Production device and production method for color spinning sprayed wool yarn
By controlling the feeding speed and combing technology, the problem of poor color mixing effect in wool spray yarn production is solved, and efficient color mixing and rich variety of wool spray yarn production is achieved, which increases the added value of the product.
Patent Information
- Application Number
- CN202510911561.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-02
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2045-07-02
AI Technical Summary
The existing wool spray yarn production technology is difficult to achieve efficient color mixing, resulting in a single color variety and insufficient product added value.
Three different colors of rovings are used to control the feeding speed through an independently driven roller sleeve. After combing the first and second combing rollers, they are combined multiple times in the mixing cup. The high-speed air flow and gravity effect are used to achieve uniform color mixing, and finally spray it into the fiber mesh belt in the spray gun device.
It significantly improves the color mixing effect of wool spray yarn, enriches the variety of patterns, and increases the added value of the product.
Smart Images

Figure CN120486006A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the new technical field of spinning, in particular to a device and method for producing colored spun wool yarn. Background Art
[0002] Air-jet yarn, a new type of fancy yarn originating in Italy and known as "Air Yarn," was invented and patented by a foreign fancy yarn manufacturer in 1994. Due to the patent's protection, this yarn was monopolized by only one or two manufacturers worldwide, resulting in high prices. The patent was lifted in 2008, and development and production began in China. Air-jet yarn breaks away from the traditional twisting of yarns. It utilizes weft knitting to create hollow tape yarns. The fibers of the roving, combed by a combing roller, are then sprayed into a mesh tape, creating a yarn with a net-like structure that wraps the loose fibers. The fibers are loose and disordered, resulting in a soft, fluffy, and warm yarn. At the same count, the yarn is larger, and the yarn used for a single garment is approximately 30% lighter than conventional yarn. Air-jet yarn is primarily produced by spinning the roving, which is then processed on a spraying machine.
[0003] Since the 21st century, people have increasingly demanded higher standards for clothing design. They are not only satisfied with comfort and appropriateness, but also pay more attention to the external aesthetics of clothing. Visual impact often stimulates consumers' primary desire to consume. Therefore, these demands have brought various opportunities and challenges to the traditional textile industry. Seaweed fiber is a type of man-made fiber. It refers to a bio-based fiber made by spinning sodium alginate extracted from marine algae. Seaweed fiber has good affinity with human skin, antibacterial properties, moisture absorption and breathability, and can achieve a pilling resistance level of 3-4. In response to this, this patent introduces seaweed fiber into the production of spray yarn. The seaweed fiber is blended with fibers such as acrylic and polyester to produce coarse yarn, which is then processed on a spray machine to produce color-spun spray yarn. Summary of the Invention
[0004] The purpose of the present invention is to provide a color-spun spray yarn production device and production method, which comprises the following steps: three different colors of coarse yarns are sequentially opened and struck by a first combing roller, combed and grabbed, and then finely combed and grabbed by a second combing roller to obtain loose fibers, and the loose fibers are combined multiple times by a high-speed rotating mixing cup to produce color-spun spray yarn with uniform color mixing effect, which significantly improves the color mixing effect of the color-spun spray yarn, enriches the variety of colors of the spray yarn, and enhances the added value of the product.
[0005] In the first aspect, the present invention provides a color-spinning spray yarn production device, comprising 50-200 identical spindles, each spindle comprising a roving feeding device, a roving combing device, a color fiber mixing device, a filament netting device, and an untwisting and winding device, characterized in that the roving feeding device comprises a feeding control roller pair and an output holding roller pair, the feeding control roller pair comprises a lower control roller and an upper control rubber roller, the lower control roller comprises a lower control roller shaft and a third roller sleeve and a third driving cylinder fixedly connected thereon, the third driving cylinder is provided with a second roller sleeve and a second driving cylinder fixedly connected thereon, the second driving cylinder is provided with a first roller sleeve and a first driving cylinder fixedly connected thereon, and the upper control rubber roller comprises The upper control rubber roller shaft and the first, second and third rubber roller sleeves thereon are supported by bearings. The coarse yarn combing device includes first and second combing rollers rotating in the same direction but at different speeds. The first combing roller is provided with a first combing needle cloth for combing and grabbing the fibers after striking and loosening. The second combing roller is provided with a second combing needle cloth for finely combing and grabbing the fibers. The color fiber mixing device includes a mixing cup whose diameter gradually increases from top to bottom and then gradually decreases until it remains unchanged, and which merges and mixes the fibers output by the coarse yarn combing device, and a spray gun device for spraying and transporting the mixed fibers. Air outlet holes are provided in the circumferential direction of the mixing ring at the maximum diameter of the mixing cup. The filament web forming device includes a needle cylinder provided with a crochet needle.
[0006] As described above, a color-spun spray yarn production device and production method, wherein preferably, the lower control roller includes a lower control roller shaft, the lower control roller shaft is a solid cylindrical structure, the lower control roller shafts of 3-6 spindle positions are integrally connected, and the two ends are connected by corresponding roller seats fixed on the car table for transmission, a lower control roller sleeve is provided on the lower control roller shaft, the lower control roller sleeve includes a first roller sleeve, a second roller sleeve, and a third roller sleeve, the first roller sleeve, the second roller sleeve, and the third roller sleeve have the same outer diameter and length and are all circular rings with open ends, the first roller sleeve, the second roller sleeve, and the third roller sleeve are respectively sleeved on the lower control roller shaft from left to right along the length direction of the lower control roller shaft and kept close to each other, and the third roller sleeve is directly sleeved The third roller sleeve is arranged on the lower control roller shaft and the two maintain smooth contact and close proximity, so that the third roller sleeve can rotate stably around the roller shaft, and a third driving cylinder is provided at the left end of the third roller sleeve, and the outer diameter of the third driving cylinder is smaller than the outer diameter of the third roller sleeve, and the right end of the third driving cylinder is integrated and fixedly connected with the left end of the third roller sleeve, and the third driving cylinder is directly sleeved on the lower control roller shaft and the two maintain smooth contact and close proximity, and the second roller sleeve is sleeved on the third driving cylinder and the two maintain smooth contact and close proximity, so that the second roller sleeve can rotate stably around the third driving cylinder, and a second driving cylinder is provided at the left end of the second roller sleeve, and the outer diameter of the second driving cylinder is smaller than the outer diameter of the second roller sleeve and larger than the outer diameter of the third driving cylinder, and the right end of the second driving cylinder is fixed to the left end of the second roller sleeve. The left end of the first driving cylinder is fixedly connected with the left end of the first roller sleeve, the first driving cylinder is sleeved on the second driving cylinder, and the left end of the second driving cylinder extends out of the left end of the first driving cylinder, and the left end of the third driving cylinder extends out of the left end of the second driving cylinder, and the first roller sleeve is sleeved on the second driving cylinder and the two maintain smooth contact and close contact, so that the first roller sleeve can stably rotate around the second driving cylinder, and a first driving cylinder is provided at the left end of the first roller sleeve, the outer diameter of the first driving cylinder is smaller than the outer diameter of the first roller sleeve and larger than the outer diameter of the second driving cylinder, the right end of the first driving cylinder and the left end of the first roller sleeve are fixedly connected in an integrated manner, the first driving cylinder is sleeved on the second driving cylinder, and the left end of the second driving cylinder extends out of the left end of the first driving cylinder, and a third driving belt is sleeved on the part of the third driving cylinder extending out of the second driving cylinder. The belt is simultaneously sleeved on the third driving shaft, the length of the third driving shaft covers all spindle positions, the third driving shaft is driven to rotate by the third motor, and then the third driving drum is driven to rotate by the third driving belt, and then the third roller sleeve is driven to rotate. The part of the second driving drum extending out of the first driving drum is sleeved with the second driving belt, and the second driving belt is simultaneously sleeved on the second driving shaft, the length of the second driving shaft covers all spindle positions, the second driving shaft is driven to rotate by the second motor, and then the second driving drum is driven to rotate by the second driving belt, and then the second roller sleeve is driven to rotate, the first driving drum is sleeved with the first driving belt, the first driving belt is simultaneously sleeved on the first driving shaft, the length of the first driving shaft covers all spindle positions, and the first driving shaft is driven to rotate by the first motor,Then the first driving belt drives the first driving drum to rotate, and then drives the first roller sleeve to rotate.
[0007] As described above, a color-spun spray yarn production device and production method, wherein preferably, the upper control rubber roller includes an upper control rubber roller shaft, the upper control rubber roller shaft is a solid cylindrical structure, and a first rubber roller cover, a second rubber roller cover, and a third rubber roller cover are provided on the upper control rubber roller shaft. The first rubber roller cover, the second rubber roller cover, and the third rubber roller cover are all made of rubber and are respectively connected to the upper control rubber roller shaft in a rolling manner through their own bearings. The upper control rubber roller shafts of two adjacent spindles are integrated and fixedly connected, and the middle part of the upper control rubber roller shaft is embedded in the rear embedding grip of the pressure assembly to achieve fixed installation of the upper control rubber roller.
[0008] As described above, a color-spinning spray-wool yarn production device and production method, wherein, preferably, the output holding roller pair includes a lower output roller and an upper output rubber roller, the lower output roller includes a lower output roller shaft, the lower output roller shaft is a solid cylindrical structure, a lower output roller sleeve is provided on the lower output roller shaft, the lower output roller sleeve is a circular ring structure and is integrally sleeved on the lower output roller shaft, the lower output roller shafts of 3-6 spindle positions are integrally connected, and the two ends are connected by transmission through corresponding roller seats fixed on the car table, the left side of the lower output roller shaft located on the leftmost side is connected to the left side of the lower output roller shaft, and the lower output roller shaft of 3-6 spindle positions is integrally connected, and the two ends are connected by transmission through corresponding roller seats fixed on the car table, and the left side of the lower output roller shaft located on the leftmost side is connected to the left side of the lower output roller shaft. The end is driven to rotate by the fourth motor, and then drives the corresponding lower output roller sleeve to rotate synchronously. The upper output rubber roller includes an upper output rubber roller shaft. The upper output rubber roller shaft is a solid cylindrical structure. An upper output rubber roller sleeve is provided on the upper output rubber roller shaft. The upper output rubber roller sleeve is a circular ring structure and the inner side is sleeved on the upper output rubber roller shaft through a bearing, thereby realizing a rolling connection between the upper output rubber roller sleeve and the upper output rubber roller shaft. The upper output rubber roller shafts of two adjacent spindles are integrated and fixedly connected, and the middle part of the upper output rubber roller shaft is embedded in the front embedding grip of the pressurizing component.
[0009] As described above, a color-spun jet yarn production device and production method, wherein preferably, the first combing roller is located at the rear of the second combing roller, the first combing roller and the second combing roller include an intermediate roller shaft, the intermediate roller shaft is a solid cylindrical structure, a first combing needle cloth is provided on the intermediate roller shaft of the first combing roller, and a second combing needle cloth is provided on the intermediate roller shaft of the second combing roller, the distribution density of the first combing needle cloth in the length direction of the intermediate roller shaft is less than the distribution density of the second combing needle cloth in the length direction of the intermediate roller shaft, and the distribution density of the first combing needle cloth in the circumferential direction of the intermediate roller shaft is greater than the distribution density of the second combing needle cloth in the circumferential direction of the intermediate roller shaft. The distribution density of the first opening needle clothing and the second opening needle clothing is in a cross state where the two are close to each other, the intermediate rollers of all spindles are integrated and fixedly connected, and an intermediate roller connecting seat is provided at the position of the intermediate rollers spaced 3-6 spindles apart, the intermediate roller connecting seat is fixed on the car table, and the intermediate roller is slidably sleeved on the intermediate roller connecting seat, and the left end of the intermediate roller of the first opening roller is driven to rotate by the fifth motor, and the intermediate roller of the second opening roller is connected to the intermediate roller of the first opening roller through an acceleration reversing gear set, so that the rotation speed of the second opening roller is greater than that of the first opening roller, and the direction of rotation of the second opening roller is opposite to that of the first opening roller.
[0010] As described above, a color-spun spray yarn production device and production method, wherein preferably, the color fiber mixing device includes a mixing cup, the mixing cup is located directly below the second combing roller, the mixing cup is a hollow cylindrical body with both ends open, and the diameter of the mixing cup gradually increases from top to bottom along the height direction of the mixing cup, then gradually decreases until it remains unchanged, a mixing ring is formed at the maximum diameter in the middle upper part of the height of the mixing cup, and air outlet holes are distributed in the circumferential direction of the mixing ring with equal arc intervals, and the air outlet holes are elliptical structures, and a driving cylinder is provided at the lower part of the mixing cup, the driving cylinder is a hollow cylindrical body with both ends open, the upper open end of the driving cylinder is integrally and fixedly connected to the bottom end of the mixing cup, and the driving cylinder is driven to rotate by the sixth motor through the fourth driving belt.
[0011] As described above, a color-spun spray yarn production device and production method, wherein, preferably, a spray gun device is provided at the lower part of the mixing cup, the spray gun device includes a cavity, the cavity is a rectangular parallelepiped with a hollow structure, a connecting embedding hole is provided above the cavity, the bottom end of the drive cylinder is closed and connected to the connecting embedding hole through a bearing, a compressed air gun is provided in the cavity, airflow input holes are provided at both ends of the compressed air gun, the airflow input holes are arranged outward, and the upper end of the compressed air gun is interconnected with the cavity.
[0012] As described above, a color-spun spray yarn production device and production method, wherein, preferably, the filament mesh forming device includes a needle cylinder, on which a crochet hook is provided, and the number of the crochet hooks is adjustable between 3 and 24 needles to change the density of the mesh belt. The crochet hook should be adjusted to the lowest position, and the needle tip is 1.5-2 mm away from the upper end of the needle cylinder. When the needle cylinder rotates, the cam in the outer shell drives the crochet hook to move up and down. When the crochet hook reaches the highest point, the originally woven coil slides under the needle tongue. When the crochet hook is lower than the needle cylinder mouth due to the rotation of the needle cylinder, the original old coil under the crochet hook slides from the crochet hook to form a new coil, and continuous rotation forms a fiber mesh belt.
[0013] In a second aspect, the present invention provides a method for producing color-spun spray yarn, using the aforementioned color-spun spray yarn production device, the processed color-spun spray yarn includes an outer fiber mesh belt and a core spray-dyed spun roving, wherein the fiber mesh belt is made of 50dtex / 24F DTY regenerated semi-dull polyester filament, and the spray-dyed spun roving is made of red, green and blue blended rovings made by dyeing 10% original seaweed fiber, 80% polyester and 10% mohair loose hair, the average linear density of the selected polyester is 1.5dtex and the average length is 38mm, the average linear density of the selected mohair fiber is 66S, and the average linear density of the selected seaweed fiber is 1.67dtex and the average length is 38mm.
[0014] The above-mentioned method for producing a color-spun spray-wool yarn, wherein preferably, the method for producing a color-spun spray-wool yarn comprises the following steps:
[0015] The first step: processing of wool-jet colored roving, wherein the selected fibers are subjected to a semi-worsted spinning process to obtain wool-jet colored roving including red wool-jet roving, green wool-jet roving and blue wool-jet roving. The semi-worsted spinning process includes dyeing, wool blending, wool suffusing, wool combing, drawing and roving;
[0016] The second step is to process the color-spun wool yarn, wherein the red wool-spun roving, green wool-spun roving, blue wool-spun roving and regenerated semi-dull polyester filament prepared in the first step are fed into the color-spun wool-spun roving production device to prepare the color-spun wool-spun roving;
[0017] The red, green and blue wool-jet rovings are passed through the first, second and third roller sleeves of the lower control roller respectively, and then the three are passed through the lower output roller sleeve of the lower output roller together, and then the pressure component is pressed down, so that the upper control rubber roller is pressed down, and then the first, second and third rubber roller sleeves of the upper control rubber roller are tightly pressed against the first, second and third roller sleeves of the lower control roller respectively, thereby forming the first, second and third rear pressing and holding input jaws for the red, green and blue wool-jet rovings, respectively, and at the same time the upper output rubber roller is pressed down, so that the upper output rubber roller of the upper output rubber roller is pressed down. The sleeve is tightly pressed against the lower output roller sleeve of the lower output roller, thereby forming a front pressing and holding output jaw for the mixed color strands. During the first rear pressing and holding input jaw for inputting the red wool-jet roving, the first motor drives the first driving shaft to rotate, and then drives the first driving drum to rotate through the first driving belt, and then drives the first roller sleeve to rotate, and then drives the first rubber roller sleeve to rotate synchronously, thereby actively driving the red wool-jet roving input, thereby realizing the adjustment of the feeding speed of the red wool-jet roving by adjusting the speed of the first motor. During the second rear pressing and holding input jaw for inputting the green wool-jet roving, the second motor drives the second driving shaft to rotate, and then drives the second driving drum to rotate through the second driving belt, and then drives the second roller sleeve to rotate, and then drives the second roller sleeve to rotate, The second rubber roller sleeve is driven to rotate synchronously, thereby actively driving the input of green wool-jet roving, thereby realizing the adjustment of the feeding speed of green wool-jet roving by adjusting the speed of the second motor. During the process of inputting blue wool-jet roving by pressing the input jaw, the third motor drives the third driving shaft to rotate, and then drives the third driving drum to rotate through the third driving belt, and then drives the third roller sleeve to rotate, and then drives the third rubber roller sleeve to rotate synchronously, thereby actively driving the input of blue wool-jet roving, thereby realizing the adjustment of the feeding speed of blue wool-jet roving by adjusting the speed of the third motor. The fed red wool-jet roving, green wool-jet roving and blue wool-jet roving are then gripped and output by the front pressing and gripping output jaw, and the gripping output speed is greater than the gripping input speed. degree, so that the red jet-wool roving is subjected to the first stretching effect of the ratio between the conveying speed of the front pressing and holding output jaws and the input speed of the first rear pressing and holding input jaws. Under the first stretching effect, the linear density of the red jet-wool roving is reduced, and a red jet-wool whisker with a certain twist is obtained, and the ratio of the residual twist of the red jet-wool whisker to the twist of the red jet-wool roving is inversely proportional to the first stretching. At the same time, the fibers in the red jet-wool whisker are further straightened, and the green jet-wool roving is subjected to the second stretching effect of the ratio between the conveying speed of the front pressing and holding output jaws and the input speed of the second rear pressing and holding input jaws. Under the second stretching effect, the linear density of the green jet-wool roving is reduced, and a green jet-wool whisker with a certain twist is obtained.The ratio of the residual twist of the green jet-wool whiskers to the twist of the green jet-wool roving is inversely proportional to the second drafting. At the same time, the fibers in the green jet-wool whiskers are further straightened, so that the blue jet-wool roving is subjected to a third drafting action of the ratio between the conveying speed of the front pressing and holding output jaw and the input speed of the third rear pressing and holding input jaw. Under the action of the third drafting, the linear density of the blue jet-wool roving is reduced, and a blue jet-wool whisker with a certain residual twist is obtained. The ratio of the residual twist of the blue jet-wool whiskers to the twist of the blue jet-wool roving is inversely proportional to the third drafting. At the same time, the fibers in the blue jet-wool whiskers are further straightened.
[0018] The output red, green and blue hair strands are immediately loosened and grabbed by the first opening card cloth of the first opening roller. During this process, the first opening roller rotates clockwise, so that the first opening card cloth grabs the hair strands. During the grabbing process, the needle teeth of the first opening card cloth distributed along the length direction of the middle roller shaft separate the hair strands along the width direction, and the needle teeth on the first opening card cloth distributed along the circumference direction of the middle roller shaft separate the hair strands along the width direction, thereby respectively making the red, green and blue hair strands loosened and grabbed by the first opening card cloth. The fibers on the sprayed hair strips and blue sprayed hair strips are transferred to the first combing roller in the form of multiple fiber bundles. During the grabbing process, the twist remaining in the red sprayed hair strips, green sprayed hair strips and blue sprayed hair strips makes the hair strips maintain a relatively stable shape when being grabbed by the first combing roller, thereby achieving uniform and stable grabbing. In the bundle splitting process, the hair strips are split into strands and then the twist of the hair strips is divided, thereby achieving uniform and consistent segmentation of the hair strips in the circumferential direction. The fiber bundles grabbed by the first combing needle clothing are grabbed by the first combing roller. The fiber bundles caught by the second combing needle cloth are driven by the second combing roller and transported downward along the circumferential direction of the second combing roller;
[0019] The sixth motor drives the drum to rotate through the fourth drive belt, and then drives the mixing cup to rotate synchronously. During the high-speed rotation of the mixing cup, centrifugal force is generated. Under the action of the centrifugal force, the external air flow enters from the top of the mixing cup and then flows out from the air outlet on the mixing ring, thereby forming a certain air flow in the mixing cup. Under this air flow, the fibers rotated to the lower part of the second combing roller fall into the mixing cup. Under the action of the air flow and centrifugal force in the mixing cup, the fibers slide along the inner side of the mixing cup and then slide to the mixing ring. At the mixing ring, the fibers of different colors are merged along the axial direction of the mixing ring to obtain mixed colors. The fiber ring can achieve uniform mixing of three different colors of fibers during multiple merging processes. As the merging increases, the diameter of the mixed color fiber ring increases, and the air flow out of the air outlet decreases, thereby reducing the amount of fibers falling from the lower part of the second combing roller into the mixing cup, and these falling fibers will continue to slide into the mixing ring for merging. At the same time, a part of the air flow entering from the top of the mixing cup flows from the bottom end of the driving cylinder into the cavity of the spray gun device, so that under this air flow, the mixed color fiber ring enters the cavity of the spray gun device from the bottom end of the driving cylinder. As the mixed color fiber ring falls, the air flow out of the air outlet is reduced. The amount of fibers dropped from the lower part of the second combing roller into the mixing cup increases accordingly, and these dropped fibers will continue to slide into the mixing ring for merging, thereby forming a dynamic balance in the mixing cup. The mixed fibers dropped into the cavity of the spray gun device are sprayed into the regenerated semi-dull polyester filament fiber mesh belt formed by the filament web forming device under the action of the compressed air gun to form a colored spun yarn. During the operation of the compressed air gun, the air inhaled from the outwardly arranged air flow input hole and the external air entering the cavity of the spray gun device from the bottom end of the driving cylinder are compressed to obtain the compressed air flow required for high-speed injection of the compressed air gun, and then Under this compressed air flow, the mixed-color fiber ring is ejected at high speed. During the processing of the fiber mesh belt, the needle cylinder performs a cyclic rotation motion, and then the cam in the shell drives the crochet hook to move up and down. When the crochet hook reaches the highest point, the woven coil slides under the needle tongue. When the crochet hook is lower than the needle cylinder mouth due to the rotation of the needle cylinder, the original old coil under the crochet hook slides off the crochet hook to form a new coil, thereby continuously rotating to form a regenerated semi-dull polyester filament fiber mesh belt. The output color-spun yarn is ring-detwisted by the detwisting winding device to fully detwist and ensure the fluffy characteristics of the yarn. The color-spun yarn after detwisting is continuously wound on the copper tube.
[0020] Compared with the prior art, the present invention selects 50dtex / 24F DTY regenerated semi-dull polyester filament as the raw material of the mesh belt, which contains 80% polyester staple fiber with a specification of 1.5dtex×38mm, 10% 66S mohair, and 10% seaweed fiber with a specification of 1.67dtex×38mm as the raw material, and the blended roving is dyed with the blended loose wool to make three kinds of rovings of red, green and blue. The three colors of blended rovings are fed separately through three roller sets with consistent diameters and drive shafts nested with each other to form independent transmission control, so that the feeding speed control of rovings of different colors is achieved by controlling the rotation speed of each roller set, and the rovings of different colors fed are successively struck and loosened by the first combing roller, and then combed and grabbed to obtain fiber bundles, and then passed through the second combing roller. The two combing rollers carefully comb and grab the loose fibers, which fall into the mixing cup under the action of the airflow generated in the high-speed rotating mixing cup located at the bottom of the second combing roller and their own gravity, and are merged multiple times at the mixing ring with the largest diameter in the mixing cup, thereby obtaining a mixed-color fiber ring with a uniform mixing effect. When the mixed-color fiber ring is sealed through the pores at the mixing ring, the mixed-color fiber ring falls into the cavity of the spray gun under the action of its own gravity and airflow. The mixed-color fiber ring in the cavity of the spray gun is sprayed into the fiber mesh belt formed by the regenerated semi-dull polyester filament driven by the syringe under the high-speed air pressure of the spray gun, thereby obtaining a colored spun yarn with a uniform color mixing effect and thermal insulation, health care and antibacterial effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of a color-spinning spray-wool yarn production device provided by an embodiment of the present invention.
[0022] Explanation of the accompanying symbols: 1-upper control rubber roller, 2-lower control roller, 3-third roller cover, 4-second roller cover, 5-first roller cover, 6-third driving cylinder, 7-second driving cylinder, 8-first driving cylinder, 9-upper output rubber roller, 10-upper output rubber roller cover, 11-lower output roller, 12-lower output roller cover, 13-first combing roller, 14-second combing roller, 15-first combing needle clothing, 16-second combing needle clothing, 17-mixing cup, 18-air outlet, 19-driving cylinder, 20-spray gun device, 21-third rubber roller cover, 22-second rubber roller cover, 23-first rubber roller cover. DETAILED DESCRIPTION
[0023] The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and are not to be construed as limiting the present invention.
[0024] First, refer to Figure 1As shown, the present invention provides a color-spinning spray yarn production device, which includes 50-200 spindles with the same structure, each spindle includes a roving feeding device, a roving combing device, a color fiber mixing device, a filament web forming device, and an untwisting and winding device.
[0025] The roving feeding device includes a feeding control roller pair and an output holding roller pair. The feeding control roller pair is located at the rear of the output holding roller pair. The feeding control roller pair includes a lower control roller 2 and an upper control rubber roller 1. The lower control roller 2 includes a lower control roller 2 shaft. The lower control roller 2 shaft is a solid cylindrical structure. The lower control roller 2 shafts of 3-6 spindle positions are integrated and connected at both ends through corresponding roller seats fixed on the car table. Two sets of lower control rollers are provided on the lower control roller 2 shaft. The lower control roller 2 sets include a first roller sleeve 5, a second roller sleeve 4, and a third roller sleeve 3. The outer diameters and lengths of the first roller sleeve 5, the second roller sleeve 4, and the third roller sleeve 3 are the same and are all circular rings open at both ends. The first roller sleeve 5, the second roller sleeve 4, The third roller sleeve 3 is respectively sleeved on the lower control roller 2 shaft from left to right along the length direction of the lower control roller 2 shaft and keeps close to each other. The third roller sleeve 3 is directly sleeved on the lower control roller 2 shaft and the two keep smooth contact and close contact, so that the third roller sleeve 3 can rotate stably around the roller shaft. A third driving cylinder 6 is provided at the left end of the third roller sleeve 3. The outer diameter of the third driving cylinder 6 is smaller than the outer diameter of the third roller sleeve 3. The right end of the third driving cylinder 6 is integrated and fixedly connected with the left end of the third roller sleeve 3. The third driving cylinder 6 is directly sleeved on the lower control roller 2 shaft and the two keep smooth contact and close contact. The second roller sleeve 4 is sleeved on the third driving cylinder 6 and the two keep smooth contact and close contact, so that the second roller sleeve 4 can stably rotate around the third driving cylinder 6 The outer diameter of the second driving cylinder 7 is smaller than the outer diameter of the second roller sleeve 4 and larger than the outer diameter of the third driving cylinder 6. The right end of the second driving cylinder 7 is integrated and fixedly connected with the left end of the second roller sleeve 4. The second driving cylinder 7 is sleeved on the third driving cylinder 6 and the two maintain smooth contact and close proximity, and the left end of the third driving cylinder 6 extends out of the left end of the second driving cylinder 7. The first roller sleeve 5 is sleeved on the second driving cylinder 7 and the two maintain smooth contact and close proximity, so that the first roller sleeve 5 can rotate stably around the second driving cylinder 7. The left end of the first roller sleeve 5 is provided with a first driving cylinder 8. The outer diameter of the first driving cylinder 8 is smaller than the outer diameter of the first roller sleeve 5 and larger than the outer diameter of the second driving cylinder 7. The first driving cylinder The right end of 8 is integrally fixedly connected with the left end of the first roller sleeve 5, the first driving cylinder 8 is sleeved on the second driving cylinder 7, and the left end of the second driving cylinder 7 extends out of the left end of the first driving cylinder 8, and the third driving belt is sleeved on the part of the third driving cylinder 6 extending out of the second driving cylinder 7, and the third driving belt is simultaneously sleeved on the third driving shaft, the length of the third driving shaft covers all spindle positions, and the third driving shaft is driven to rotate by the third motor, and then the third driving cylinder 6 is driven to rotate through the third driving belt, and then the third roller sleeve 3 is driven to rotate, and the part of the second driving cylinder 7 extending out of the first driving cylinder 8 is sleeved with the second driving belt, and the second driving belt is simultaneously sleeved on the second driving shaft, the length of the second driving shaft covers all spindle positions, and the second driving shaft is driven to rotate by the second motor.The second drive belt then drives the second drive drum 7 to rotate, which in turn drives the second roller sleeve 4 to rotate. The first drive belt is sleeved on the first drive drum 8, and the first drive belt is also sleeved on the first drive shaft. The length of the first drive shaft covers all spindle positions. The first drive shaft is driven to rotate by the first motor, and then the first drive belt drives the first drive drum 8 to rotate, which in turn drives the first roller sleeve 5 to rotate.
[0026] The upper control rubber roller 1 includes an upper control rubber roller 1 shaft, which is a solid cylindrical structure. A first rubber roller cover 23, a second rubber roller cover 22, and a third rubber roller cover 21 are provided on the upper control rubber roller 1 shaft. The first rubber roller cover 23, the second rubber roller cover 22, and the third rubber roller cover 21 are all made of rubber and are respectively connected to the upper control rubber roller 1 shaft in a rolling manner through their own bearings. The upper control rubber roller 1 shafts of two adjacent spindles are integrated and fixedly connected, and the middle part of the upper control rubber roller 1 shaft is embedded in the rear embedded grip of the pressure component to achieve fixed installation of the upper control rubber roller 1.
[0027] The output holding roller pair includes a lower output roller 11 and an upper output rubber roller 9. The lower output roller 11 includes a lower output roller shaft. The lower output roller shaft is a solid cylindrical structure. A lower output roller sleeve 12 is provided on the lower output roller shaft. The lower output roller sleeve 12 is a circular ring structure and is integrally sleeved on the lower output roller 11 shaft. The lower output roller 11 shafts of 3-6 spindle positions are integrally connected, and the two ends are connected by a corresponding roller seat fixed on the lathe surface. The left end of the lower output roller shaft located on the far left is driven to rotate by the fourth motor, which in turn drives the corresponding lower output roller shaft. The output roller sleeve 12 rotates synchronously, and the upper output rubber roller 9 includes an upper output rubber roller shaft, which is a solid cylindrical structure. An upper output rubber roller sleeve 10 is provided on the upper output rubber roller shaft. The upper output rubber roller sleeve 10 is a circular ring structure and the inner side is sleeved on the upper output rubber roller shaft through a bearing, thereby realizing a rolling connection between the upper output rubber roller sleeve 10 and the upper output rubber roller shaft. The upper output rubber roller shafts of two adjacent spindles are integrated and fixedly connected, and the middle part of the upper output rubber roller shaft is embedded in the front embedding grip of the pressure component to realize the fixed installation of the upper output rubber roller 9.
[0028] The roving combing device includes a first combing roller 13 and a second combing roller 14, the first combing roller 13 is located at the rear of the second combing roller 14, the first combing roller 13 and the second combing roller 14 include an intermediate roller shaft, the intermediate roller shaft is a solid cylindrical structure, a first combing needle cloth 15 is provided on the intermediate roller shaft of the first combing roller 13, and a second combing needle cloth 16 is provided on the intermediate roller shaft of the second combing roller 14, the distribution density of the first combing needle cloth 15 in the longitudinal direction of the intermediate roller shaft is less than the distribution density of the second combing needle cloth 16 in the longitudinal direction of the intermediate roller shaft, and the distribution density of the first combing needle cloth 15 in the circumferential direction of the intermediate roller shaft is greater than the distribution density of the second combing needle cloth 16 in the circumferential direction of the intermediate roller shaft. The distribution density of the first opening needle clothing 15 and the second opening needle clothing 16 is in a cross state where the two are close to each other, the intermediate rollers of all spindles are integrated and fixedly connected, and an intermediate roller connecting seat is provided at the position of the intermediate rollers spaced 3-6 spindles apart. The intermediate roller connecting seat is fixed on the car table, and the intermediate roller is slidably sleeved on the intermediate roller connecting seat. The left end of the intermediate roller of the first opening roller 13 is driven to rotate by the fifth motor, and the intermediate roller of the second opening roller 14 is connected to the intermediate roller of the first opening roller 13 through an acceleration reversing gear set, so that the rotation speed of the second opening roller 14 is greater than the rotation speed of the first opening roller 13, and the direction of the second opening roller 14 is opposite to that of the first opening roller 13.
[0029] The color fiber mixing device includes a mixing cup 17, which is located directly below the second combing roller 14. The mixing cup 17 is a hollow cylinder with open ends. The diameter of the mixing cup 17 gradually increases from top to bottom along the height direction of the mixing cup 17, then gradually decreases until it remains unchanged, thereby forming a mixing ring at the maximum diameter in the middle upper part of the height of the mixing cup 17. Air outlet holes 18 are distributed in the circumferential direction of the mixing ring and are arranged at equal arc intervals. The air outlet holes 18 are elliptical structures. A driving cylinder 19 is provided at the lower part of the mixing cup 17. The driving cylinder 19 is a hollow cylinder with open ends. The upper open end of the driving cylinder 19 is integrally fixedly connected to the bottom end of the mixing cup 17. The driving cylinder 19 is driven to rotate by the sixth motor through the fourth driving belt, and then drives the mixing cup 17 to rotate synchronously.
[0030] A spray gun device 20 is provided at the lower part of the mixing cup 17. The spray gun device 20 includes a cavity, which is a hollow rectangular parallelepiped. A connecting embedded hole is provided above the cavity, and the bottom end of the driving cylinder 19 is closed and connected to the connecting embedded hole through a bearing. A compressed air gun is provided in the cavity, and air flow input holes are provided at both ends of the compressed air gun. The air flow input holes are arranged outward, and the upper end of the compressed air gun is interconnected with the cavity.
[0031] The filament mesh forming device includes a needle cylinder, which is provided with a crochet needle. The number of crochet needles can be adjusted between 3 and 24 needles, thereby changing the density of the mesh belt. The crochet needle should be adjusted to the lowest position, and the needle tip is 1.5-2 mm away from the upper end of the needle cylinder. When the needle cylinder rotates, the cam in the outer shell drives the crochet needle to move up and down. When the crochet needle reaches the highest point, the originally woven coil slides under the needle tongue. When the crochet needle is lower than the needle cylinder mouth due to the rotation of the needle cylinder, the original old coil under the crochet needle slides off the crochet needle to form a new coil, thereby continuously rotating to form a fiber mesh belt.
[0032] In a second aspect, the present invention provides a method for producing a color-spun spray-wool yarn, the color-spun spray-wool yarn comprising an outer fiber mesh belt and a core spray-wool color-spun roving, wherein the fiber mesh belt is made of 50dtex / 24F DTY regenerated semi-dull polyester filament, and the spray-wool color-spun roving is made of red, green, and blue blended rovings made by dyeing 10% of original seaweed fiber, 80% of polyester, and 10% of mohair loose hair, wherein the average linear density of the selected polyester is 1.5dtex and the average length is 38mm, the average linear density of the selected mohair fiber is 66S, and the average linear density of the selected seaweed fiber is 1.67dtex and the average length is 38mm. The method specifically comprises the following steps:
[0033] The first step: processing of wool-spray colored roving, the selected fibers are processed through semi-worsted process to obtain wool-spray colored roving including red wool-sprayed roving, green wool-sprayed roving and blue wool-sprayed roving. The semi-worsted process includes dyeing, wool blending, wool stuffing, wool combing, drawing and roving. In order to increase the cohesion of the fibers, reduce the hardness of the fibers and reduce the losses in the production process, the seaweed fibers are pretreated before spinning. 6% oil is used for bulk curing during the pretreatment and the fibers are stewed for 30-36 hours before use.
[0034] The second step: color-spun wool yarn processing, the red wool-spun roving, green wool-spun roving, blue wool-spun roving and regenerated semi-dull polyester filament prepared in the first step are fed together into the color-spun wool-spun roving production device to prepare the color-spun wool-spun roving.
[0035] The red, green and blue wool-jet rovings are passed through the first roller sleeve 5, the second roller sleeve 4 and the third roller sleeve 3 of the lower control roller 2 respectively, and then the three are passed through the lower output roller sleeve 12 of the lower output roller 11 together, and then the pressure component is pressed down, so that the upper control rubber roller 1 is pressed down, and then the first rubber roller sleeve 23, the second rubber roller sleeve 22 and the third rubber roller sleeve 21 of the upper control rubber roller 1 are tightly pressed against the first roller sleeve 5, the second roller sleeve 4 and the third roller sleeve 3 of the lower control roller 2 respectively, thereby forming the first rear pressing grip input jaw, the second rear pressing grip input jaw and the third rear pressing grip input jaw for the red, green and blue wool-jet rovings respectively, and at the same time the upper output rubber roller The roller 9 is pressed down, and then the upper output rubber roller cover 10 of the upper output rubber roller 9 is tightly pressed against the lower output roller cover 12 of the lower output roller 11, thereby forming a front pressing and holding output jaw for the mixed color strands. During the first rear pressing and holding input jaw for inputting the red wool-jet roving, the first motor drives the first drive shaft to rotate, and then drives the first drive drum 8 to rotate through the first drive belt, and then drives the first roller cover 5 to rotate, and then drives the first rubber roller cover 23 to rotate synchronously, thereby actively driving the red wool-jet roving input, thereby realizing the adjustment of the feeding speed of the red wool-jet roving by adjusting the speed of the first motor. During the second rear pressing and holding input jaw for inputting the green wool-jet roving, the second motor drives the second drive shaft to rotate, and then through The second driving belt drives the second driving drum 7 to rotate, and then drives the second roller cover 4 to rotate, and then drives the second rubber roller cover 22 to rotate synchronously, thereby actively driving the green wool-jet roving to be input, so as to realize the adjustment of the feeding speed of the green wool-jet roving by adjusting the speed of the second motor. After the third, the blue wool-jet roving is input by pressing the input jaws to input the blue wool-jet roving. The third motor drives the third driving shaft to rotate, and then drives the third driving drum 6 to rotate through the third driving belt, and then drives the third roller cover 3 to rotate, and then drives the third rubber roller cover 21 to rotate synchronously, thereby actively driving the blue wool-jet roving to be input, so as to realize the adjustment of the feeding speed of the blue wool-jet roving by adjusting the speed of the third motor. The blue wool-jet roving is then gripped and output by the front pressing grip output jaw, and the grip output speed is greater than the grip input speed, so that the red wool-jet roving is subjected to a first stretching action of the ratio between the conveying speed of the front pressing grip output jaw and the input speed of the first rear pressing grip input jaw. Under the first stretching action, the linear density of the red wool-jet roving is reduced, and a red wool-jet sliver with a certain twist is obtained, and the ratio of the residual twist of the red wool-jet sliver to the twist of the red wool-jet roving is inversely proportional to the first stretching. At the same time, the fibers in the red wool-jet sliver are further straightened, and the green wool-jet roving is subjected to a second stretching action of the ratio between the conveying speed of the front pressing grip output jaw and the input speed of the second rear pressing grip input jaw.Under the action of the second drafting, the linear density of the green jet-wool roving decreases, resulting in a green jet-wool sliver with a certain residual twist, and the ratio of the residual twist of the green jet-wool sliver to the twist of the green jet-wool roving is inversely proportional to the second drafting. At the same time, the fibers in the green jet-wool sliver are further straightened, causing the blue jet-wool roving to be subjected to a third drafting action of the ratio between the conveying speed of the front pressing and holding output jaws and the input speed of the third rear pressing and holding input jaws. Under the action of the third drafting, the linear density of the blue jet-wool roving decreases, resulting in a blue jet-wool sliver with a certain residual twist, and the ratio of the residual twist of the blue jet-wool sliver to the twist of the blue jet-wool roving is inversely proportional to the third drafting. At the same time, the fibers in the blue jet-wool sliver are further straightened.
[0036] The output red, green and blue hair strands are immediately loosened and grabbed by the first opening card clothing 15 of the first opening roller 13. During this process, the first opening roller 13 rotates clockwise, so that the first opening card clothing 15 grabs the strands. During the grabbing process, the needle teeth of the first opening card clothing 15 distributed along the length direction of the middle roller shaft separate the strands in the width direction, and the needle teeth on the first opening card clothing 15 distributed along the circumference direction of the middle roller shaft separate the strands in the width direction, thereby making the red hair strands, green hair strands and blue hair strands loosened and grabbed by the first opening card clothing 15 of the first opening roller 13. The fibers on the red, green and blue jetted whiskers are transferred to the first combing roller 13 in the form of multiple fiber bundles. During the grabbing process, the twist remaining in the red, green and blue jetted whiskers makes the whiskers maintain a relatively stable shape when being grabbed by the first combing roller 13, thereby achieving uniform and stable grabbing. In the bundle splitting process, the whiskers are split into strands and then the twist of the whiskers is divided, thereby achieving uniform and consistent segmentation of the whiskers in the circumferential direction. The fiber bundles grabbed by the first combing needle clothing 15 are driven by the first combing roller 13 and then move along the first The circumferential direction of the combing roller 13 is first upward and then downward, and in the process of downward transmission, it is transported between the first combing needle clothing 15 of the first combing roller 13 and the second combing needle clothing 16 of the second combing roller 14. Between the two, the fiber bundle is subjected to the outward pushing force of the first combing needle clothing 15 and the inner pulling force of the second combing needle clothing 16, so that under the combined action of the two, the fiber bundle is completely transferred from the first combing roller 13 to the second combing roller 14. During the transfer process, the fibers in the fiber bundle on the first combing roller 13 are gradually moved from the outside to the inside under the action of the force The roller 14 is transferred, thereby increasing the separation between the fibers in the fiber bundle. At the same time, due to the increase in the distribution density of the second combing needle clothing 16 on the length of the intermediate roller shaft, the second combing needle clothing 16 enhances the bundle separation effect on the width direction of the fiber bundle, and then also improves the separation between the fibers, so that each fiber bundle is completely transferred to the second combing roller 14 in the form of more fiber bundles or single fibers. The fiber bundles grasped by the second combing needle clothing 16 are driven by the second combing roller 14 and transmitted downward along the circumferential direction of the second combing roller 14.
[0037] The sixth motor drives the cylinder 19 to rotate through the fourth drive belt, and then drives the mixing cup 17 to rotate synchronously. During the high-speed rotation of the mixing cup 17, centrifugal force is generated. Under the action of the centrifugal force, the external air flow enters from the top of the mixing cup 17 and then flows out from the air outlet 18 on the mixing ring, thereby forming a certain air flow in the mixing cup 17. Under this air flow, the fibers rotated to the lower part of the second combing roller 14 fall into the mixing cup 17. Under the action of the air flow and centrifugal force in the mixing cup 17, the fibers slide along the inner side of the mixing cup 17 and then slide to the mixing ring. At the mixing ring, the fibers of different colors are mixed along the axial direction of the mixing ring. The fibers of three different colors are combined to obtain a mixed-color fiber ring, thereby achieving uniform mixing of fibers of three different colors during multiple combining processes. As the combining continues to increase, the diameter of the mixed-color fiber ring increases, and the airflow out of the air outlet 18 decreases, thereby reducing the amount of fibers falling from the lower part of the second combing roller 14 into the mixing cup 17, and these falling fibers will continue to slide into the mixing ring for combining. At the same time, a part of the airflow entering from the top of the mixing cup 17 flows from the bottom end of the driving cylinder 19 into the cavity of the spray gun device 20, so that under this airflow flow, the mixed-color fiber ring enters the cavity of the spray gun device 20 from the bottom end of the driving cylinder 19, and as the mixed-color fiber ring falls, the fibers of the mixed-color fiber ring 17 will flow into the cavity of the spray gun device 20. The airflow out of the air outlet 18 increases again, so that the amount of fibers falling from the lower part of the second combing roller 14 into the mixing cup 17 increases accordingly, and these falling fibers will continue to slide into the mixing ring to merge, thereby forming a dynamic balance in the mixing cup 17, and the mixed fibers falling into the cavity of the spray gun device 20 are sprayed into the regenerated semi-dull polyester filament fiber mesh belt formed by the filament web forming device under the action of the compressed air gun to form a colored spun yarn. The compressed air gun works by compressing the air inhaled from the outward airflow input hole and the external air entering the cavity of the spray gun device 20 from the bottom end of the driving cylinder 19, thereby obtaining a compressed air gun high-speed spray The compressed air required for injection is then ejected at a high speed under this compressed air flow. During the fiber mesh belt processing, the needle cylinder performs a cyclic rotation motion, and then the cam in the shell drives the crochet hook to move up and down. When the crochet hook reaches the highest point, the woven coil slides under the needle tongue. When the crochet hook is lower than the needle cylinder mouth due to the rotation of the needle cylinder, the original old coil under the crochet hook slides off the crochet hook to form a new coil, thereby continuously rotating to form a regenerated semi-dull polyester filament fiber mesh belt. The output color-spun yarn is ring-detwisted by the detwisting winding device to fully detwist and ensure the fluffy characteristics of the yarn. The color-spun yarn after detwisting is continuously wound on the copper tube.
[0038] The above describes in detail the structure, features and effects of the present invention based on the embodiments shown in the drawings. The above is only a preferred embodiment of the present invention, but the scope of implementation of the present invention is not limited to what is shown in the drawings. Any changes made in accordance with the concept of the present invention, or modifications to equivalent embodiments with equivalent changes, which do not exceed the spirit covered by the description and drawings, should be within the scope of protection of the present invention.
Claims
1. A device for producing colored spun yarn, comprising 50-200 identical spindles, each spindle comprising a roving feeding device, a roving combing device, a colored fiber mixing device, a filament web forming device, and an untwisting and winding device, characterized in that: The roving feeding device includes a feeding control roller pair and an output holding roller pair, the feeding control roller pair includes a lower control roller and an upper control rubber roller, the lower control roller includes a lower control roller shaft and a third roller sleeve and a third driving cylinder fixedly connected thereon, the third driving cylinder is covered with a second roller sleeve and a second driving cylinder fixedly connected thereon, the second driving cylinder is covered with a first roller sleeve and a first driving cylinder fixedly connected thereon, the upper control rubber roller includes an upper control rubber roller shaft and the first, second and third rubber roller sleeves mounted thereon through bearings, the roving carding device includes a roller sleeve rotating in the same direction and at different speeds The first and second combing rollers are provided with a first combing needle cloth for striking and loosening the fibers and then combing and grabbing them. The second combing roller is provided with a second combing needle cloth for finely combing and grabbing the fibers. The color fiber mixing device includes a mixing cup with a diameter that gradually increases from top to bottom and then gradually decreases until it remains unchanged, and combines and mixes the fibers output by the coarse yarn combing device, and a spray gun device for spraying and transporting the mixed fibers. Air outlet holes are provided in the circumferential direction of the mixing ring at the maximum diameter of the mixing cup. The filament web forming device includes a needle cylinder with a crochet needle.
2. A color-spinning spray-wool yarn production device according to claim 1, characterized in that: The lower control roller includes a lower control roller shaft, which is a solid cylindrical structure. The lower control roller shafts of 3-6 spindle positions are connected in an integrated manner, and the two ends are connected through corresponding roller seats fixed on the lathe surface. A lower control roller sleeve is provided on the lower control roller shaft. The lower control roller sleeve includes a first roller sleeve, a second roller sleeve, and a third roller sleeve. The first roller sleeve, the second roller sleeve, and the third roller sleeve have the same outer diameter and length and are all circular rings with open ends. The first roller sleeve, the second roller sleeve, and the third roller sleeve are respectively sleeved on the lower control roller shaft from left to right along the length direction of the lower control roller shaft and are kept close to each other. The third roller sleeve is directly sleeved on the lower control roller shaft and the two maintain smooth contact and close contact, so that the third roller sleeve can The third roller sleeve is mounted on the third driving cylinder and the second roller sleeve is mounted on the third driving cylinder, and the third roller sleeve is mounted on the third driving cylinder. The third roller sleeve is mounted on the third driving cylinder and the second roller sleeve is mounted on the third driving cylinder. The second roller sleeve is mounted on the third driving cylinder and the second roller sleeve is mounted on the third driving cylinder. The second roller sleeve is mounted on the third driving cylinder and the second roller sleeve is mounted on the third driving cylinder. The second roller sleeve is mounted on the third driving cylinder and the second roller sleeve is mounted on the third driving cylinder. The second roller sleeve is mounted on the third driving cylinder. The second roller sleeve is mounted on the third driving cylinder. The second roller sleeve is mounted on the third driving cylinder. The first gear is connected with the second gear, and the second gear is connected with the. third gear is connected with the third gear, and the third gear is connected with the fourth gear, and the fourth gear is connected with the fifth gear, and the fourth gear is connected with the fifth gear. The driving shaft is driven to rotate by the third motor, and then the third driving drum is driven to rotate through the third driving belt, and then the third roller sleeve is driven to rotate. The part of the second driving drum extending out of the first driving drum is sleeved with the second driving belt, and the second driving belt is simultaneously sleeved on the second driving shaft. The length of the second driving shaft covers all spindle positions. The second driving shaft is driven to rotate by the second motor, and then the second driving drum is driven to rotate through the second driving belt, and then the second roller sleeve is driven to rotate. The first driving belt is sleeved on the first driving shaft at the same time. The length of the first driving shaft covers all spindle positions. The first driving shaft is driven to rotate by the first motor, and then the first driving drum is driven to rotate through the first driving belt, and then the first roller sleeve is driven to rotate.
3. A color-spinning spray-wool yarn production device according to claim 1, characterized in that: The upper control rubber roller includes an upper control rubber roller shaft, which is a solid cylindrical structure. A first rubber roller cover, a second rubber roller cover, and a third rubber roller cover are provided on the upper control rubber roller shaft. The first rubber roller cover, the second rubber roller cover, and the third rubber roller cover are all made of rubber and are respectively connected to the upper control rubber roller shaft in a rolling manner through their own bearings. The upper control rubber roller shafts of two adjacent spindles are integrated and fixedly connected, and the middle part of the upper control rubber roller shaft is embedded in the rear embedded grip of the pressure component to achieve fixed installation of the upper control rubber roller.
4. A device for producing colored spun yarn according to claim 1, characterized in that: The output holding roller pair includes a lower output roller and an upper output rubber roller. The lower output roller includes a lower output roller shaft. The lower output roller shaft is a solid cylindrical structure. A lower output roller sleeve is provided on the lower output roller shaft. The lower output roller sleeve is a circular ring structure and is integrally sleeved on the lower output roller shaft. The lower output roller shafts of 3-6 spindle positions are integrally connected, and the two ends are connected by a corresponding roller seat fixed on the lathe surface. The left end of the lower output roller shaft located on the far left is driven to rotate by the fourth motor, which in turn drives The corresponding lower output roller sleeve is driven to rotate synchronously, the upper output rubber roller includes an upper output rubber roller shaft, the upper output rubber roller shaft is a solid cylindrical structure, an upper output rubber roller sleeve is arranged on the upper output rubber roller shaft, the upper output rubber roller sleeve is a circular ring structure and the inner side surface is sleeved on the upper output rubber roller shaft through a bearing, thereby realizing a rolling connection between the upper output rubber roller sleeve and the upper output rubber roller shaft, the upper output rubber roller shafts of two adjacent spindles are integrated and fixedly connected, and the middle part of the upper output rubber roller shaft is embedded in the front embedding grip of the pressurizing component.
5. A color-spinning spray-wool yarn production device according to claim 1, characterized in that: The first opening roller is located at the rear of the second opening roller, and the first opening roller and the second opening roller include an intermediate roller shaft, which is a solid cylindrical structure. A first opening needle cloth is provided on the intermediate roller shaft of the first opening roller, and a second opening needle cloth is provided on the intermediate roller shaft of the second opening roller. The distribution density of the first opening needle cloth in the length direction of the intermediate roller shaft is less than the distribution density of the second opening needle cloth in the length direction of the intermediate roller shaft, the distribution density of the first opening needle cloth in the circumferential direction of the intermediate roller shaft is greater than the distribution density of the second opening needle cloth in the circumferential direction of the intermediate roller shaft, and the first opening needle cloth and the second opening needle cloth are provided. The combing needle clothing is in a cross state where the two are close to each other, and the intermediate rollers of all spindles are integrated and fixedly connected. An intermediate roller connecting seat is provided at the position of the intermediate rollers between 3-6 spindles, and the intermediate roller connecting seat is fixed on the car table. The intermediate rollers are slidably sleeved on the intermediate roller connecting seat. The left end of the intermediate roller of the first combing roller is driven to rotate by the fifth motor, and the intermediate roller of the second combing roller is connected to the intermediate roller of the first combing roller through an acceleration reversing gear set, so that the rotation speed of the second combing roller is greater than the rotation speed of the first combing roller, and the direction of the second combing roller is opposite to that of the first combing roller.
6. A device for producing colored spun yarn according to claim 1, characterized in that: The color fiber mixing device includes a mixing cup, which is located directly below the second combing roller. The mixing cup is a hollow cylinder with open ends. The diameter of the mixing cup gradually increases from top to bottom along the height direction of the mixing cup, then gradually decreases until it remains unchanged. A mixing ring is formed at the maximum diameter in the middle upper part of the height of the mixing cup. Air outlet holes are arranged at equal arc intervals in the circumferential direction of the mixing ring. The air outlet holes are elliptical in structure. A driving cylinder is provided at the lower part of the mixing cup. The driving cylinder is a hollow cylinder with open ends. The upper open end of the driving cylinder is integrally and fixedly connected to the bottom end of the mixing cup. The driving cylinder is driven to rotate by a sixth motor through a fourth driving belt.
7. A device for producing colored spun yarn according to claim 1, characterized in that: A spray gun device is provided at the lower part of the mixing cup, and the spray gun device includes a cavity, which is a hollow rectangular parallelepiped. A connecting embedded hole is provided above the cavity, and the bottom end of the driving cylinder is closed and connected to the connecting embedded hole through a bearing. A compressed air gun is provided in the cavity, and air flow input holes are provided at both ends of the compressed air gun. The air flow input holes are arranged outward, and the upper end of the compressed air gun is interconnected with the cavity.
8. The device for producing colored spun yarn according to claim 1, characterized in that: The filament mesh forming device includes a needle cylinder, which is provided with a crochet needle. The number of crochet needles can be adjusted between 3 and 24 needles to change the density of the mesh belt. The crochet needle should be adjusted to the lowest position, and the needle tip is 1.5-2 mm away from the upper end of the needle cylinder. When the needle cylinder rotates, the cam in the outer shell drives the crochet needle to move up and down. When the crochet needle reaches the highest point, the originally woven coil slides under the needle tongue. When the crochet needle is lower than the needle cylinder mouth due to the rotation of the needle cylinder, the original old coil under the crochet needle slides off the crochet needle to form a new coil, and continuous rotation forms a fiber mesh belt.
9. A method for producing a color-spun jet-yarn, using a color-spun jet-yarn production device according to claims 1 to 8, characterized in that: The processed colored spun yarn includes an outer fiber mesh belt and a core colored spun roving. The fiber mesh belt is made of 50dtex / 24F DTY recycled semi-dull polyester filament. The colored spun roving is made of red, green and blue blended rovings made by dyeing 10% original seaweed fiber, 80% polyester and 10% mohair loose hair. The average linear density of the selected polyester is 1.5dtex and the average length is 38mm. The average linear density of the selected mohair fiber is 66S. The average linear density of the selected seaweed fiber is 1.67dtex and the average length is 38mm.
10. A method for producing colored spun yarn according to claim 9, characterized in that: The following steps are involved: The first step: processing of wool-jet colored roving, wherein the selected fibers are subjected to a semi-worsted spinning process to obtain wool-jet colored roving including red wool-jet roving, green wool-jet roving and blue wool-jet roving. The semi-worsted spinning process includes dyeing, wool blending, wool suffusing, wool combing, drawing and roving; The second step is to process the color-spun wool yarn, wherein the red wool-spun roving, green wool-spun roving, blue wool-spun roving and regenerated semi-dull polyester filament prepared in the first step are fed into the color-spun wool-spun roving production device to prepare the color-spun wool-spun roving; The red, green and blue wool-jet rovings are passed through the first, second and third roller sleeves of the lower control roller respectively, and then the three are passed through the lower output roller sleeve of the lower output roller together, and then the pressure component is pressed down, so that the upper control rubber roller is pressed down, and then the first, second and third rubber roller sleeves of the upper control rubber roller are pressed tightly against the first, second and third roller sleeves of the lower control roller respectively, thereby forming the first, second and third rear pressing and holding input jaws for the red, green and blue wool-jet rovings, respectively, and at the same time the upper output rubber roller is pressed down, so that the upper output rubber roller of the upper output rubber roller is pressed down. The sleeve is tightly pressed against the lower output roller sleeve of the lower output roller, thereby forming a front pressing and holding output jaw for the mixed color strands. During the first rear pressing and holding input jaw for inputting the red wool-jet roving, the first motor drives the first driving shaft to rotate, and then drives the first driving drum to rotate through the first driving belt, and then drives the first roller sleeve to rotate, and then drives the first rubber roller sleeve to rotate synchronously, thereby actively driving the red wool-jet roving input, so as to realize the adjustment of the feeding speed of the red wool-jet roving by adjusting the speed of the first motor. During the second rear pressing and holding input jaw for inputting the green wool-jet roving, the second motor drives the second driving shaft to rotate, and then drives the second driving drum to rotate through the second driving belt, and then drives the second roller sleeve to rotate, and then drives the second roller sleeve to rotate, The second rubber roller sleeve is driven to rotate synchronously, thereby actively driving the input of green wool-jet roving, thereby realizing the adjustment of the feeding speed of green wool-jet roving by adjusting the speed of the second motor. During the process of inputting blue wool-jet roving by pressing the input jaw, the third motor drives the third driving shaft to rotate, and then drives the third driving drum to rotate through the third driving belt, and then drives the third roller sleeve to rotate, and then drives the third rubber roller sleeve to rotate synchronously, thereby actively driving the input of blue wool-jet roving, thereby realizing the adjustment of the feeding speed of blue wool-jet roving by adjusting the speed of the third motor. The fed red wool-jet roving, green wool-jet roving and blue wool-jet roving are then gripped and output by the front pressing and gripping output jaw, and the gripping output speed is greater than the gripping input speed. degree, so that the red jet-wool roving is subjected to the first stretching effect of the ratio between the conveying speed of the front pressing and holding output jaws and the input speed of the first rear pressing and holding input jaws. Under the first stretching effect, the linear density of the red jet-wool roving is reduced, and a red jet-wool whisker with a certain twist is obtained, and the ratio of the residual twist of the red jet-wool whisker to the twist of the red jet-wool roving is inversely proportional to the first stretching. At the same time, the fibers in the red jet-wool whisker are further straightened, and the green jet-wool roving is subjected to the second stretching effect of the ratio between the conveying speed of the front pressing and holding output jaws and the input speed of the second rear pressing and holding input jaws. Under the second stretching effect, the linear density of the green jet-wool roving is reduced, and a green jet-wool whisker with a certain twist is obtained.The ratio of the residual twist of the green jet-wool whiskers to the twist of the green jet-wool roving is inversely proportional to the second drafting. At the same time, the fibers in the green jet-wool whiskers are further straightened, so that the blue jet-wool roving is subjected to a third drafting action of the ratio between the conveying speed of the front pressing and holding output jaw and the input speed of the third rear pressing and holding input jaw. Under the action of the third drafting, the linear density of the blue jet-wool roving is reduced, and a blue jet-wool whisker with a certain residual twist is obtained. The ratio of the residual twist of the blue jet-wool whiskers to the twist of the blue jet-wool roving is inversely proportional to the third drafting. At the same time, the fibers in the blue jet-wool whiskers are further straightened. The output red, green and blue hair strands are immediately loosened and grabbed by the first opening card cloth of the first opening roller. During this process, the first opening roller rotates clockwise, so that the first opening card cloth grabs the hair strands. During the grabbing process, the needle teeth of the first opening card cloth distributed along the length direction of the middle roller shaft separate the hair strands along the width direction, and the needle teeth on the first opening card cloth distributed along the circumference direction of the middle roller shaft separate the hair strands along the width direction, thereby respectively making the red, green and blue hair strands loosened and grabbed by the first opening card cloth. The fibers on the sprayed hair strips and blue sprayed hair strips are transferred to the first combing roller in the form of multiple fiber bundles. During the grabbing process, the twist remaining in the red sprayed hair strips, green sprayed hair strips and blue sprayed hair strips makes the hair strips maintain a relatively stable shape when being grabbed by the first combing roller, thereby achieving uniform and stable grabbing. In the bundle splitting process, the hair strips are split into strands and then the twist of the hair strips is divided, thereby achieving uniform and consistent segmentation of the hair strips in the circumferential direction. The fiber bundles grabbed by the first combing needle clothing are grabbed by the first combing roller. The fiber bundles caught by the second combing needle cloth are driven by the second combing roller and transported downward along the circumferential direction of the second combing roller; The sixth motor drives the drum to rotate through the fourth drive belt, and then drives the mixing cup to rotate synchronously. During the high-speed rotation of the mixing cup, centrifugal force is generated. Under the action of the centrifugal force, the external air flow enters from the top of the mixing cup and then flows out from the air outlet on the mixing ring, thereby forming a certain air flow in the mixing cup. Under this air flow, the fibers rotated to the lower part of the second combing roller fall into the mixing cup. Under the action of the air flow and centrifugal force in the mixing cup, the fibers slide along the inner side of the mixing cup and then slide to the mixing ring. At the mixing ring, the fibers of different colors are merged along the axial direction of the mixing ring to obtain mixed colors. The fiber ring can achieve uniform mixing of three different colors of fibers during multiple merging processes. As the merging increases, the diameter of the mixed color fiber ring increases, and the air flow out of the air outlet decreases, thereby reducing the amount of fibers falling from the lower part of the second combing roller into the mixing cup, and these falling fibers will continue to slide into the mixing ring for merging. At the same time, a part of the air flow entering from the top of the mixing cup flows from the bottom end of the driving cylinder into the cavity of the spray gun device, so that under this air flow, the mixed color fiber ring enters the cavity of the spray gun device from the bottom end of the driving cylinder. As the mixed color fiber ring falls, the air flow out of the air outlet is reduced. The amount of fibers dropped from the lower part of the second combing roller into the mixing cup increases accordingly, and these dropped fibers will continue to slide into the mixing ring for merging, thereby forming a dynamic balance in the mixing cup. The mixed fibers dropped into the cavity of the spray gun device are sprayed into the regenerated semi-dull polyester filament fiber mesh belt formed by the filament web forming device under the action of the compressed air gun to form a colored spun yarn. During the operation of the compressed air gun, the air inhaled from the outwardly arranged air flow input hole and the external air entering the cavity of the spray gun device from the bottom end of the driving cylinder are compressed to obtain the compressed air flow required for high-speed injection of the compressed air gun, and then Under this compressed air flow, the mixed-color fiber ring is ejected at high speed. During the processing of the fiber mesh belt, the needle cylinder performs a cyclic rotation motion, and then the cam in the shell drives the crochet hook to move up and down. When the crochet hook reaches the highest point, the woven coil slides under the needle tongue. When the crochet hook is lower than the needle cylinder mouth due to the rotation of the needle cylinder, the original old coil under the crochet hook slides off the crochet hook to form a new coil, thereby continuously rotating to form a regenerated semi-dull polyester filament fiber mesh belt. The output color-spun yarn is ring-detwisted by the detwisting winding device to fully detwist and ensure the fluffy characteristics of the yarn. The color-spun yarn after detwisting is continuously wound on the copper tube.
Citation Information
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