A pre-cleaning water circulation system for breaking down plastics
By combining forced material feeding and continuous filtration equipment, the problems of unsatisfactory rinsing effect and water waste are solved, thereby improving the rinsing effect and recycling water resources.
Patent Information
- Application Number
- CN202510806866.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-17
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2045-06-17
Smart Images

Figure CN120481120B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to waste plastic floating material recycling production line, especially to a broken plastic pre-cleaning water circulation system. BACKGROUND
[0002] The waste plastic floating material recycling production line is mainly used for crushing, cleaning and recycling of industrial film, agricultural film, garbage film, PP woven bag and ton bag floating material. The main supporting equipment includes crushing equipment, cleaning equipment, dehydration equipment, rinsing equipment and drying equipment.
[0003] In the floating material rinsing and cleaning production system, the rinsing equipment is one of the essential main equipment in the waste plastic floating material recycling production line. The floating material after cleaning by the cleaning equipment is attached with stains dissolved by the cleaning agent, residual silt, powder and other impurities. The rinsing equipment rinses the cleaned floating material, which can make the floating material cleaner and improve the purity and processing performance of the floating material recycling material.
[0004] At present, the common rinsing equipment on the market includes a rinsing pool. The floating material is put into the floating material input area of the rinsing pool by manual or feeding equipment. A conveying device is arranged in the rinsing pool to convey the floating material floating upwards to the floating material output end of the rinsing pool. The conveying device includes a plurality of conveying levers. A plurality of teeth are arranged on the circumferential wall of each conveying lever. When each conveying lever rotates, the teeth move the floating material floating upwards to the floating material output end of the rinsing pool.
[0005] However, due to the strong wrapping property of the floating material and its own buoyancy, part of the floating material put into the floating material input area cannot fully expand and fully contact with the rinsing water in the rinsing pool, so that the stains dissolved by the cleaning agent, residual silt, powder and other impurities attached to the floating material are all rinsed off. Especially when the amount of floating material is large, part of the sludge and other impurities will be lifted by the floating material and cannot be separated from the floating material, so the rinsing effect is not very ideal.
[0006] In addition, for the rinsing water after rinsing, hereinafter referred to as sewage for convenience, such sewage contains stains dissolved by the cleaning agent, residual silt, powder and other impurities. If such sewage is directly discharged into the external environment, it will not only pollute the environment, but also cause serious waste of water resources. SUMMARY
[0007] The technical problem to be solved by the present application is to provide a broken plastic pre-cleaning water circulation system which is compact in structure, convenient to operate, good in rinsing effect, and can continuously filter and recycle the rinsing water after rinsing.
[0008] In view of the floating material characteristics and the problems of poor rinsing and unsatisfactory rinsing water treatment after rinsing of the current common rinsing equipment, the application designs a forced pressing mode to improve the rinsing effect of the rinsing equipment, and designs a continuous filtering equipment to treat and recycle the sewage discharged from the rinsing equipment, so as to avoid environmental pollution and improve the utilization rate of water resources.
[0009] The technical scheme of the application is as follows: the kind of broken plastic pre-cleaning water circulation system comprises a rinsing equipment; the rinsing equipment comprises a rinsing pool, a feeding device for forcibly pressing material into the rinsing pool is arranged on the rear side of the rinsing pool, the front side top of the rinsing pool is a floating material output end, a conveying device for conveying the floating material upward to the floating material output end is arranged in the rinsing pool;
[0010] A rinsing water discharge port is arranged on the rinsing pool, and a drain valve is installed at the rinsing water discharge port; a rinsing water recycling port is arranged on the rinsing pool, and a recycling valve is installed at the rinsing water recycling port;
[0011] Further comprising: a continuous filtering equipment, the outlet of the drain valve on the rinsing pool is connected with the water inlet pipe of the continuous filtering equipment through a drain pipeline, and a sludge pump is installed on the drain pipeline; the rinsing water in the rinsing pool enters the continuous filtering equipment for filtering under the action of the sludge pump;
[0012] A clear water drain valve is arranged on the clear water drain pipe of the continuous filtering equipment, the outlet of the clear water drain valve is connected with the inlet of a water storage tank, the outlet of the water storage tank is connected with the inlet of the recycling valve on the rinsing pool through a recycling pipeline, and a clear water pump is arranged on the recycling pipeline; the clear water obtained after the rinsing water is filtered by the continuous filtering equipment is stored in the water storage tank, and the clear water in the water storage tank returns to the rinsing pool through the recycling pipeline under the action of the clear water pump.
[0013] At least one slag discharge hopper is arranged on the bottom of the rinsing pool, and a slag discharge port is arranged on each slag discharge hopper; the rinsing water discharge port can be arranged on the slag discharge hopper, when the number of the slag discharge hoppers is greater than or equal to 2, each slag discharge hopper corresponds to one rinsing water discharge port, and each rinsing water discharge port is connected with the drain pipeline through a branch pipeline.
[0014] There are various structures and models of filtering equipment for treating sewage on the market at present, and the present scheme designs a continuous filtering equipment for treating sewage of the rinsing equipment according to the characteristics of the rinsing water after rinsing; the structure of the continuous filtering equipment comprises a box body and a filter screen structure.
[0015] The filter screen structure comprises: a rotating shaft, both ends of the rotating shaft are supported in the box through rotating shaft support bearing seat groups, and the rotating shaft is driven to rotate by a first driving device; two disc-shaped filter screen plates, i.e., a first filter screen plate and a second filter screen plate, are arranged on the rotating shaft in a spaced and fixed manner;
[0016] A bottom plate is arranged in the box, the rear part of the bottom plate is an arc-shaped structure which is attached to the two filter screen plates; a first arc-shaped partition plate which is attached to the first filter screen plate and a second arc-shaped partition plate which is attached to the second filter screen plate are arranged on the bottom plate; the bottom plate located in front of the first arc-shaped partition plate and the second arc-shaped partition plate extends to the left and right sides to form a left-side extending bottom plate and a right-side extending bottom plate; a first partition plate is arranged on the rear end of the left-side extending bottom plate, the left and right sides of the first partition plate are connected with the first arc-shaped partition plate and the left side wall of the box respectively; a second partition plate is arranged on the rear end of the right-side extending bottom plate, the left and right sides of the second partition plate are connected with the second arc-shaped partition plate and the right side wall of the box respectively;
[0017] The first partition plate, the left side wall of the box, the front side wall of the box, the right side wall of the box, the second partition plate and the bottom plate enclose a water inlet cavity, and the water inlet pipe is located on the front side wall of the box; at this time, the top of the water inlet cavity is open, and the side wall of the water inlet cavity is open at the gap between the first partition plate and the second partition plate, and the remaining areas are closed.
[0018] The first partition plate, the first arc-shaped partition plate, the first filter screen plate, the bottom plate, the rear side wall of the box, the second filter screen plate, the second arc-shaped partition plate and the second partition plate enclose a filter cavity; at this time, the top of the filter cavity is open, and the side wall of the filter cavity is open at the gap between the first partition plate and the second partition plate and the slag outlet mentioned later, and the remaining areas are closed.
[0019] The water inlet cavity is communicated with the filter cavity through the gap between the first partition plate and the second partition plate, and the chamber located outside the water inlet cavity and the filter cavity in the box is a filtered water collecting cavity; the impurities in the sewage entering the filter cavity are left in the filter cavity, and the water is filtered to the filtered water collecting cavity through the first filter screen plate and the second filter screen plate; a clear water drainage pipe which is communicated with the filtered water collecting cavity is arranged on the side wall of the box, the number of the clear water drainage pipe is at least one, and a clear water drainage valve is arranged on each clear water drainage pipe, and the outlet of each clear water drainage valve is connected with the inlet of the water storage tank;
[0020] A slag outlet which is communicated with the filter cavity is arranged on the rear side wall of the box;
[0021] The area of the rear side wall of the box in the filter cavity from the slag outlet to the bottom plate is an arc-shaped curved side wall which is attached to the first filter screen plate and the second filter screen plate.
[0022] The continuous filtering and rinsing device water circulation process is: the rinsing water in the rinsing pool extracted by the sludge pump enters the water inlet cavity through the drain pipeline, then enters the filtering cavity through the gap between the first and second partitions, the rotating shaft rotates under the drive of the first driving device, and the impurities are brought to the rear of the filtering cavity by the friction between the first and second filter screen plates and the impurities, with the rotation of the rotating shaft, the impurities brought to the rear of the filtering cavity are accumulated more and more, when the impurities accumulate to a certain degree, the impurities can be discharged out of the box through the slag outlet; and the clean water enters the filtered water collection cavity through the filter holes on the first and second filter screen plates, and then is discharged into the storage tank through the clean water drain pipes, and the clean water in the storage tank extracted by the clean water pump is returned to the rinsing pool through the reuse pipeline to continue to be used for rinsing the floating materials.
[0023] Further, the aforementioned pre-cleaning water circulation system for crushing plastics, wherein the filter screen plate is composed of an inner fixing frame, a filter screen and an outer fixing frame which are stacked in sequence and connected by a plurality of fastening bolts; wherein the filter screen plays a filtering role, and the inner and outer fixing frames play a role of supporting the filter screen, fully unfolding the filter screen and improving the service life of the filter screen; the inner fixing frame of the first filter screen plate is arranged face to face with the inner fixing frame of the second filter screen plate.
[0024] The first filter screen plate is sealed with the first arc-shaped partition, the bottom plate and the arc-shaped curved side wall by a first soft sealing assembly; and the second filter screen plate is sealed with the second arc-shaped partition, the bottom plate and the arc-shaped curved side wall by a second soft sealing assembly.
[0025] The soft sealing assembly belongs to a conventional sealing assembly, and here only the soft sealing is applied, rather than the structural design of the soft sealing. The soft sealing itself has the softness suitable for the sealing between moving and static parts, and has good sealing performance, which can effectively prevent the leakage of impurities and the like through the moving and static parts. In the scheme, the moving parts are the first and second filter screen plates during the rotation of the rotating shaft. For the first filter screen plate, the static parts are the first arc-shaped partition, the bottom plate and the arc-shaped curved side wall surrounding the first filter screen plate; and for the second filter screen plate, the static parts are the second arc-shaped partition, the bottom plate and the arc-shaped curved side wall surrounding the second filter screen plate.
[0026] The filter holes on the filter screen plate are prone to being blocked by impurities during use, affecting the filtering effect, and therefore the box is further provided with a spraying system to keep the filter holes on the filter screen plate always unblocked.
[0027] The spraying system comprises a total spraying pipe fixedly arranged in the box, a water pump connected to one end of the total spraying pipe, and a first branch spraying pipe and a second branch spraying pipe arranged on the total spraying pipe.
[0028] The first branch spray pipe extends into the filtering cavity and is located at the left side of the front half of the first filter screen plate, and a plurality of first spray heads for spraying toward the first filter screen plate are arranged on the first branch spray pipe;
[0029] The second branch spray pipe extends into the filtering cavity and is located at the right side of the front half of the second filter screen plate, and a plurality of second spray heads for spraying toward the second filter screen plate are arranged on the second branch spray pipe;
[0030] During the operation of the continuous filtering device, each first spray head and each second spray head is also in a spraying state, which can be continuous or intermittent, and is adjusted according to actual needs.
[0031] Further, the aforementioned broken plastic pre-cleaning water circulation system, wherein the rinsing pool is a rectangular box structure;
[0032] The feeding device is a feeding screw conveyor, and the discharge end of the feeding screw conveyor extends into the rinsing pool through a mounting hole in the rear wall of the rinsing pool;
[0033] The feeding screw conveyor is arranged in an inclined manner from the feeding end to the discharge end, and the height of the discharge end of the feeding screw conveyor is lower than the height of the feeding end.
[0034] The inclination angle α of the feeding screw conveyor relative to the horizontal plane is 30-40°.
[0035] The floating material is inclined and pressed into the pool bottom at the rear of the rinsing pool by the feeding screw conveyor.
[0036] Further, the aforementioned broken plastic pre-cleaning water circulation system, wherein the conveying device comprises a discharge wheel and a plurality of conveying levers;
[0037] The discharge wheel is fixed on an axle, the axle is supported on the rinsing pool by an axle support bearing set and is located at the rear side of the floating material output end, and the axle is driven to rotate by a second driving device; a plurality of discharge plates for pushing the floating material at the discharge wheel to the floating material output end are arranged on the circumferential wall of the discharge wheel, and the discharge plates are mesh plates.
[0038] Each conveying lever is supported on the rinsing pool by a corresponding lever support bearing set and is arranged in a uniform and spaced manner from the rear side of the discharge wheel to the rear wall of the rinsing pool; each conveying lever is driven by a corresponding third driving device; a plurality of conveying plates for conveying the material at the corresponding conveying lever forward are arranged on the circumferential wall of the conveying lever; when each conveying lever rotates, each conveying plate strikes and conveys the floating material forward.
[0039] Further, the pre-cleaning water circulation system for crushing plastic according to the preceding, wherein each of the discharge paddles is divided into two groups, one group is a left discharge paddle group, and the other group is a right discharge paddle group;
[0040] Each of the discharge paddles in the left discharge paddle group is located on the left half of the circumferential wall of the discharge paddle wheel, and each of the discharge paddles in the left discharge paddle group is sequentially and uniformly spaced along the circumference of the discharge paddle wheel;
[0041] Each of the discharge paddles in the right discharge paddle group is located on the right half of the circumferential wall of the discharge paddle wheel, and each of the discharge paddles in the right discharge paddle group is sequentially and uniformly spaced along the circumference of the discharge paddle wheel;
[0042] Each of the discharge paddles in the left discharge paddle group and each of the discharge paddles in the right discharge paddle group are sequentially and alternately arranged, and the length of each discharge paddle is greater than half the length of the discharge paddle wheel;
[0043] A plurality of first reinforcing ribs are arranged between each discharge paddle and the circumferential wall of the discharge paddle wheel.
[0044] Further, the pre-cleaning water circulation system for crushing plastic according to the preceding, wherein each of the conveying paddles is sequentially and uniformly spaced along the circumference of the corresponding conveying paddle shaft;
[0045] The conveying paddle comprises an inner partition connected to the circumferential wall of the corresponding conveying paddle shaft, a middle partition arranged obliquely relative to the inner partition, and an outer partition arranged obliquely relative to the middle partition, and the oblique directions of the middle partition and the outer partition are opposite to the rotation direction of the corresponding conveying paddle shaft, and the inner partition, the middle partition, and the outer partition are integrally formed;
[0046] A plurality of second reinforcing ribs are arranged between each conveying paddle and the circumferential wall of the corresponding conveying paddle shaft.
[0047] Further, the pre-cleaning water circulation system for crushing plastic according to the preceding, wherein a plurality of partitions are further arranged in the rinsing pool.
[0048] Further, the pre-cleaning water circulation system for crushing plastic according to the preceding, wherein a discharge spiral conveyor is arranged at the front side of the rinsing pool, the feed inlet of the discharge spiral conveyor is located at the top right side of the discharge spiral conveyor, and the feed inlet of the discharge spiral conveyor can receive the floating material output from the floating material output end;
[0049] The discharge outlet of the discharge spiral conveyor is located at the bottom left side of the discharge spiral conveyor, the discharge spiral conveyor is arranged obliquely from the feed inlet to the discharge outlet, and the height of the discharge outlet of the discharge spiral conveyor is higher than the height of the feed inlet;
[0050] A plurality of drainage openings are arranged at the bottom right of the discharge screw conveyor, and a filter screen is arranged at each drainage opening.
[0051] The beneficial effects of the present application are: ① The continuous filtering device in the above-mentioned broken plastic pre-cleaning water circulation system relies on the friction between the first filter screen plate, the inner wall of the second filter screen plate and impurities to carry the impurities to the rear of the filtering cavity, and the filtered water is discharged outside the box through the filtering water collecting cavity and each drain pipe; as the rotating shaft rotates, the impurities carried to the rear of the filtering cavity accumulate more and more, and when the impurities accumulate to a certain extent, the impurities can be discharged outside the box through the slag outlet, and the controlled water level is lower than the slag outlet, so the impurities accumulated at the slag outlet are very dry after being filtered, which is beneficial to subsequent packaging, collection and recycling; in addition, the continuous filtering device can continuously feed and filter, greatly improving the filtering efficiency; ② The rinsing device in the above-mentioned broken plastic pre-cleaning water circulation system adopts a forced pressing material feeding mode, and the floating material is forced to be pressed into the rinsing water, at which time the floating material is dispersed and floats upward under the action of its own characteristics and the inclined forced pressing material, and in the process of dispersion and upward floating, the floating material can be unfolded and fully contacted with the rinsing water, so that the impurities such as stains dissolved by the cleaning agent, residual sand and powder adhered to the floating material can be easily separated from the floating material, greatly improving the rinsing effect. In addition, the floating material that floats upward is hit and forwarded by each conveying paddle, and in the process of being hit and forwarded by each conveying paddle, the rinsing water forms undulating water waves, which can play a role in rubbing the floating material, further improving the rinsing effect and making the rinsing more clean and thorough; ③ The rinsing water in the rinsing pool is filtered by the continuous filtering device, and the filtered clean water is sent back to the rinsing pool to continue participating in the rinsing operation, which can not only solve the pollution caused by directly discharging sewage into the environment, but also realize the recycling of water and greatly improve the utilization rate of water resources. BRIEF DESCRIPTION OF DRAWINGS
[0052] Figure 1 is a planar structure schematic view of a broken plastic pre-cleaning water circulation system according to the present application.
[0053] Figure 2 is a partial three-dimensional structure schematic view of a broken plastic pre-cleaning water circulation system according to the present application.
[0054] Figure 3 is Figure 2 is a partial enlarged structure schematic view of the rinsing device in
[0055] Figure 4 is Figure 3 is a partial enlarged structure schematic view of part A in
[0056] Figure 5 is Figure 3Partial enlarged structural schematic view of part B in FIG. 1.
[0057] Figure 6 Water circulation schematic view of the rinsing device and the continuous filtering device.
[0058] Figure 7 Partial internal structural schematic view of the rinsing device. Figure 6
[0059] Figure 8 Partial enlarged structural schematic view of part C in FIG. 1. Figure 7
[0060] Figure 9 Structural schematic view from the left direction. Figure 6
[0061] Figure 10 Three-dimensional structural schematic view of the continuous filtering device.
[0062] Figure 11 Exploded view of the filter screen plate.
[0063] Figure 12 Internal structural schematic view of the continuous filtering device.
[0064] Figure 13 Planar structural schematic view of the continuous filtering device.
[0065] Figure 14 Partial structural schematic view of the spraying system.
[0066] Wherein:
[0067] 100, rinsing device; 200, continuous filtering device; 300, vibrating screen; 3001, screen mesh; 3002, sediment collection box; 400, sediment discharge screw conveyor; 500, water drainage pipeline; 600, sludge pump; 700, reuse pipeline; 800, clean water pump; 900, water storage tank; 9001, first rack;
[0068] 1, rinsing pool; 101, second rack; 102, sediment discharge hopper; 103, partition; 104, rinsing water discharge port; 105, rinsing water reuse port;
[0069] 2, feeding device; 201, discharge end; 202, feeding end;
[0070] 3, discharge pawl; 301, wheel shaft support bearing set; 302, second speed reduction motor; 303, discharge pawl plate; 3031, left part discharge pawl plate; 3032, right part discharge pawl plate; 304, first reinforcing rib;
[0071] 4, conveying lever; 401, lever support bearing set; 402, third speed reducer motor; 403, conveying lever plate; 4031, inner side partition plate; 4032, middle partition plate; 4033, outer side partition plate; 404, second reinforcing rib;
[0072] 5, discharging screw conveyor; 501, feeding port; 502, discharging port;
[0073] 6, tank; 601, water inlet pipe; 602, arc-shaped curved side wall; 603, first speed reducer motor; 604, front side wall of tank; 605, left side wall of tank; 606, right side wall of tank;
[0074] 7, rotating shaft; 701, rotating shaft support bearing seat set;
[0075] 801, inner side fixed frame; 8011, first middle support ring; 8012, first outer support ring; 8013, middle connecting plate; 8014, reinforcing support plate; 802, filter screen; 803, outer side fixed frame; 8031, mesh plate; 8032, second middle support ring; 8033, second outer support ring; 8034, second middle connecting plate; 81, first filter screen plate; 82, second filter screen plate;
[0076] 9, bottom plate; 901, arc-shaped structure;
[0077] 10, second arc-shaped partition plate; 11, first partition plate; 12, second partition plate; 13, water inlet cavity; 14, filtering cavity; 15, filtered water collecting cavity; 17, clean water drain pipe; 18, slag discharging port; 19, discharging chute plate; 20, cover shell; 2001, arc-shaped top plate; 2002, side plate; 2003, handle; 21, hydraulic supporting rod; 22, main spraying pipe; 23, first branch spraying pipe; 24, second branch spraying pipe; 25, first spraying head; 26, second spraying head; 27, notch. DETAILED DESCRIPTION
[0078] The technical solutions described in the present application will be further described in detail below in conjunction with the drawings and preferred embodiments. However, the example embodiments can be embodied in various forms and should not be interpreted as being limited to the embodiments set forth herein. On the contrary, the purpose of providing these embodiments is to make the present disclosure thorough and complete, and to enable those skilled in the art to fully understand the scope of the present disclosure.
[0079] In the case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other.
[0080] In order to facilitate the description of the rinsing device 100, the "left", "right", "front" and "rear" directions of the rinsing device 100 are defined as follows: Figure 6 The left-hand direction shown in the figure is defined as "front", and the right-hand direction is defined as "rear". Figure 6The right-hand direction shown is defined as "back". Figure 9 The left-hand direction shown is defined as "right". Figure 9 The right-hand direction shown is defined as "left". All directional terms used in describing the rinsing equipment in this invention are based on the above definition.
[0081] To facilitate the description of the continuous filtration device 200, the "left," "right," "front," and "rear" orientations of the continuous filtration device 200 are defined as follows: Figure 12 The left-hand direction shown is defined as "forward". Figure 12 The right-hand direction shown is defined as "back". Figure 13 The left-hand direction shown is defined as "right". Figure 13 The right-hand direction shown is defined as "left". All directional terms used in describing the continuous filtration device in this invention are based on the above definition.
[0082] When installing the rinsing equipment 100 and the continuous filtration equipment 200 in an actual factory building, their relative positions are not fixed and need to be adjusted according to the actual installation area of the factory and the positions of the connecting equipment of the preceding and following processes. The continuous filtration equipment 200 can theoretically be located anywhere around the rinsing equipment 100. Therefore, it should be noted that the terms "left," "right," "front," and "rear" used to define the rinsing equipment 100 indicate the orientation or positional relationship based on the surrounding environment of the rinsing equipment 100. Figure 6 and attached Figure 9 The orientations or positional relationships shown are for ease of description and simplification of the invention only, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Similarly, the terms "left," "right," "front," "rear," etc., defined for the continuous filtration device 200 indicate orientations or positional relationships based on the continuous filtration device 200. Figure 12 and attached Figure 13 The orientations or positional relationships shown are for the convenience of describing the invention and simplifying the description only, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation; therefore, they should not be construed as limiting the positions of both the rinsing device 100 and the continuous filtration device 200. Example 1
[0083] The pre-cleaning water circulation system for crushed plastics described in this embodiment, such as Figure 1 , Figure 2 and Figure 6 As shown, it includes: a rinsing device 100 and a continuous filtration device 200. The rinsing device 100 includes: a rinsing tank 1, which is typically mounted on a second frame 101.
[0084] A rinsing water discharge outlet 104 is arranged on the rinsing pool 1, and a water discharge valve is installed at the rinsing water discharge outlet 104; a rinsing water recycling outlet 105 is arranged on the rinsing pool 1, and a recycling valve is installed at the rinsing pool recycling outlet 105.
[0085] The outlet of each water discharge valve on the rinsing pool 1 is connected with the water inlet pipe 601 of the continuous filtering device 200 through a water discharge pipeline 500, and a sludge pump 600 is installed on the water discharge pipeline 500; the rinsing water in the rinsing pool 1 enters the continuous filtering device 200 for filtering under the action of the sludge pump 600 through the water discharge pipeline 500.
[0086] A clear water discharge valve is arranged on the clear water discharge pipe 17 of the continuous filtering device 200, the outlet of the clear water discharge valve is connected with the inlet of a water storage tank 900, the outlet of the water storage tank 900 is connected with the inlet of the recycling valve on the rinsing pool 1 through a recycling pipeline 700, and a clear water pump 800 is arranged on the recycling pipeline 700; the clear water obtained by filtering the rinsing water through the continuous filtering device 200 is stored in the water storage tank 900, and the clear water in the water storage tank 900 returns to the rinsing pool 1 through the recycling pipeline 700 under the action of the clear water pump 800 to continue participating in the rinsing operation, which can greatly save the use of rinsing water and improve the water resource utilization rate.
[0087] In order to make the overall structure more compact, the water storage tank 900 and the continuous filtering device 200 can be both installed on a first rack 9001, and the continuous filtering device 200 is located above the water storage tank 900.
[0088] A liquid level meter or a liquid level sensor can also be arranged in the rinsing pool 1 to monitor the liquid level of the rinsing water in the rinsing pool 1 in real time. The water discharge valve, the recycling valve and the clear water discharge valve can be selected to have signal receiving control, a control device is arranged, and the water discharge valve, the recycling valve, the clear water discharge valve and the liquid level sensor can be in signal communication with the control device, the water level in the rinsing pool 1 is monitored through the program input in the control device, and the opening and closing and the opening degree of the water discharge valve, the recycling valve and the clear water discharge valve are controlled, so that the continuous filtering device 200 and the rinsing device 100 can automatically cooperate.
[0089] At least one slag discharge hopper 102 is arranged at the bottom of the rinsing pool 1, and a slag discharge port is arranged on each slag discharge hopper 102.
[0090] The rinsing water discharge outlet 104 can be arranged on the slag discharge hopper 102, and when the number of the slag discharge hoppers 102 is greater than or equal to 2, there is a rinsing water discharge outlet 104 corresponding to each slag discharge hopper 102, and each rinsing water discharge outlet 104 is connected with the water discharge pipeline 500 through a branch pipeline.
[0091] The feeding device 2 is arranged at the rear side of the rinsing pool 1 and is used to force the floating material into the rinsing pool 1, so that the floating material can expand and contact with the rinsing water during the floating process under the action of the buoyancy, and the floating material can expand more and contact with the rinsing water more, and the rinsing is more sufficient, and the defect that some sludge and impurities cannot contact with the rinsing water due to being directly put into the rinsing pool is avoided, so that the dirt dissolved by the cleaning agent, residual sludge, powder and other impurities adhered to the floating material can be easily separated from the floating material, and the rinsing effect is greatly improved.
[0092] The front top of the rinsing pool 1 is a floating material output end, and the conveying device is arranged in the rinsing pool 1 and is used to convey the floating material floating upwards to the floating material output end, so that the rinsed floating material can be output out of the rinsing pool 1.
[0093] The system filters the rinsing water in the rinsing pool 1 through the continuous filtering device 200, and the filtered clean water is sent back to the rinsing pool 1 to continue participating in the rinsing operation, so that the pollution caused by directly discharging the sewage into the environment is solved, the water recycling is realized, and the water resource utilization rate is greatly improved.
[0094] Embodiment two
[0095] For the rinsed rinsing water, hereinafter referred to as sewage, the sewage contains dirt dissolved by the cleaning agent, residual sludge, powder and other impurities, and if the sewage is directly discharged into the external environment, the environment will be polluted and the water resource will be wasted. Therefore, the sewage needs to be filtered to separate the impurities from the water, and the separated impurities are usually referred to as solid waste. However, the solid waste obtained by filtering the sewage through the filtering device on the market is visible to the naked eye and contains a large amount of water, and the whole is relatively wet, which is not conducive to the recycling of the solid waste. In view of the current situation, a continuous filtering device 200 is designed on the basis of the embodiment one.
[0096] As shown in Figure 10 The structure of the continuous filtering device 200 comprises a box body 6 and a filter screen structure. The filter screen structure comprises a rotating shaft 7, both ends of the rotating shaft 7 are supported in the box body 6 through a rotating shaft support bearing seat group 701, and the rotating shaft 7 is driven to rotate by a first driving device. The first driving device can adopt a first speed reducer motor 603. Two disc-shaped filter screen plates are arranged on the rotating shaft 7 in a spaced and fixed manner, and the two filter screen plates are a first filter screen plate 81 and a second filter screen plate 82 from left to right.
[0097] As shown in Figure 12As shown, a bottom plate 9 is arranged in the box 6, and the rear part of the bottom plate 9 is an arc-shaped structure 901 which is attached to the two filter screen plates. A first arc-shaped partition plate is arranged on the bottom plate 9 and attached to the first filter screen plate 81, and a second arc-shaped partition plate 10 is arranged on the bottom plate 9 and attached to the second filter screen plate 82. Since the first filter screen plate 81 and the second filter screen plate 82 are symmetrically distributed relative to the center plane between them, the first arc-shaped partition plate and the second arc-shaped partition plate 10 are also symmetrically distributed relative to the center plane, and the structures of the two are the same.
[0098] As shown in Figure 10 , Figure 12 and Figure 13 , the bottom plate 9 located in front of the first arc-shaped partition plate and the second arc-shaped partition plate 10 extends to the left and right to form left and right extension bottom plates. A first partition plate 11 is arranged on the rear end of the left extension bottom plate, and the left and right sides of the first partition plate 11 are connected to the first arc-shaped partition plate and the left side wall 605 of the box, respectively. A second partition plate 12 is arranged on the rear end of the right extension bottom plate, and the left and right sides of the second partition plate 12 are connected to the second arc-shaped partition plate 10 and the right side wall 606 of the box, respectively.
[0099] The first partition plate 11, the left side wall 605 of the box, the front side wall 604 of the box, the right side wall 606 of the box, the second partition plate 12, and the bottom plate 9 enclose a water inlet cavity 13. At this time, the top of the water inlet cavity 13 is open, and the side wall of the water inlet cavity 13 is open at the gap 27 between the first partition plate 11 and the second partition plate 12, and the remaining areas are closed.
[0100] The water inlet pipe 601 is located on the front side wall 604 of the box. The first partition plate 11, the first arc-shaped partition plate, the first filter screen plate 81, the bottom plate 9, the rear side wall of the box, the second filter screen plate 82, the second arc-shaped partition plate 10, and the second partition plate 12 enclose a filter cavity 14. At this time, the top of the filter cavity 14 is open, and the side wall of the filter cavity 14 is open at the gap 27 between the first partition plate 11 and the second partition plate 12 and the slag outlet 18 described later, and the remaining areas are closed.
[0101] The water inlet cavity 13 communicates with the filter cavity 14 through the gap 27 between the first partition plate 11 and the second partition plate 12. The chamber in the box 6 outside the water inlet cavity 12 and the filter cavity 13 is a filtered water collection cavity 15. A clear water drain pipe 17 which communicates with the filtered water collection cavity 15 is arranged on the side wall of the box 6. The number of the clear water drain pipe 17 can be one or multiple. When the number of the clear water drain pipe 17 is multiple, a clear water drain valve is arranged corresponding to each clear water drain pipe 17, and the outlet of each clear water drain valve is connected to the inlet of the water storage tank 900.
[0102] As shown in Figure 12 and Figure 13As shown, a slag outlet 18 communicating with the filter chamber 14 is provided on the rear side wall of the housing 6, and a downwardly inclined discharge trough plate 19 is provided at the slag outlet 18. The area of the rear side wall of the housing 6 from the slag outlet 18 to the bottom plate 9 and within the filter chamber 14 is an arc-shaped curved side wall 602 that fits against both the first filter screen plate 81 and the second filter screen plate 82.
[0103] A better solution is to directly form the rear sidewall of the housing 6, specifically the area where the base plate 9 contacts the rear sidewall, into an arc-shaped curved sidewall 602. Then, a cover 20 is hinged to the upper part of the rear sidewall of the housing 6. The cover 20 is also composed of an arc-shaped top plate 2001 and two side plates 2002. The cover 20 can be supported by a pair of hydraulic struts 21, allowing it to be in an upward-opening state during equipment use. A handle 2003 can also be provided on the cover 20 to facilitate the operator in opening or closing it.
[0104] like Figure 11 As shown, in this embodiment, the filter plate is composed of an inner fixing frame 801, a filter 802 and an outer fixing frame 803 stacked in sequence and connected by several fastening bolts; the inner fixing frame of the first filter plate 81 and the inner fixing frame of the second filter plate 82 are arranged facing each other.
[0105] The inner fixing frame 801 includes: a first central support ring 8011, a first outer support ring 8012, and a plurality of first central connecting plates 8013 connecting the first central support ring 8011 and the first outer support ring 8012. A plurality of reinforcing support plates 8014 are also provided between each pair of adjacent first central connecting plates 8013, with one end of each reinforcing support plate 8014 connected to the first central support ring 8011 and the other end of each reinforcing support plate 8014 connected to the first outer support ring 8002.
[0106] A more preferred approach is to have four first central connecting plates 8003, with each first central connecting plate 8003 evenly spaced circumferentially. Preferably, there are two reinforcing support plates 8014 between each pair of adjacent first central connecting plates 8013, with each reinforcing support plate 8014 evenly separating the areas between corresponding pairs of adjacent first central connecting plates 8013.
[0107] A better solution is to integrally form the first central support ring 8011, the first external support ring 8012, each first central connecting plate 8013, and each reinforcing support plate 8014.
[0108] The outer fixing frame 803 includes: a perforated plate 8031, a second central support ring 8032, a second outer support ring 8033, and a plurality of second central connecting plates 8034 connecting the second central support ring 8032 and the second outer support ring 8033. The number of each second central connecting plate 8034 is the same as that of each first central connecting plate 8013, and their positions also correspond one-to-one.
[0109] A more preferred embodiment is that the second central support ring 8032, the second outer support ring 8033, and the second central connecting plate 8034 are integrally formed. For ease of description, the plate integrally formed by the second central support ring 8032, the second outer support ring 8033, and the second central connecting plate 8034 is referred to as the outer connecting plate. The perforated plate 8031 is located on the inner side of the outer connecting plate. When the inner fixing frame 801, the filter screen 802, and the outer fixing frame 803 are stacked in sequence and connected by several fastening bolts, the perforated plate 8031 is sandwiched between the filter screen 802 and the outer connecting plate.
[0110] To improve the overall strength of the filter screen, several external reinforcing ribs can be installed on the outer fixing frame 803.
[0111] The first filter plate 81 is sealed with the first arc-shaped partition, the bottom plate 9, and the arc-shaped curved side wall 602 by a first soft sealing assembly; the second filter plate 82 is sealed with the second arc-shaped partition 10, the bottom plate 9, and the arc-shaped curved side wall 602 by a second soft sealing assembly.
[0112] by Figure 12 The orientation shown describes the water circulation process of the continuous filtration device 200 and the rinsing device 100. The rinsing water in the rinsing tank 1, which is pumped by the sludge pump 800, enters the inlet chamber 13 of the continuous filtration device 200 through the drain pipe 500 and the inlet pipe 601. Then, it enters the filter chamber 14 through the gap 27 between the first partition 11 and the second partition 12. The rotating shaft 7 rotates counterclockwise under the drive of the first drive device. The impurities are carried to the rear of the filter chamber 14 by the friction between the inner sidewalls of the first filter plate 81 and the second filter plate 82 and the impurities. As the rotating shaft 7 rotates, the impurities carried to the rear of the filter chamber 14 accumulate more and more. When the impurities accumulate to a certain extent, they can be discharged from the box 6 through the slag outlet 18. The clean water enters the filtered water collection chamber 15 through the filter holes on the first filter plate 81 and the second filter plate 82, and then is discharged into the water storage tank 900 through each clean water drain pipe 17. The clean water in the water storage tank 900 is drawn by the clean water pump 800 and returned to the rinsing tank 1 through the reuse pipe 700 to continue to be used for rinsing the floating material.
[0113] In the process of the impurities piling up at the rear of the filtering cavity 14, the impurities at the upper part of the pile are higher than the water level in the filtering cavity 14, so the impurities at the upper part of the pile are substantially equivalent to being filtered. Therefore, when the impurities drop into the discharge chute plate 19 through the slagging port 18 due to the high piling height, the impurities are very dry, which are called solid wastes. The dry solid wastes are beneficial to subsequent packaging, collection and recycling.
[0114] In addition, the continuous filtering device 200 with the above structure can continuously feed and continuously filter, thereby greatly improving the filtering efficiency.
[0115] In the operation process of the first filter screen plate 81 and the second filter screen plate 82, in order to prevent the filter holes on the filter screen 802 in the first filter screen plate 81 and the second filter screen plate 82 from being blocked by the impurities and affecting the filtering effect, as shown in Figure 10 、 Figure 12 、 Figure 13 and Figure 14 , a spraying system is further arranged in the box body 6. The spraying system is that a total spraying pipe 22 is fixedly arranged in the box body 6, one end of the total spraying pipe 22 is connected with a water pump, and a first branch spraying pipe 23 and a second branch spraying pipe 24 are arranged on the total spraying pipe 22.
[0116] The first branch spraying pipe 23 extends into the filtering cavity 14 and is located at the left side of the front half of the first filter screen plate 81, and a plurality of first spraying heads 25 which spray towards the first filter screen plate 81 are arranged on the first branch spraying pipe 23.
[0117] The second branch spraying pipe 24 extends into the filtering cavity 14 and is located at the right side of the front half of the second filter screen plate 82, and a plurality of second spraying heads 26 which spray towards the second filter screen plate 82 are arranged on the second branch spraying pipe 24.
[0118] In the operation process of the continuous filtering device 200, the rotating shaft 7 rotates in the counterclockwise direction as shown in Figure 12 , and when the first filter screen plate 81 and the second filter screen plate 82 are located at the area at the lower part, the impurities are brought to the rear of the filtering cavity 14 by the friction between the inner side wall and the impurities, and when the first filter screen plate 81 and the second filter screen plate 82 are located at the area of the spraying system, the impurities attached to the first filter screen plate 81 and the second filter screen plate 82 are washed away by the first spraying heads 25 and the second spraying heads 26, so that the filter holes on the first filter screen plate 81 and the second filter screen plate 82 are always unblocked, thereby greatly improving the filtering effect of the continuous filtering device.
[0119] Example Three
[0120] This embodiment is designed on the basis of the rinsing device 100 in the first embodiment to further improve the rinsing effect and make the floating material rinsing more clean and complete.
[0121] AsFigure 6 and Figure 7 As shown in Figs. 1 and 2, the rinsing tank 1 in the rinsing device 100 described in the embodiment is a cuboid box structure. The feeding device 2 adopts a feeding screw conveyor, and the discharge end 201 of the feeding screw conveyor extends into the rinsing tank 1 through a mounting hole in the rear wall of the rinsing tank 1. The discharge end 201 is located at the lower rear part of the rinsing tank 2.
[0122] More preferably, the feeding screw conveyor is arranged in an inclined manner, specifically, the feeding screw conveyor is arranged in an inclined manner from the feeding end 202 to the discharge end 201, and the height of the discharge end 201 of the feeding screw conveyor is lower than the height of the feeding end 202. The inclination angle a of the feeding screw conveyor relative to the horizontal plane is 30-40°, and the optimal inclination angle is between 32-35°. The floating material is inclinedly pressed into the rear bottom of the rinsing tank 1 by the feeding screw conveyor.
[0123] More preferably, the position of the feeding screw conveyor is adjusted so that the axis of the conveying screw rod in the feeding screw conveyor is in the same plane as the central plane between the left side and the right side of the rinsing tank 1.
[0124] In addition, in order to increase the resistance of the floating material, the rinsing tank 1 is further provided with a plurality of baffles 103 to slow down the speed of the floating material reaching the floating material output end, so that the floating material has sufficient time to contact the rinsing water, thereby improving the rinsing effect.
[0125] The conveying device in the rinsing device 100 described in the embodiment adopts a discharge poking wheel 3 and a plurality of conveying poking rods 4 to perform the conveying operation of the floating material from the rear to the front.
[0126] As shown in Figs. 1 and 2, the conveying device in the embodiment includes a discharge poking wheel 3 and a plurality of conveying poking rods 4. Figure 2 and Figure 3 As shown in Figs. 1 and 2, the conveying device in the embodiment includes a discharge poking wheel 3 and a plurality of conveying poking rods 4.
[0127] The wheel shaft is supported and arranged on the rinsing tank 1 by a wheel shaft support bearing set 301 and is located at the rear side of the floating material output end. The wheel shaft is driven to rotate by a second driving device. The second driving device can adopt a second speed reducer motor 302.
[0128] A plurality of discharge poking plates 303 for poking the floating material at the discharge poking wheel 3 to the floating material output end are arranged on the circumferential wall of the discharge poking wheel 3. The discharge poking plates 303 adopt a mesh plate structure. The mesh plate structure is adopted to reduce the water amount carried by the floating material during the output of the floating material, and the two main purposes are to improve the subsequent dehydration efficiency of the floating material and to reduce the amount of rinsing water in the rinsing tank 1, thereby saving water and improving the utilization rate of water.
[0129] More preferably, each discharge paddle 303 is divided into two groups, a left group and a right group. For the sake of description, each discharge paddle in the left group is defined as a left discharge paddle 3031, and each discharge paddle in the right group is defined as a right discharge paddle 3032.
[0130] As shown in Figure 2 , Figure 3 and Figure 4 , each left discharge paddle 3031 in the left group is arranged on the left half of the circumferential wall of the discharge paddle wheel 3, and each left discharge paddle 3031 in the left group is sequentially and uniformly spaced along the circumference of the discharge paddle wheel 3.
[0131] Each right discharge paddle 3032 in the right group is arranged on the right half of the circumferential wall of the discharge paddle wheel 3, and each right discharge paddle 3032 in the right group is sequentially and uniformly spaced along the circumference of the discharge paddle wheel 3.
[0132] More preferably, each left discharge paddle 3031 in the left group and each right discharge paddle 3032 in the right group are sequentially and alternately arranged, and the length of each discharge paddle 303 is greater than half the length of the discharge paddle wheel 3. In this case, part of the right discharge paddle 3032 will extend into the gap between two adjacent left discharge paddles 3031, and part of the left discharge paddle 3031 will extend into the gap between two adjacent right discharge paddles 3032.
[0133] More preferably, the left discharge paddles 3031 on the left and right sides adjacent to each right discharge paddle 3032 are symmetrically distributed relative to the right discharge paddle 3032.
[0134] In addition, in order to improve the connection strength of each discharge paddle 303 to the discharge paddle wheel 3, as shown in Figure 2 , Figure 3 , Figure 4 and Figure 7 , a plurality of first reinforcing ribs 304 are arranged between each discharge paddle 303 and the circumferential wall of the discharge paddle wheel 3. The first reinforcing rib 304 can be a triangular reinforcing rib structure. More preferably, each first reinforcing rib 12 is uniformly spaced along the left and right directions of the corresponding discharge paddle 9.
[0135] As shown in Figure 2 , Figure 3 , Figure 5 and Figure 7As shown, the conveying levers 4 are supported on the rinsing tank 1 by the corresponding lever support bearing groups 401, and are arranged in uniform intervals from the rear side of the discharge roller 3 to the rear wall of the rinsing tank 1. The conveying levers 4 are driven by the corresponding third driving devices. The third driving devices can be third speed reducer motors 402.
[0136] As shown, the conveying levers 4 are supported on the rinsing tank 1 by the corresponding lever support bearing groups 401, and are arranged in uniform intervals from the rear side of the discharge roller 3 to the rear wall of the rinsing tank 1. The conveying levers 4 are driven by the corresponding third driving devices. The third driving devices can be third speed reducer motors 402.
[0137] As shown, the conveying levers 4 are supported on the rinsing tank 1 by the corresponding lever support bearing groups 401, and are arranged in uniform intervals from the rear side of the discharge roller 3 to the rear wall of the rinsing tank 1. The conveying levers 4 are driven by the corresponding third driving devices. The third driving devices can be third speed reducer motors 402. Figure 2 , Figure 3 , Figure 5 , Figure 7 and Figure 8 As shown, the conveying levers 4 are supported on the rinsing tank 1 by the corresponding lever support bearing groups 401, and are arranged in uniform intervals from the rear side of the discharge roller 3 to the rear wall of the rinsing tank 1. The conveying levers 4 are driven by the corresponding third driving devices. The third driving devices can be third speed reducer motors 402.
[0138] As shown, the conveying levers 4 are supported on the rinsing tank 1 by the corresponding lever support bearing groups 401, and are arranged in uniform intervals from the rear side of the discharge roller 3 to the rear wall of the rinsing tank 1. The conveying levers 4 are driven by the corresponding third driving devices. The third driving devices can be third speed reducer motors 402.
[0139] In addition, in order to improve the connection strength of each conveying lever 4 on the corresponding conveying lever 4, as shown in Figure 2 , Figure 3 , Figure 5 , Figure 7 and Figure 8 As shown, the conveying levers 4 are supported on the rinsing tank 1 by the corresponding lever support bearing groups 401, and are arranged in uniform intervals from the rear side of the discharge roller 3 to the rear wall of the rinsing tank 1. The conveying levers 4 are driven by the corresponding third driving devices. The third driving devices can be third speed reducer motors 402.
[0140] As shown, the conveying levers 4 are supported on the rinsing tank 1 by the corresponding lever support bearing groups 401, and are arranged in uniform intervals from the rear side of the discharge roller 3 to the rear wall of the rinsing tank 1. The conveying levers 4 are driven by the corresponding third driving devices. The third driving devices can be third speed reducer motors 402. Figure 6 , Figure 7 and Figure 9As shown, the embodiment is provided with several residue discharge hoppers 102 at the bottom of the rinsing pool 1, and residue discharge valves are installed at the residue discharge ports at the bottom of each residue discharge hopper 102. The number of residue discharge hoppers 102 is determined according to the size of the rinsing pool 1, and when the number of residue discharge hoppers 102 is more than two, the residue discharge hoppers 102 are usually arranged from left to right. The sediment that sinks during the rinsing process is deposited in the residue discharge hoppers 102.
[0141] As shown, Figure 2 and Figure 9 As shown, the embodiment is provided with a discharge screw conveyor 5 at the front side of the rinsing pool 2, and the feeding port 501 of the discharge screw conveyor 5 is located at the top right side of the discharge screw conveyor 5, and the feeding port 501 of the discharge screw conveyor 501 can receive the floating material output from the floating material output end.
[0142] The discharge port 502 of the discharge screw conveyor 501 is located at the bottom left side of the discharge screw conveyor 5, and the discharge screw conveyor 5 is arranged in an inclined manner from the feeding port 501 to the discharge port 502, and the height of the discharge port 502 of the discharge screw conveyor 5 is higher than the height of the feeding port 501. Several drainage ports are provided at the bottom right side of the discharge screw conveyor 5, and a water filtering net is provided at each drainage port. At this time, when the discharge screw conveyor 5 is working, the floating material in the discharge screw conveyor 5 will be conveyed to the discharge port 502 along with the screw rod in the discharge screw conveyor 5, and part of the rinsing water entrained in the floating material will flow downward, and finally be discharged from each drainage port, which can further reduce the water content in the floating material.
[0143] The water discharged from each drainage port can also be recycled, and the drainage ports are connected to the rinsing pool 1 or the drainage pipeline 500 through a circulation pipeline.
[0144] The above rinsing equipment 100 uses a forced pressing method for feeding, and the floating material is forcedly pressed into the rinsing water in the rinsing pool 1 by the feeding screw conveyor. The floating material pressed into the bottom of the rinsing pool 1 is dispersed and floats upward under the action of the inclined forced pressing and its own characteristics. In the process of dispersion and upward floating, the floating material can unfold and fully contact with the rinsing water, so that the impurities such as the stains dissolved by the cleaning agent, the residual mud, and the powder adhered to the floating material will easily separate from the floating material, greatly improving the rinsing effect. The floating material floating in the rinsing water is sequentially hit and conveyed by each conveying paddle 403 from back to front, and the rinsing water forms a rolling water wave in the process of being hit and conveyed by each conveying paddle 403. The rolling water wave can play a role in rubbing the floating material, further improving the rinsing effect and making the rinsing more clean and thorough.
[0145] In the embodiment, at least one residue discharge hopper 102 is arranged at the bottom of the rinsing tank 1, and a residue discharge port is arranged on each residue discharge hopper 102; the rinsing water discharge port 104 can be arranged on the residue discharge hopper 102, and when the number of residue discharge hoppers 102 is greater than or equal to 2, each residue discharge hopper 102 corresponds to one rinsing water discharge port 104, and each rinsing water discharge port 104 is connected with the water drainage pipeline 500 through a branch pipeline.
[0146] The system is additionally provided with a vibrating screen 300, as shown in the figure. Figure 1 The vibrating screen 300 is a prior art device and can be directly purchased, and the vibrating screen 300 is applied instead of being structurally designed, so the structure of the vibrating screen 300 is not described in detail.
[0147] A residue discharge screw conveyor 400 is arranged at each residue discharge port of the residue discharge hoppers 102, and each residue discharge port corresponds to one residue discharge screw conveyor 400 or is connected with the residue discharge inlet of the same residue discharge screw conveyor 400 after being collected. The screen 3001 of the vibrating screen 300 can receive the sediment output from the residue discharge outlet of the residue discharge screw conveyor 400, and the sediment is subjected to solid-liquid separation by the vibrating screen 300 to remove the excess water in the sediment. A sediment collecting tank 3002 can also be arranged at the sediment outlet of the vibrating screen 300.
[0148] The above description is only the preferred embodiment of the present application, and does not limit the present application in any other form, and any modification or equivalent change made according to the technical essence of the present application still falls within the scope of the present application.
Claims
1. A shredding plastic pre-cleaning water circulation system, comprising: The application relates to a rinsing device, characterized in that the rinsing device comprises a rinsing pool provided with a feeding device for forcibly feeding materials into the rinsing pool at the back side of the rinsing pool, a floating material output end at the top of the front side of the rinsing pool, and a conveying device for conveying the floated floating material to the floating material output end in the rinsing pool. A rinsing water discharge outlet is arranged on the rinsing pool, and a water discharge valve is arranged on the rinsing water discharge outlet; a rinsing water recycling port is arranged on the rinsing pool, and a recycling valve is arranged on the rinsing water recycling port. The rinsing device further comprises a continuous filtering device, the outlet of the water discharge valve on the rinsing pool is connected with the water inlet pipe of the continuous filtering device through a water discharge pipeline, and a sludge pump is arranged on the water discharge pipeline; the rinsing water in the rinsing pool enters the continuous filtering device for filtering under the action of the sludge pump. A clear water discharge valve is arranged on the clear water discharge pipe of the continuous filtering device, the outlet of the clear water discharge valve is connected with the inlet of a water storage tank, the outlet of the water storage tank is connected with the inlet of the recycling valve on the rinsing pool through a recycling pipeline, and a clear water pump is arranged on the recycling pipeline; the clear water obtained by filtering the rinsing water through the continuous filtering device is stored in the water storage tank, and the clear water in the water storage tank returns to the rinsing pool through the recycling pipeline under the action of the clear water pump. The structure of the continuous filtering device comprises a box body and a filter screen structure. The filter screen structure comprises a rotating shaft, both ends of the rotating shaft are supported in the box body through rotating shaft support bearing seats, and the rotating shaft is driven to rotate by a first driving device; two disc-shaped filter screen plates, namely a first filter screen plate and a second filter screen plate, are arranged on the rotating shaft in a spaced and fixed mode. A bottom plate is arranged in the box body, the back part of the bottom plate is an arc-shaped structure which is attached to the two filter screen plates; a first arc-shaped partition plate which is attached to the first filter screen plate and a second arc-shaped partition plate which is attached to the second filter screen plate are arranged on the bottom plate; the bottom plate located at the front side of the first arc-shaped partition plate and the second arc-shaped partition plate respectively extends to the left and right sides to form a left side extension bottom plate and a right side extension bottom plate; a first partition plate is arranged on the rear end of the left side extension bottom plate, and the left and right sides of the first partition plate are respectively connected with the first arc-shaped partition plate and the left side wall of the box body; a second partition plate is arranged on the rear end of the right side extension bottom plate, and the left and right sides of the second partition plate are respectively connected with the second arc-shaped partition plate and the right side wall of the box body. The first partition plate, the left side wall of the box body, the front side wall of the box body, the right side wall of the box body, the second partition plate and the bottom plate surround an inlet water cavity, and the water inlet pipe is arranged on the front side wall of the box body; The first partition plate, the first arc-shaped partition plate, the first filter screen plate, the bottom plate, the rear side wall of the box body, the second filter screen plate, the second arc-shaped partition plate and the second partition plate surround a filtering cavity; The inlet water cavity is communicated with the filtering cavity through the gap between the first partition plate and the second partition plate, a filtering water collecting cavity is arranged outside the inlet water cavity and the filtering cavity in the box body, a clear water discharge pipe which is communicated with the filtering water collecting cavity is arranged on the side wall of the box body, the number of the clear water discharge pipes is at least one, and a clear water discharge valve is arranged on each clear water discharge pipe, and the outlet of each clear water discharge valve is connected with the inlet of the water storage tank; A slag outlet which is communicated with the filtering cavity is arranged on the rear side wall of the box body. The area of the rear wall of the box from the slag outlet to the bottom plate and in the filtering cavity is an arc-shaped curved side wall which is attached to the first filter screen plate and the second filter screen plate; The water circulation process of the continuous filtering device and the rinsing device is as follows: the rinsing water in the rinsing pool is pumped into the water inlet cavity through the drain pipeline, then enters the filtering cavity through the gap between the first partition plate and the second partition plate, the rotating shaft is driven to rotate by the first driving device, and the impurities are brought to the rear part of the filtering cavity by the friction between the inner wall of the first filter screen plate and the second filter screen plate and the impurities; as the rotating shaft rotates, the impurities brought to the rear part of the filtering cavity accumulate more and more, when the impurities accumulate to a certain degree, the impurities can be discharged out of the box through the slag outlet; and the clean water enters the filtered water collecting cavity through the filter holes on the first filter screen plate and the second filter screen plate, then is discharged into the storage tank through the clean water drain pipes, and the clean water in the storage tank pumped by the clean water pump is returned to the rinsing pool through the reuse pipeline to continue to be used for rinsing the floating material.
2. A pre-cleaning water recirculation system for breaking down plastics as claimed in claim 1, characterized in that: The filter screen plate is composed of the inner side fixing frame, the filter screen and the outer side fixing frame which are stacked in sequence and connected by a plurality of fastening bolts; the inner side fixing frame of the first filter screen plate is arranged face to face with the inner side fixing frame of the second filter screen plate; The first filter screen plate is sealed with the first arc-shaped partition plate, the bottom plate and the arc-shaped curved side wall through the first soft sealing assembly; and the second filter screen plate is sealed with the second arc-shaped partition plate, the bottom plate and the arc-shaped curved side wall through the second soft sealing assembly.
3. A pre-cleaning water recirculation system for breaking down plastics according to claim 1 or 2, characterized in that: A spraying system is further arranged in the box; The spraying system is that a total spraying pipe is fixedly arranged in the box, one end of the total spraying pipe is connected with a water pump, and a first branch spraying pipe and a second branch spraying pipe are arranged on the total spraying pipe; The first branch spraying pipe extends into the filtering cavity and is located at the left side of the front half of the first filter screen plate, and a plurality of first spraying heads which spray towards the first filter screen plate are arranged on the first branch spraying pipe; The second branch spraying pipe extends into the filtering cavity and is located at the right side of the front half of the second filter screen plate, and a plurality of second spraying heads which spray towards the second filter screen plate are arranged on the second branch spraying pipe.
4. A pre-cleaning water recirculation system for breaking down plastics as claimed in claim 1, wherein: The rinsing pool is a rectangular box structure; The feeding device is a feeding screw conveyor, and the discharge end of the feeding screw conveyor extends into the rinsing pool after sealing through the mounting hole in the rear wall of the rinsing pool; The feeding screw conveyor is arranged in an inclined manner from the feeding end to the discharge end, and the height of the discharge end of the feeding screw conveyor is lower than the height of the feeding end; The inclination angle α of the feeding screw conveyor relative to the horizontal plane is 30-40°; The floating material is inclinedly pressed into the pool bottom at the rear part of the rinsing pool by the feeding screw conveyor.
5. A pre-cleaning water recirculation system for breaking down plastics according to claim 1 or 4, characterized in that: The conveying device comprises a discharge poking wheel and a plurality of conveying poking rods; The discharge poking wheel is fixed on an axle shaft, the axle shaft is supported on the rinsing pool by an axle shaft support bearing set and is located at the rear side of the floating material output end, and the axle shaft is driven to rotate by a second driving device; a plurality of discharge poking plates which poke the floating material located at the discharge poking wheel towards the floating material output end are arranged on the circumferential wall of the discharge poking wheel, and the discharge poking plates are mesh plate structures; The conveying rakes are supported on the rinsing pool by corresponding rake support bearing groups and are arranged in uniform intervals from the rear side of the discharge raking wheel to the rear side wall of the rinsing pool; each conveying rake is driven by a corresponding third driving device; a plurality of conveying raking plates are arranged on the circumferential wall of the conveying rake to forwardly convey the material at the corresponding conveying rake; when the conveying rake rotates, the conveying raking plates strike and forwardly convey the floating material.
6. A pre-cleaning water recirculation system for breaking down plastics as claimed in claim 5, characterized in that: The discharge raking plates are divided into two groups, one group being the left discharge raking plate group and the other group being the right discharge raking plate group; Each discharge raking plate in the left discharge raking plate group is located on the left half of the circumferential wall of the discharge raking wheel, and each discharge raking plate in the left discharge raking plate group is arranged in uniform intervals along the circumference of the discharge raking wheel in sequence; Each discharge raking plate in the right discharge raking plate group is located on the right half of the circumferential wall of the discharge raking wheel, and each discharge raking plate in the right discharge raking plate group is arranged in uniform intervals along the circumference of the discharge raking wheel in sequence; Each discharge raking plate in the left discharge raking plate group and each discharge raking plate in the right discharge raking plate group are arranged in sequence and staggered, and the length of each discharge raking plate is greater than half the length of the discharge raking wheel; A plurality of first reinforcing ribs are arranged between each discharge raking plate and the circumferential wall of the discharge raking wheel.
7. A pre-cleaning water recirculation system for breaking down plastics as claimed in claim 5, wherein: Each conveying raking plate is arranged in uniform intervals along the circumference of the corresponding conveying rake in sequence; The conveying raking plate comprises an inner side partition connected to the circumferential wall of the corresponding conveying rake, a middle partition arranged obliquely relative to the inner side partition, and an outer side partition arranged obliquely relative to the middle partition, and the oblique directions of the middle partition and the outer side partition are opposite to the rotating direction of the corresponding conveying rake during the process of forwardly conveying the floating material, and the inner side partition, the middle partition, and the outer side partition are integrally formed; A plurality of second reinforcing ribs are arranged between each conveying raking plate and the circumferential wall of the corresponding conveying rake.
8. A pre-cleaning water recirculation system for breaking down plastics according to claim 1 or 4, characterized in that: A plurality of partitions are arranged in the rinsing pool.
9. A pre-cleaning water recirculation system for breaking down plastics according to claim 1 or 4, characterized in that: A discharge screw conveyor is arranged at the front side of the rinsing pool, the feed inlet of the discharge screw conveyor is located at the top right side of the discharge screw conveyor, and the feed inlet of the discharge screw conveyor can receive the floating material output from the floating material output end; The discharge outlet of the discharge screw conveyor is located at the bottom left side of the discharge screw conveyor, the discharge screw conveyor is arranged obliquely from the feed inlet to the discharge outlet, and the height of the discharge outlet of the discharge screw conveyor is higher than the height of the feed inlet; A plurality of drainage outlets are arranged at the bottom right side of the discharge screw conveyor, and a water filtering net is arranged at each drainage outlet; each drainage outlet is connected to the rinsing pool or a drainage pipeline through a circulation pipeline.
Citation Information
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