Capacitor visual inspection equipment

By designing capacitance visual detection equipment and using the camera to collect capacitance images for automated detection, the problems of low manual detection efficiency and poor accuracy in capacitance production are solved, and efficient and reliable capacitance detection is achieved.

CN120479770AActive Publication Date: 2025-08-15GUANGDONG GUOSEN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202510776467.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-11
Publication Date
2025-08-15
Estimated Expiration
2045-06-11

AI Technical Summary

Technical Problem

In the prior art, the manual appearance detection efficiency in the capacitor production process is low and unstable, and the existing detection system cannot effectively ensure the accuracy of the detection results.

Method used

A capacitive visual detection device is designed, including a conveyor belt, a material transfer mechanism and a detection mechanism. Through the first camera and the second camera, the capacitance is automatically detected and the detection accuracy and efficiency are improved.

Benefits of technology

It realizes automatic detection of capacitors, improves detection accuracy and efficiency, reduces manual intervention, and ensures the reliability of detection results.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120479770A_ABST
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Abstract

The invention relates to the technical field of capacitor detection, in particular to capacitor visual detection equipment which comprises a conveying belt, a material moving mechanism, a detection mechanism and a material receiving disc, the detection mechanism is arranged between the material moving mechanism and the material receiving disc, and the conveying belt is arranged above the material moving mechanism; the material moving mechanism comprises a material moving bearing plate, a material moving barrel and a material moving driving assembly; the detection mechanism comprises a detection bearing plate, a rotating disc, a material receiving groove, a rotating driving assembly and a mounting frame, the mounting frame is composed of a first vertical plate, a second vertical plate and a transverse plate, a first camera is arranged at the top of the transverse plate, a second camera is arranged on the side face of the first vertical plate, and a background plate is arranged on the second vertical plate. The material moving mechanism moves the capacitor to the detection mechanism, a first camera and a second camera of the detection mechanism collect images of the peripheral side and the top of the capacitor, detection is carried out through the collected images, and the purpose of effectively detecting the capacitor at different angles is achieved.
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Description

Technical Field

[0001] The present invention relates to the field of capacitance detection technology, and in particular to a capacitance visual detection device. Background Art

[0002] Capacitors are essential components in various circuits, and their quality directly impacts circuit performance. Therefore, strict quality monitoring is crucial during the capacitor production process. The appearance of finished capacitors often directly reflects their quality. Therefore, conventional techniques typically rely on visual inspection to determine if a capacitor is up to standard, such as observing for defects like exposed solder joints and undercuts.

[0003] Capacitor production typically involves various steps performed on a production line. However, existing techniques still rely on manual inspections, which are time-consuming, labor-intensive, and unstable, making it difficult to increase the yield of qualified products. Existing capacitor appearance inspection systems can mostly only detect local defects in capacitors and cannot effectively guarantee the accuracy of inspection results. Summary of the Invention

[0004] In order to overcome the above-mentioned shortcomings, the present invention aims to provide a technical solution that can solve the above-mentioned problems.

[0005] A capacitive vision inspection device, characterized in that it includes a conveyor belt, a material moving mechanism, a detection mechanism and a material receiving tray, wherein the detection mechanism is arranged between the material moving mechanism and the material receiving tray, and the conveyor belt is arranged above the material moving mechanism;

[0006] Among them, the material moving mechanism includes a material moving carrier plate, a material moving barrel is slidably installed on the top of the material moving carrier plate, and a material moving drive assembly is provided at the bottom of the material moving carrier plate for driving the material moving barrel to move along the material moving carrier plate. An opening is provided on the side of the material moving barrel close to the detection mechanism, and a stopper for closing the opening is hinged on the material moving barrel. When the material moving barrel moves in a direction close to the detection mechanism, the stopper flips outward to open the opening, and when the material moving barrel moves in a direction away from the detection mechanism, the stopper flips inward to close the opening.

[0007] The detection mechanism includes a detection supporting plate, a turntable is rotatably installed on the top of the detection supporting plate, a plurality of material receiving troughs are provided on the outer periphery of the turntable, a rotation driving assembly for driving the turntable to rotate is provided at the bottom of the detection supporting plate, and a mounting frame is provided on the top of the detection supporting plate on one side of the turntable, the mounting frame consists of a first vertical plate, a second vertical plate and a horizontal plate, a first camera is vertically arranged on the top of the horizontal plate, a second camera is horizontally arranged on the side of the first vertical plate, a background plate is provided on the second vertical plate, and the second camera is facing the background plate. A material pushing assembly is also provided on the top of the detection supporting plate.

[0008] As a further solution of the present invention: the material moving drive assembly includes a first driving motor, a first driving wheel, a first driven wheel, a first transmission belt, a sliding block and a clamping block. The first driving wheel and the first driven wheel are spaced apart along the length direction of the material moving carrier plate. The rotating shaft of the first driving motor is coaxially connected to the first driving wheel. The sliding block is slidably installed at the bottom of the material moving carrier plate and is located between the first driving wheel and the first driven wheel. The first transmission belt is sleeved outside the first driving wheel and the first driven wheel. The clamping block is arranged at the bottom of the sliding block and clamped on the first transmission belt. A through groove running through the top and bottom of the material moving carrier plate is provided. The bottom of the material moving cylinder is connected to the sliding block through the through groove.

[0009] As a further solution of the present invention: two baffles are arranged at intervals on the top of the conveyor belt, the ends of the two baffles extend from the output end of the conveyor belt, and a discharge frame is provided at the bottom of the ends of the two baffles, and the discharge frame is located above the material transfer supporting plate.

[0010] As a further solution of the present invention: there are two blocks, and the two blocks are respectively hinged on both sides of the material transfer barrel. The lower ends of the two blocks are provided with guide wheel shafts, and guide wheels are rotatably installed on the two guide wheel shafts. Guide surfaces are provided on both sides of the starting end of the material transfer supporting plate. From the starting end to the end of the material transfer supporting plate, the guide surface gradually tilts outward. A tension spring is connected between the two guide wheel shafts. Under the action of the tension spring, the guide wheel always rolls with the guide surface.

[0011] As a further solution of the present invention: the mounting frame also includes a support plate and a top plate, the first vertical plate is detachably mounted on one side of the support plate, an adjusting screw is rotatably mounted on the horizontal plate, a screw hole for threaded connection with the adjusting screw is provided on the top of the support plate, a through hole running through the top and bottom of the horizontal plate is provided, the top plate is vertically arranged in the through hole, the second camera is detachably mounted on the upper end of the top plate, and a light source is detachably mounted on the lower end of the top plate.

[0012] As a further solution of the present invention: the detection mechanism also includes a defective product box, and the defective product box is arranged on one side of the detection supporting plate.

[0013] As a further solution of the present invention: the pushing assembly includes a support rod, a support block is provided on the support rod, a good product pushing cylinder is provided on one side of the support block, the output end of the good product pushing cylinder faces the receiving tray, a pushing plate is provided on the piston rod of the good product pushing cylinder, a mounting plate is vertically provided on the other side of the support block, a defective product pushing cylinder is provided at the lower end of the mounting plate, and the output end of the defective product pushing cylinder faces the defective product box.

[0014] As a further solution of the present invention: the rotation drive assembly includes a separator, a second drive motor, a second driving wheel, a second driven wheel and a second transmission belt, the input shaft of the separator is coaxially connected to the second driven wheel, the output shaft of the separator is coaxially connected to the turntable, the output shaft of the second drive motor is coaxially connected to the second driving wheel, and the second transmission belt is arranged outside the second driving wheel and the second driven wheel.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention sets up a detection mechanism and a material transfer mechanism, the material transfer mechanism transfers the capacitor to the detection mechanism, the first camera and the second camera of the detection mechanism collect images of the circumference and top of the capacitor, and detects through the collected images to select defective products, thereby realizing automated detection of the capacitor and achieving the purpose of effective detection of the capacitor at different angles, thereby improving the detection accuracy and efficiency of the capacitor.

[0016] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description which follows, or may be learned by practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 It is a structural schematic diagram of the present invention.

[0019] Figure 2 It is a schematic structural diagram of the baffle portion of the present invention.

[0020] Figure 3 It is a partial structural schematic diagram of the material transfer barrel of the present invention.

[0021] Figure 4 It is a partial structural schematic diagram of the clamping block of the present invention.

[0022] Figure 5 It is a schematic structural diagram of the first camera portion of the present invention.

[0023] Figure 6 It is a partial structural schematic diagram of the pusher plate of the present invention.

[0024] Figure 7 It is a schematic diagram of the structure of the annular boss portion of the present invention.

[0025] Figure 8 It is a partial structural schematic diagram of the guide plate of the present invention.

[0026] Figure 9 It is a partial structural schematic diagram of the first slot section of the present invention.

[0027] Figure 10 It is a partial structural schematic diagram of the second slot section of the present invention.

[0028] Figure 11 It is a partial structural schematic diagram of the third slot section of the present invention.

[0029] Figure 12 It is a partial structural schematic diagram of the sixth slot section of the present invention.

[0030] Figure 13 It is a partial structural diagram of the rotating block of the present invention.

[0031] In the picture:

[0032] 1. Conveyor belt, 11. Baffle, 12. Discharge frame;

[0033] 2. Material transfer mechanism, 21. Material transfer carrier plate, 22. Material transfer cylinder, 23. Stopper, 24. Material transfer drive assembly, 25. First drive motor, 26. First driving pulley, 27. First driven pulley, 28. First transmission belt, 29. Sliding block, 210. Clamping block, 211. Through slot, 212. Guide wheel, 213. Guide surface, 214. Guide wheel shaft, 215. Tension spring;

[0034] 3. Detection mechanism, 31. Detection carrier plate, 32. Turntable, 33. Material receiving trough, 34. Rotation drive assembly, 35. First vertical plate, 36. Second vertical plate, 37. Horizontal plate, 38. First camera, 39. Second camera, 310. Background plate, 311. Pushing assembly, 312. Support plate, 313. Adjusting screw, 314. Through hole, 315. Light source, 316. Support rod, 317. Good product pushing cylinder, 318. Pushing plate, 319. Mounting plate, 320. Bad product pushing cylinder, 321. Separator, 322. Second drive motor, 323. Second driving wheel, 324. Second driven wheel, 325. Second transmission belt, 326. Annular boss, 327. Accommodating cavity, 328. Suction cup pad, 329. Air groove, 330. Bowl-shaped Elastic part, 331, suction cup space, 332, air hole, 333, sliding rod, 334, stroke rod, 335, waist-shaped hole, 336, support frame, 337, guide plate, 338, guide groove, 339, first groove section, 340, second groove section, 341, third groove section, 342, fourth groove section, 343, fifth groove section, 344, sixth groove section, 345, hinge block, 346, limit plate, 347, electromagnet, 348, correction seat, 349, rotating block, 350, arc plate, 351, slot, 352, correction plate, 353, sliding plate, 354, return spring, 355, first protruding tooth, 356, second protruding tooth, 357, top plate, 358, defective product box, 359, support block, 360, suction cup cover, 361, cavity;

[0035] 4. Material collecting tray. DETAILED DESCRIPTION

[0036] The following is a clear and complete description of the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0037] See also Figures 1 to 6 In an embodiment of the present invention, a capacitive vision inspection device includes a conveyor belt 1, a material transfer mechanism 2, a detection mechanism 3, and a material receiving tray 4. The detection mechanism 3 is arranged between the material transfer mechanism 2 and the material receiving tray 4, and the conveyor belt 1 is arranged above the material transfer mechanism 2.

[0038] Among them, the material moving mechanism 2 includes a material moving carrier plate 21, a material moving barrel 22 is slidably installed on the top of the material moving carrier plate 21, and a material moving driving assembly 24 is provided at the bottom of the material moving carrier plate 21 for driving the material moving barrel 22 to move along the material moving carrier plate 21. An opening is provided on the side of the material moving barrel 22 close to the detection mechanism 3, and a stopper 23 for closing the opening is hinged on the material moving barrel 22. When the material moving barrel 22 moves in a direction close to the detection mechanism 3, the stopper 23 flips outward to open the opening. When the material moving barrel 22 moves in a direction away from the detection mechanism 3, the stopper 23 flips inward to close the opening.

[0039] The detection mechanism 3 includes a detection supporting plate 31, a turntable 32 is rotatably installed on the top of the detection supporting plate 31, and a plurality of material receiving troughs 33 are provided on the outer periphery of the turntable 32. A rotation driving assembly 34 for driving the turntable 32 to rotate is provided at the bottom of the detection supporting plate 31. A mounting frame is provided on the top of the detection supporting plate 31 on one side of the turntable 32. The mounting frame consists of a first vertical plate 35, a second vertical plate 36 and a horizontal plate 37. A first camera 38 is vertically arranged on the top of the horizontal plate 37, and a second camera 39 is horizontally arranged on the side of the first vertical plate 35. A background plate 310 is provided on the second vertical plate 36, and the second camera 39 is facing the background plate 310. A pushing assembly 311 is also provided on the top of the detection supporting plate 31.

[0040] The conveyor belt 1 of the present invention is connected with the capacitor production line. The capacitors produced by the capacitor production line fall into the material transfer barrel 22 through the conveyor belt 1. When the material transfer barrel 22 moves along the material transfer carrier plate 21 under the drive of the material transfer drive component 24, the block 23 flips outward to open the opening. The capacitors in the material transfer barrel 22 can be moved out of the opening to the material transfer carrier plate 21, and then enter the material receiving trough 33 through the material transfer carrier plate 21. Then, the turntable 32 drives the capacitors in the material receiving trough 33 to move to the bottom of the first camera 38 under the drive of the rotation drive component 34, and is placed under the second camera 38. 9 and the background plate 310, the first camera 38 and the second camera 39 collect images of the sides and top of the capacitor, and compare the collected images with the preset template information to determine whether the shapes of the sides and top of the capacitor meet the preset requirements, thereby realizing automatic detection of the capacitor and achieving the purpose of effectively detecting the capacitor at different angles, thereby improving the detection accuracy and detection efficiency of the capacitor. The capacitor that has passed the visual inspection is moved to the receiving tray 4 by the turntable 32, and the pushing component 311 pushes the capacitor that meets the preset requirements into the receiving tray 4.

[0041] The material transfer drive assembly 24 includes a first drive motor 25, a first driving wheel 26, a first driven wheel 27, a first transmission belt 28, a sliding block 29 and a clamping block 210. The first driving wheel 26 and the first driven wheel 27 are arranged at intervals along the length direction of the material transfer carrier plate 21. The rotating shaft of the first drive motor 25 is coaxially connected to the first driving wheel 26. The sliding block 29 is slidably installed at the bottom of the material transfer carrier plate 21 and is located between the first driving wheel 26 and the first driven wheel 27. The first transmission belt 28 is sleeved outside the first driving wheel 26 and the first driven wheel 27. The clamping block 210 is arranged at the bottom of the sliding block 29 and clamped on the first transmission belt 28. The material transfer carrier plate 21 is provided with a through groove 211 running through its top and bottom. The bottom of the material transfer cylinder 22 is connected to the sliding block 29 through the through groove 211. In this way, the first drive motor 25 starts to operate, and under the transmission of the first active wheel 26, the first driven wheel 27 and the first transmission belt 28, drives the sliding block 29 to move back and forth along the material moving support plate 21, thereby driving the material moving barrel 22 to move back and forth along the material moving support plate 21 to push the capacitors on the material moving support plate 21 one by one into the material receiving trough 33.

[0042] Two baffles 11 are spaced apart at the top of the conveyor belt 1. The ends of both baffles 11 extend from the output end of the conveyor belt 1. A discharge frame 12 is provided at the bottom of the ends of the two baffles 11. The discharge frame 12 is located above the material transfer carrier 21. The two baffles 11 prevent the capacitors from falling off the conveyor belt 1, and the discharge frame 12 allows the capacitors on the conveyor belt 1 to fall accurately into the material transfer barrel 22.

[0043] There are two blocks 23, which are hinged on both sides of the material transfer barrel 22 respectively. The lower ends of the two blocks are provided with guide wheel shafts 214, and guide wheels 212 are rotatably installed on the two guide wheel shafts 214. Guide surfaces 213 are provided on both sides of the starting end of the material transfer supporting plate 21. From the starting end to the end of the material transfer supporting plate 21, the guide surface 213 gradually tilts outward. A tension spring 215 is connected between the two guide wheel shafts 214. Under the action of the tension spring 215, the guide wheel 212 always rolls with the guide surface. When the material transfer barrel 22 moves toward the direction approaching the detection mechanism 3, the two guide wheels 212 respectively roll with the guide surfaces 213 on both sides of the material transfer supporting plate 21, so that the two guide wheels 212 move away from each other, thereby causing the block 23 to flip outward to open the opening; under the action of the tension spring 215, the two guide wheels 212 tend to move toward each other, so that when the material transfer barrel 22 moves toward the direction away from the detection mechanism 3, the two guide wheels 212 always roll with the guide surfaces 213 on both sides of the material transfer supporting plate 21, thereby causing the block 23 to flip inward to close the opening to receive the capacitor dropped from the discharge frame 12.

[0044] The mounting frame also includes a support plate 312 and a top plate 357. The first vertical plate 35 is detachably mounted on one side of the support plate 312. An adjustment screw 313 is rotatably mounted on the horizontal plate 37. A screw hole for threaded engagement with the adjustment screw 313 is defined at the top of the support plate 312. The horizontal plate 37 is provided with a through hole 314 extending from the top and bottom thereof. The top plate 357 is vertically positioned within the through hole 314. The first camera 38 is detachably mounted on the upper end of the top plate 357. A light source 315 is detachably mounted on the lower end of the top plate 357. During use, the first vertical plate 35 can be removed, and the height of the horizontal plate 37 can be adjusted by rotating the adjustment screw 313, thereby adjusting the heights of the first and second cameras 38 and 39. This improves practicality. The provision of the light source 315 also increases illumination, ensuring detection accuracy. Furthermore, the light source 315 and the first camera 38 are detachable, making replacement and adjustment of their mounting positions easy.

[0045] The detection mechanism 3 also includes a defective product box 358, which is arranged on one side of the detection carrier plate 31. The pushing assembly 311 includes a support rod 316, which is arranged on the top of the detection carrier plate 31 and on one side of the turntable 32. A support block 359 is provided on the support rod 316, and a good product pushing cylinder 317 is provided on one side of the support block 359. The output end of the good product pushing cylinder 317 faces the receiving tray 4. A pushing plate 318 is provided on the piston rod of the good product pushing cylinder 317. A mounting plate 319 is vertically provided on the other side of the support block 359. A defective product pushing cylinder 320 is provided at the lower end of the mounting plate 319. The output end of the defective product pushing cylinder 320 faces the defective product box 358. After testing, the capacitors that meet the preset requirements are moved to the receiving tray 4 under the drive of the turntable 32, and the good product pushing cylinder 317 drives the pushing plate 318 to move, pushing the capacitors on the turntable 32 into the receiving tray 4. The capacitors that do not meet the preset requirements are moved to the defective product box 358 under the drive of the turntable 32, and pushed into the defective product box 358 by the defective product pushing cylinder 320.

[0046] The rotation drive assembly 34 includes a separator 321, a second drive motor 322, a second driving pulley 323, a second driven pulley 324, and a second transmission belt 325. The input shaft of the separator 321 is coaxially connected to the second driven pulley 324, the output shaft of the separator 321 is coaxially connected to the turntable 32, the output shaft of the second drive motor 322 is coaxially connected to the second driving pulley 323, and the second transmission belt 325 is sleeved around the second driving pulley 323 and the second driven pulley 324. When the second drive motor 322 is turned on, it inputs power to the separator 321 through the second driving pulley 323, the second driven pulley 324, and the second transmission belt 325, which then drives the turntable 32 to rotate.

[0047] In the process of the turntable 32 driving the capacitor to move, the capacitor may tilt. The tilted capacitor is easily misjudged as a defective product and is discharged and stacked in the defective product box 358, which may cause the misjudged capacitor lead to deform, increasing production costs. Therefore, Figures 7-12 The present invention also provides an embodiment to solve the above technical problems.

[0048] The top of the turntable 32 is provided with an annular boss 326, and a plurality of material receiving troughs 33 are arranged on the annular boss 326 and are distributed in an annular shape at equal intervals. The bottom of the material receiving trough 33 is concave to form a receiving cavity 327. A suction cup cover 360 is provided in the receiving cavity 327. The suction cup cover 360 has an open end and a closed end. A suction cup pad 328 is provided at the open end of the suction cup cover 360. The suction cup pad 328 is provided with an adsorption surface, and the adsorption surface is flush with the bottom surface of the material receiving trough 33. An air groove 329 is provided on the adsorption surface. The cross section of the air groove 329 is The shape is an inverted cone that is wide at the top and narrow at the bottom. A bowl-shaped elastic part 330 is provided in the suction cup cover 360. The edge of the bowl-shaped elastic part 330 is pressed onto the edge of the suction cup pad 328 through the suction cup cover 360. The bowl-shaped elastic part 330 and the suction cup pad 328 form a suction cup space 331. The bottom of the air groove 329 is provided with an air hole 332 that communicates with the suction cup space 331. The closed end of the suction cup cover 360 is provided with a mounting hole, and a sliding rod 333 is passed through the mounting hole. One end of the sliding rod 333 is connected to the bowl-shaped elastic part 330.

[0049] The other end of the sliding rod 333 is connected to the travel rod 334. The inner side of the annular boss 326 is vertically provided with a waist-shaped hole 335 that communicates with the accommodating cavity 327. The travel rod 334 passes through the waist-shaped hole 335. The top of the detection carrier plate 31 is located on one side of the turntable 32 and a support frame 336 is provided. The support frame 336 is provided with an annular guide plate 337. The guide plate 337 is located on the inner side of the annular boss 326. A guide groove 338 is provided on the guide plate 337. The travel rod 334 is inserted into the guide groove 338. The guide groove 338 includes a plurality of connected The first slot segment 339, the second slot segment 340, the third slot segment 341, the fourth slot segment 342, the fifth slot segment 343 and the sixth slot segment 344 extend along the circumference of the guide plate 337. The second slot segment 340, the fourth slot segment 342 and the sixth slot segment 344 intersect with the axis of the guide plate 337. The center line of the first slot segment 339 is higher than the center line of the third slot segment 341. The center line of the third slot segment 341 and the center line of the fifth slot segment 343 are located on the same plane. The end of the first slot segment 339 is The end of the second slot segment 340 is connected to the starting end of the second slot segment 340, the end of the second slot segment 340 is connected to the starting end of the third slot segment 341, the end of the third slot segment 341 is connected to the starting end of the fourth slot segment 342, the end of the fourth slot segment 342 is connected to the starting end of the first slot segment 339, the starting end of the fifth slot segment 343 is connected to the end of the third slot segment 341, the end of the fifth slot segment 343 is connected to the starting end of the sixth slot segment 344, the end of the sixth slot segment 344 is connected to the first slot segment 339, the second slot segment 340 is located between the material transfer carrier plate 21 and the mounting frame, the fourth slot segment 342 is located between the mounting frame and the receiving tray 4, the sixth slot section 344 is located between the receiving tray 4 and the defective product box 358, a hinge block 345 is provided on the outer side of the guide plate 337 and on one side of the fourth slot section 342, a limit plate 346 is hinged on the hinge block 345, an electromagnet 347 is provided on the outer side of the guide plate 337 and on the other side of the fourth slot section 342, and the limit plate 346 is made of magnetic material. When the limit plate 346 is attracted to the electromagnet 347, the side of the limit plate 346 is flush with the inner walls of the third slot section 341 and the fifth slot section 343.

[0050] When a capacitor enters the receiving trough 33, the bottom of the capacitor contacts the bottom of the receiving trough 33, and the bottom of the capacitor and the air groove 329 form a closed adsorption space. In the process of the turntable 32 driving the capacitor to move to the bottom of the first camera 38, the travel rod 334 moves along the first groove section 339, the second groove section 340 and the third groove section 341, thereby driving the sliding rod 333 to move downward, causing the bowl-shaped elastic member 330 to deform to an expanded state, so that the volume of the suction cup space 331 increases, so that the air in the adsorption space formed by the air groove 329 and the bottom of the capacitor is sucked into the suction cup space 331 through the air hole 332, so that a negative pressure is formed between the suction cup pad 328 and the surface of the capacitor, thereby generating suction to adsorb the capacitor, preventing the capacitor from tilting during the movement of the capacitor, so that the capacitor always remains in a vertical state in the receiving trough 33 to the bottom of the first camera 38, so that the first camera 38 and the second camera 39 can avoid capturing the capacitor in the wrong posture and causing misjudgment;

[0051] When the first and second electrodes 330 are pressed against the electrodes 331, the push rod 333 is pressed against the electrodes 332, and the push rod 334 is pressed against the electrodes 333. When the first and second electrodes 331 are pressed against the electrodes 332, the push rod 333 is pressed against the electrodes 333.

[0052] If the capacitor that has been tested is a defective product, the capacitor is driven by the turntable 32 to move from the bottom of the first camera 38 through the receiving tray 4 to the defective product box 358. The good product pushing cylinder 317 does not start working, and the electromagnet 347 starts working to adsorb the limit plate 346. When the stroke rod 334 moves along the third slot section 341 to the connection between the fourth slot section 342 and the fifth slot section 343, under the limiting action of the limit plate 346, the stroke rod 334 moves along the fifth slot section 343 to the sixth slot section 344, and then moves to the first slot section 339 through the sixth slot section 344, so that the capacitor is not desorbed when passing through the receiving tray 4, thereby avoiding the capacitor falling. After the stroke rod 334 returns to the first slot section 339, the adsorption of the capacitor is released. At this time, the capacitor is driven by the turntable 32 to move to the defective product box 358 and is pushed into the defective product box 358 by the defective cylinder.

[0053] After the capacitor on the material transfer carrier plate 21 falls into the material receiving trough 33, it is possible that the capacitor will tilt, and the tilted capacitor is difficult to be adsorbed. Figure 7 、 Figure 13 The present invention also provides an embodiment, in which a correction seat 348 is provided on the inner side of the annular boss 326 and on both sides of the material receiving groove 33, a cavity 361 is provided in the correction seat 348, a disc-shaped rotating block 349 is rotatably installed in the cavity 361, an arc-shaped plate 350 is provided on the outer periphery of the rotating block 349, a slot 351 is provided on the side of the correction seat 348 close to the material receiving groove 33, the end of the arc-shaped plate 350 passes through the slot 351 and is connected to the correction plate 352, and the end of the correction plate 352 extends to the annular boss 326. Above the shaped boss 326, a sliding plate 353 is slidably installed in the cavity 361 below the rotating block 349. A return spring 354 is connected between the starting end of the sliding plate 353 and the inner wall of the cavity 361. The end of the sliding plate 353 passes through the slot 351 and extends to half the width of the waist-shaped hole 335. A plurality of first convex teeth 355 are provided on the outer periphery of the rotating block 349, and a plurality of second convex teeth 356 are provided on the sliding plate 353. The first convex teeth 355 are meshed with the second convex teeth 356.

[0054] When the turntable 32 drives the capacitor to move to the bottom of the first camera 38, the travel rod 334 contacts the sliding plate 353 when moving along the first slot section 339, the second slot section 340 and the third slot section 341, thereby pushing the sliding plate 353 to move in the direction away from the receiving trough 33. With the cooperation of the first protruding tooth 355 and the second protruding tooth 356, the rotating block 349 is driven to rotate, so that the two correction plates 352 are close to each other to correct the tilted capacitor to a vertical state, and then the capacitor is adsorbed by the suction cup pad 328. When the travel rod 334 moves to a certain position, the travel rod 334 will disengage from the sliding plate 353, and the sliding plate 353 moves and resets under the action of the reset spring 354, thereby driving the correction plate 352 away from the capacitor to avoid the correction plate 352 always contacting the capacitor and affecting the detection effect. It should also be noted that an elastic pad can be set on the side of the correction plate 352 close to the capacitor to avoid hard contact between the correction plate 352 and the capacitor, causing damage to the capacitor.

[0055] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations that come within the meaning and range of equivalents of the claims be embraced therein.

Claims

1. A capacitive visual inspection device, characterized in that: It includes a conveyor belt, a material moving mechanism, a detection mechanism and a material receiving tray. The detection mechanism is arranged between the material moving mechanism and the material receiving tray, and the conveyor belt is arranged above the material moving mechanism. Among them, the material moving mechanism includes a material moving carrier plate, a material moving barrel is slidably installed on the top of the material moving carrier plate, and a material moving drive assembly is provided at the bottom of the material moving carrier plate for driving the material moving barrel to move along the material moving carrier plate. An opening is provided on the side of the material moving barrel close to the detection mechanism, and a stopper for closing the opening is hinged on the material moving barrel. When the material moving barrel moves in a direction close to the detection mechanism, the stopper flips outward to open the opening, and when the material moving barrel moves in a direction away from the detection mechanism, the stopper flips inward to close the opening. The detection mechanism includes a detection supporting plate, a turntable is rotatably installed on the top of the detection supporting plate, a plurality of material receiving troughs are provided on the outer periphery of the turntable, a rotation driving assembly for driving the turntable to rotate is provided at the bottom of the detection supporting plate, and a mounting frame is provided on the top of the detection supporting plate on one side of the turntable, the mounting frame consists of a first vertical plate, a second vertical plate and a horizontal plate, a first camera is vertically arranged on the top of the horizontal plate, a second camera is horizontally arranged on the side of the first vertical plate, a background plate is provided on the second vertical plate, and the second camera is facing the background plate. A material pushing assembly is also provided on the top of the detection supporting plate.

2. A capacitive visual inspection device according to claim 1, characterized in that: The material transfer drive assembly includes a first driving motor, a first driving wheel, a first driven wheel, a first transmission belt, a sliding block and a clamping block. The first driving wheel and the first driven wheel are spaced apart along the length direction of the material transfer carrier plate. The rotating shaft of the first driving motor is coaxially connected to the first driving wheel. The sliding block is slidably installed at the bottom of the material transfer carrier plate and is located between the first driving wheel and the first driven wheel. The first transmission belt is sleeved outside the first driving wheel and the first driven wheel. The clamping block is arranged at the bottom of the sliding block and clamped on the first transmission belt. A through groove running through the top and bottom of the material transfer carrier plate is provided, and the bottom of the material transfer cylinder is connected to the sliding block through the through groove.

3. The capacitive visual inspection device according to claim 1, characterized in that: Two baffles are arranged at intervals on the top of the conveyor belt. The ends of the two baffles extend from the output end of the conveyor belt. A discharge frame is provided at the bottom of the ends of the two baffles. The discharge frame is located above the material transfer bearing plate.

4. The capacitive vision inspection device according to claim 1, characterized in that: There are two blocks, which are hinged on both sides of the material transfer barrel respectively. The lower ends of the two blocks are provided with guide wheel shafts, and guide wheels are rotatably installed on the two guide wheel shafts. Guide surfaces are provided on both sides of the starting end of the material transfer bearing plate. From the starting end to the end of the material transfer bearing plate, the guide surface gradually tilts outward. A tension spring is connected between the two guide wheel shafts. Under the action of the tension spring, the guide wheel always rolls with the guide surface.

5. The capacitive vision inspection device according to claim 1, characterized in that: The mounting frame also includes a support plate and a top plate. The first vertical plate is detachably mounted on one side of the support plate. An adjusting screw is rotatably mounted on the horizontal plate. A screw hole for threaded connection with the adjusting screw is provided on the top of the support plate. A through hole running through the top and bottom of the horizontal plate is provided. The top plate is vertically arranged in the through hole. The second camera is detachably mounted on the upper end of the top plate. A light source is detachably mounted on the lower end of the top plate.

6. The capacitive vision inspection device according to claim 1, characterized in that: The detection mechanism also includes a defective product box, which is arranged on one side of the detection carrying plate.

7. The capacitive visual inspection device according to claim 6, characterized in that: The pushing assembly includes a support rod, a support block is provided on the support rod, a good product pushing cylinder is provided on one side of the support block, the output end of the good product pushing cylinder faces the receiving tray, a pushing plate is provided on the piston rod of the good product pushing cylinder, a mounting plate is vertically provided on the other side of the support block, a defective product pushing cylinder is provided at the lower end of the mounting plate, and the output end of the defective product pushing cylinder faces the defective product box.

8. The capacitive vision inspection device according to claim 1, characterized in that: The rotation drive assembly includes a separator, a second drive motor, a second driving wheel, a second driven wheel and a second transmission belt. The input shaft of the separator is coaxially connected to the second driven wheel, the output shaft of the separator is coaxially connected to the turntable, the output shaft of the second drive motor is coaxially connected to the second driving wheel, and the second transmission belt is sleeved outside the second driving wheel and the second driven wheel.

Citation Information

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