Heat exchanger bending device with uniform stress
By setting components such as hydraulic rods and electromagnets in the heat exchanger bending device, uniform support for the inner walls of pipes of different diameters is solved, and the deformation problem during bending of the heat exchanger is improved, and the stability of the fluid flow path and heat exchange effect are improved.
Patent Information
- Application Number
- CN202510885092.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2025-08-15
AI Technical Summary
In the prior art, there is uneven support when the heat exchanger is bent, which leads to the risk of deformation inside the pipe and affects the flow path and heat exchange effect.
A heat exchanger bending device with uniform stress is designed. By setting a hydraulic rod on the oil pipe equally, it drives the inner wall to extend against the plate, and cooperates with components such as hoses and electromagnets to achieve uniform support and deformation cooperation on the inner walls of pipes of different diameters.
It effectively avoids deformation of the pipeline during bending, ensures the stability of the fluid flow path and heat exchange effect, and improves the service life and stability of the heat exchanger.
Smart Images

Figure CN120480002A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field related to heat exchanger bending devices, and in particular to a heat exchanger bending device with uniform force. Background Art
[0002] A heat exchanger, also known as a heat exchanger, is a device that transfers some of the heat from a hot fluid to a cold fluid. They play a vital role in chemical, petroleum, power, food, and many other industrial processes. In chemical production, heat exchangers can serve as heaters, coolers, condensers, evaporators, and reboilers, among other applications. The core function of a heat exchanger is to achieve efficient energy utilization through heat transfer, and its specific functions span multiple areas of industrial production and daily life. U-tube heat exchangers bend each tube into a U-shape and secure it to a single tubesheet, allowing the tube bundle to expand and contract freely, eliminating thermal stress and improving the stability and service life of the heat exchanger. However, bending a heat exchanger can cause deformation due to various reasons, significantly affecting alignment. This deformation can alter the flow path of the fluid within the heat exchanger, affecting its heat transfer efficiency and overall performance. Existing support technologies for the interior of tubes are poor and cannot support the interior of long tubes, leaving a certain risk of deformation during bending. Summary of the Invention
[0003] The purpose of the present invention is to provide a heat exchanger bending device with uniform force, so as to solve the problems raised in the background technology.
[0004] To achieve the above object, the present invention provides the following technical solution: comprising a reel rotatably arranged on one side of a bending table, an oil pipe being wound and fixed on the reel, and a pipeline support mechanism being provided on the oil pipe;
[0005] The pipeline support mechanism includes hose fixing plates equidistantly arranged and fixed on the oil pipe, and a No. 1 hydraulic rod is equidistantly arranged on each hose fixing plate. The fixed end of the No. 1 hydraulic rod is fixedly connected to the corresponding hose fixing plate, and the telescopic end of the No. 1 hydraulic rod is fixedly connected to the corresponding No. 1 inner wall support plate.
[0006] Preferably, the oil pipe is further fixedly provided with a No. 1 fixed block at one end away from the reel, an electromagnet is fixed on the No. 1 fixed block, and telescopic rods are also equidistantly arranged on the No. 1 fixed block, the fixed end of the telescopic rod is fixedly connected to the No. 1 fixed block, and the telescopic end of the telescopic rod is fixedly connected to the No. 2 inner wall support plate, each of the No. 2 inner wall support plates is rotatably provided with a corresponding blocking plate, and each blocking plate is fixedly connected to the corresponding No. 2 inner wall support plate by a torsion spring, an attraction block is further fixedly provided on the side of the No. 2 inner wall support plate close to the electromagnet, the No. 1 fixed block and the No. 2 inner wall support plate are fixedly connected by the spring, and an anti-magnetic plate is also fixed on the No. 1 fixed block.
[0007] Preferably, the bending table is also provided with a pipeline supporting mechanism, which includes a No. 1 slide rail equidistantly arranged on the bending table, a No. 1 electric slider slidingly provided in each of the No. 1 slide rails, a corresponding No. 1 electric push rod provided on each of the No. 1 electric sliders, a fixed end of the No. 1 electric push rod is fixedly connected to the No. 1 electric slider, and a telescopic end of the No. 1 electric push rod is fixedly connected to the corresponding No. 2 fixed block, a No. 1 connecting plate is fixedly provided between the two No. 1 electric push rods, and the corresponding No. 2 fixed blocks are equidistantly arranged and fixed on the No. 1 connecting plate, and guide rollers are equidistantly arranged and rotatably provided on each of the No. 2 fixed blocks, and the guide rollers are used to support the tube.
[0008] Preferably, the bending platform is also fixedly provided with a No. 1 limit rod, the bending platform is also rotatably provided with a No. 1 screw, the bending platform is also fixedly provided with a No. 1 motor, the motor shaft of the No. 1 motor is fixedly connected to the No. 1 screw, a lifting plate is slidably provided on the No. 1 limit rod, the lifting plate and the No. 1 screw are spirally transmitted, a No. 2 electric slider is slidably provided in the lifting plate, and a No. 2 slide rail is also provided on the lifting plate, a fixing column is fixedly provided on the No. 2 electric slider, the other end of the fixing column is fixedly connected to the No. 3 fixing block, the No. 3 fixing block is also provided with a No. 2 electric push rod, the fixed end of the No. 2 electric push rod is fixedly connected to the No. 3 fixing block, and the telescopic end of the No. 2 electric push rod A No. 2 motor is fixedly provided, and the motor shaft of the No. 2 motor is fixedly connected to the corresponding moving roller. A No. 2 connecting plate is fixedly provided on the end of the No. 2 electric slider away from the fixed column, and a No. 2 limiting rod is fixedly provided on the No. 2 connecting plate, and a No. 3 motor is fixed on the No. 2 connecting plate, and the motor shaft of the No. 3 motor is fixedly connected to the corresponding No. 2 screw. A pair of sliding plates are slidably provided on the No. 2 limiting rod, and the sliding plates are spirally transmitted with the corresponding No. 2 screw, and the sliding plates are fixedly connected to the corresponding rotating roller plates. A pair of steering rollers are also rotatably provided on each of the rotating roller plates, and a No. 4 motor is also fixed on the rotating roller plate, and the motor shaft of each No. 4 motor is fixedly connected to the corresponding steering roller.
[0009] Preferably, the bending platform is also fixedly provided with an oil cylinder, the oil cylinder is also fixedly provided with an oil pump, the interior of the reel is rotatably connected with the oil inlet and outlet of the oil pump, the bending platform is also provided with a No. 5 motor, the motor shaft of the No. 5 motor is fixedly connected to the reel, the bending platform is also fixedly provided with a fixed plate, the fixed plate is provided with a No. 3 slide rail, the No. 3 slide rail is slidably provided with a No. 3 electric slider, the No. 3 electric slider is fixedly connected to the connecting block, the bending platform is also fixedly provided with a No. 6 motor, the motor shaft of the No. 6 motor is fixedly connected to the gear, the gear is rotatably arranged in the bending platform, the bending platform is also rotatably provided with a rotating block, the rotating block is equipped with a bending roller, the rotating block is fixedly connected to the rotating plate, and the rotating plate is also provided with a No. 4 slide rail. A No. 4 electric slider is slidingly provided on the No. 4 slide rail, and a bending block is assembled on the No. 4 electric slider, and a No. 2 hydraulic rod is fixedly provided on the connecting block, and the fixed end of the No. 2 hydraulic rod is fixedly connected to the No. 3 connecting plate, and the No. 3 connecting plate and the connecting block are fixedly connected by a connecting column. A rack is slidingly provided in the bending table, and the rack is engaged with the gear for transmission. A movable space is provided between the rack and the bending table, and the movable space is filled with oil. The movable space is fixedly connected to the connecting pipe, and the other end of the connecting pipe passes through the No. 3 connecting plate and is fixedly connected to the No. 2 hydraulic rod. The telescopic end of the No. 2 hydraulic rod is assembled and connected to the limit block. A control console is also provided on one side of the bending table, and support feet are also fixedly arranged at equal intervals on the bending table.
[0010] Compared with the prior art, the present invention has the following beneficial effects: the present invention provides a pipeline support mechanism, and provides hydraulic rods driven by oil at equal intervals on the oil pipe to drive the inner wall support plate to extend, thereby supporting the inner walls of pipes of different diameters by driving the oil. At the same time, the flexible hose can be used to make the inner wall support plate that has completed the extension deform along with the bending of the pipe when it presses against the inner wall of the pipe, thereby completing the support of the pipe bend. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic diagram of the first overall structure of an embodiment of the present invention;
[0012] Figure 2 This is a schematic diagram of the second overall structure of an embodiment of the present invention;
[0013] Figure 3 This is a schematic diagram of a first partial structure of an embodiment of the present invention;
[0014] Figure 4 This is a schematic diagram of a second partial structure of an embodiment of the present invention;
[0015] Figure 5 For the embodiment of the present invention Figure 3 A in the middle is an enlarged schematic diagram;
[0016] Figure 6 For the embodiment of the present invention Figure 4 The enlarged schematic diagram of point B in the middle;
[0017] Figure 7 For the embodiment of the present invention Figure 4 Enlarged schematic diagram at point C in the middle;
[0018] Figure 8 For the embodiment of the present invention Figure 4 The enlarged schematic diagram of point D in the middle;
[0019] Figure 9 For the embodiment of the present invention Figure 6 The enlarged schematic diagram at E in the middle;
[0020] In the figure: 11, bending table; 12, control console; 13, support leg; 14, No. 5 motor; 15, reel; 16, oil pipe; 17, No. 1 slide rail; 18, No. 1 electric slider; 19, rotating block; 20, bending roller; 21, No. 6 motor; 22, gear; 23, rack; 24, rotating plate; 25, No. 4 slide rail; 26, No. 4 electric slider; 27, bending block; 28, fixed plate; 29, No. 3 slide rail; 30, No. 3 electric slider; 31, connecting block; 32, No. 2 hydraulic rod; 33, No. 3 connecting plate; 34, connecting column; 35, limit block; 36, No. 1 motor; 37, No. 1 screw; 38, No. 1 limit rod; 39, lifting plate; 40, oil cylinder; 41, oil pump; 42, pipe; 44, steering roller; 45, No. 4 motor; 47, movable Dynamic space; 48. Connecting pipe; 49. Slide rail No. 2; 50. Fixed column; 51. Electric slider No. 2; 52. Fixed block No. 3; 53. Electric push rod No. 2; 54. Motor No. 2; 55. Moving roller; 56. Roller plate; 57. Motor No. 3; 58. Screw No. 2; 59. Limit rod No. 2; 60. Sliding plate; 62. Fixed block No. 1; 63. Electromagnet; 64. Anti-magnetic plate; 65. Attraction block; 66. Telescopic rod; 67. Spring; 68. Inner wall support plate No. 2; 69. Blocking plate; 70. Hose fixing plate; 71. Hydraulic rod No. 1; 72. Inner wall support plate No. 1; 73. Electric push rod No. 1; 74. Fixed block No. 2; 75. Guide roller; 76. Connecting plate No. 1; 77. Connecting plate No. 2; 81. Pipeline support mechanism; 82. Pipeline support mechanism. DETAILED DESCRIPTION
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] Combined with attachment Figures 1-9 The heat exchanger bending device with uniform force comprises a reel 15 rotatably arranged on one side of a bending platform 11, an oil pipe 16 is wound and fixed on the reel 15, and a pipeline support mechanism 81 is provided on the oil pipe 16;
[0023] The pipeline support mechanism 81 includes hose fixing plates 70 that are evenly arranged and fixed on the oil pipe 16, and a No. 1 hydraulic rod 71 is evenly arranged on each hose fixing plate 70. The fixed end of the No. 1 hydraulic rod 71 is fixedly connected to the corresponding hose fixing plate 70, and the telescopic end of the No. 1 hydraulic rod 71 is fixedly connected to the corresponding No. 1 inner wall support plate 72. The No. 1 inner wall support plate 72 is used to support the inner wall of the pipeline.
[0024] Advantageously, the oil pipe 16 is further fixed with a No. 1 fixing block 62 at one end away from the reel 15, and an electromagnet 63 is fixed on the No. 1 fixing block 62. Telescopic rods 66 are also arranged equidistantly on the No. 1 fixing block 62. The fixed end of the telescopic rod 66 is fixedly connected to the No. 1 fixing block 62, and the telescopic end of the telescopic rod 66 is fixedly connected to the No. 2 inner wall support plate 68. The No. 2 inner wall support plate 68 is used to support the inner wall of the pipe. Each of the No. 2 inner wall support plates 68 is rotatably provided with a corresponding blocking plate 69, and Each blocking plate 69 is fixedly connected to the corresponding No. 2 inner wall support plate 68 by a torsion spring. An attraction block 65 is also fixedly provided on the side of the No. 2 inner wall support plate 68 close to the electromagnet 63. The attraction block 65 can be adsorbed by the electromagnet 63. The No. 1 fixed block 62 is fixedly connected to the No. 2 inner wall support plate 68 by the spring 67. An anti-magnetic plate 64 is also fixedly provided on the No. 1 fixed block 62. The anti-magnetic plate 64 is used to block magnetic force to prevent the electromagnet 63 from adsorbing the inner wall of the pipe.
[0025] Advantageously, the bending table 11 is further provided with a pipeline supporting mechanism 82, which includes a No. 1 slide rail 17 equidistantly arranged on the bending table 11, and a No. 1 electric slider 18 is slidably provided in each of the No. 1 slide rails 17, and a corresponding No. 1 electric push rod 73 is provided on each of the No. 1 electric sliders 18, and the fixed end of the No. 1 electric push rod 73 is fixedly connected to the No. 1 electric slider 18, and the telescopic end of the No. 1 electric push rod 73 is fixedly connected to the corresponding No. 2 fixed block 74, and a No. 1 connecting plate 76 is fixed between the two No. 1 electric push rods 73, and the corresponding No. 2 fixed blocks 74 are equidistantly arranged and fixed on the No. 1 connecting plate 76, and each of the No. 2 fixed blocks 74 is equidistantly arranged and rotatably provided with guide rollers 75, and the guide rollers 75 are used to support the tube 42.
[0026] Advantageously, a No. 1 limit rod 38 is fixedly provided on the bending table 11, a No. 1 screw 37 is rotatably provided on the bending table 11, a No. 1 motor 36 is fixedly provided on the bending table 11, the motor shaft of the No. 1 motor 36 is fixedly connected to the No. 1 screw 37, a lifting plate 39 is slidably provided on the No. 1 limit rod 38, the lifting plate 39 and the No. 1 screw 37 are spirally transmitted, a No. 2 electric slider 51 is slidably provided in the lifting plate 39, a No. 2 slide rail 49 is also provided on the lifting plate 39, a fixed column 50 is fixedly provided on the No. 2 electric slider 51, the other end of the fixed column 50 is fixedly connected to the No. 3 fixed block 52, the No. 3 fixed block 52 is also provided with a No. 2 electric push rod 53, the fixed end of the No. 2 electric push rod 53 is fixedly connected to the No. 3 fixed block 52, and the telescopic end of the No. 2 electric push rod 53 is fixedly provided with a No. 2 motor 54. The motor shaft of the No. 2 motor 54 is fixedly connected to the corresponding moving roller 55, and the No. 2 electric slider 51 is fixedly provided with a No. 2 connecting plate 77 at one end away from the fixed column 50, and the No. 2 connecting plate 77 is fixedly provided with a No. 2 limiting rod 59, and the No. 3 motor 57 is fixedly provided on the No. 2 connecting plate 77. The motor shaft of the No. 3 motor 57 is fixedly connected to the corresponding No. 2 screw 58, and a pair of sliding plates 60 are slidingly provided on the No. 2 limiting rod 59. The sliding plates 60 are spirally transmitted with the corresponding No. 2 screw 58, and the sliding plates 60 are fixedly connected to the corresponding rotating roller plates 56. Each of the rotating roller plates 56 is also rotatably provided with a pair of steering rollers 44, and the rotating roller plates 56 are also fixedly provided with a No. 4 motor 45, and the motor shaft of each No. 4 motor 45 is fixedly connected to the corresponding steering roller 44, and the steering roller 44 and the moving roller 55 are used for the translation and rotation of the pipeline.
[0027] Advantageously, an oil cylinder 40 is fixedly provided on the bending table 11, an oil pump 41 is fixedly provided on the oil cylinder 40, the interior of the reel 15 is rotatably connected to the oil inlet and outlet of the oil pump 41, a No. 5 motor 14 is also provided on the bending table 11, the motor shaft of the No. 5 motor 14 is fixedly connected to the reel 15, a fixed plate 28 is also fixedly provided on the bending table 11, a No. 3 slide rail 29 is provided on the fixed plate 28, a No. 3 electric slider 30 is slidably provided on the No. 3 slide rail 29, and the No. 3 electric slider 30 is connected to the connecting The block 31 is fixedly connected, and the bending table 11 is also fixedly provided with a No. 6 motor 21. The motor shaft of the No. 6 motor 21 is fixedly connected to the gear 22. The gear 22 is rotatably arranged in the bending table 11. The bending table 11 is also rotatably provided with a rotating block 19. The rotating block 19 is equipped with a bending roller 20. The rotating block 19 is fixedly connected to the rotating plate 24. The rotating plate 24 is also provided with a No. 4 slide rail 25. The No. 4 slide rail 25 is slidably provided with a No. 4 electric slider 26. The No. 4 electric slider 26 is equipped with a A bending block 27 is provided, and a second hydraulic rod 32 is fixed on the connecting block 31. The fixed end of the second hydraulic rod 32 is fixedly connected to the third connecting plate 33. The third connecting plate 33 is fixedly connected to the connecting block 31 through a connecting column 34. A rack 23 is slidably provided in the bending table 11. The rack 23 is meshed with the gear 22 for transmission. An active space 47 is provided between the rack 23 and the bending table 11. The active space 47 is filled with oil, and the active space 47 is fixedly connected to the connecting pipe 48. The other end of the connecting pipe 48 passes through the No. 3 connecting plate 33 and is fixedly connected to the No. 2 hydraulic rod 32. The telescopic end of the No. 2 hydraulic rod 32 is assembled and connected with the limit block 35. The bending block 27, the limit block 35, and the bending roller 20 are used to cooperate with the pipe 42 of fixed diameter, and can be removed and replaced with matching blocks of other sizes. A control console 12 is also provided on one side of the bending table 11, and support legs 13 are also fixedly arranged at equal intervals on the bending table 11. The control console 12 is used to control all motors and oil pumps.
[0028] Method of use of the present invention:
[0029] In the initial state:
[0030] The rack 23 does not exceed the range of the bending table 11, the rotating plate 24 is parallel and aligned with the fixed plate 28, the lifting plate 39 is at the top end of the No. 1 limit rod 38, the oil cylinder 40 is full of oil, the No. 2 hydraulic rod 32 is in a fully retracted state, the No. 2 electric push rod 53 is in a fully retracted state, the torsion spring between the blocking plate 69 and the No. 2 inner wall plate 68 is in a normal state, the attraction block 65 is completely absorbed by the electromagnet 63, the spring 67 is in a compressed state, the telescopic rod 66 is in a retracted state, the No. 1 hydraulic rod 71 is in a retracted state, the oil pipe 16 is full of oil, the sliding plate 60 is at the two ends of the No. 2 limit rod 59, and the No. 1 electric push rod 73 is partially extended.
[0031] When the user needs to use this device, the user needs to manually insert the oil pipe 16 into the tube 42 that needs to be deformed, and ensure that the oil pipe 16 passes through the tube 42, and then the user places the tube 42 on all the guide rollers 75 through external equipment or manpower, so that the tube 42 is stably supported by the guide rollers 75, and then the user aligns the end of the tube 42 close to the rotating plate 24 with the No. 2 fixed block 74 closest to the rotating plate 24, and then the user adjusts the size of the tube 42 to the parameters that need to be bent, and then the user needs to hold the oil pipe 16 with one end of the No. 1 fixed block 62, so that the No. 2 inner wall support plate 68 is roughly aligned with the end of the tube 42 close to the rotating plate 24, and then the user controls the electromagnet 63 to cut off the power through the console 12. After the electromagnet 63 is powered off, the The spring 67 is no longer restricted and will begin to reset. The telescopic rod 66 begins to extend under the action of the spring 67, so that the No. 2 inner wall support plate 68 is against the inner wall of the opening at one end of the tube 42, and the blocking plate 69 is placed outside the tube 42. Then, the No. 5 motor 14 is driven to start through the console 12. After the No. 5 motor 14 is started, its motor shaft will drive the reel 15 to rotate, thereby reeling in the oil pipe 16. As the oil pipe 16 is reeled in, the excess part of the oil pipe 16 will be reeled in, and the No. 1 fixed block 62 will be pulled, and the blocking plate 69 will be against one end of the tube 42 until the oil pipe 16 is in a straightened state. At this time, the torsion spring between the blocking plate 69 and the No. 2 inner wall support plate 68 has not been deformed. At this time, the user can stop the drive of the No. 5 motor 14 through the console 12.
[0032] Then the user can start the device through the console 12. After the device is started, the console 12 will drive the No. 2 electric slider 51 to start. After the No. 2 electric slider 51 is started, it will start to slide, so that the No. 2 electric slider 51 is aligned with the center line of the No. 1 electric push rod 73, so that the No. 2 electric slider 51 is aligned with the center line of the tube 42. Then the console 12 will drive the No. 2 electric push rod 53 to start, so that the No. 2 electric push rod 53 starts to extend. Due to the parameters of the tube 42 entered in advance, the No. 2 electric push rod 53 will extend to a certain length and stop automatically, so that the moving roller 55 is in contact with the surface of the tube 42. Then the No. 2 motor 54 and the No. 5 motor 14 will be started under the action of the console 12. After the No. 2 electric push rod 53 is started, it will drive the moving roller 55 to rotate. As the moving roller 55 rotates, the tube 42 is driven by friction to move toward the rotating plate 24. The guide roller 75 rotates, and the No. 5 motor 14 will also drive the reel 15 to move to pay out the oil pipe 16 so that the oil pipe 16 moves together with the tube 42 and always keeps it taut until the tube 42 moves the parameter distance entered in advance by the console 12. The No. 2 motor 54 and the No. 5 motor 14 will stop by themselves, and then the No. 4 electric slider 26 and the No. 3 electric slider 30 will be in the The control console 12 is activated, and the No. 4 electric slider 26 and the No. 3 electric slider 30 are activated, which will drive the limit block 35 and the bending block 27 to move, so that the bending block 27 and the limit block 35 are pressed against the tube 42, and the tube 42 is also in contact with the bending roller 20. Then the control console 12 will activate the oil pump 41, and after the oil pump 41 is activated, the oil in the oil cylinder 40 will be driven to be poured into the reel 15, and then poured into the oil pipe 16, so that the No. 1 hydraulic rod 71 begins to extend under the action of the oil, and as the No. 1 hydraulic rod 71 extends, the No. 1 inner wall support plate 72 will press against the tube 42, and the oil pump 41 will pour the oil into the reel 15. The amount is also determined by the size parameters entered in advance in the console 12, and the inner wall of the tube 42 is pressed against the inner wall of the tube 42 by the No. 1 inner wall support plate 72, so that the tube 42 needs to maintain a certain supporting force at the bending point to prevent the tube 42 from deforming when bending, and then the console 12 will start the No. 6 motor 21. After the No. 6 motor 21 is started, its motor shaft will drive the gear 22 to rotate, and the rotation of the gear 22 will drive the rack 23 to translate, and as the gear 22 rotates, it will drive the rotating block 19 and the bending roller 20 to rotate, thereby driving the rotating plate 24 to rotate, so that under the action of the rotation of the bending block 27 and the rotating plate 24, the tube 42 is bent, and as the rack 23 moves,The oil in the activity space 47 will enter the No. 2 hydraulic rod 32 through the connecting pipe 48, thereby starting to extend the No. 2 hydraulic rod 32. As the No. 2 hydraulic rod 32 extends, the limit block 35 drives the tube 42 to move synchronously, thereby assisting in bending. When the tube 42 completes a single bending, the No. 3 electric slider 30 and the No. 4 electric slider 26 start to reset under the action of the console 12, so that the bending block 27 and the limit block 35 no longer press against the tube 42, and then the No. 6 motor 21 will start again to reverse, thereby resetting the rotating plate 24 and the rack 23, and the console 12 starts the No. 2 electric push rod 53 again to make the moving roller 55 press against The tube 42 is held in place to prevent the tube 42 from rotating subsequently. Then, the No. 1 electric slider 18 is started under the action of the console 12 and moves out of the range limited by the bending roller 20. Then, the No. 1 electric push rod 73 is fully extended under the action of the console 12 to lift the tube 42. The No. 2 electric push rod 53 is also contracted synchronously to keep the tube 42 stable. The No. 2 motor 54 will be started under the action of the console 12, thereby driving the moving roller 55 to rotate, so that the tube 42 moves on the guide roller 75 toward the rotating plate 24 until it moves to the next bending position. Then, the No. 1 motor 36 will be started under the action of the console 12. After the No. 1 motor 36 is started, its motor shaft will The first screw 37 will be driven to rotate, thereby driving the lifting plate 39 to rise and fall on the first limit rod 38 through the rotation of the first screw 37. The lifting plate 39 will make the center lines of the steering roller 44 and the tube 42 in the same horizontal plane according to the parameters entered in advance, and then the third motor 57 will be started under the action of the console 12. After the third motor 57 is started, its motor shaft will drive the second screw 58 to rotate, thereby driving the sliding plate 60 to move until the steering roller 44 contacts the surface of the tube 42. Due to the parameters entered in advance, the third motor 57 will be started until the steering roller 44 stops when it is in contact with the tube 42, and then the console 12 will drive the second motor The push rod 53 and the No. 4 motor 45 are started, and the No. 2 electric push rod 53 will start to drive the moving roller 55 to reset. After the No. 4 motor 45 is started, its motor shaft will drive the steering roller 44 to rotate, thereby driving the tube 42 to rotate a certain angle to facilitate the next bending through the friction between the steering roller 44 and the tube 42. Then, the No. 2 electric push rod 53 and the No. 3 motor 57 are started, and the No. 2 electric push rod 53 starts to rise and fall until the moving roller 55 is against the tube 42. The No. 3 motor 57 drives the sliding plate 60 to reset, so that the steering roller 44 is no longer in contact with the tube 42. Then, the No. 1 motor 36 will drive the lifting plate 39 to reset, and then under the action of the console 12,The No. 1 electric push rod 73 and the No. 1 electric slider 18 will start to reset, thereby driving the tube 42 to reset, and the moving roller 55 will always keep the tube 42 stable under the action of the No. 2 electric push rod 53. The No. 4 electric slider 26 and the No. 3 electric slider 30 will start again under the action of the console 12. The bending block 27 and the limit block 35 will contact with the tube 42, thereby keeping the tube 42 stable. The No. 2 electric push rod 53 starts to reset under the action of the console 12, and the moving roller 55 no longer contacts with the tube 42. The console 12 will drive the oil pump 41 to start, thereby pumping out the oil in the No. 1 hydraulic rod 71, so that the No. 1 hydraulic rod 71 and the No. 1 inner wall plate 72 are reset. The console 12 will drive the No. 5 motor 14 to start. Then the oil pipe 16 begins to be reeled in, and the No. 2 inner wall support plate 68 always sticks to the inner wall of the pipe 42. As the oil pipe 16 is reeled in, the torsion spring between the blocking plate 69 and the No. 2 inner wall support plate 68 will be compressed and deformed, and the blocking plate 69 will flip over. The No. 2 inner wall support plate 68 moves in the pipe 42 under the drag of the oil pipe 16 until the oil pipe 16 is reeled in a certain length. At this time, the No. 1 fixed block 62 and the No. 1 inner wall support plate 72 arrive at the next bend. Then the oil pump 41 will be started under the action of the console 12, and the No. 1 hydraulic rod 71 will start to extend again. The No. 1 inner wall support plate 72 will be in contact with the inner wall of the pipe 42, and then the above steps will be repeated to start the next bend. This reciprocating process will continue until the pipe 42 is bent. The No. 5 motor 14 will be started to completely separate the oil pipe 16 from the pipe 42.
[0033] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A heat exchanger bending device with uniform force, comprising a reel (15) rotatably arranged on one side of a bending table (11), characterized in that: An oil pipe (16) is wound and fixed on the reel (15), and a pipeline support mechanism (81) is provided on the oil pipe (16); The pipeline support mechanism (81) includes hose fixing plates (70) arranged and fixed at equal intervals on the oil pipe (16), and a No. 1 hydraulic rod (71) is arranged and fixed at equal intervals on each of the hose fixing plates (70). The fixed end of the No. 1 hydraulic rod (71) is fixedly connected to the corresponding hose fixing plate (70), and the telescopic end of the No. 1 hydraulic rod (71) is fixedly connected to the corresponding No. 1 inner wall support plate (72).
2. A heat exchanger bending device with uniform force according to claim 1, characterized in that: The oil pipe (16) is further fixedly provided with a No. 1 fixed block (62) at one end away from the reel (15), and an electromagnet (63) is fixedly provided on the No. 1 fixed block (62). Telescopic rods (66) are also arranged equidistantly on the No. 1 fixed block (62), and the fixed end of the telescopic rod (66) is fixedly connected to the No. 1 fixed block (62), and the telescopic end of the telescopic rod (66) is fixedly connected to the No. 2 inner wall support plate (68), and each of the No. 2 inner wall support plates (68) has a A corresponding blocking plate (69) is provided for rotation, and each blocking plate (69) is fixedly connected to the corresponding No. 2 inner wall support plate (68) through a torsion spring. An attraction block (65) is also fixedly provided on the side of the No. 2 inner wall support plate (68) close to the electromagnet (63). The No. 1 fixed block (62) is fixedly connected to the No. 2 inner wall support plate (68) through the spring (67). An anti-magnetic plate (64) is also fixedly provided on the No. 1 fixed block (62).
3. The heat exchanger bending device with uniform force according to claim 1, characterized in that: The bending table (11) is also provided with a pipeline supporting mechanism (82), and the pipeline supporting mechanism (82) includes a No. 1 slide rail (17) arranged equidistantly on the bending table (11), a No. 1 electric slider (18) is slidably provided in each of the No. 1 slide rails (17), and each of the No. 1 electric sliders (18) is provided with a corresponding No. 1 electric push rod (73), the fixed end of the No. 1 electric push rod (73) is fixedly connected to the No. 1 electric slider (18), and the telescopic end of the No. 1 electric push rod (73) is fixedly connected to the corresponding No. 2 fixed block (74), and a No. 1 connecting plate (76) is fixedly provided between the two No. 1 electric push rods (73), and the No. 1 connecting plate (76) is fixedly provided with the corresponding No. 2 fixed blocks (74) arranged equidistantly on the No. 1 connecting plate (76), and each of the No. 2 fixed blocks (74) is equidistantly arranged and rotatably provided with a guide roller (75), and the guide roller (75) is used to support the tube (42).
4. The heat exchanger bending device with uniform force according to claim 3, characterized in that: A No. 1 limiting rod (38) is fixedly provided on the bending platform (11), a No. 1 screw rod (37) is rotatably provided on the bending platform (11), a No. 1 motor (36) is fixedly provided on the bending platform (11), a motor shaft of the No. 1 motor (36) is fixedly connected to the No. 1 screw rod (37), a lifting plate (39) is slidably provided on the No. 1 limiting rod (38), the lifting plate (39) and the No. 1 screw rod (37) are spirally driven, and the lifting plate (39) slides inwardly. The lifting plate (39) is provided with a second electric slider (51), and the lifting plate (39) is also provided with a second slide rail (49). The second electric slider (51) is fixed with a fixed column (50), and the other end of the fixed column (50) is fixedly connected to the third fixed block (52). The third fixed block (52) is also provided with a second electric push rod (53), and the fixed end of the second electric push rod (53) is fixedly connected to the third fixed block (52). The telescopic end of the second electric push rod (53) is fixedly connected to the third fixed block (52). A No. 2 motor (54) is fixedly provided, and the motor shaft of the No. 2 motor (54) is fixedly connected to the corresponding moving roller (55). A No. 2 connecting plate (77) is fixedly provided on one end of the No. 2 electric slider (51) away from the fixed column (50). A No. 2 limiting rod (59) is fixedly provided on the No. 2 connecting plate (77). A No. 3 motor (57) is fixedly provided on the No. 2 connecting plate (77). The motor shaft of the No. 3 motor (57) is fixedly connected to the corresponding No. 2 screw (58). Then, a pair of sliding plates (60) are slidably provided on the No. 2 limit rod (59), and the sliding plates (60) are screw-driven with the corresponding No. 2 screw rod (58). The sliding plates (60) are fixedly connected with the corresponding roller plates (56). A pair of steering rollers (44) are also rotatably provided on each of the roller plates (56). A No. 4 motor (45) is also fixedly provided on the roller plate (56), and the motor shaft of each No. 4 motor (45) is fixedly connected with the corresponding steering roller (44).
5. The heat exchanger bending device with uniform force according to claim 4, characterized in that: The bending table (11) is also fixedly provided with an oil cylinder (40), and the oil cylinder (40) is also fixedly provided with an oil pump (41). The interior of the reel (15) is rotatably connected to the oil inlet and outlet of the oil pump (41). The bending table (11) is also provided with a No. 5 motor (14), and the motor shaft of the No. 5 motor (14) is fixedly connected to the reel (15). The bending table (11) is also fixedly provided with a fixed plate (28), and the fixed plate (28) is provided with a No. 3 slide rail (29).
6. The heat exchanger bending device with uniform force according to claim 5, characterized in that: A No. 3 electric slider (30) is slidably provided on the No. 3 slide rail (29), and the No. 3 electric slider (30) is fixedly connected to the connecting block (31). A No. 6 motor (21) is also fixedly provided on the bending table (11), and the motor shaft of the No. 6 motor (21) is fixedly connected to a gear (22), and the gear (22) is rotatably provided in the bending table (11).
7. The heat exchanger bending device with uniform force according to claim 6, characterized in that: The bending table (11) is also provided with a rotating block (19) for rotation, and a bending roller (20) is mounted on the rotating block (19). The rotating block (19) is fixedly connected to the rotating plate (24). The rotating plate (24) is also provided with a fourth slide rail (25). A fourth electric slider (26) is slidably mounted on the fourth slide rail (25). A bending block (27) is mounted on the fourth electric slider (26). A second hydraulic rod ( 32), the fixed end of the second hydraulic rod (32) is fixedly connected to the third connecting plate (33), the third connecting plate (33) and the connecting block (31) are fixedly connected via a connecting column (34), a rack (23) is slidably provided in the bending table (11), the rack (23) is meshed with the gear (22) for transmission, and an active space (47) is provided between the rack (23) and the bending table (11), and the active space (47) is filled with oil.
8. The heat exchanger bending device with uniform force according to claim 7, characterized in that: The movable space (47) is fixedly connected to the connecting pipe (48), the other end of the connecting pipe (48) passes through the No. 3 connecting plate (33) and is fixedly connected to the No. 2 hydraulic rod (32), the telescopic end of the No. 2 hydraulic rod (32) is assembled and connected to the limit block (35), and a control console (12) is also provided on one side of the bending table (11), and supporting feet (13) are also fixedly arranged at equal intervals on the bending table (11).
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Multi-angle bending system and method for thin-wall pipe of aero seat luggage rack
CN122164787A