Sewage treatment disc aerator with uniformly distributed anti-blocking structure
By setting up a gas-pushing and scraping mechanism on the top of the aerator, the problem of diaphragm is solved, and the uniform distribution of air flow and the improvement of treatment effect is achieved.
Patent Information
- Application Number
- CN202510555635.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing sewage treatment aerators are likely to be affected by the use of the diaphragm after a long period of use, and the exhaust air flow cannot be effectively dispersed, resulting in a reduced treatment effect.
A thrust-pushing and scraping mechanism are provided on the top of the aerator. The airflow is used to cooperate through the air pipe, impeller and exhaust pipe to achieve reverse cleaning of the diaphragm and scraping of debris. At the same time, the airflow dispersion is disturbed through the pushing mechanism, avoiding blockage and improving the uniformity of the airflow distribution.
Effectively prevent diaphragm from being blocked, improve airflow distribution uniformity, and enhance the sewage treatment effect.
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Figure CN120483401A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sewage treatment, and more particularly to a sewage treatment disc aerator with a uniformly distributed anti-blocking structure. Background Art
[0002] Aerators are essential equipment for aerating and oxygenating water supply and drainage. Aeration is a means of bringing air and water into strong contact. The purpose is to dissolve oxygen in the air into water, or to expel unnecessary gases and volatile substances in water into the air. In other words, it is a means of promoting material exchange between gas and liquid. Oxygen in the air is transferred to water through aeration, and oxygen is transferred from the gas phase to the liquid phase.
[0003] For example, utility model patent CN217377477U discloses an anti-clogging aerator for water treatment, in which the gas transmitted from the aerator pushes the inclined guide blades, thereby driving the guide blades, rotating blocks, and rotating rods to rotate, preventing impurities in the sewage from entering through the filter holes opened on the fixed plate. At the same time, the top of the rotating guide blade contacts the bottom of the fixed plate, scraping off impurities attached to the bottom of the fixed plate to prevent clogging of the filter holes. However, the above patent document only has the function of directly pushing the fan blades to scrape the top through airflow, and in actual use, there is no setting that can use airflow pressure to impact and clear the blockage of the diaphragm on the top of the aerator, which leads to the diaphragm on the top of the aerator being blocked by debris after long-term use, affecting the use of the aerator. At the same time, there is also a lack of a structure that can disrupt and disperse the airflow discharged from the top of the aerator, so that the airflow discharged from the top of the aerator can only act vertically upward and cannot be dispersed to improve the treatment effect. Summary of the Invention
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a sewage treatment disc aerator with a uniformly distributed anti-blocking structure to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: a sewage treatment disc aerator with a uniformly distributed anti-blocking structure, comprising a disc aerator, a diaphragm provided on the top of the disc aerator, and an air pushing and cleaning mechanism and a scraping mechanism provided on the outer wall of the disc aerator; The air pushing and cleaning mechanism includes an air duct connected to the outer wall of the disc aerator, the air duct is U-shaped, the top of the air duct is connected to an air box, the air box is located at the top center of the disc aerator, support brackets are fixedly installed on both sides of the air box, the support brackets are fixedly installed on the top of the disc aerator, an impeller is provided in the air box, the impeller is arranged in a vertical state, and the impeller and one side of the air duct are staggered with each other.
[0006] In a preferred embodiment, an exhaust hole groove is provided on the top of the air box, and the top of the exhaust hole groove is connected to a rotating air pipe, and the rotating air pipe is arranged in an inverted U shape. A joint is rotatably installed on the other side of the rotating air pipe, and the joint is rotatably installed on the top of the air box. The bottom of the joint is connected to an air connecting pipe, and the air connecting pipe is arranged in a vertical state. The outer wall of the air connecting pipe and the impeller are fixed to each other, and the air connecting pipe passes through the bottom of the air box.
[0007] In a preferred embodiment, the bottom of the air connecting pipe is connected to an exhaust pipe, the exhaust pipe is arranged in a horizontal state, and the bottom of the exhaust pipe is connected to a plurality of nozzles, the plurality of nozzles are arranged vertically downward.
[0008] In a preferred embodiment, the scraping mechanism includes a slide rail groove fixedly installed on the outer wall of one side of the exhaust pipe, the slide rail groove is arranged in a horizontal state, and a scraper is slidably installed on one side of the slide rail groove, the scraper is arranged in a vertical state, and the bottom of the scraper is in contact with the top of the diaphragm.
[0009] In a preferred embodiment, a support spring is fixedly mounted on one side of the scraper, and the support spring is fixedly mounted on the outer wall of the air connecting pipe.
[0010] In a preferred embodiment, a plurality of top protrusions are provided on one side of the scraper, and the plurality of top protrusions are fixedly mounted on the top of the disc aerator, and the plurality of top protrusions are arranged equidistantly in a circular shape on the top of the disc aerator.
[0011] In a preferred embodiment, a push plate mechanism is provided on the top of the two support brackets, and the push plate mechanism includes slots opened on the top of the two support brackets, the two slots are symmetrically arranged, and rotating rods are fixedly installed on the inner walls of the two slots.
[0012] In a preferred embodiment, push plates are rotatably mounted on the outer walls of the two rotating rods, the two push plates are arranged in a vertical state, and vertical plates are fixedly mounted on the tops of the push plates, and the vertical plates are arranged vertically upward.
[0013] Technical effects and advantages of the present invention: 1. The present invention cooperates with an air pushing and cleaning mechanism and a scraping mechanism, and further provides an additional air guide pipe on one side of the aerator to separate a portion of the gas in the aerator and push the exhaust pipe at the top of the aerator, so that the exhaust pipe rotates and ejects air to perform reverse cleaning on the diaphragm at the top of the aerator, and rotates to clean the top of the diaphragm, thereby avoiding the clogging of the diaphragm by debris after long-term use.
[0014] 2. The present invention is also assisted by setting a push plate mechanism, so that the vertical plates on both sides of the top of the aerator are pushed by the rotating exhaust pipe to swing, thereby disturbing and dispersing the airflow discharged from the top of the aerator, facilitating the dispersion of the airflow and improving the treatment effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0016] Figure 2 It is a front view of the present invention.
[0017] Figure 3 It is a vertical cross-sectional view of the present invention.
[0018] Figure 4 It is a partial cross-sectional view of the air-pushing and debris-clearing mechanism of the present invention.
[0019] Figure 5 It is a partial cross-sectional view of the scraping mechanism in the present invention.
[0020] Figure 6 It is a structural schematic diagram of the push plate mechanism in the present invention.
[0021] Figure 7 It is a partial cross-sectional view of the push plate mechanism in the present invention.
[0022] The accompanying drawings are marked as follows: 1. disc aerator; 2. diaphragm; 3. air pushing and cleaning mechanism; 31. air guide pipe; 32. air box; 33. support bracket; 34. impeller; 35. exhaust hole groove; 36. air transfer pipe; 37. joint; 38. air connecting pipe; 39. exhaust pipe; 310. nozzle; 4. scraping mechanism; 41. slide rail groove; 42. scraper; 43. support spring; 44. top protrusion; 5. push plate mechanism; 51. slot; 52. rotating rod; 53. push plate; 54. vertical plate. DETAILED DESCRIPTION
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] Example 1: In view of the fact that the existing technology does not have a function of using airflow pressure to impact and clear the blockage of the top diaphragm of the aerator, which leads to the blockage of debris on the top diaphragm of the aerator after long-term use, thus affecting the use of the aerator, the following technical solution is proposed to solve this problem: Refer to the instruction manual Figure 1-Figure 7, a sewage treatment disc aerator with a uniformly distributed anti-blocking structure, such as Figure 1 and Figure 2 As shown, it includes a disc aerator 1, a diaphragm 2 is provided on the top of the disc aerator 1, and an air pushing and cleaning mechanism 3 and a scraping mechanism 4 are provided on the outer wall of the disc aerator 1; like Figure 3 and Figure 4 As shown, the air pushing and cleaning mechanism 3 includes an air guide pipe 31 connected to the outer wall of the disc aerator 1. The air guide pipe 31 is U-shaped. The top of the air guide pipe 31 is connected to the air box 32. The air box 32 is located at the top center of the disc aerator 1. When the disc aerator 1 is started, part of the air flow delivered is guided out through the air guide pipe 31, and then the air flow enters the air box 32 through the air guide pipe 31. Support brackets 33 are fixedly installed on both sides of the air box 32, and the support brackets 33 are fixedly installed on the top of the disc aerator 1. An impeller 34 is provided in the air box 32, and the impeller 34 is arranged in a vertical state. The impeller 34 and one side of the air guide pipe 31 are staggered with each other, and the air flow entering the air box 32 blows towards and drives the impeller 34 to rotate.
[0025] like Figure 3 and Figure 4 As shown, an exhaust hole slot 35 is provided on the top of the air box 32, and the top of the exhaust hole slot 35 is connected to a rotating air pipe 36, which is set in an inverted U shape. A joint 37 is rotatably installed on the other side of the rotating air pipe 36, and the joint 37 is rotatably installed on the top of the air box 32. The bottom of the joint 37 is connected to an air connecting pipe 38, which is set in a vertical state. The outer wall of the connecting pipe 38 and the impeller 34 are fixed to each other. The connecting pipe 38 passes through the bottom of the air box 32. Since the airflow entering can only be discharged through the exhaust hole slot 35, the airflow enters the joint 37 and the connecting pipe 38 through the rotating air pipe 36. At this time, the rotation of the impeller 34 drives the connecting pipe 38 to rotate synchronously.
[0026] like Figure 3 and Figure 4 As shown, the bottom of the air connecting pipe 38 is connected to the exhaust pipe 39, and the exhaust pipe 39 is arranged in a horizontal state. The bottom of the exhaust pipe 39 is connected to a plurality of nozzles 310, and the plurality of nozzles 310 are arranged vertically downward. Then, the rotation of the air connecting pipe 38 drives the exhaust pipe 39 and the plurality of nozzles 310 to rotate synchronously on the top of the diaphragm 2, and the air flow is ejected from the bottom of the exhaust pipe 39 and the plurality of nozzles 310 and blown toward the diaphragm 2, thereby cleaning the debris blocking the diaphragm 2 to avoid blockage.
[0027] like Figure 4 and Figure 5As shown, the scraping mechanism 4 includes a slide rail groove 41 fixedly installed on the outer wall of one side of the exhaust pipe 39, the slide rail groove 41 is set in a horizontal state, and a scraper 42 is slidably installed on one side of the slide rail groove 41, the scraper 42 is set in a vertical state, and the bottom of the scraper 42 is in contact with the top of the diaphragm 2. The rotation of the exhaust pipe 39 drives the slide rail groove 41 and the scraper 42 to rotate synchronously.
[0028] like Figure 4 and Figure 5 As shown, a support spring 43 is fixedly mounted on one side of the scraper 42 , and the support spring 43 is fixedly mounted on the outer wall of the air connection pipe 38 .
[0029] like Figure 4 and Figure 5 As shown, one side of the scraper 42 is provided with a plurality of top protrusions 44, and the plurality of top protrusions 44 are fixedly mounted on the top of the disc aerator 1. The plurality of top protrusions 44 are arranged equidistantly in a circle on the top of the disc aerator 1. When the scraper 42 rotates, one side of the scraper 42 contacts the plurality of top protrusions 44 in sequence, and the scraper 42 is repeatedly pushed by the plurality of top protrusions 44. The pushing scraper 42 is repeatedly moved left and right under the support of the support spring 43 on one side of the scraper 42, thereby driving the pushing scraper 42 to scrape off the debris on the top of the diaphragm 2.
[0030] During specific implementation, part of the air flow delivered by the disc aerator 1 when it is started is led out through the air guide pipe 31, and then the air flow enters the air box 32 through the air guide pipe 31. Since the air flow can only be discharged through the exhaust hole slot 35, the air flow enters the joint 37 and the connecting pipe 38 through the air transfer pipe 36. At this time, the air flow entering the air box 32 blows towards and drives the impeller 34 and the connecting pipe 38 to rotate synchronously. The rotation of the connecting pipe 38 drives the exhaust pipe 39 and the multiple nozzles 310 to rotate synchronously at the top of the diaphragm 2, and the air flow is ejected from the bottom of the exhaust pipe 39 and the multiple nozzles 310 and blows towards the diaphragm 2, thereby cleaning the debris blocking the diaphragm 2 to avoid blockage. At the same time, when the scraper 42 rotates, one side of the scraper 42 contacts multiple top protrusions 44 in sequence, and the scraper 42 is repeatedly pushed by the multiple top protrusions 44. Under the support of the support spring 43 on one side of the scraper 42, the pushing scraper 42 repeatedly moves left and right, thereby driving the pushing scraper 42 to scrape off the debris on the top of the diaphragm 2.
[0031] Example 2: In view of the fact that the prior art still lacks a structure that can disrupt and disperse the airflow discharged from the top of the aerator, and thus the airflow discharged from the top of the aerator can only act vertically upward and cannot be dispersed to improve the treatment effect, in order to solve this problem, the following technical solution is proposed: like Figure 6 and Figure 7As shown, a push plate mechanism 5 is provided on the top of the two support brackets 33 , and the push plate mechanism 5 includes slots 51 opened on the top of the two support brackets 33 . The two slots 51 are symmetrically arranged with each other, and a rotating rod 52 is fixedly installed on the inner wall of the two slots 51 .
[0032] like Figure 6 and Figure 7 As shown, push plates 53 are rotatably installed on the outer walls of the two rotating rods 52. The two push plates 53 are arranged in a vertical state. A vertical plate 54 is fixedly installed on the top of the push plates 53. During the rotation of the exhaust pipe 39, the exhaust pipe 39 approaches and squeezes the push plates 53, and then the push plates 53 are compressed and drive the vertical plates 54 to deflect in the slots 51 through the rotating rods 52. The vertical plates 54 are arranged vertically upward, so that the vertical plates 54 swing to push and disperse the airflow discharged from the top of the disc aerator 1.
[0033] During specific implementation, during the rotation of the exhaust pipe 39, the exhaust pipe 39 approaches and squeezes the push plate 53, and then the push plate 53 is compressed and drives the vertical plate 54 to deflect in the slot 51 through the rotating rod 52, so that the vertical plate 54 swings to push and disperse the airflow discharged from the top of the disc aerator 1.
[0034] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change. Secondly: The drawings of the embodiments disclosed in the present invention only involve structures related to the embodiments disclosed in the present invention. Other structures may refer to conventional designs. The same embodiment and different embodiments of the present invention may be combined with each other without conflict. Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A sewage treatment disc aerator with a uniformly distributed anti-blocking structure, comprising a disc aerator (1), characterized in that: The top of the disc aerator (1) is provided with a diaphragm (2), and the outer wall of the disc aerator (1) is provided with an air pushing and cleaning mechanism (3) and a scraping mechanism (4); The air pushing and cleaning mechanism (3) comprises an air guide pipe (31) connected to the outer wall of the disc aerator (1), the air guide pipe (31) is arranged in a U-shape, the top of the air guide pipe (31) is connected to an air box (32), the air box (32) is located at the top center of the disc aerator (1), and support brackets (33) are fixedly installed on both sides of the air box (32), the support brackets (33) are fixedly installed on the top of the disc aerator (1), and an impeller (34) is arranged in a vertical state. The impeller (34) and one side of the air guide pipe (31) are staggered with each other.
2. The sewage treatment disc aerator with a uniformly distributed anti-blocking structure according to claim 1, characterized in that: An exhaust hole groove (35) is provided on the top of the air box (32), and the top of the exhaust hole groove (35) is connected to an air rotating pipe (36), and the air rotating pipe (36) is arranged in an inverted U shape. A joint (37) is rotatably installed on the other side of the air rotating pipe (36), and the joint (37) is rotatably installed on the top of the air box (32). The bottom of the joint (37) is connected to an air connecting pipe (38), and the air connecting pipe (38) is arranged in a vertical state. The outer wall of the air connecting pipe (38) and the impeller (34) are fixed to each other, and the air connecting pipe (38) passes through the bottom of the air box (32).
3. The sewage treatment disc aerator with a uniformly distributed anti-blocking structure according to claim 2, characterized in that: The bottom of the air connection pipe (38) is connected to an exhaust pipe (39), and the exhaust pipe (39) is arranged in a horizontal state. The bottom of the exhaust pipe (39) is connected to a plurality of nozzles (310), and the plurality of nozzles (310) are arranged vertically downward.
4. The sewage treatment disc aerator with a uniformly distributed anti-blocking structure according to claim 3 is characterized in that: The scraping mechanism (4) comprises a slide rail groove (41) fixedly mounted on an outer wall of one side of the exhaust pipe (39), wherein the slide rail groove (41) is arranged in a horizontal state, and a scraper (42) is slidably mounted on one side of the slide rail groove (41), wherein the scraper (42) is arranged in a vertical state, and the bottom of the scraper (42) is in contact with the top of the diaphragm (2).
5. The sewage treatment disc aerator with a uniformly distributed anti-blocking structure according to claim 2, characterized in that: A support spring (43) is fixedly mounted on one side of the scraper (42), and the support spring (43) is fixedly mounted on the outer wall of the air connection pipe (38).
6. The sewage treatment disc aerator with a uniformly distributed anti-blocking structure according to claim 5, characterized in that: A plurality of top protrusions (44) are provided on one side of the scraper (42), and the plurality of top protrusions (44) are fixedly mounted on the top of the disc aerator (1). The plurality of top protrusions (44) are arranged equidistantly in a circular pattern on the top of the disc aerator (1).
7. The sewage treatment disc aerator with a uniformly distributed anti-blocking structure according to claim 1, characterized in that: A push plate mechanism (5) is provided on the top of the two support brackets (33), and the push plate mechanism (5) includes a slot (51) provided on the top of the two support brackets (33). The two slots (51) are symmetrically arranged with each other, and a rotating rod (52) is fixedly installed on the inner wall of the two slots (51).
8. The sewage treatment disc aerator with a uniformly distributed anti-blocking structure according to claim 7, characterized in that: The outer walls of the two rotating rods (52) are rotatably mounted with push plates (53), the two push plates (53) are arranged in a vertical state, and the tops of the push plates (53) are fixedly mounted with vertical plates (54), the vertical plates (54) are arranged vertically upward.
Citation Information
Patent Citations
Anti-blocking aerator for water treatment
CN217377477U