Equipment adapting to installation of arched framework precast blocks
By driving the motor to remove the oil stains on the slide and the counterweight plate buffer mechanism, the swing and wear problems during the lifting process are solved to ensure the safe and stable operation of the equipment.
Patent Information
- Application Number
- CN202510808646.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-17
- Publication Date
- 2025-08-15
AI Technical Summary
During the lifting of the prefabricated block of the arch skeleton, the equipment sways and shakes, causing safety risks, and the oil sludge mass in the slide affects the operation of the equipment.
The drive motor is used to drive the pulley to slide and remove the oil and dirt mixture in the slide, and multiple bufferings are achieved through the elastic connection between the counterweight plate and the slider to prevent swaying.
Effectively clean the slide, reduce pulley wear, avoid large swaying, and improve safety and equipment life.
Smart Images

Figure CN120482935A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of civil engineering infrastructure equipment, in particular to equipment suitable for installing arched skeleton prefabricated blocks. Background Art
[0002] In construction engineering and infrastructure construction, arch frames are widely used in bridges, tunnels, slope protection and other fields due to their superior mechanical properties and beautiful appearance.
[0003] In the prior art, during the installation of the arched skeleton prefabricated blocks, the prefabricated blocks are usually installed at any position of the slope protection by a crane.
[0004] However, during the hoisting process, since the hoisting equipment moves the prefabricated blocks along the conveyor, it is inevitable that the hoisted arch skeleton prefabricated blocks will swing, which greatly poses a safety hazard. In addition, since the lubricating oil and dust in the I-shaped steel slide are mixed together to form oily sludge, the sludge is easy to stick to the pulley, affecting the movement effect of the drive motor on the cross bar. For this reason, the present invention proposes a device suitable for the installation of arch skeleton prefabricated blocks to solve the above-mentioned technical problems. Summary of the Invention
[0005] The object of the present invention is to provide a device suitable for installing prefabricated blocks of an arched skeleton, so as to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: an apparatus adapted for installing prefabricated blocks of an arched skeleton, comprising: a running track, a running system provided at both ends of the running track, a transport system provided at the output end of the running system via the running track, racks fixedly mounted on both sides of the transport system, and running devices provided at both ends of the racks for moving in a direction perpendicular to the transport system;
[0007] A lifting system for lifting the prefabricated blocks of the arched skeleton is provided on both sides of the rack, comprising: a column, a crossbar fixedly mounted on the top of the column, a drive assembly provided on the inner surface of the crossbar, a steel cable provided on the inner surface of the drive assembly, and a hook provided at the bottom end of the steel cable;
[0008] The traveling device includes: a base, a rotating motor is provided on the inner surface of the base, mounting plates are fixedly installed on both sides of the base, a reduction motor is provided on the side of the mounting plate, the output end of the reduction motor is provided with a gear meshing with the rack, and a roller is rotatably installed on the side wall of the bottom end of the mounting plate.
[0009] Preferably, a slide is provided inside the crossbar, and the driving assembly includes: a driving motor, a pulley is rotatably installed on the output end of the driving motor, the pulley slides along the inner surface of the slide, and the output end of the rotating motor is rotatably connected to the lower surface of the column.
[0010] Preferably, a collecting box is fixedly mounted on the side wall of the driving motor, and a shovel block is fixedly mounted on the side surface of the collecting box in a direction perpendicular to the slide, and the shovel block is driven by the driving motor to slide inside the slide.
[0011] Preferably, a chamber is provided inside the shovel block, an inclined block is provided at the bottom of the chamber, a slot is provided on the side wall of the shovel block, and limit plates are fixedly installed on both sides of the slide.
[0012] Preferably, an anti-sway buffer mechanism is fixedly installed on the lower surface of the driving motor, and the anti-sway buffer mechanism includes: a mounting frame, the bottom and top ends of the mounting frame are provided with air avoidance grooves for avoiding air cables, a dovetail slide rail is fixedly installed on the bottom surface of the mounting frame, a counterweight plate and a slider are slidably installed on the outer surface of the dovetail slide rail, two symmetrically arranged sliding rods are fixedly installed on the inner wall of the counterweight plate, a limiting sleeve is fixedly installed on the bottom of the slider, and a spring is sleeved on the slide rod at the connection between the counterweight plate and the slider.
[0013] Preferably, the bottom side surfaces of the counterweight plate and the sliding block are respectively provided with a first dovetail sliding groove and a second dovetail sliding groove which are slidably matched with the dovetail sliding rail.
[0014] Preferably, an opening corresponding to the slide bar is formed on the inner surface of the slide bar, and the slide bar is connected to the slide bar through the opening.
[0015] Preferably, the counterweight plate and the slider are elastically connected via a spring, and the counterweight plate and the slider slide on the inner surface of the mounting frame through the sliding cooperation of the first dovetail slot, the second dovetail slot and the dovetail rail respectively.
[0016] Preferably, a through hole is opened on the surface of the slider, and the steel cable passes through the through hole and the limiting sleeve in sequence under the drive of the driving motor.
[0017] Preferably, a bolt is threadedly mounted on the side wall of the counterweight plate, and a nut is threadedly connected to the outer surface of the bolt.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] The present invention proposes a device suitable for installing prefabricated blocks of arched skeletons;
[0020] 1. By starting the drive motor to drive the pulley to slide on the slide surface, the oil, dirt and dust mixture in the slide can be shoveled away by the shovel block. The shoveled oil and dirt mixture is slotted into the collection box through the inclined block at the bottom of the chamber for centralized collection. This can reduce the wear of the pulley, and clean the slide efficiently and thoroughly, ensuring the normal operation and service life of the equipment and improving the work safety rate.
[0021] 2. When the hoisting equipment moves the prefabricated blocks along the transportation system, the counterweight plate and the slider are connected by sliding in the installation frame, and the counterweight plate and the slider are elastically connected by a spring. A limiting sleeve is provided at the bottom of the through hole in the slider. The steel cable passes through the through hole and the limiting sleeve in turn to hoist the prefabricated blocks, which can achieve multiple buffering of the swing generated during mobile transportation and avoid safety hazards caused by large swings. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 It is a structural schematic diagram of the hoisting equipment of the present invention;
[0024] Figure 3 For the present invention Figure 2 A partial enlarged view of the middle A;
[0025] Figure 4 This is a schematic diagram of the installation structure of the drive assembly of the present invention;
[0026] Figure 5 This is a schematic diagram of the installation structure of the dirt removal mechanism of the present invention;
[0027] Figure 6 This is a schematic diagram of the internal structure of the shovel block of the present invention;
[0028] Figure 7 This is a schematic diagram of the installation structure of the anti-sway buffer assembly of the present invention;
[0029] Figure 8 For the present invention Figure 7 A partial enlarged view of point B in the middle;
[0030] Figure 9 This is a schematic diagram of the slider installation structure of the present invention.
[0031] In the figure: 1. Travel system; 2. Travel track; 3. Transport system; 4. Hoisting system; 5. Rack; 6. Drive assembly; 601. Drive motor; 602. Pulley; 603. Collection box; 604. Shovel block; 605. Chamber; 606. Inclined block; 607. Slot; 608. Limit plate; 7. Anti-sway buffer mechanism; 701. Mounting frame; 702. Dovetail slide rail; 703. Avoidance groove; 704. Counterweight plate; 7 05. First dovetail slide; 706. Bolt; 707. Nut; 708. Slider; 709. Opening; 710. Through hole; 711. Second dovetail slide; 712. Limit sleeve; 713. Slide rod; 714. Spring; 8. Base; 9. Rotating motor; 10. Column; 11. Crossbar; 12. Mounting plate; 13. Reducer motor; 14. Gear; 15. Roller; 16. Steel cable; 17. Hook; 18. Slide. DETAILED DESCRIPTION
[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0033] See also Figures 1 to 9 , the present invention provides a technical solution: a device suitable for installing prefabricated blocks of arched skeletons;
[0034] Example 1:
[0035] In order to remove the oil sludge formed by the mixture of lubricating oil and dust in the slide 18, a slide 18 is provided inside the cross bar 11, and the driving assembly 6 includes: a driving motor 601, a pulley 602 is rotatably installed on the output end of the driving motor 601, and the pulley 602 slides along the inner surface of the slide 18, and the output end of the rotating motor 9 is rotatably connected to the lower surface of the column 10, and a collecting box 603 is fixedly installed on the side wall of the driving motor 601, and a shovel block 604 is fixedly installed on the side surface of the collecting box 603 in a direction perpendicular to the slide 18. The shovel block 604 slides inside the slide 18 by the drive of the driving motor 601, and a chamber 605 is provided inside the shovel block 604, and an inclined block 606 is provided at the bottom of the chamber 605. The side wall of the shovel block 604 is provided with a slot 607, and limit plates 608 are fixedly installed on both sides of the slide 18;
[0036] First, start the drive motor 601 to drive the pulley 602 to slide on the surface of the slide 18, so that the oil, dirt and dust mixture in the slide 18 can be shoveled out through the shovel block 604, and the shoveled oil and dirt mixture is allowed to enter the collection box 603 through the slot 607 through the inclined block 606 at the bottom of the chamber 605 for centralized collection.
[0037] Example 2:
[0038] In order to achieve multiple buffering of the swing generated during the mobile transportation of the hoisting equipment and avoid safety hazards caused by large swings, an anti-sway buffer mechanism 7 is fixedly installed on the lower surface of the driving motor 601. The anti-sway buffer mechanism 7 includes: a mounting frame 701, and a clearance groove 703 for the clearance steel cable 16 is opened at the bottom and top of the mounting frame 701. A dovetail slide rail 702 is fixedly installed on the bottom surface of the mounting frame 701. A counterweight plate 704 and a slider 708 are slidably installed on the outer surface of the dovetail slide rail 702. Two symmetrically arranged sliding rods 713 are fixedly installed on the inner wall of the counterweight plate 704. A limiting sleeve 712 is fixedly installed on the bottom of the slider 708. A spring 714 is sleeved on the slide bar 713 at the connection between the counterweight plate 704 and the slider 708. The bottom end side surfaces of the counterweight plate 704 and the slider 708 are respectively provided with a first dovetail slide groove 705 and a second dovetail slide groove 711 that slide with the dovetail slide rail 702. The inner surface of the slider 708 is provided with an opening 709 corresponding to the slide bar 713. The slider 708 is connected to the slide bar 713 through the opening 709. The counterweight plate 704 and the slider 708 are elastically connected by the spring 714. The counterweight plate 704 and the slider 708 slide on the inner surface of the mounting frame 701 through the sliding cooperation of the first dovetail slide groove 705 and the second dovetail slide groove 711 with the dovetail slide rail 702.
[0039] The counterweight plate 704 and the slider 708 are connected by sliding in the installation frame 701, and the counterweight plate 704 and the slider 708 are elastically connected by a spring 714. A limiting sleeve 712 is provided at the bottom of the through hole 710 in the slider 708. The steel cable 16 passes through the through hole 710 and the limiting sleeve 712 in turn to lift the prefabricated block. When the steel cable 16 swings in the limiting sleeve 712, it will first drive the slider 708 to squeeze the spring 714 on the slide rod 713 through the opening 709. Since the two ends of the spring 714 are elastically connected to the counterweight plate 704 and the slider 708 respectively, the slider 708 will slide repeatedly in the installation frame 701 under the traction of the steel cable 16, thereby being buffered multiple times by the spring 714.
[0040] Example 3:
[0041] In order to enhance the anti-sway effect of the anti-sway buffer mechanism 7 based on the second embodiment, the steel cable 16 is driven by the driving motor 601 to pass through the through hole 710 and the limiting sleeve 712 in sequence, and a bolt 706 is threadedly installed on the side wall of the counterweight plate 704, and a nut 707 is threadedly connected to the outer surface of the bolt 706;
[0042] First, the swing amplitude of the steel cable 16 is initially limited by the limiting sleeve 712. Since the counterweight plate 704 and the slider 708 are elastically connected by the spring 714, hard contact with the swing amplitude of the steel cable 16 is avoided. Compared with the fixed connection, the wear of the steel cable 16 can be reduced. Through the threaded connection between the side wall bolt 706 of the counterweight plate 704 and the nut 707, the counterweight plate 704 can be installed according to the weight of the hoisted prefabricated block to enhance the anti-sway effect of the steel cable 16.
[0043] Working principle: In actual use, when cleaning the oil sludge formed by the mixture of lubricating oil and dust in the slide 18, first start the driving motor 601 to drive the pulley 602 to slide on the surface of the slide 18, so that the oil and dust mixture in the slide 18 can be shoveled out through the shovel block 604, and the shoveled oil mixture is allowed to enter the collection box 603 through the slot 607 for centralized collection through the inclined block 606 at the bottom of the chamber 605, which can reduce the wear of the pulley 602 and efficiently and thoroughly clean the slide 18, thereby ensuring the normal operation and service life of the equipment and improving the work safety rate. Secondly, when multiple buffering is performed on the swing generated during the movement and transportation of the lifting equipment, the counterweight plate 704 and the slider 708 are connected by sliding in the installation frame 701, and the counterweight plate 704 and the slider 708 are elastically connected by a spring 714. A limiting sleeve 712 is provided at the bottom of the through hole 710 in the slider 708, and the steel cable 16 passes through the through hole 710 and the limiting sleeve 712 in turn to lift the prefabricated block. When the steel cable 16 swings in the limiting sleeve 712, it will first drive the slider 708 to squeeze the spring 714 on the slide bar 713 through the opening 709. Since the two ends of the spring 714 are elastically connected to the counterweight plate 704 and the slider 708 respectively, the slider 708 will slide repeatedly in the installation frame 701 under the traction of the steel cable 16, thereby being buffered multiple times by the spring 714. The swing amplitude of the steel cable 16 is initially limited by the limiting sleeve 712. Since the counterweight plate 704 and the slider 708 are elastically connected by the spring 714, the swing amplitude of the steel cable 16 is avoided. Compared with the fixed connection, the wear of the steel cable 16 can be reduced. The counterweight plate 704 can be installed according to the weight of the prefabricated block to be hoisted, thereby enhancing the anti-swaying effect of the steel cable 16.
[0044] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A device adapted for installing prefabricated blocks of an arched skeleton, comprising a running track (2), a running system (1) being provided at both ends of the running track (2), a transport system (3) being provided at the output end of the running system (1) via the running track (2), racks (5) being fixedly mounted on both sides of the transport system (3), and running devices for moving in a direction perpendicular to the transport system (3) being provided at both ends of the racks (5); A hoisting system (4) for hoisting the arched skeleton prefabricated blocks is provided on both sides of the rack (5), comprising: The column (10) is characterized in that: a crossbar (11) is fixedly mounted on the top of the column (10), a driving assembly (6) is provided on the inner surface of the crossbar (11), a steel cable (16) is provided on the inner surface of the driving assembly (6), and a hook (17) is provided at the bottom end of the steel cable (16); The running device comprises: a base (8), a rotating motor (9) is provided on the inner surface of the base (8), mounting plates (12) are fixedly installed on both sides of the base (8), a reduction motor (13) is provided on the side of the mounting plate (12), an output end of the reduction motor (13) is provided with a gear (14) meshing with the rack (5), and a roller (15) is rotatably installed on the side wall of the bottom end of the mounting plate (12).
2. The device for installing prefabricated blocks of an arched skeleton according to claim 1, characterized in that: A slideway (18) is provided inside the crossbar (11), and the driving assembly (6) includes a driving motor (601), the output end of the driving motor (601) is rotatably mounted with a pulley (602), the pulley (602) slides along the inner surface of the slideway (18), and the output end of the rotating motor (9) is rotatably connected to the lower surface of the column (10).
3. The device for installing prefabricated blocks of an arched skeleton according to claim 2, characterized in that: A collecting box (603) is fixedly mounted on the side wall of the driving motor (601), and a shovel block (604) is fixedly mounted on the side surface of the collecting box (603) in a direction perpendicular to the slideway (18). The shovel block (604) slides inside the slideway (18) through the drive of the driving motor (601).
4. The device for installing prefabricated blocks of an arched skeleton according to claim 3, characterized in that: The shovel block (604) is provided with a chamber (605) inside, the bottom of the chamber (605) is provided with an inclined block (606), the side wall of the shovel block (604) is provided with a slot (607), and limiting plates (608) are fixedly installed on both sides of the slideway (18).
5. The device for installing prefabricated blocks of an arched skeleton according to claim 2, characterized in that: The lower surface of the driving motor (601) is fixedly mounted with an anti-sway buffer mechanism (7), the anti-sway buffer mechanism (7) comprising: a mounting frame (701), a bottom end and a top end of the mounting frame (701) are provided with an air avoidance groove (703) for an air avoidance steel cable (16), a dovetail slide rail (702) is fixedly mounted on the bottom surface of the mounting frame (701), a counterweight plate (704) and a slider (708) are slidably mounted on the outer surface of the dovetail slide rail (702), two symmetrically arranged slide bars (713) are fixedly mounted on the inner wall of the counterweight plate (704), a limiting sleeve (712) is fixedly mounted on the bottom of the slider (708), and a spring (714) is sleeved on the slide bar (713) at the connection between the counterweight plate (704) and the slider (708).
6. The device for installing prefabricated blocks of an arched skeleton according to claim 5, characterized in that: The bottom side surfaces of the counterweight plate (704) and the slider (708) are respectively provided with a first dovetail slide groove (705) and a second dovetail slide groove (711) that are slidably matched with the dovetail slide rail (702).
7. The device for installing prefabricated blocks of an arched skeleton according to claim 5, characterized in that: The inner surface of the slider (708) is provided with an opening (709) corresponding to the slide bar (713), and the slider is connected to the slide bar (713) through the opening (709).
8. The device for installing prefabricated blocks of an arched skeleton according to claim 5, characterized in that: The counterweight plate (704) and the slider (708) are elastically connected via a spring (714), and the counterweight plate (704) and the slider (708) slide on the inner surface of the mounting frame (701) via the sliding fit of the first dovetail slot (705), the second dovetail slot (711) and the dovetail rail (702).
9. The device for installing prefabricated blocks of an arched skeleton according to claim 5, characterized in that: A through hole (710) is provided on the surface of the slider (708), and the steel cable (16) passes through the through hole (710) and the limiting sleeve (712) in sequence under the drive of the driving motor (601).
10. The device for installing prefabricated blocks of an arched skeleton according to claim 5, characterized in that: The side wall of the counterweight plate (704) is threadedly mounted with a bolt (706), and the outer surface of the bolt (706) is threadedly connected with a nut (707).