Heat exchange and condensation device and heat exchange and condensation silicon powder collecting device

Through scraper plates and specially designed heat exchange pipelines, the losses and energy efficiency problems caused by silicon powder adhesion are solved, and the effective collection and refrigeration effect of silicon powder is improved.

CN120488791APending Publication Date: 2025-08-15BAOYI NEW MATERIALS (JIANGSU) CO LTD
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Patent Information

Application Number
CN202510711624.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-29
Publication Date
2025-08-15

AI Technical Summary

Technical Problem

During the condensation process of silicon powder in the existing heat exchange device, silicon powder is prone to adhere to the refrigeration pipeline, resulting in losses and affecting the refrigeration effect. At the same time, the circulation path of the refrigeration medium affects energy efficiency.

Method used

The scraper plate and a specially designed heat exchange pipe are used to remove the attached silicon powder from the pipe through the scraper plate, and an independent cavity is formed through the partition plate to optimize the refrigeration effect and reduce energy consumption.

Benefits of technology

It realizes effective collection of silicon powder, improves the refrigeration effect, reduces energy consumption, and optimizes the energy efficiency of the condensation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a heat exchange condensing device and a silicon powder collecting device applying the same, the heat exchange condensing device comprises a condensing cavity, a lifting device, a scraping plate and a heat exchange assembly, the heat exchange assembly is installed above the condensing cavity, the lifting device is fixedly installed on the heat exchange assembly, the lifting device is fixedly connected with the scraping plate, and the scraping plate is fixedly connected with the condensing cavity. The heat exchange assembly comprises a medium dispersion cavity, a medium recovery cavity and heat exchange pipelines, the lower end face of the medium dispersion cavity is connected with the condensation cavity, a plurality of heat exchange pipelines are fixedly installed on the lower end face of the medium dispersion cavity, and the medium recovery cavity is fixedly installed on the upper end face of the medium dispersion cavity; according to the invention, the heat exchange of the heat exchange medium is carried out through the heat exchange pipeline, and the temperature in the condensation cavity is reduced, so that gasified silicon is condensed into silicon powder, and the silicon powder attached to the outer ring surface of the heat exchange pipeline is cleaned through a scraping plate, and the condensation of the silicon powder is improved.
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Description

Technical Field

[0001] The present invention relates to the field of energy-saving heat exchange devices, and in particular to a heat exchange condensing device and a silicon powder collecting device using the same. Background Art

[0002] Existing heat exchange devices all circulate the medium through annular pipes or wave pipes, and achieve the cooling effect through heat exchange of the medium. The present application is for preparing silicon powder by condensing the gasified silicon element. Ordinary heat exchange condensation devices will cause the silicon powder to adhere to the refrigeration pipeline, resulting in silicon powder loss. At the same time, a large amount of silicon powder adheres to the refrigeration pipeline, which will affect the cooling effect. Therefore, a new type of heat exchange condensation device is needed to solve the above problems. At the same time, the circulation path of the refrigerant medium will also affect the cooling effect and the amount of effective energy. Therefore, the overall structure needs to be designed considering the energy-saving effect. Summary of the Invention

[0003] The main purpose of the present invention is to provide a heat exchange condensing device and a silicon powder collecting device using the device, which are used to solve the above problems and realize the separation of attached silicon powder from the heat exchange pipeline through a scraper.

[0004] To achieve the above object, the technical solution adopted by the present invention is:

[0005] A heat exchange condensing device comprises a condensing chamber, a lifting device, a scraper and a heat exchange component. The side walls of the condensing chamber are respectively provided with an air inlet and an exhaust port. The top of the condensing chamber is also provided with an opening, the opening is fixedly installed with a heat exchange component, the lifting device is fixedly installed on the heat exchange component, the output end of the lifting device passes through the heat exchange component and is fixedly connected to the scraper. The heat exchange component comprises a medium dispersion chamber, a medium recovery chamber and a heat exchange pipeline. The lower end surface of the medium dispersion chamber is connected to the condensing chamber, and a plurality of heat exchange pipelines are fixedly installed on the lower end surface of the medium dispersion chamber. The scraper is provided with scraping holes with the same number as the heat exchange pipelines. The heat exchange pipelines are slidably inserted into the scraper holes and are slidably connected to the scraper. The upper end surface of the medium dispersion chamber is fixedly installed with a medium recovery chamber. The medium recovery chamber and the medium dispersion chamber are connected to the inner cavity of the heat exchange pipeline.

[0006] Furthermore, the lifting device includes a lifting cylinder, a linear guide sleeve, a linear guide rod and a guide fixing frame. The linear guide sleeve passes through the medium dispersion chamber and the medium recovery chamber and is fixedly connected to the feed chamber and the medium recovery chamber. A linear guide rod is slidably installed in the linear guide sleeve. One end of the linear guide rod is fixedly connected to the scraper plate, and the other end of the linear guide rod is slidably connected to the lifting cylinder and the guide fixing frame respectively.

[0007] Furthermore, both the medium dispersion cavity and the medium recovery cavity are provided with medium cavities, which are respectively connected to the inner cavity of the heat exchange pipeline. The medium cavities of the medium dispersion cavity and the medium recovery cavity are provided with connecting ports, which are used to connect to the refrigeration device.

[0008] Furthermore, the heat exchange pipeline includes an outer tube body and an inner tube body, the inner tube body is arranged in the cavity of the outer tube body, one end of the inner tube body is fixedly connected to the medium recovery cavity, the tail end of the inner tube body extends to the tail end inside the outer tube body, and a channel for medium circulation is provided between the tail end of the inner tube body and the tail end of the outer tube body, and the inner cavity of the outer tube body is connected to the medium dispersion cavity.

[0009] Furthermore, the outer tube body includes an upper tube body and a lower tube body, the upper tube body is fixedly connected to the lower tube body, and the outer ring diameters of the upper tube body and the lower tube body are the same.

[0010] Furthermore, a temperature insulating member is fixedly provided at the connection between the lower tube body and the upper tube body, and the temperature insulating member isolates the cavity between the upper tube body and the lower tube body.

[0011] Furthermore, the lower tube body is made of thermal insulation material, is a solid tube, and has a length of not less than 5 cm.

[0012] Furthermore, a plurality of partition plates are provided in the medium cavity of the cut-off recovery cavity and the medium dispersion cavity, and the partition plates divide the medium cavity into a plurality of independent cavities, and the plurality of independent cavities are connected through pipelines.

[0013] Furthermore, a vaporized silicon condensation and collection device includes a collection box, a condensation fixing frame and a heat exchange condensation device. Connection ports are fixedly opened at the bottom of the heat exchange condensation device and the upper end surface of the collection box. The heat exchange condensation device and the collection box are connected to each other through the connection ports. A condensation fixing frame is set on the outside of the collection box, and the heat exchange condensation device is fixedly installed on the condensation fixing frame.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The present invention realizes the effect of convenient scraping by a scraper through a special heat exchange pipeline design, and can make silicon powder separate from the heat exchange pipeline.

[0016] At the same time, the present invention can also prevent silicon powder from adhering to the bottom of the heat exchange pipeline through a special heat exchange pipeline design, resulting in an effect that the material cannot be scraped.

[0017] Furthermore, an independent cavity is formed by the partition plate, and the cooling effect of the outer heat exchange pipeline is the best. This is because the outside is the refrigerant inflow layer, and the cooling effect is the best. The temperature of the refrigerant medium is higher as it moves toward the center, but the less silicon needs to be condensed as it moves toward the center. The inner heat exchange pipeline is surrounded by the outer heat exchange pipeline, so that the cooling energy consumption of the inner pipeline is less than that of the outer pipeline. Therefore, through the setting of this structure, a better condensation effect can be achieved and energy consumption can be reduced at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a perspective view of Example 1 of the present invention;

[0019] Figure 2 A partial structural perspective diagram of Example 1 of the present invention;

[0020] Figure 3 This is a partial structural cross-sectional view of Example 1 of the present invention;

[0021] Figure 4 This is a three-dimensional schematic diagram of embodiment 5 of the present invention.

[0022] Reference numerals

[0023] 1. Condensation chamber; 2. Lifting device; 3. Scraper; 4. Heat exchange component; 5. Air inlet; 6. Exhaust port; 7. Medium dispersion chamber; 8. Medium recovery chamber; 9. Heat exchange pipeline; 10. Lifting cylinder; 11. Linear guide sleeve; 12. Linear guide rod; 13. Guide bracket; 14. Connecting port; 15. Outer tube; 16. Inner tube; 19. Collection box; 20. Condensation bracket; 21. Heat exchange condensation device. DETAILED DESCRIPTION

[0024] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more precise definition of the protection scope of the present invention.

[0025] Example 1

[0026] See also Figure 1-3As shown, a heat exchange condensing device includes a condensing chamber 1, a lifting device 2, a scraper 3 and a heat exchange component 4, the lifting device 2 includes a lifting cylinder 10, a linear guide sleeve 11, a linear guide rod 12 and a guide fixing frame 13, the linear guide sleeve 11 passes through the medium dispersion chamber 7 and the medium recovery chamber 8 and is fixedly connected to the feed chamber and the medium recovery chamber 8, a linear guide rod 12 is slidably installed in the linear guide sleeve 11, one end of the linear guide rod 12 is fixedly connected to the scraper 3, and the other end of the linear guide rod 12 is slidably connected to the lifting cylinder 10 and the guide fixing frame 13 respectively, wherein the linear guide sleeve 11 is used for linear guidance of the linear guide rod 12 and is also used for sealing between the lifting device 2 and the condensing chamber 1;

[0027] An air inlet 5 and an exhaust port 6 are respectively provided on the side walls of the condensing chamber 1. An opening is also provided above the condensing chamber 1, at which a heat exchange component 4 is fixedly installed, and a lifting device 2 is fixedly installed on the heat exchange component 4. The output end of the lifting device 2 passes through the heat exchange component 4 and is fixedly connected to a scraper plate 3. The heat exchange component 4 includes a medium dispersion chamber 7, a medium recovery chamber 8 and a heat exchange pipeline 9. The lower end surface of the medium dispersion chamber 7 is connected to the condensing chamber 1, and a number of heat exchange pipelines 9 are fixedly installed on the lower end surface of the medium dispersion chamber 7. The scraper plate 3 is provided with scraping holes with the same number as the heat exchange pipelines 9. The heat exchange pipelines 9 are slidably inserted into the scraping holes and slidably connected to the scraper plate 3. A medium recovery chamber 8 is fixedly installed on the upper end surface of the medium dispersion chamber 7. The medium recovery chamber 8 and the medium dispersion chamber 7 are connected to the inner cavity of the heat exchange pipeline 9.

[0028] Both the medium dispersion cavity 7 and the medium recovery cavity 8 are provided with a medium cavity. The medium dispersion cavity 7 is used to evenly disperse the medium and output it into the heat exchange pipe. The medium recovery cavity 8 is used to recover the medium flowing back into the heat exchange pipe. The medium cavities are respectively connected to the inner cavity of the heat exchange pipe 9. A connecting port 14 is provided on the medium cavity of the medium dispersion cavity 7 and the medium recovery cavity 8. The connecting port 14 is used to connect to a refrigeration device to cool the medium through the refrigeration device, and the refrigeration medium is input and recovered respectively through the connecting port 14.

[0029] The heat exchange pipeline 9 includes an outer tube body 15 and an inner tube body 16. The inner tube body 16 is arranged in the cavity of the outer tube body 15. One end of the inner tube body 16 is fixedly connected to the medium recovery cavity 8. The tail end of the inner tube body 16 extends to the tail end inside the outer tube body 15, and a channel for medium circulation is provided between the tail end of the inner tube body 16 and the tail end of the outer tube body 15. The inner cavity of the outer tube body 15 is connected to the medium dispersion cavity 7.

[0030] The outer tube body 15 receives the refrigeration medium. After the refrigeration medium flows to the end of the outer tube body 15 , it flows back to the medium recovery cavity 8 through the end of the inner tube body 16 .

[0031] Example 2

[0032] The technical solution of this embodiment is substantially the same as that of embodiment 1, and the distinguishing feature is that the outer tube body 15 includes an upper tube body and a lower tube body, the upper tube body is fixedly connected to the lower tube body, and the outer ring diameters of the upper tube body and the lower tube body are the same.

[0033] A temperature insulating member is fixedly provided at the connection between the lower tube body and the upper tube body, and the temperature insulating member isolates the cavity between the upper tube body and the lower tube body.

[0034] After the cooling medium flows into the upper tube, it is isolated by the temperature insulation component and will not enter the lower tube, thus preventing the temperature from being transmitted to the lower tube. By setting this structure, the condensation of silicon powder at the bottom of the lower tube can be prevented as much as possible.

[0035] Example 3

[0036] The technical solutions of this embodiment are substantially the same as those of embodiment 2, with the difference being that the lower tube body is made of a thermal insulation material, is a solid tube, and has a length of no less than 5 cm.

[0037] This embodiment has the same technical effect as that of Embodiment 2 and is an alternative to Embodiment 2.

[0038] Example 4

[0039] The technical solution of this embodiment is roughly the same as that of one of embodiments 1-3, and the distinguishing feature is that a plurality of partition plates are provided in the medium cavity of the cut-off recovery cavity and the medium dispersion cavity 7, which divide the medium cavity into a plurality of independent cavities, and the plurality of independent cavities are connected by pipelines.

[0040] The partition plate is annular, and the independent cavities are connected in sequence from outside to inside. The connection port 14 for inputting the cooling medium is connected to the outermost independent cavity, while the connection port 14 for outflowing the cooling medium is connected to the innermost independent cavity.

[0041] An independent cavity is formed by the partition plate, and the outer heat exchange pipe 9 has the best cooling effect. This is because the outer side is the inflow layer of the refrigerant medium, and the cooling effect is the best. The energy of the refrigerant in the heat exchange pipe 9 will gradually be lost as it moves toward the center. However, the less silicon needs to be condensed as it moves toward the center. Moreover, the inner heat exchange pipe 9 is surrounded by the outer heat exchange pipe 9, and the condensation environment of the inner heat exchange pipe 9 is better than that of the outer heat exchange pipe 9, so that the inner heat exchange pipe 9 needs to consume less energy. Therefore, through the setting of this structure, a better condensation effect can be achieved, and energy consumption can be reduced at the same time.

[0042] Example 5

[0043] like Figure 4As shown, a vaporized silicon condensation and collection device includes a collection box 19, a condensation fixing frame 20 and a heat exchange condensation device 21. A connection port 14 is fixedly opened below the heat exchange condensation device 21 and on the upper end surface of the collection box 19. The heat exchange condensation device 21 and the collection box 19 are connected to each other through the connection port 14. A condensation fixing frame 20 is set on the outside of the collection box 19, and the heat exchange condensation device 21 is fixedly installed on the condensation fixing frame 20.

[0044] The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiment. Any equivalent modifications or changes made by ordinary technicians in this field based on the contents disclosed in the present invention should be included in the protection scope recorded in the claims.

Claims

1. A heat exchange condensing device, characterized in that: The invention comprises a condensing chamber (1), a lifting device (2), a scraper plate (3) and a heat exchange component (4); an air inlet (5) and an air outlet (6) are respectively provided on the side wall of the condensing chamber (1); an opening is also provided above the condensing chamber (1); a heat exchange component (4) is fixedly installed at the opening; a lifting device (2) is fixedly installed on the heat exchange component (4); an output end of the lifting device (2) passes through the heat exchange component (4) and is fixedly connected to the scraper plate (3); the heat exchange component (4) comprises a medium dispersion chamber (7), a medium recovery chamber (8 ) and a heat exchange pipeline (9), the lower end surface of the medium dispersion cavity (7) is connected to the condensation cavity (1), and a plurality of heat exchange pipelines (9) are fixedly installed on the lower end surface of the medium dispersion cavity (7), the scraping plate (3) is provided with scraping holes of the same number as the heat exchange pipelines (9), the heat exchange pipelines (9) are slidably inserted into the scraping holes and slidably connected to the scraping plate (3), and a medium recovery cavity (8) is fixedly installed on the upper end surface of the medium dispersion cavity (7), and the medium recovery cavity (8) and the medium dispersion cavity (7) are communicated with the inner cavity of the heat exchange pipeline (9).

2. The heat exchange condensing device according to claim 1, characterized in that: The lifting device (2) comprises a lifting cylinder (10), a linear guide sleeve (11), a linear guide rod (12) and a guide fixing frame (13). The linear guide sleeve (11) passes through the medium dispersion chamber (7) and the medium recovery chamber (8) and is fixedly connected to the feed chamber and the medium recovery chamber (8). A linear guide rod (12) is slidably installed in the linear guide sleeve (11). One end of the linear guide rod (12) is fixedly connected to the scraper plate (3), and the other end of the linear guide rod (12) is slidably connected to the lifting cylinder (10) and the guide fixing frame (13).

3. The heat exchange condensing device according to claim 1, characterized in that: The medium dispersion cavity (7) and the medium recovery cavity (8) are both provided with medium cavities, which are respectively connected to the inner cavity of the heat exchange pipeline (9). The medium cavities of the medium dispersion cavity (7) and the medium recovery cavity (8) are provided with connecting ports (14), which are used to connect to a refrigeration device.

4. The heat exchange condensing device according to claim 1, characterized in that: The heat exchange pipeline (9) comprises an outer tube body (15) and an inner tube body (16). The inner tube body (16) is arranged in the cavity of the outer tube body (15). One end of the inner tube body (16) is fixedly connected to the medium recovery cavity (8). The tail end of the inner tube body (16) extends to the tail end inside the outer tube body (15). A channel for medium circulation is provided between the tail end of the inner tube body (16) and the tail end of the outer tube body (15). The inner cavity of the outer tube body (15) is connected to the medium dispersion cavity (7).

5. The heat exchange condensing device according to claim 4, characterized in that: The outer tube body (15) comprises an upper tube body and a lower tube body, the upper tube body is fixedly connected to the lower tube body, and the outer ring diameters of the upper tube body and the lower tube body are the same.

6. The heat exchange condensing device according to claim 5, characterized in that: A temperature insulating member is fixedly provided at the connection between the lower tube body and the upper tube body, and the temperature insulating member isolates the cavity between the upper tube body and the lower tube body.

7. The heat exchange condensing device according to claim 5, characterized in that: The lower tube body is made of thermal insulation material, is a solid tube, and has a length of not less than 5 cm.

8. The heat exchange condensing device (21) according to claim 3, characterized in that: A plurality of partition plates are provided in the medium cavity of the cut-off recovery cavity and the medium dispersion cavity (7), and the partition plates divide the medium cavity into a plurality of independent cavities, and the plurality of independent cavities are connected through pipelines.

9. A vaporized silicon condensation and collection device, characterized in that: It comprises a collecting box (19), a condensing fixed frame (20) and a heat exchange condensing device (21) as described in any one of claims 1 to 7, wherein a connecting port (14) is fixedly provided below the heat exchange condensing device (21) and on the upper end surface of the collecting box (19), and the heat exchange condensing device (21) and the collecting box (19) are connected to each other through the connecting port (14). A condensing fixed frame (20) is provided on the outside of the collecting box (19), and the heat exchange condensing device (21) is fixedly mounted on the condensing fixed frame (20).