Intelligent production equipment and method for dental implant
Through intelligent production equipment and methods, the pressure sensor and closed-loop control system are integrated, and the clamping force and gas mixing ratio are dynamically adjusted, the parameter matching and gas control problems in plasma cutting of dental implants are solved, and high-precision and efficient titanium alloy cutting are achieved.
Patent Information
- Application Number
- CN202510635780.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-16
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
There are problems in the existing dental implant plasma cutting technology, which lacks dynamic process parameter matching and extensive gas environment control, resulting in low processing accuracy and efficiency, especially in titanium alloy cutting, it is difficult to take into account the cutting efficiency and the chemical stability of the material surface.
The integrated pressure sensor and closed-loop control system are used for intelligent clamping, combined with the movement speed of the linked drive motor and plasma emitter, the cutting parameters and gas mixing ratio are dynamically adjusted, and a high-speed cyclone is formed through the design of spiral grooves and spiral strips to achieve adaptive clamping and gas proportion optimization.
It improves the accuracy and efficiency of dental implant processing, ensures consistency and finish of cutting surfaces, reduces material damage and energy consumption, and is suitable for high-quality processing of biocompatible metals such as titanium alloys.
Smart Images

Figure CN120480358A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of dental implant production, and in particular to an intelligent production device and method for dental implants. Background Art
[0002] With the advancement of oral medicine technology, dental implants, as core components for restoring missing teeth, have placed stringent requirements on their processing accuracy, surface integrity, and biocompatibility. Titanium alloys and zirconium-based materials have become the mainstream materials for implants due to their excellent mechanical properties and biocompatibility. However, their high hardness and low thermal conductivity make traditional mechanical processing face problems such as rapid tool wear and large heat-affected zones. Plasma cutting technology, with its high-energy beam non-contact processing characteristics, has gradually been introduced into the field of implant precision forming, but there are still significant technical bottlenecks in actual application:
[0003] First, there's a lack of dynamic process parameter matching. Traditional plasma cutting uses fixed movement speeds and gas flow rates, but the thickness of the cut section constantly changes due to the irregular shapes of implants. For example, when cutting the gradient from the neck to the root of an implant, constant parameters can easily lead to overburning in thin areas or residual slag in thick areas, requiring frequent manual intervention and adjustments, severely limiting the efficiency of automated production.
[0004] Second, the gas environment is controlled in a crude manner. The mixing ratio of nitrogen and argon directly affects the stability of the plasma arc and the degree of oxidation at the cut. Existing equipment often uses a preset gas supply ratio, which cannot be dynamically optimized according to the needs of the cutting stage. Especially in titanium alloy cutting, initial slag removal requires a high nitrogen flow rate to impact the molten pool, while later stages require high argon concentrations to suppress the formation of a high-temperature oxide layer. A fixed ratio makes it difficult to achieve both phased process goals. Therefore, we propose an intelligent production device and method for dental implants to address this problem. Summary of the Invention
[0005] The purpose of the present invention is to solve the shortcomings mentioned in the above background technology and to propose an intelligent production device and method for dental implants.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A smart production device for dental implants, comprising: a fixed frame, one side of which is provided with a clamping mechanism, a moving mechanism and a cutting mechanism, the moving mechanism comprising: a moving plate, the bottom of which is provided with a laser rangefinder, the top of which is provided with a flow regulating mechanism and a linkage mechanism, the cutting mechanism comprising: a plasma emitter and a first electric push rod, the outer side of the plasma emitter is fixedly sleeved with a jet cylinder, the inner side of the jet cylinder is provided with a spiral groove, the outer side of the jet cylinder is connected to an air intake pipe along a tangential direction, the flow regulating mechanism comprising: a first regulating valve, a second regulating valve, a third regulating valve, a connecting plate and a tee, the bottom of the first regulating valve is connected to the air intake cylinder, the air intake cylinder is slidably sleeved on the outer side of the air intake pipe, a first valve core is slidably installed in the first regulating valve, and the top of the first valve core is provided with a through hole.
[0008] Preferably, a connecting rod and a compression spring are fixedly installed on one side of the first valve core, a side plate is fixedly installed on the other end of the connecting rod, and the other end of the compression spring is fixedly installed on the side wall of the first regulating valve. The top of the first regulating valve is connected to the bottom end of the three-way pipe, and the two ends of the top of the three-way pipe are respectively connected to the second regulating valve and the third regulating valve. The second valve core and the third valve core are fixedly installed on both ends of the connecting plate, respectively. The second valve core is slidably installed in the second regulating valve, and the third valve core is slidably installed in the third regulating valve. A driving plate is fixedly installed on the top of the connecting plate, and the rear side of the second regulating valve is connected to a nitrogen inlet pipe, and the rear side of the third regulating valve is connected to an argon inlet pipe.
[0009] Preferably, the moving mechanism further comprises: a driving motor, a moving seat and a screw, wherein the driving motor is fixedly mounted on one side of the moving seat, the screw is fixedly mounted on the output shaft of the driving motor, the moving seat is threadedly sleeved on the outer side of the screw, and the moving plate is fixedly mounted on one side of the moving seat;
[0010] A mounting plate and a guide rail are fixedly mounted on one side of the fixing frame, the screw rod is rotatably mounted in the mounting plate, and the movable seat is slidably sleeved on the outer side of the guide rail.
[0011] Preferably, the linkage mechanism includes: a linkage shaft, a rotating frame, a linkage plate and an adjusting screw, one end of the linkage shaft is fixedly mounted with a transmission gear, the bottom of the transmission gear is meshed with a fixed rack, the fixed rack is fixedly mounted on one side of the fixed frame, the other end of the linkage shaft is fixedly connected to the rotating frame, and the outer side of the linkage shaft is fixedly sleeved with a small pulley;
[0012] The outer side of the adjusting screw is fixedly sleeved with a large pulley, and a synchronous belt is installed on the small pulley and the large pulley. The driving plate is threadedly sleeved on the outer side of the adjusting screw, and the outer side of the adjusting screw is rotatably sleeved with two positioning plates, which are respectively fixedly mounted on the top of the second regulating valve and the third regulating valve;
[0013] The top and bottom of the rotating frame are fixedly installed with a connecting rope, a bracket and a vertical rod, the outer side of the vertical rod is slidably sleeved with a counterweight plate, both sides of the counterweight plate are hinged with a movable pulley, and a fixed pulley is rotatably installed in the bracket. The connecting rope is wound around the outer side of the movable pulley and the fixed pulley, and the other end of the connecting rope is fixedly connected to the linkage plate;
[0014] A connecting spring is fixedly installed on one side of the linkage plate, and the other end of the connecting spring is fixedly connected to the rotating frame. A positioning shaft is fixedly installed on the other side of the linkage plate, and the positioning shaft is rotatably installed in the side plate. The linkage plate is slidably sleeved on the outer side of the rotating frame.
[0015] A vertical plate is fixedly installed on the top of the movable plate, and the linkage shaft and the adjusting screw are both rotatably installed in the vertical rod.
[0016] Preferably, the clamping mechanism includes: a fixed cylinder, a turntable and a plurality of clamping arms, a connecting column is fixedly installed inside the clamping arm, the turntable is rotatably sleeved on the outside of the fixed cylinder, a plurality of guide grooves are opened on one side of the turntable, the connecting column is movably inserted in the corresponding guide grooves, the fixed cylinder is fixedly installed on one side of the fixed frame, a plurality of sliding holes are opened on the outside of the fixed cylinder, and the clamping arm is slidably installed in the corresponding sliding holes.
[0017] Preferably, a driving mechanism is provided on the other side of the fixed frame, and the driving mechanism includes: a second electric push rod, a driving rack, a driving gear and a U-shaped rod, the second electric push rod and the U-shaped rod are both fixedly mounted on the other side of the fixed frame, a pressure sensor is fixedly mounted on the output end of the second electric push rod, a push plate is fixedly mounted on the other side of the pressure sensor, the push plate is fixedly mounted on the bottom of the driving rack, the driving rack is meshed with the bottom of the driving gear, a connecting shaft is fixedly mounted inside the driving gear, the other end of the connecting shaft is fixedly mounted on a driving gear, the bottom of the driving gear is meshed with a driven gear ring, the driven gear ring is fixedly sleeved on the outside of the turntable, the connecting shaft is rotatably mounted inside the fixed frame, and the push plate is slidably sleeved on the outside of the U-shaped rod.
[0018] Preferably, a collection frame is fixedly mounted on the top of the fixing frame, a controller is fixedly mounted on the other side of the fixing frame, a through hole is provided on one side of the fixing frame, and an anti-slip groove is provided on the bottom of the fixing frame.
[0019] Preferably, the first electric push rod is fixedly mounted on the top of the movable plate, a lifting plate is fixedly mounted on the output end of the first electric push rod, the lifting plate is fixedly mounted on the top of the plasma generator, a connecting pipe is fixedly mounted on the top of the plasma emitter, a protective tube is fixedly sleeved on the outer side of the connecting tube, the protective tube is slidably mounted in the movable plate, and a spiral bar is fixedly mounted in the spiral groove.
[0020] Preferably, the rear end of the nitrogen inlet pipe is connected to a nitrogen compression storage tank, the rear end of the argon inlet pipe is connected to an argon compression storage tank, and a support frame is fixedly installed on the rear side of the movable plate, and the nitrogen compression storage tank and the argon compression storage tank are both fixedly installed in the support frame.
[0021] The present invention also provides an intelligent production method for dental implants, which is applied to the above-mentioned intelligent production equipment for dental implants and comprises the following steps:
[0022] S1: The dental implant raw material bar is passed through the through hole and the fixing cylinder of the fixing frame, and the first electric push rod is started to drive the pressure sensor, the push plate and the driving rack to move horizontally, and the connecting shaft is driven to rotate by meshing with the driving gear. The connecting shaft drives the turntable to rotate by meshing with the driving gear and the driven gear ring. The turntable drives the multiple clamping arms to approach each other through the cooperation of multiple guide grooves and corresponding connecting columns, so that the multiple clamping arms abut against the outer side of the raw material bar to achieve clamping. When the pressure value monitored by the pressure sensor reaches a preset value, the clamping force of the clamping arm on the raw material bar reaches a preset value. At this time, the controller controls the first electric push rod to stop feeding and complete the clamping;
[0023] S2: Start the driving motor to drive the screw to rotate. The screw cooperates with the thread of the moving seat and drives the moving seat to move horizontally along the guide rail under the guidance of the guide rail, and drives the laser rangefinder and plasma emitter to move horizontally. At the same time, the linkage shaft moves with the moving seat. The fixed rack drives the linkage shaft to rotate by meshing with the transmission gear. The linkage shaft drives the rotating frame to rotate and drives the counterweight plate to perform circular motion. The counterweight plate slides outward along the vertical rod under the action of centrifugal force, driving the movable pulley away from the rotating frame, thereby causing the other end of the connecting rope to pull the linkage plate closer to the linkage shaft and compress the connecting spring. The linkage plate moves through the positioning shaft. The side plate is driven to move horizontally. The side plate drives the first valve core to move horizontally through the connecting rod, so that the upper and lower ends of the through hole of the first valve core are connected with the air inlet cylinder and the three-way pipe respectively, so that the gas in the nitrogen compression storage tank and the argon compression storage tank enters the three-way pipe through the second regulating valve and the third regulating valve respectively, and then is introduced into the air inlet cylinder through the first regulating valve, and then introduced into the spiral groove of the jet cylinder through the air inlet pipe and is ejected downward in a spiral around the plasma emitter under the guidance of the spiral strip, so that the argon and nitrogen form a high-speed vortex, accelerate the mixing of nitrogen and argon, and in the subsequent plasma cutting process, the slag is quickly thrown away from the cutting seam by the centrifugal force of the vortex;
[0024] S3: Start the plasma emitter and emit high-speed plasma to cut the raw material bar that has been turned. At the same time, the laser rangefinder measures the surface distance between the moving plate and the bar, and controls the first electric push rod to drive the lifting plate to move up and down in real time through the controller, so that the plasma emitter and the top of the raw material bar maintain a basically constant distance to achieve cutting. At the same time, as the output end of the first electric push rod shrinks, the cross-sectional thickness of the cut raw material bar increases, and the controller synchronously controls the output speed of the drive motor to decrease, thereby reducing the moving speed of the plasma emitter to ensure complete cutting of the thicker area. At the same time, the speed of the linkage shaft decreases accordingly, which reduces the centrifugal force on the counterweight plate, so that the linkage plate and the first valve core are reset to the right under the action of the connecting spring and the compression spring respectively, thereby increasing the conduction area between the through hole and the air intake cylinder and the three-way pipe, thereby making The flow rates of nitrogen and argon are increased, thereby improving the slag removal ability and anti-oxidation effect. As the output end of the first electric push rod is applied, the cross-sectional thickness of the raw material bar being cut decreases, and the controller synchronously controls the output speed of the drive motor to increase, so that the flow rates of nitrogen and argon are gradually restored. At the same time, the linkage shaft drives the adjusting screw to rotate at a reduced speed through the small pulley, the synchronous belt and the large pulley. The adjusting screw drives the connecting plate to move to the right through the thread cooperation with the drive plate, thereby driving the second valve core and the third valve core to move to the right synchronously, so that the connecting cross-sectional area between the three-way pipe and the nitrogen inlet pipe is gradually reduced, and the connecting area between the three-way pipe and the argon inlet pipe is gradually increased. That is, in the early stage of cutting, the nitrogen ratio is large, which enhances the slag removal ability. In the middle stage of cutting, the nitrogen ratio is reduced and the argon ratio is increased, thereby suppressing oxidation. In the late stage of cutting, the argon ratio is further increased, thereby preventing terminal oxidation.
[0025] S4: The collection frame collects the cut dental implant metal sleeve, controls the plasma emitter and the drive motor to stop running, and controls the output end of the first electric push rod to retract, thereby driving the clamping arm to move in the reverse direction and release the clamping.
[0026] Compared with the prior art, the present invention provides an intelligent production device and method for dental implants, which has the following beneficial effects:
[0027] (1) The integrated pressure sensor and closed-loop control system realizes the intelligent clamping of dental implant raw material rods. During the clamping process, the system monitors the mechanical state of the clamping arm in real time and dynamically adjusts the clamping force to the preset threshold, which not only ensures the stable fixation of the raw material rod during processing, but also avoids damage or deformation of the material surface due to excessive clamping force. This adaptive clamping mechanism significantly improves processing accuracy and equipment reliability.
[0028] (2) By linking the drive motor speed and the plasma emitter movement speed, the system can automatically adjust the cutting parameters according to the thickness change of the cutting section. When the processing thickness increases, the plasma emitter movement speed is reduced and the gas flow is increased to ensure sufficient cutting and slag removal of the thick area; when the thickness decreases, the reverse adjustment is made to maintain efficiency. This dynamic balance design effectively solves the problem of overcutting or undercutting caused by uneven thickness in traditional cutting, ensuring the consistency and smoothness of the cutting surface;
[0029] (3) A mechanical feedback structure that links centrifugal force with the gas valve core can autonomously adjust the mixing ratio of nitrogen and argon. In the early stage of cutting, the nitrogen ratio is prioritized to enhance the slag removal capability. In the middle stage, the argon ratio is gradually increased to inhibit the oxidation reaction. In the later stage, the argon ratio is further optimized to prevent terminal oxidation. This timed gas ratio strategy takes into account both cutting efficiency and the chemical stability of the material surface, and is particularly suitable for the high-quality processing requirements of biocompatible metals such as titanium alloys.
[0030] (4) Through the coordinated design of spiral grooves and spiral strips, nitrogen and argon form a high-speed vortex in the jet tube. The strong turbulence effect generated by the spiral airflow significantly accelerates the collision and mixing between gas molecules, ensuring that nitrogen and argon are evenly distributed within a very short distance. The high-speed vortex of the mixed gas forms a dynamic air film barrier during the plasma cutting process. On the one hand, it enhances the stability and energy density concentration of the plasma arc. On the other hand, the molten metal slag is quickly thrown away along the tangent direction of the cut through the centrifugal force, effectively avoiding the secondary attachment of the slag or clogging of the cut. This design not only improves the finish and dimensional accuracy of the cutting surface, but also greatly reduces the complexity of the subsequent cleaning process. It is especially suitable for the clean cutting needs of highly active metals such as titanium alloys.
[0031] (5) By integrating a laser rangefinder and a lifting control module, the system achieves real-time dynamic calibration of the distance between the plasma emitter and the raw material bar. During the processing, it automatically compensates for distance fluctuations caused by material removal or thermal deformation, maintains a constant plasma action distance, greatly reduces the need for manual intervention, and significantly improves the efficiency and yield rate of mass production of dental implants, while reducing energy and gas consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 This is a schematic diagram of the three-dimensional structure of an intelligent production device for dental implants proposed by the present invention;
[0033] Figure 2 This is a schematic diagram of the three-dimensional structure of an intelligent production device for dental implants proposed by the present invention from another perspective;
[0034] Figure 3 This is a schematic cross-sectional view of an intelligent production device for dental implants proposed by the present invention;
[0035] Figure 4 This is another cross-sectional structural schematic diagram of an intelligent production device for dental implants proposed by the present invention;
[0036] Figure 5 This is a schematic diagram of the three-dimensional structure of the mobile mechanism proposed in the present invention;
[0037] Figure 6 A cross-sectional view of the air jet tube proposed by the present invention;
[0038] Figure 7 This is a schematic cross-sectional view of the moving mechanism proposed in the present invention;
[0039] Figure 8 for Figure 7 A partial enlarged view of part A;
[0040] Figure 9 This is a schematic diagram of a partial three-dimensional structure of the moving mechanism proposed in the present invention;
[0041] Figure 10 for Figure 9 A partial enlarged view of part B;
[0042] Figure 11 This is a schematic diagram of the three-dimensional structure of the linkage mechanism and flow regulating mechanism proposed in the present invention;
[0043] Figure 12 for Figure 11 A partial enlarged view of part C in the middle;
[0044] Figure 13 This is a schematic diagram of the three-dimensional structure of the clamping mechanism proposed in the present invention;
[0045] Figure 14 This is a schematic diagram of the three-dimensional structure of the clamping mechanism proposed by the present invention from another perspective;
[0046] Figure 15 It is a cross-sectional view of the flow regulating mechanism in the early stage of cutting;
[0047] Figure 16 A cross-sectional view of the flow regulating mechanism in the middle of cutting;
[0048] Figure 17 It is a cross-sectional view of the flow regulating mechanism in the later stage of cutting;
[0049] Figure 18 This is a schematic diagram of the three-dimensional structure of the flow regulating mechanism proposed in the present invention.
[0050] Figure: 1. Fixed frame; 101. Collection frame; 2. Clamping mechanism; 201. Fixed cylinder; 202. Turntable; 203. Guide groove; 204. Clamping arm; 205. Connecting column; 3. Moving mechanism; 301. Drive motor; 302. Mounting plate; 303. Guide rail; 304. Screw; 305. Moving seat; 306. Moving plate; 4. Cutting mechanism; 401. First electric push rod; 402. Lifting plate; 403. Connecting pipe 404, protective tube; 405, plasma emitter; 5, jet tube; 501, air inlet pipe; 502, spiral groove; 503, spiral strip; 6, flow regulating mechanism; 601, first regulating valve; 602, first valve core; 603, connecting rod; 604, compression spring; 605, side plate; 606, air inlet tube; 607, three-way pipe; 608, second regulating valve; 609, third regulating valve; 610, connecting plate; 611, second valve Core; 612, third valve core; 613, drive plate; 614, nitrogen inlet pipe; 615, argon inlet pipe; 616, nitrogen compression storage tank; 617, argon compression storage tank; 7, linkage mechanism; 701, fixed rack; 702, transmission gear; 703, linkage shaft; 704, vertical plate; 705, counterweight plate; 706, movable pulley; 707, fixed pulley; 708, rotating frame; 709, connecting spring; 710, connecting rope; 711. Linkage plate; 712. Small pulley; 713. Synchronous belt; 714. Large pulley; 715. Adjusting screw; 716. Positioning plate; 8. Driving mechanism; 801. Driven gear ring; 802. Driving gear; 803. Connecting shaft; 804. Driving gear; 805. Driving rack; 806. Push plate; 807. U-shaped rod; 808. Pressure sensor; 809. Second electric push rod; 9. Controller; 10. Laser rangefinder. DETAILED DESCRIPTION
[0051] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0052] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.
[0053] Reference Figure 1-18, an intelligent production device for dental implants, comprising: a fixed frame 1, a clamping mechanism 2, a moving mechanism 3 and a cutting mechanism 4 are provided on one side of the fixed frame 1, the moving mechanism 3 comprises: a moving plate 306, a laser rangefinder 10 is provided at the bottom of the moving plate 306, a flow regulating mechanism 6 and a linkage mechanism 7 are provided on the top of the moving plate 306, the cutting mechanism 4 comprises: a plasma emitter 405 and a first electric push rod 401, an air jet 5 is fixedly sleeved on the outer side of the plasma emitter 405, and the air jet A spiral groove 502 is provided on the inner side of the cylinder 5, and the outer side of the jet cylinder 5 is connected to the air intake pipe 501 along the tangential direction. The flow regulating mechanism 6 includes: a first regulating valve 601, a second regulating valve 608, a third regulating valve 609, a connecting plate 610 and a three-way pipe 607. The bottom of the first regulating valve 601 is connected to the air intake cylinder 606, and the air intake cylinder 606 is slidably connected to the outer side of the air intake pipe 501. A first valve core 602 is slidably installed in the first regulating valve 601, and a through hole is provided on the top of the first valve core 602.
[0054] In this embodiment, a connecting rod 603 and a compression spring 604 are fixedly installed on one side of the first valve core 602, and a side plate 605 is fixedly installed on the other end of the connecting rod 603. The other end of the compression spring 604 is fixedly installed on the side wall of the first regulating valve 601. The top of the first regulating valve 601 is connected to the bottom end of the three-way pipe 607, and the two ends of the top of the three-way pipe 607 are respectively connected to the second regulating valve 608 and the third regulating valve 609. The second valve core 611 and the third valve core 612 are respectively fixedly installed on both ends of the connecting plate 610. The second valve core 611 is slidably installed in the second regulating valve 608, and the third valve core 612 is slidably installed in the third regulating valve 609. A driving plate 613 is fixedly installed on the top of the connecting plate 610. The rear side of the second regulating valve 608 is connected to the nitrogen inlet pipe 614, and the rear side of the third regulating valve 609 is connected to the argon inlet pipe 615.
[0055] In this embodiment, the moving mechanism 3 further includes: a drive motor 301, a moving base 305 and a screw 304. The drive motor 301 is fixedly mounted on one side of the moving base 305. The screw 304 is fixedly mounted on the output shaft of the drive motor 301. The moving base 305 is threadedly sleeved on the outer side of the screw 304. The moving plate 306 is fixedly mounted on one side of the moving base 305.
[0056] A mounting plate 302 and a guide rail 303 are fixedly mounted on one side of the fixing frame 1 . The screw rod 304 is rotatably mounted in the mounting plate 302 , and the movable seat 305 is slidably sleeved on the outer side of the guide rail 303 .
[0057] In this embodiment, the linkage mechanism 7 includes: a linkage shaft 703, a rotating frame 708, a linkage plate 711 and an adjusting screw 715. One end of the linkage shaft 703 is fixedly mounted with a transmission gear 702, the bottom of the transmission gear 702 is meshed with a fixed rack 701, and the fixed rack 701 is fixedly mounted on one side of the fixed frame 1. The other end of the linkage shaft 703 is fixedly connected to the rotating frame 708, and a small pulley 712 is fixedly sleeved on the outer side of the linkage shaft 703.
[0058] A large pulley 714 is fixedly sleeved on the outer side of the adjusting screw 715. A synchronous belt 713 is installed on the small pulley 712 and the large pulley 714. The drive plate 613 is threadedly sleeved on the outer side of the adjusting screw 715. Two positioning plates 716 are rotatably sleeved on the outer side of the adjusting screw 715. The two positioning plates 716 are fixedly mounted on the top of the second regulating valve 608 and the third regulating valve 609 respectively.
[0059] The top and bottom of the rotating frame 708 are fixedly installed with a connecting rope 710, a bracket and a vertical rod. The outer side of the vertical rod is slidably connected to a counterweight plate 705. Both sides of the counterweight plate 705 are hinged with movable pulleys 706. A fixed pulley 707 is rotatably installed in the bracket. The connecting rope 710 is wrapped around the outer sides of the movable pulley 706 and the fixed pulley 707. The other end of the connecting rope 710 is fixedly connected to the linkage plate 711.
[0060] A connecting spring 709 is fixedly mounted on one side of the linkage plate 711, and the other end of the connecting spring 709 is fixedly connected to the rotating frame 708. A positioning shaft is fixedly mounted on the other side of the linkage plate 711, and the positioning shaft is rotatably mounted in the side plate 605. The linkage plate 711 is slidably sleeved on the outer side of the rotating frame 708.
[0061] A vertical plate 704 is fixedly mounted on the top of the movable plate 306 , and the linkage shaft 703 and the adjusting screw 715 are both rotatably mounted in the vertical rod.
[0062] In this embodiment, the clamping mechanism 2 includes: a fixed cylinder 201, a turntable 202 and a plurality of clamping arms 204, a connecting column 205 is fixedly installed inside the clamping arm 204, the turntable 202 is rotatably sleeved on the outside of the fixed cylinder 201, a plurality of guide grooves 203 are opened on one side of the turntable 202, the connecting column 205 is movably inserted into the corresponding guide grooves 203, the fixed cylinder 201 is fixedly installed on one side of the fixed frame 1, a plurality of sliding holes are opened on the outside of the fixed cylinder 201, and the clamping arm 204 is slidably installed in the corresponding sliding holes.
[0063] In this embodiment, a driving mechanism 8 is provided on the other side of the fixed frame 1, and the driving mechanism 8 includes: a second electric push rod 809, a driving rack 805, a driving gear 804 and a U-shaped rod 807. The second electric push rod 809 and the U-shaped rod 807 are both fixedly mounted on the other side of the fixed frame 1. A pressure sensor 808 is fixedly mounted on the output end of the second electric push rod 809, and a push plate 806 is fixedly mounted on the other side of the pressure sensor 808. The push plate 806 is fixedly mounted on the bottom of the driving rack 805, and the driving rack 805 is engaged with the bottom of the driving gear 804. A connecting shaft 803 is fixedly mounted inside the driving gear 804, and a driving gear 802 is fixedly mounted on the other end of the connecting shaft 803. A driven gear ring 801 is engaged with the bottom of the driving gear 802, and the driven gear ring 801 is fixedly sleeved on the outer side of the turntable 202. The connecting shaft 803 is rotatably mounted inside the fixed frame 1, and the push plate 806 is slidably sleeved on the outer side of the U-shaped rod 807.
[0064] In this embodiment, a collection frame 101 is fixedly installed on the top of the fixing frame 1, a controller 9 is fixedly installed on the other side of the fixing frame 1, a through hole is opened on one side of the fixing frame 1, and an anti-slip groove is opened on the bottom of the fixing frame 1.
[0065] In this embodiment, the first electric push rod 401 is fixedly installed on the top of the movable plate 306, and a lifting plate 402 is fixedly installed on the output end of the first electric push rod 401. The lifting plate 402 is fixedly installed on the top of the plasma generator. A connecting pipe 403 is fixedly installed on the top of the plasma emitter 405. A protective tube 404 is fixedly sleeved on the outer side of the connecting tube 403. The protective tube 404 is slidably installed in the movable plate 306, and a spiral bar 503 is fixedly installed in the spiral groove 502.
[0066] In this embodiment, the rear end of the nitrogen inlet pipe 614 is connected to the nitrogen compression storage tank 616, and the rear end of the argon inlet pipe 615 is connected to the argon compression storage tank 617. A support frame is fixedly installed on the rear side of the movable plate 306, and the nitrogen compression storage tank 616 and the argon compression storage tank 617 are both fixedly installed in the support frame.
[0067] The present invention also provides an intelligent production method for dental implants, which is applied to the above-mentioned intelligent production equipment for dental implants and comprises the following steps:
[0068] S1: The dental implant raw material bar is passed through the through hole and the fixing cylinder 201 of the fixing frame 1, and the first electric push rod 401 is started to drive the pressure sensor 808, the push plate 806 and the driving rack 805 to move horizontally, and the connecting shaft 803 is driven to rotate by engaging with the driving gear 804. The connecting shaft 803 drives the turntable 202 to rotate through the engagement of the active gear 802 and the driven gear ring 801. The turntable 202 drives the multiple clamping arms 204 to approach each other through the cooperation of the multiple guide grooves 203 and the corresponding connecting columns 205, so that the multiple clamping arms 204 abut against the outer side of the raw material bar to achieve clamping. When the pressure value monitored by the pressure sensor 808 reaches the preset value, the clamping force of the clamping arm 204 on the raw material bar reaches the preset value. At this time, the controller 9 controls the first electric push rod 401 to stop feeding and complete the clamping;
[0069] S2: Start the driving motor 301 to drive the screw rod 304 to rotate. The screw rod 304 cooperates with the thread of the moving seat 305 and drives the moving seat 305 to move horizontally along the guide rail 303 under the guidance of the guide rail 303, and drives the laser rangefinder 10 and the plasma emitter 405 to move horizontally. At the same time, the linkage shaft 703 moves with the moving seat 305. The fixed rack 701 drives the linkage shaft 703 to rotate by engaging with the transmission gear 702. The linkage shaft 703 drives the rotating frame 708 to rotate and drives the counterweight plate 705 to perform circular motion. The counterweight plate 705 slides outward along the vertical rod under the action of centrifugal force, driving the movable pulley 706 away from the rotating frame 708, thereby making the other end of the connecting rope 710 pull the linkage plate 711 close to the linkage shaft 703 and compress the connecting spring 709. The movable plate 711 drives the side plate 605 to move horizontally through the positioning shaft. The side plate 605 drives the first valve core 602 to move horizontally through the connecting rod 603, so that the upper and lower ends of the through hole of the first valve core 602 are connected to the air inlet cylinder 606 and the three-way pipe 607 respectively, so that the gas in the nitrogen compression storage tank 616 and the argon compression storage tank 617 enters the three-way pipe 607 through the second regulating valve 608 and the third regulating valve 609 respectively, and then is introduced into the air inlet cylinder 606 through the first regulating valve 601, and then is introduced into the spiral groove 502 of the air jet cylinder 5 through the air inlet pipe 501 and is spirally ejected downward around the plasma emitter 405 under the guidance of the spiral strip 503, so that the argon and nitrogen form a high-speed vortex, accelerate the mixing of the nitrogen and argon, and in the subsequent plasma cutting process, the slag is quickly thrown away from the cutting seam by the centrifugal force of the vortex;
[0070] S3: Start the plasma emitter 405 and emit high-speed plasma to cut the raw material bar that has been turned. At the same time, the laser rangefinder 10 measures the surface distance between the moving plate 306 and the bar, and controls the first electric push rod 401 in real time through the controller 9 to drive the lifting plate 402 to move up and down, so that the plasma emitter 405 maintains a basically constant distance from the top of the raw material bar to achieve cutting. At the same time, as the output end of the first electric push rod 401 contracts, the cross-sectional thickness of the cut raw material bar increases. The controller 9 synchronously controls the output speed of the drive motor 301 to decrease, thereby reducing the moving speed of the plasma emitter 405 to ensure complete cutting of the thicker area. At the same time, the speed of the linkage shaft 703 decreases accordingly, so that the centrifugal force on the counterweight plate 705 is reduced, so that the linkage plate 711 and the first valve core 602 are reset to the right under the action of the connecting spring 709 and the compression spring 604 respectively, thereby increasing the conductive area between the through hole and the air intake cylinder 606 and the three-way pipe 607, thereby The flow rates of nitrogen and argon are increased, thereby improving the slag removal capacity and anti-oxidation effect. As the output end of the first electric push rod 401 is applied, the cross-sectional thickness of the raw material bar being cut decreases, and the controller 9 synchronously controls the output speed of the drive motor 301 to increase, so that the flow rates of nitrogen and argon are gradually restored. At the same time, the linkage shaft 703 drives the adjusting screw 715 to rotate at a reduced speed through the small pulley 712, the synchronous belt 713 and the large pulley 714. The adjusting screw 715 drives the connecting plate 610 to move to the right through the threaded engagement with the drive plate 613, thereby driving the second valve core 611 and the third valve core 612 to move to the right synchronously, thereby gradually reducing the connecting cross-sectional area between the three-way pipe 607 and the nitrogen inlet pipe 614 and gradually increasing the connecting area between the three-way pipe 607 and the argon inlet pipe 615. That is, in the early stage of cutting, the nitrogen ratio is large, thereby enhancing the slag removal capacity. In the middle stage of cutting, the nitrogen ratio is reduced and the argon ratio is increased, thereby suppressing oxidation. In the late stage of cutting, the argon ratio is further increased, thereby preventing terminal oxidation.
[0071] S4: The collection frame 101 collects the cut dental implant metal sleeve, controls the plasma emitter 405 and the drive motor 301 to stop running, and controls the output end of the first electric push rod 401 to contract, thereby driving the clamping arm 204 to move in the reverse direction and release the clamping.
[0072] In this embodiment, the integrated pressure sensor 808 and the closed-loop control system realize the intelligent clamping of the dental implant raw material rod. During the clamping process, the system monitors the mechanical state applied by the clamping arm 204 in real time and dynamically adjusts the clamping force to a preset threshold value, which not only ensures the stable fixation of the raw material rod during processing, but also avoids damage or deformation of the material surface due to excessive clamping force. This adaptive clamping mechanism significantly improves the processing accuracy and equipment reliability. By linking the speed of the drive motor 301 and the moving speed of the plasma emitter 405, the system can automatically adjust the cutting parameters according to the thickness change of the cutting section. When the processing thickness increases, the moving speed of the plasma emitter 405 is synchronously reduced and the gas flow is increased to ensure sufficient cutting and slag removal of the thick area; when the thickness decreases, the reverse adjustment is made to maintain efficiency. This dynamic balance design effectively solves the problem of overcutting or undercutting caused by uneven thickness in traditional cutting, ensuring the consistency and smoothness of the cut surface. It adopts a mechanical feedback structure that links centrifugal force with the gas valve core, which can independently adjust the mixing ratio of nitrogen and argon. In the early stage of cutting, the nitrogen ratio is prioritized to enhance the slag removal capability. In the middle stage, the argon ratio is gradually increased to inhibit the oxidation reaction. In the later stage, the argon ratio is further optimized to prevent terminal oxidation. This timed gas ratio strategy takes into account both cutting efficiency and material surface chemical stability, and is particularly suitable for the high-quality processing needs of biocompatible metals such as titanium alloys.
[0073] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.
Claims
1. An intelligent production device for dental implants, characterized in that: include: A fixed frame (1), one side of which is provided with a clamping mechanism (2), a moving mechanism (3) and a cutting mechanism (4), the moving mechanism (3) comprising: a moving plate (306), a laser rangefinder (10) being provided at the bottom of the moving plate (306), a flow regulating mechanism (6) and a linkage mechanism (7) being provided at the top of the moving plate (306), the cutting mechanism (4) comprising: a plasma emitter (405) and a first electric push rod (401), a jet cylinder (5) being fixedly sleeved on the outer side of the plasma emitter (405), and a jet cylinder (5) being provided on the inner side thereof. The spiral groove (502) is formed, and the outer side of the jet cylinder (5) is connected to the air intake pipe (501) along the tangential direction. The flow regulating mechanism (6) comprises: a first regulating valve (601), a second regulating valve (608), a third regulating valve (609), a connecting plate (610) and a three-way pipe (607). The bottom of the first regulating valve (601) is connected to the air intake cylinder (606), and the air intake cylinder (606) is slidably sleeved on the outer side of the air intake pipe (501). A first valve core (602) is slidably installed in the first regulating valve (601), and a through hole is opened on the top of the first valve core (602).
2. The intelligent production equipment for dental implants according to claim 1, characterized in that: A connecting rod (603) and a compression spring (604) are fixedly mounted on one side of the first valve core (602), a side plate (605) is fixedly mounted on the other end of the connecting rod (603), and the other end of the compression spring (604) is fixedly mounted on the side wall of the first regulating valve (601). The top end of the first regulating valve (601) is connected to the bottom end of the three-way pipe (607), and the top ends of the three-way pipe (607) are respectively connected to the second regulating valve (608) and the third regulating valve (609). A second valve core (611) and a third valve core (612) are fixedly installed at both ends of the connecting plate (610), the second valve core (611) is slidably installed in the second regulating valve (608), and the third valve core (612) is slidably installed in the third regulating valve (609). A driving plate (613) is fixedly installed on the top of the connecting plate (610), the rear side of the second regulating valve (608) is connected to a nitrogen inlet pipe (614), and the rear side of the third regulating valve (609) is connected to an argon inlet pipe (615).
3. The intelligent production equipment for dental implants according to claim 2, characterized in that: The moving mechanism (3) further comprises: a driving motor (301), a moving seat (305) and a screw rod (304); the driving motor (301) is fixedly mounted on one side of the moving seat (305); the screw rod (304) is fixedly mounted on the output shaft of the driving motor (301); the moving seat (305) is threadedly sleeved on the outside of the screw rod (304); and the moving plate (306) is fixedly mounted on one side of the moving seat (305).
4. The intelligent production equipment for dental implants according to claim 3, characterized in that: The linkage mechanism (7) comprises: a linkage shaft (703), a rotating frame (708), a linkage plate (711) and an adjusting screw (715); a transmission gear (702) is fixedly mounted on one end of the linkage shaft (703); a fixed rack (701) is meshed with the bottom of the transmission gear (702); the fixed rack (701) is fixedly mounted on one side of the fixed frame (1); the other end of the linkage shaft (703) is fixedly connected to the rotating frame (708); and a small pulley (712) is fixedly sleeved on the outer side of the linkage shaft (703); The outer side of the adjusting screw (715) is fixedly sleeved with a large pulley (714), the small pulley (712) and the large pulley (714) are driven by a synchronous belt (713), and the driving plate (613) is threadedly sleeved on the outer side of the adjusting screw (715); The top and bottom of the rotating frame (708) are fixedly installed with a connecting rope (710), a bracket and a vertical rod, the outer side of the vertical rod is slidably sleeved with a counterweight plate (705), both sides of the counterweight plate (705) are hinged with movable pulleys (706), and a fixed pulley (707) is rotatably installed in the bracket. The connecting rope (710) is wound around the outer sides of the movable pulley (706) and the fixed pulley (707), and the other end of the connecting rope (710) is fixedly connected to the linkage plate (711); A connecting spring (709) is fixedly installed on one side of the linkage plate (711), and the other end of the connecting spring (709) is fixedly connected to the rotating frame (708). A positioning shaft is fixedly installed on the other side of the linkage plate (711), and the positioning shaft is rotatably installed in the side plate (605). The linkage plate (711) is slidably sleeved on the outer side of the rotating frame (708). A vertical plate (704) is fixedly mounted on the top of the movable plate (306), and the linkage shaft (703) and the adjusting screw (715) are both rotatably mounted inside the vertical rod.
5. The intelligent production equipment for dental implants according to claim 4, characterized in that: The clamping mechanism (2) comprises: a fixed cylinder (201), a rotating disk (202) and a plurality of clamping arms (204); a connecting column (205) is fixedly installed inside the clamping arm (204); the rotating disk (202) is rotatably sleeved on the outside of the fixed cylinder (201); a plurality of guide grooves (203) are provided on one side of the rotating disk (202); the connecting column (205) is movably inserted into the corresponding guide grooves (203); the fixed cylinder (201) is fixedly installed on one side of the fixed frame (1); a plurality of sliding holes are provided on the outside of the fixed cylinder (201); the clamping arms (204) are slidably installed in the corresponding sliding holes.
6. The intelligent production equipment for dental implants according to claim 5, characterized in that: A driving mechanism (8) is provided on the other side of the fixed frame (1), and the driving mechanism (8) comprises: a second electric push rod (809), a driving rack (805), a driving gear (804) and a U-shaped rod (807), the second electric push rod (809) and the U-shaped rod (807) are both fixedly mounted on the other side of the fixed frame (1), a pressure sensor (808) is fixedly mounted on the output end of the second electric push rod (809), and a push plate (806) is fixedly mounted on the other side of the pressure sensor (808), and the push plate (806) is fixedly mounted on the driving rack ( The bottom of the rotating disk (202) is engaged with a driven gear ring (801), and the driven gear ring (801) is fixedly sleeved on the outside of the rotating disk (202). The connecting shaft (803) is rotatably mounted on the inside of the fixed frame (1), and the push plate (806) is slidably sleeved on the outside of the U-shaped rod (807).
7. The intelligent production equipment for dental implants according to claim 6, characterized in that: A collection frame (101) is fixedly mounted on the top of the fixing frame (1), a controller (9) is fixedly mounted on the other side of the fixing frame (1), a through hole is provided on one side of the fixing frame (1), and an anti-slip groove is provided on the bottom of the fixing frame (1).
8. The intelligent production equipment for dental implants according to claim 7, characterized in that: The first electric push rod (401) is fixedly mounted on the top of the movable plate (306); a lifting plate (402) is fixedly mounted on the output end of the first electric push rod (401); the lifting plate (402) is fixedly mounted on the top of the plasma generator; a connecting pipe (403) is fixedly mounted on the top of the plasma emitter (405); a protective pipe (404) is fixedly sleeved on the outer side of the connecting pipe (403); the protective pipe (404) is slidably mounted in the movable plate (306); and a spiral strip (503) is fixedly mounted in the spiral groove (502).
9. The intelligent production equipment for dental implants according to claim 8, characterized in that: The rear end of the nitrogen inlet pipe (614) is connected to a nitrogen compression storage tank (616), and the rear end of the argon inlet pipe (615) is connected to an argon compression storage tank (617). A support frame is fixedly installed on the rear side of the movable plate (306), and the nitrogen compression storage tank (616) and the argon compression storage tank (617) are both fixedly installed in the support frame.
10. An intelligent production method for dental implants, applied to the intelligent production device for dental implants according to claim 9, characterized in that: The following steps are involved: S1: The dental implant raw material rod is passed through the through hole of the fixing frame (1) and the fixing cylinder (201), and the first electric push rod (401) is started to drive the pressure sensor (808), the push plate (806) and the driving rack (805) to move horizontally, and the connecting shaft (803) is driven to rotate by meshing with the driving gear (804). The connecting shaft (803) is driven to rotate the turntable (202) by meshing with the driving gear (802) and the driven gear ring (801). The disc (202) drives the plurality of clamping arms (204) to approach each other through the cooperation of the plurality of guide grooves (203) and the corresponding connecting columns (205), so that the plurality of clamping arms (204) abut against the outside of the raw material bar to achieve clamping. When the pressure value monitored by the pressure sensor (808) reaches a preset value, the clamping force of the clamping arm (204) on the raw material bar reaches a preset value. At this time, the controller (9) controls the first electric push rod (401) to stop feeding, and the clamping is completed. S2: Start the driving motor (301) to drive the screw rod (304) to rotate. The screw rod (304) drives the movable seat (305) to move horizontally by cooperating with the thread of the movable seat (305), and drives the laser rangefinder (10) and the plasma emitter (405) to move horizontally. At the same time, the linkage shaft (703) moves following the movable seat (305). The fixed rack (701) drives the linkage shaft (703) to rotate by meshing with the transmission gear (702). The linkage shaft (703) drives the rotating frame (708) to rotate and drives the counterweight plate (705) to perform circular motion. The counterweight plate (705) slides outward along the vertical rod under the action of centrifugal force, driving the movable pulley (706) away from the rotating frame (708), thereby causing the other end of the connecting rope (710) to pull the linkage plate (711) close to the linkage shaft (703) and compress the connecting spring (709). The linkage plate (711) The side plate (605) is driven to move horizontally by the positioning shaft. The side plate (605) drives the first valve core (602) to move horizontally through the connecting rod (603), so that the upper and lower ends of the through hole of the first valve core (602) are connected to the air inlet cylinder (606) and the three-way pipe (607) respectively, so that the gas in the nitrogen compression storage tank (616) and the argon compression storage tank (617) enters the three-way pipe (607) through the second regulating valve (608) and the third regulating valve (609) respectively, and then is introduced into the air inlet cylinder (606) through the first regulating valve (601), and then is introduced into the spiral groove (502) of the jet cylinder (5) through the air inlet pipe (501) and is spirally ejected downward around the plasma emitter (405) under the guidance of the spiral strip (503), so that the argon and nitrogen form a high-speed vortex, accelerate the mixing of the nitrogen and argon, and quickly throw the slag away from the cutting seam by the centrifugal force of the vortex in the subsequent plasma cutting process; S3: The plasma emitter (405) is started to emit high-speed plasma to cut the raw material bar that has been turned. At the same time, the laser rangefinder (10) measures the surface distance between the movable plate (306) and the bar, and the controller (9) controls the first electric push rod (401) in real time to drive the lifting plate (402) to move up and down, so that the plasma emitter (405) and the top of the raw material bar are kept at a substantially constant distance to achieve cutting. At the same time, as the output end of the first electric push rod (401) contracts, the cross-sectional thickness of the raw material bar being cut increases. The controller (9) synchronously controls the output speed of the driving motor (301) to decrease, thereby reducing the moving speed of the plasma emitter (405) to ensure complete cutting of the thicker area. At the same time, the speed of the linkage shaft (703) is reduced, so that the centrifugal force on the counterweight plate (705) is reduced, so that the linkage plate (711) and the first valve core (602) are reset to the right under the action of the connecting spring (709) and the compression spring (604), respectively, so that the conductive area between the through hole and the air inlet cylinder (606) and the three-way pipe (607) is increased. As a result, the flow rate of nitrogen and argon increases, thereby improving the slag removal capacity and anti-oxidation effect. As the output end of the first electric push rod (401) is applied, the cross-sectional thickness of the cut raw material bar decreases, and the controller (9) synchronously controls the output speed of the drive motor (301) to increase, so that the flow rate of nitrogen and argon gradually recovers. At the same time, the linkage shaft (703) drives the adjusting screw (715) to rotate at a reduced speed through the small pulley (712), the synchronous belt (713) and the large pulley (714). The adjusting screw (715) rotates at a reduced speed through the drive plate (613). The threaded engagement drives the connecting plate (610) to move rightward, thereby driving the second valve core (611) and the third valve core (612) to move rightward synchronously, thereby causing the connection cross-sectional area between the three-way pipe (607) and the nitrogen inlet pipe (614) to gradually decrease, and the connection cross-sectional area between the three-way pipe (607) and the argon inlet pipe (615) to gradually increase, that is, in the early stage of cutting, the nitrogen ratio is large, thereby enhancing the slag removal capability; in the middle stage of cutting, the nitrogen ratio is reduced, and the argon ratio is increased, thereby suppressing oxidation; in the late stage of cutting, the argon ratio is further increased, thereby preventing terminal oxidation; S4: The collection frame (101) collects the cut dental implant metal sleeve, controls the plasma emitter (405) and the drive motor (301) to stop running, and controls the output end of the first electric push rod (401) to contract, thereby driving the clamping arm (204) to move in the reverse direction and release the clamping.