Egg tray switching mechanism
By designing the egg disk conversion mechanism, the linear guide rail module drive suction component is used to achieve automatic transfer of eggs, which solves the problem of time-consuming conversion of egg disk specifications and improves production efficiency.
Patent Information
- Application Number
- CN202510767209.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-10
- Publication Date
- 2025-08-15
AI Technical Summary
The lack of an automated egg disk conversion mechanism in the prior art results in the conversion of 30-specific egg disks between two stations and affecting production efficiency.
An egg disk conversion mechanism including a mobile device and a conversion device is designed, and the suction assembly is driven by vertical and horizontal linear guide rail modules, and the eggs are transferred from one side of the egg disk to the other side of the specification egg disk through the suction device to realize automated operation.
It realizes automatic transfer of eggs, improves production efficiency, and facilitates processing operations in subsequent processes.
Smart Images

Figure CN120482719A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of egg tray conversion mechanisms, and in particular relates to an egg tray conversion mechanism. Background Art
[0002] Eggs are used as culture medium in vaccine production. Viruses are injected into the eggs. After viral antibodies are produced in the eggs, the sample liquid is extracted and stored in a storage tank. The storage tank is connected to the research institute laboratory through a pipe. According to the vaccine production process, the vaccine production equipment needs to disinfect the surface of the eggs, and then the virus is injected into the eggs. After antibodies are produced, the antibodies in the eggs need to be extracted and stored. Finally, the eggshell waste embryos are processed. The eggs will be placed in egg trays, which are transported to each workstation via a conveyor belt. The egg trays are available in 30 and 36 specifications. The 30-specification egg tray is 5 rows × 6 columns, and the 36-specification egg tray is 6 rows × 6 columns. Each workstation of this equipment is designed and used according to the 36-specification egg tray. The 30-specification egg tray needs to be converted, and manual conversion is time-consuming. In order to improve production efficiency, an egg tray conversion mechanism is provided. Summary of the Invention
[0003] In view of this, the technical problem to be solved by the present invention is to provide an egg tray conversion mechanism, which solves the problem of the lack of a mechanism for converting egg trays between two workstations in the prior art.
[0004] In order to solve the above technical problems, the present invention discloses an egg tray conversion mechanism, comprising: a moving device and a conversion device; the moving device has a support plate, the upper end surface of the support plate is provided with a vertical linear guide module, the sliding seat of the vertical linear guide module is fixed to the vertical frame, the vertical frame passes through the support plate and is fixed to the guide frame of the conversion device, a driving cylinder is provided on one side of the bottom of the vertical frame, a connecting plate is provided on the top rod of the driving cylinder, the connecting plate is connected to the suction component of the conversion device, horizontal linear guide modules are provided on both sides of the lower end surface of the support plate, the horizontal linear guide module is fixed on the crossbeam of the equipment, two first guide rods are provided on the top of the guide frame, the first guide rods are passed through the sliding sleeve on the support plate, the vertical linear guide module drives the guide frame to move up and down, the conversion device has a guide frame and a suction component, the suction component is located inside the guide frame, four second guide rods are provided on the suction component, the second guide rods are passed through the sliding sleeve on the guide frame, and the driving cylinder drives the suction component to move up and down.
[0005] Furthermore, the guide frame comprises a top plate, a guide plate and a support plate. Two opposite guide plates and two opposite support plates are fixed to the lower end surface of the top plate. A plurality of long strip guide holes are provided on the guide plates.
[0006] Furthermore, the guide plate is provided with a plurality of vertical guide holes, and a plurality of oblique guide holes are provided on both sides of the vertical guide holes.
[0007] Furthermore, the above-mentioned suction assembly has a base plate, a top frame plate, fixed columns, a clamping strip and a suction device. The base plate and the top frame plate are connected by fixed columns arranged at the four corners. Two clamping strips are arranged at the opposite edges of the base plate. There are multiple positioning seats in a linear array on the clamping strip. The two ends of the suction device are respectively mounted on the two clamping strips and positioned by the positioning seats.
[0008] Furthermore, the positioning seat has a clamping plate, and two vertically arranged positioning columns are arranged on the clamping plate.
[0009] Furthermore, the above-mentioned suction device has a tube body, an end seat and a suction cup, the end seat is arranged at both ends of the tube body, the vent hole on one end seat is connected to the tube body, multiple suction cups are arranged on the tube body through an air guide column, and a roller is provided on the outside of the end seat.
[0010] Compared with the existing technology, this application can achieve the following technical effects: The present invention provides a conversion mechanism on the upper part of the two conveyor belts, which sucks up the eggs on the egg tray on one side and transfers them to the egg tray of the other side to facilitate the processing operation of the subsequent process. The automated operation improves the production efficiency.
[0011] Of course, any product implementing this application does not necessarily need to achieve all of the technical effects described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings: Figure 1 is a schematic diagram of a conversion mechanism according to one embodiment of the present invention; Figure 2 is a schematic diagram of a mobile device according to an embodiment of the present invention; Figure 3 is an exploded schematic diagram of a conversion device according to one embodiment of the present invention; Figure 4 is a schematic diagram of the upper side of a suction assembly according to one embodiment of the present invention; Figure 5 2 is a schematic diagram of the bottom side of the suction component according to one embodiment of the present invention. Figure ID
[0013] Pallet 1, vertical linear guide module 2, sliding seat 3, vertical frame 4, driving cylinder 5, connecting plate 6, horizontal linear guide module 7, crossbeam 8, guide frame 9, suction assembly 10, first guide rod 11, sliding sleeve 12, second guide rod 13, base plate 20, top frame plate 21, fixed column 22, clamping strip 23, suction device 24, positioning seat 25, top plate 90, guide plate 91, support plate 92, guide hole 93, tube body 240, end seat 241, suction cup 242, vent 243, roller 244, positioning hole 245, clamping plate 250, positioning column 251, conveyor belt 26. DETAILED DESCRIPTION
[0014] The following will describe the implementation methods of the present application in detail with reference to the accompanying drawings and examples, so that the implementation process of how the present application applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
[0015] Please refer to Figures 1 to 5 , Figure 1 is a schematic diagram of a conversion mechanism according to one embodiment of the present invention; Figure 2 is a schematic diagram of a mobile device according to an embodiment of the present invention; Figure 3 is an exploded schematic diagram of a conversion device according to one embodiment of the present invention; Figure 4 is a schematic diagram of the upper side of a suction assembly according to one embodiment of the present invention; Figure 5 2 is a schematic diagram of the bottom side of the suction component according to one embodiment of the present invention.
[0016] An egg tray conversion mechanism comprises: a moving device and a conversion device; the moving device comprises a support plate 1, a vertical linear guide module 2 is provided on the upper end surface of the support plate 1, a sliding seat 3 of the vertical linear guide module 2 is fixed to a stand 4, the stand 4 passes through the support plate 1 and is fixed to a guide frame of the conversion device, a driving cylinder 5 is provided on one side of the bottom of the stand 4, a connecting plate 6 is provided on the top rod of the driving cylinder 5, the connecting plate 6 is connected to the suction component of the conversion device, horizontal linear guide modules 7 are provided on both sides of the lower end surface of the support plate 1, the sliding seat 3 of the horizontal linear guide module 7 is fixed to the stand 4, the stand 4 passes through the support plate 1 and is fixed to the guide frame of the conversion device, a driving cylinder 5 is provided on one side of the bottom of the stand 4, a connecting plate 6 is provided on the top rod of the driving cylinder 5, the connecting plate 6 is connected to the suction component of the conversion device, horizontal linear guide modules 7 are provided on both sides of the lower end surface of the support plate 1, The support plate 1 is fixed, the horizontal linear guide module 7 is fixed on the crossbeam 8 of the equipment, the conversion device has a guide frame 9 and a suction assembly 10, two first guide rods 11 are provided on the top of the guide frame 9, the first guide rods 11 are passed through the sliding sleeve 12 on the support plate 1, the vertical linear guide module 2 drives the guide frame 9 to move up and down, the suction assembly 10 is located inside the guide frame 9, four second guide rods 13 are provided on the suction assembly 10, the second guide rods 13 are passed through the sliding sleeve 12 on the guide frame 9, and the driving cylinder 5 drives the suction assembly 10 to move up and down.
[0017] The guide frame 9 has a top plate 90, a guide plate 91 and a support plate 92. The two opposite guide plates 91 and the two opposite support plates 92 are fixed to the lower end surface of the top plate 90. The guide plate 91 is provided with a plurality of long guide holes 93; the guide plate 91 is provided with a plurality of vertical guide holes 93, and a plurality of oblique guide holes 93 are provided on both sides of the vertical guide holes 93.
[0018] The suction assembly 10 has a base plate 20, a top frame plate 21, a fixing column 22, a clamping strip 23 and a suction device 24. The base plate 20 and the top frame plate 21 are connected by the fixing columns 22 arranged at the four corners. The top frame plate 21 is fixed to the connecting plate 6. Two clamping strips 23 are arranged at the opposite edges of the base plate 20. A plurality of positioning seats 25 are linearly arrayed on the clamping strips 23. The two ends of the plurality of suction devices 24 are respectively mounted on the two clamping strips 23 and positioned by the positioning seats 25; the positioning seat 25 has a clamping plate 250, and two vertically arranged positioning columns 251 are arranged on the clamping plate 250.
[0019] The suction device 24 has a tube body 240, an end seat 241 and a suction cup 242. The end seat 241 is arranged at both ends of the tube body 240, and the air vent 243 on one of the end seats 241 is connected to the tube body 240. The air pipe of the exhaust device is connected to the air vent 243. Multiple suction cups 242 are arranged on the tube body 240 through an air guide column. Rollers 244 are provided on the outer sides of the two end seats 241. Multiple suction devices 24 are located between the two guide plates 91. The rollers 244 are inserted into the guide holes 93 on the guide plates 91. The suction device 24 slides along the guide holes 93. Two positioning holes 245 are provided at the bottom of the end seat 241. When the suction device 24 slides to the lower edge of the guide hole 93, the two ends of the suction device 24 fall on the card strip 23, and the positioning holes 245 of the end seat 241 cooperate with the positioning columns 251 on the positioning seat 25.
[0020] Egg tray conversion process: place egg trays of different sizes on two parallel conveyor belts 26, vertical linear guide module 2 drives conversion device to move down to egg tray top, then driving cylinder 5 drives suction assembly 10 to move down, suction device 24 on suction assembly 10 spreads out downwards along the guide hole 93 on the guide frame 9, each suction device 24 is spaced apart until sucker 242 is sucked into the egg on the egg tray, the trachea of air pumping device is connected with suction device 24, after air pumping device is started, egg is adsorbed on suction device 24, then driving cylinder 5 drives suction assembly 10 to move up, then horizontal linear guide module 7 drives supporting plate 1 to move to the conveyor belt 26 of a side, after moving to egg tray top, vertical linear guide module 2 drives conversion device to move down, then driving cylinder 5 drives suction assembly 10 to move down, suction device 24 spreads out downwards along the guide hole 93, pressure relief valve is opened on the air pumping device, egg breaks away from suction cup 242 and falls in the egg tray, and finally egg tray conversion mechanism resets and promptly completes the conversion of egg tray.
[0021] The present invention provides a conversion mechanism on the upper part of the two conveyor belts 26 to suck up the eggs on one egg tray and transfer them to the egg tray of the other side for the convenience of subsequent processing operations. The automated operation improves production efficiency.
[0022] The foregoing description shows and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. Rather, the present invention can be used in various other combinations, modifications, and environments and can be modified within the scope of the inventive concept described herein by the teachings above or by techniques or knowledge in the relevant art. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention are intended to be within the scope of the appended claims.
Claims
1. An egg tray conversion mechanism, comprising: moving devices and conversion devices; The driving member is a pair of opposing sides, and the pair is engaged with the user by a pair of opposing sides, and the pair is engaged with the user by a pair of opposing sides.
2. The egg tray conversion mechanism according to claim 1, wherein: The guide frame comprises a top plate, a guide plate and a support plate. Two opposite guide plates and two opposite support plates are fixed to the lower end surface of the top plate. A plurality of long strip guide holes are provided on the guide plates.
3. The egg tray conversion mechanism according to claim 2, wherein: The guide plate is provided with a plurality of vertical guide holes, and a plurality of oblique guide holes are respectively provided on both sides of the vertical guide holes.
4. The egg tray conversion mechanism according to claim 1, wherein: The suction assembly includes a base plate, a top plate, fixed columns, a clip and a suction device. The base plate and the top plate are connected by fixed columns arranged at the four corners. Two clips are arranged at the opposite edges of the base plate. There are multiple positioning seats in a linear array on the clip. The two ends of the suction device are respectively mounted on the two clips and positioned by the positioning seats.
5. The egg tray conversion mechanism according to claim 4, characterized in that: The positioning seat has a clamping plate, and two vertically arranged positioning columns are arranged on the clamping plate.
6. The egg tray conversion mechanism according to claim 4, wherein: The suction device comprises a tube body, an end seat and a suction cup. The end seats are arranged at both ends of the tube body. The vent hole on one end seat is connected to the tube body. Multiple suction cups are arranged on the tube body through air guide columns. A roller is provided on the outside of the end seat.