of the second blocking rocker 95 and the second driving rocker 96 are hinged by a second connecting rod 97, and the end of the third cylinder 94 away from the piston rod is hinged to the second blocking seat 93, and the piston rod of the third cylinder 94 is hinged to the other end of the second driving rocker 96.
[0054] A buffer stopper 91 and a second blocking and positioning mechanism are installed at intervals on the longitudinal track assembly 64. When the ferry vehicle frame 62 slides along the longitudinal track assembly 61 and approaches the target position, it first contacts the buffer stopper 91, which acts as a buffer and deceleration mechanism. When the ferry vehicle frame 62 reaches the correct position, the second blocking and positioning mechanism is activated, and its third cylinder 94 drives the second blocking rocker 96 and the second driving rocker 95 to block and secure the ferry vehicle frame 62, ensuring that the second transverse track assembly 64 is precisely docked with the first transverse track assembly 21, creating conditions for the transfer of the carrier.
[0055] Furthermore, a transmission lifting seat 100 and a spring 101 for keeping the transmission lifting seat 100 in a downward position are provided on one side of the ferry frame 62. The outer corner of the lower end of the transmission lifting seat 100 is a slope structure 102. A sliding seat 103 slides left and right on the second transverse rail group 64. A U-shaped clip 104 is provided on the sliding seat 103. The sliding seat 103 can drive the U-shaped clip 104 to move outward and snap into the first transverse rail group 21. A transmission rod 105 is hinged on the sliding seat 103. The other end of the transmission rod 105 is hinged on the transmission lifting seat 100. When one end of the second blocking rocker 95 swings upward and rests against one side of the ferry frame 62, the upper end of the second blocking rocker 95 can be pushed on the slope structure 102, so that the transmission lifting seat 100 moves upward.
[0056] A transmission lifting seat 100 is provided on one side of the ferry frame 62 so that it can slide up and down, and a spring 101 is installed to keep it in a downward state; a sliding seat 103 is installed on the second transverse track group 64, a U-shaped clip 104 is provided on the sliding seat 103, and a hinged transmission rod 105 is connected to the sliding seat 103 and the transmission top 100 lifting seat; when the second blocking rocker 95 swings upward against the ferry frame 62, its upper end pushes the inclined surface structure 102 of the transmission lifting seat 100, so that the transmission lifting seat 100 moves upward, and the sliding seat 103 is driven to move outward by the transmission rod 105, and the U-shaped clip 104 is inserted into the first transverse track group 21, firmly locking the two track groups; when the ferry frame 62 needs to move, the second blocking rocker 95 is reset, and the transmission lifting seat 100 moves downward under the action of the spring 101, the U-shaped clip 104 is released, and the track lock is released.
[0057] The basic principles, main features, and advantages of the present invention are shown and described above in conjunction with the accompanying drawings. Those skilled in the art should understand that the present invention is not limited to the above-described embodiments. The above-described embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention as claimed. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. An intensive spraying and conveying system for construction machinery, characterized by: The invention comprises a transport vehicle (10) and a first ferry conveying area (1), a first working conveying area (2), a second ferry conveying area (3), and a second working conveying area (4) arranged in sequence from front to back, a spray paint room (5) and a loading and unloading area (6) arranged on the left and right sides of the first working conveying area (2), and a first drying furnace (7) and a second drying furnace (8) arranged on the left and right sides of the second working conveying area (4). The first ferry conveying area (1) is used to transport the transport vehicle (10) on the loading and unloading area (6) to the spray paint room (5), and the second ferry conveying area (3) is used to transport the transport vehicle (10) in the spray paint room (5) to the first drying furnace (7) or the second drying furnace (8), and to transport the transport vehicle (10) in the first drying furnace (7) and the second drying furnace (8) to the loading and unloading area (6).
2. The construction machinery intensive spraying and delivery system according to claim 1, characterized in that: The first working conveying area (2) and the second working conveying area (4) have the same structure, wherein both include two first transverse rail groups (21) spaced apart from each other and extending in the front-to-back direction.
3. The construction machinery intensive spraying and delivery system according to claim 2, characterized in that: A one-way stop mechanism and a blocking positioning mechanism are provided on both first transverse rail groups (21) of the first working conveying area (2), and the transport vehicle (10) can be fixed between the one-way stop mechanism and the first blocking positioning mechanism.
4. The construction machinery intensive spraying and delivery system according to claim 3, characterized in that: The one-way anti-recoil mechanism comprises an anti-recoil mounting plate (31) provided on the first transverse track group (21), an anti-recoil seat (32) provided on the anti-recoil mounting plate (31), an anti-recoil block (33) hingedly connected to the anti-recoil seat (32), and two ends of the anti-recoil block (33) having different weights, so that one end of the anti-recoil block (33) hangs down and abuts against the anti-recoil seat (32), while the other end remains tilted upward.
5. The construction machinery intensive spraying and delivery system according to claim 3, characterized in that: The first blocking positioning mechanism comprises a first blocking mounting plate (51) provided on the first transverse track group (21), a first blocking seat (52) provided on the first blocking mounting plate (51), a first cylinder (53) provided on the first blocking seat (52), a first blocking rocker (54) and a first driving rocker (55) respectively hinged on the first blocking seat (52), one end of the first blocking rocker (54) and the first driving rocker (55) being hinged through a first connecting rod (56), an end of the first cylinder (53) away from the piston rod being hinged on the first blocking seat (52), and a piston rod of the first cylinder (53) being hinged to the other end of the first driving rocker (55).
6. The construction machinery intensive spraying and delivery system according to claim 2, characterized in that: The first ferry conveying area (1) and the second ferry conveying area (3) have the same structure, wherein both have a longitudinal track group (61) extending in the left-right direction, a ferry frame (62) and a first chain conveyor (63) driving the ferry frame (62) to slide on the longitudinal track group (61), a second transverse track group (64) and a push-pull mechanism are provided on the ferry frame (62), the second transverse track group (64) can be connected to the first transverse track group (21), and the push-pull mechanism is used to drive the carrier (10) to move and convey on the first transverse track group (21) and the second transverse track group (64).
7. The construction machinery intensive spraying and delivery system according to claim 6, characterized in that: The push-pull mechanism includes a base shell (71) arranged on the ferry frame (62), a push-pull guide shaft (72) sliding forward and backward on one side of the base shell (71), a movable hook assembly cooperating with the carrier (10) is provided at both ends of the push-pull guide shaft (72), a second chain conveyor (73) is provided in the base shell (71), a chain support base plate is provided on the chain of the second chain conveyor (73), a gear (75) is rotatably mounted on the chain support base plate, a first rack (76) capable of meshing with the gear (75) is fixedly provided in the base shell (71), and a second rack (77) capable of meshing with the gear (75) is fixedly provided on one side of the push-pull guide shaft (72).
8. The construction machinery intensive spraying and delivery system according to claim 7, characterized in that: The movable hook assembly includes a movable hook base plate (81) provided on the push-pull guide shaft (72), a support base (82) provided on the movable hook base plate (81), a second cylinder (83) provided on the support base (82), a hook member (84) and a driving member (85) hingedly connected to the support base (82), one end of the hook member (84) and the driving member (85) being hingedly connected through an intermediate rod (86), an end of the second cylinder (83) away from the piston rod being hingedly connected to the support base (82), and the piston rod of the second cylinder (83) being hingedly connected to the other end of the driving member (85).
9. The construction machinery intensive spraying and delivery system according to claim 6, characterized in that: A limited alignment mechanism is provided on the longitudinal track group (61), and the limited alignment mechanism is used to limit the ferry frame (62) so that the second transverse track group (64) and the first transverse track group (21) are kept in a connected state, wherein the limited alignment mechanism includes a buffer limited seat (91) and a second blocking positioning mechanism spaced apart on the longitudinal track group (61), and the second blocking positioning mechanism includes a second blocking mounting plate (92) provided on the longitudinal track group (61), and a second blocking mounting plate (92) provided on the second blocking mounting plate ( 92) is provided with a second blocking seat (93), a third cylinder (94) is provided on the second blocking seat (93), a second blocking rocker (95) and a second driving rocker (96) are hinged on the second blocking seat (93), one end of the second blocking rocker (95) and the second driving rocker (96) are hinged through a second connecting rod (97), one end of the third cylinder (94) away from the piston rod is hinged on the second blocking seat (93), and the piston rod of the third cylinder (94) is hinged to the other end of the second driving rocker (96).
10. The construction machinery intensive spraying and delivery system according to claim 9, characterized in that: A transmission lifting seat (100) and a spring (101) for keeping the transmission lifting seat (100) in a downward position are provided on one side of the ferry frame (62). The outer corner of the lower end of the transmission lifting seat (100) is a slope structure (102). A sliding seat (103) slides left and right on the second transverse rail group (64). A U-shaped clamp (104) is provided on the sliding seat (103). The sliding seat (103) can drive the U-shaped clamp to move upward. The component (104) moves outward and is engaged with the first transverse rail group (21). A transmission rod (105) is hinged on the sliding seat (103). The other end of the transmission rod (105) is hinged on the transmission lifting seat (100). When one end of the second blocking rocker (95) swings upward and abuts against one side of the ferry frame (62), the upper end of the second blocking rocker (95) can be pushed on the inclined structure (102), so that the transmission lifting seat (100) moves upward.
Citation Information
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