Gearbox running-in workbench with circulating oil purification and measurement and control effects

By designing a gearbox run-in workbench with circulating oil purification and measurement and control effects, the problems of oil purification and vibration monitoring in run-in tests are solved, and stable transmission power transmission, accurate vibration measurement and oil purification are achieved, and testing accuracy and production efficiency are improved.

CN120489551APending Publication Date: 2025-08-15江苏海迪威液压有限公司
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Patent Information

Application Number
CN202510627329.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-15
Publication Date
2025-08-15

AI Technical Summary

Technical Problem

During the transmission production process, effective oil purification and vibration monitoring are lacking in the run-in test, resulting in the accumulation of impurities that aggravate the wear of parts, affecting the accuracy of the test and the life of the oil. At the same time, the existing run-in workbench is difficult to monitor the vibration in real time, reducing production efficiency.

Method used

A gearbox run-in workbench with circulating oil purification and measurement and control effects was designed, including a driving mechanism, a shaft connection mechanism, a fixed vibration measurement mechanism and an oil circulation mechanism. Powered by a motor, the shaft sleeve realizes stable connection, clamp the vibration measurement parts to accurately measure vibration, and the oil circulation mechanism purifies the oil and removes impurities.

Benefits of technology

It realizes stable power transmission, accurate vibration measurement and oil purification of the transmission during the running-in process, ensuring test accuracy, extending the transmission life and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a gearbox running-in workbench with circulating oil liquid purification and measurement and control effects, and relates to the technical field of gearbox production, the gearbox running-in workbench comprises a workbench, a mounting plate is fixedly mounted at the top of the workbench, a driving mechanism is mounted on one side of the top of the workbench, a control console is fixedly mounted at the top of the driving mechanism, and the control console is fixedly mounted at the bottom of the workbench. A gearbox is installed at the top of the mounting plate, a shaft connecting mechanism is installed between the driving mechanism and the gearbox, a fixed vibration measuring mechanism is installed at the top of the mounting plate, and an oil circulating mechanism is installed in the workbench. According to the gearbox running-in workbench with the circulating oil liquid purification, measurement and control effects, running-in testing is conducted on a gearbox through the driving mechanism, the gearbox is stably fixed through the fixed vibration measurement mechanism, meanwhile, the vibration condition of the gearbox is accurately measured, oil liquid in the gearbox is circularly purified through the oil liquid circulation mechanism, impurities such as metal chippings generated by running-in are removed, and the running-in precision of the gearbox is improved. The service life of the gearbox is prolonged.
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Description

Technical Field

[0001] The invention relates to the technical field of gearbox production, and in particular to a gearbox running-in workbench with circulating oil purification and measurement and control effects. Background Art

[0002] During the gearbox production process, the running-in test is a key step in ensuring its quality and performance. During the traditional gearbox running-in process, the internal gears and housing will generate some impurities during operation. If these impurities are not purified in time, these pollutants will aggravate the wear of the internal parts of the gearbox, affect the accuracy of the test results, reduce the service life of the oil, and increase the testing cost.

[0003] On the other hand, existing running-in workbenches often lack precise measurement and control systems, and are unable to monitor the vibration of the gearbox during the running-in process in real time and accurately, making it difficult to detect potential problems with the gearbox in a timely manner, which is not conducive to improving production efficiency and product quality. Summary of the Invention

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a gearbox running-in workbench with circulating oil purification and measurement and control effects, comprising:

[0005] A workbench, and support feet fixedly installed at the four corners of the bottom of the workbench, and a mounting plate fixedly installed on the top of the workbench;

[0006] A driving mechanism, the driving mechanism being installed on one side of the top of the workbench, and a console being fixedly installed on the top of the driving mechanism;

[0007] a gearbox mounted on top of the mounting plate;

[0008] A shaft connection mechanism installed between the drive mechanism and the gearbox;

[0009] A fixed vibration measuring mechanism, the fixed vibration measuring mechanism being mounted on the top of the mounting plate and being arranged on both sides of the gearbox;

[0010] An oil circulation mechanism, wherein the oil circulation mechanism is installed inside the workbench;

[0011] Among them, the fixed vibration measuring mechanism includes a mounting frame and a clamping vibration measuring piece. A clamping cylinder is fixedly installed on the top of the mounting frame. The telescopic end of the clamping cylinder is fixedly connected to a telescopic rod. A buffer is installed on the other end of the telescopic rod. The buffer is installed on the outer surface of the clamping vibration measuring piece. The buffer plays a buffering role to avoid damage to the gearbox during clamping. The clamping cylinder drives the telescopic rod through telescopic movement to realize the clamping, fixing or loosening operation of the gearbox.

[0012] Preferably, the driving mechanism includes a protective shell, which is fixedly mounted on the top of the workbench. The protective shell protects internal components, prevents the entry of debris and accidental touch by people, and plays a safety protection role. A motor is fixedly mounted in the inner cavity of the protective shell through a motor seat, and the output end of the motor is fixedly connected to a transmission shaft, which passes through the protective shell and extends to its outside. The motor provides a power source for the gearbox running-in, simulating the power output of the vehicle engine.

[0013] Preferably, the shaft connection mechanism includes a sleeve shaft part 1 and a sleeve shaft part 2, and the outer surfaces of the sleeve shaft part 1 and the sleeve shaft part 2 are provided with locking sleeves. There are two locking sleeves, and the two locking sleeves are fixedly connected by fastening bolts. The locking sleeve and the fastening bolts fix the sleeve shaft part 1 and the sleeve shaft part 2 together to ensure the stability of power transmission.

[0014] Preferably, the sleeve shaft member 1 includes a sleeve 1, the sleeve 1 is clamped with the output end of the transmission shaft, one end of the sleeve 1 is provided with a docking groove, the interior of the docking groove is provided with an arc groove, and the number of the arc grooves is six.

[0015] Preferably, the second sleeve shaft component includes a second sleeve, which is clamped with the end of the gearbox input shaft. The end of the second sleeve is fixedly connected to an annular sleeve, a slip ring is installed inside the annular sleeve, and a ball sleeve is fixedly installed at the end of the slip ring. Balls are installed inside the ball sleeve, and the number of balls is six.

[0016] Preferably, a positioning spring is fixedly connected between the slip ring and the annular sleeve, and the positioning spring is arranged inside the annular sleeve. The annular sleeve is snap-fitted with the docking groove, and the ball is snap-fitted with the arc groove. When the annular sleeve is snap-fitted with the docking groove, the annular sleeve is rotated, and the ball rolls in the docking groove. When the ball approaches the arc groove, the ball is snap-fitted with the arc groove under the elastic force of the positioning spring.

[0017] Preferably, the buffer component includes a docking plate and a card box, the surface of the docking plate is rotatably installed with a rotating plate through a rotating shaft, the number of the rotating plates is two, and an elastic steel sheet is fixedly connected between the two rotating plates, a card strip is fixedly installed on the surface of the rotating plate, and card slots are provided on both sides of the inner wall of the card box, and a buffer spring is fixedly connected between the end of the rotating plate away from the docking plate and the inner wall of the card box, the card strips are evenly distributed on the surface of the rotating plate, and the card slots are evenly distributed on the inner wall of the card box, and the card strips are card-engaged and adapted to the card slots.

[0018] Preferably, the clamping vibration measuring component includes a clamping plate and a plate sleeve, the plate sleeve is fixedly installed in the middle of the clamping surface of the clamping plate, the clamping plate is used to clamp the gearbox, and rotating rods are provided on both sides of the plate sleeve, the rotating rods are rotatably installed on the clamping surface of the clamping plate through a bracket, and a rotating block is fixedly installed on the outer surface of the rotating rod, the rotating block is specifically made of rubber material, and the cross-section of the rotating block is teardrop-shaped, the rotating rod and the rotating block are convenient for adjusting the clamping angle and position, so that the clamping is more stable, and a vibration spring is fixedly installed in the middle of the inside of the plate sleeve, the vibration spring is used to amplify the vibration of the gearbox, and the other end of the vibration spring is fixedly connected to a skateboard, and a fitting piece is fixedly installed on the side of the skateboard away from the vibration spring, and the fitting piece is squeezed and adapted to the outer surface of the gearbox, and the skateboard and the fitting piece make the device better contact with the gearbox surface, and a vibration sensor is fixedly installed on the inner wall of the plate sleeve, and the vibration sensor is used to measure the vibration of the gearbox.

[0019] Preferably, the oil circulation mechanism includes a filter element, and an oil inlet pipe and an oil outlet pipe are fixedly connected to both sides of the filter element. The oil inlet pipe and the oil outlet pipe both pass through the workbench and extend to its outside. The oil inlet pipe and the oil outlet pipe are connected to the oil pool of the gearbox. An oil pump is fixedly installed on the oil outlet pipe. The oil inlet pipe introduces the oil in the gearbox oil pool into the filter element, and the oil outlet pipe returns the filtered oil to the gearbox oil pool to realize oil circulation. The oil pump provides power for the oil circulation to ensure that the oil can be continuously extracted, filtered and returned.

[0020] The filter element preferably includes an oil reservoir, wherein the inner wall of the oil reservoir is fixedly installed with a baffle, the baffle dividing the oil reservoir interior into an oil inlet chamber and an oil outlet chamber, and a filter is fixedly installed between the top of the baffle and the inner wall of the oil reservoir, the filter screen is arranged in the oil outlet chamber of the oil reservoir, and a chip groove is formed at the bottom of the oil outlet chamber of the oil reservoir, the oil reservoir stores oil, the baffle separates the oil inlet chamber and the oil outlet chamber, the filter screen filters the oil and removes impurities, and the chip groove is convenient for collecting the filtered impurities, and the oil flows into the oil inlet chamber of the oil reservoir tank of the filter element through the oil inlet pipe under the action of pressure. Since the impurity density is greater than the oil density, the heavier impurities sink to the bottom of the oil inlet chamber, and the relatively clean oil is further filtered by the filter screen and enters the oil outlet chamber, where the impurities are intercepted on the filter screen, and some impurities with smaller particles are settled in the chip groove and then fall into the oil inlet chamber, and the filtered clean oil flows back to the gearbox oil pool through the oil outlet pipe to realize oil circulation purification.

[0021] The present invention provides a gearbox running-in workbench with circulating oil purification and measurement and control functions. It has the following beneficial effects:

[0022] 1. This gearbox running-in workbench, which has the effects of circulating oil purification and measurement and control, uses a drive mechanism. The motor output end drives the transmission shaft to rotate, and the transmission shaft provides power input to the gearbox, simulating the power output of the engine under actual working conditions. This enables the gearbox to be run-in tested on the workbench.

[0023] 2. The gearbox running-in workbench with circulating oil purification and measurement and control effects, through the setting of the shaft connection mechanism, during the power transmission process, the annular sleeve of the sleeve shaft part 2 is inserted into the docking groove of the sleeve shaft part 1, the ball and the arc groove are snap-fitted and adapted, and the positioning spring facilitates the positioning of the ball and the arc groove. The shaft connection mechanism realizes a stable connection between the drive mechanism and the gearbox, ensures efficient and reliable power transmission, and ensures that the gearbox running-in test is carried out smoothly.

[0024] 3. This gearbox running-in workbench, which has the effects of circulating oil purification and measurement and control, has a fixed vibration measuring mechanism. The rotating plate on the docking plate rotates via a rotating shaft. There is an elastic steel sheet between the rotating plates. The card strips on the rotating plate surface are snap-fitted with the card slots on both sides of the inner wall of the card box. There is a buffer spring between the end of the rotating plate away from the docking plate and the inner wall of the card box. When the buffer member approaches the gearbox, the buffer spring and the elastic steel sheet act as a buffer to prevent damage to the gearbox due to hard collision. When the clamping vibration measuring member approaches and contacts the gearbox, the rotating block rotates on the surface of the rotating rod, automatically adjusting its position to fit tightly with the gearbox. After clamping is completed, the bonding sheet fits tightly with the outer surface of the gearbox, and the vibration sensor is ready to monitor the vibration. This mechanism not only firmly fixes the gearbox to prevent it from displacement during the running-in process, but also accurately measures the gearbox vibration and evaluates the gearbox's operating status and performance by analyzing the vibration data.

[0025] Fourth, the transmission running-in workbench with circulating oil purification and measurement and control effects, through the setting of the oil circulation mechanism, turns on the oil pump, and the oil in the transmission oil pool flows into the oil inlet chamber of the oil storage tank of the filter element through the oil inlet pipe under pressure. Because the density of impurities is greater than the density of oil, they sink heavily to the bottom of the oil inlet chamber. The relatively clean oil is further filtered by the filter and enters the oil outlet chamber. Impurities are intercepted on the filter, and some smaller impurities settle in the chip trough and then fall into the oil inlet chamber. The filtered clean oil then flows back to the transmission oil pool through the oil outlet pipe, realizing oil circulation purification. During the transmission running-in process, the continuously circulating oil can provide good lubrication and heat dissipation for the internal components of the transmission, while purifying the oil and removing impurities such as metal debris generated by the running-in process, ensuring stable oil performance and extending the service life of the transmission. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 This is a schematic diagram of the appearance of the present invention;

[0028] Figure 3 It is a partial cross-sectional view of the driving mechanism of the present invention;

[0029] Figure 4 This is a schematic diagram of the shaft connection mechanism structure of the present invention;

[0030] Figure 5 This is a structural schematic diagram of a sleeve shaft member according to the present invention;

[0031] Figure 6 This is a structural schematic diagram of the second sleeve shaft member of the present invention;

[0032] Figure 7 It is a partial cross-sectional view of the shaft connection mechanism of the present invention;

[0033] Figure 8 This is a structural diagram of the fixed vibration measuring mechanism of the present invention;

[0034] Figure 9 This is a schematic diagram of the structure of the buffer member of the present invention;

[0035] Figure 10 This is a schematic diagram of the structure of the clamping vibration measuring piece of the present invention;

[0036] Figure 11 This is a partial cross-sectional view of the clamping vibration measuring member of the present invention;

[0037] Figure 12 Schematic diagram of the oil circulation mechanism structure of the present invention;

[0038] Figure 13 It is a partial cross-sectional view of the filter element of the present invention.

[0039] In the figure: 1. workbench; 2. drive mechanism; 21. protective shell; 22. motor; 23. transmission shaft; 3. gearbox; 4. shaft connection mechanism; 41. sleeve shaft member 1; 411. sleeve shaft member 1; 412. docking groove; 413. arc groove; 42. sleeve shaft member 2; 421. sleeve shaft member 2; 422. annular sleeve; 423. slip ring; 424. ball bearing sleeve; 425. ball bearing; 426. positioning spring; 43. locking sleeve; 44. fastening bolt; 5. fixed vibration measuring mechanism; 51. mounting frame; 52. clamping cylinder; 53. telescopic rod; 54. buffer member; 541. docking plate; 542 , snap-in box; 543, slot; 544, rotating plate; 545, card strip; 546, elastic steel sheet; 547, buffer spring; 55, clamping vibration measuring piece; 551, splint; 552, rotating rod; 553, rotating block; 554, plate sleeve; 555, slide plate; 556, fitting piece; 557, vibration spring; 558, vibration sensor; 6, oil circulation mechanism; 61, filter element; 611, oil storage tank; 612, baffle; 613, filter screen; 614, chip trough; 62, oil inlet pipe; 63, oil outlet pipe; 64, oil pump; 7, control console; 8, support foot; 9, mounting plate. DETAILED DESCRIPTION

[0040] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0041] The first embodiment, as Figures 1 to 11 As shown, the present invention provides a technical solution: a gearbox running-in workbench with circulating oil purification and measurement and control effects, comprising:

[0042] A workbench 1, and support legs 8 fixedly mounted at the four corners of the bottom of the workbench 1, and a mounting plate 9 fixedly mounted on the top of the workbench 1;

[0043] The driving mechanism 2 is mounted on one side of the top of the workbench 1. A console 7 is fixedly mounted on the top of the driving mechanism 2. The driving mechanism 2 includes a protective shell 21, which is fixedly mounted on the top of the workbench 1. The protective shell 21 protects the internal components, prevents the entry of debris and accidental touch by personnel, and plays a safety protection role. A motor 22 is fixedly mounted on the inner cavity of the protective shell 21 through a motor seat. The output end of the motor 22 is fixedly connected to a transmission shaft 23. The transmission shaft 23 passes through the protective shell 21 and extends to the outside thereof. The motor 22 provides a power source for the running-in of the gearbox 3, simulating the power output of the vehicle engine.

[0044] Gearbox 3, gearbox 3 is mounted on top of mounting plate 9;

[0045] The shaft connection mechanism 4 is installed between the drive mechanism 2 and the gearbox 3;

[0046] A fixed vibration measuring mechanism 5 is mounted on the top of the mounting plate 9 and is disposed on both sides of the gearbox 3;

[0047] The oil circulation mechanism 6 is installed inside the workbench 1;

[0048] The fixed vibration measuring mechanism 5 includes a mounting frame 51 and a clamping vibration measuring member 55. A clamping cylinder 52 is fixedly mounted on the top of the mounting frame 51. A telescopic rod 53 is fixedly connected to the telescopic end of the clamping cylinder 52. A buffer 54 is mounted on the other end of the telescopic rod 53. The buffer 54 is mounted on the outer surface of the clamping vibration measuring member 55. The buffer 54 acts as a buffer to prevent damage to the gearbox 3 during clamping. The clamping cylinder 52 drives the telescopic rod 53 through telescopic movement to achieve clamping, fixing, or releasing of the gearbox 3.

[0049] The buffer member 54 includes a docking plate 541 and a clamping box 542. A rotating plate 544 is rotatably mounted on the surface of the docking plate 541 via a rotating shaft. There are two rotating plates 544, and an elastic steel sheet 546 is fixedly connected between the two rotating plates 544. A clamping strip 545 is fixedly mounted on the surface of the rotating plate 544. Clamping grooves 543 are provided on both sides of the inner wall of the clamping box 542. A buffer spring 547 is fixedly connected between the end of the rotating plate 544 away from the docking plate 541 and the inner wall of the clamping box 542. The clamping strips 545 are evenly distributed on the surface of the rotating plate 544, and the clamping grooves 543 are evenly distributed on the inner wall of the clamping box 542. The clamping strips 545 are clamped and adapted to the clamping grooves 543.

[0050] The clamping vibration measuring member 55 includes a clamping plate 551 and a plate sleeve 554. The plate sleeve 554 is fixedly installed in the middle of the clamping surface of the clamping plate 551. The clamping plate 551 is used to clamp the gearbox 3. Rotating rods 552 are provided on both sides of the plate sleeve 554. The rotating rod 552 is rotatably installed on the clamping surface of the clamping plate 551 through a bracket. A rotating block 553 is fixedly installed on the outer surface of the rotating rod 552. The rotating block 553 is specifically made of rubber and has a teardrop-shaped cross section. The rotating rod 552 and the rotating block 553 are convenient for adjusting the clamping angle and position to make the clamping more stable. A vibration spring 557 is fixedly installed in the middle of the interior. The vibration spring 557 is used to amplify the vibration of the gearbox 3. The other end of the vibration spring 557 is fixedly connected to a slide plate 555. A bonding sheet 556 is fixedly installed on the side of the slide plate 555 away from the vibration spring 557. The bonding sheet 556 is pressed and adapted to the outer surface of the gearbox 3. The slide plate 555 and the bonding sheet 556 ensure better contact between the device and the surface of the gearbox 3. A vibration sensor 558 is fixedly installed on the inner wall of the plate sleeve 554. The vibration sensor 558 is used to measure the vibration of the gearbox 3.

[0051] The second embodiment, based on the first embodiment, see Figures 3 to 7 As shown, the shaft connection mechanism 4 includes a sleeve shaft member 1 41 and a sleeve shaft member 2 42. The outer surfaces of the sleeve shaft member 1 41 and the sleeve shaft member 2 42 are sleeved with a locking sleeve 43. There are two locking sleeves 43, and the two locking sleeves 43 are fixedly connected by a fastening bolt 44. The locking sleeve 43 and the fastening bolt 44 fix the sleeve shaft member 1 41 and the sleeve shaft member 2 42 together to ensure the stability of power transmission.

[0052] The shaft sleeve 41 includes a sleeve 411, which is engaged with the output end of the transmission shaft 23. One end of the sleeve 411 is provided with a docking groove 412, and the interior of the docking groove 412 is provided with an arcuate groove 413. There are six arcuate grooves 413.

[0053] The second sleeve shaft member 42 includes a second sleeve 421, which is engaged with the end of the input shaft of the transmission case 3. An annular sleeve 422 is fixedly connected to the end of the second sleeve 421. A slip ring 423 is installed inside the annular sleeve 422. A ball sleeve 424 is fixedly installed at the end of the slip ring 423. Balls 425 are installed inside the ball sleeve 424. There are six balls 425.

[0054] A positioning spring 426 is fixedly connected between the slip ring 423 and the annular sleeve 422. The positioning spring 426 is arranged inside the annular sleeve 422. The annular sleeve 422 is snap-fitted with the docking groove 412, and the ball 425 is snap-fitted with the arc groove 413. When the annular sleeve 422 is snap-fitted with the docking groove 412, the annular sleeve 422 is rotated. At this time, the ball 425 rolls in the docking groove 412. When the ball 425 approaches the arc groove 413, under the elastic force of the positioning spring 426, the ball 425 is snap-fitted with the arc groove 413.

[0055] The third embodiment, based on the first and second embodiments, see Figures 12 to 13 As shown, the oil circulation mechanism 6 includes a filter element 61, and an oil inlet pipe 62 and an oil outlet pipe 63 are fixedly connected to both sides of the filter element 61. The oil inlet pipe 62 and the oil outlet pipe 63 both pass through the workbench 1 and extend to the outside thereof. The oil inlet pipe 62 and the oil outlet pipe 63 are connected to the oil pool of the gearbox 3. An oil pump 64 is fixedly installed on the oil outlet pipe 63. The oil inlet pipe 62 introduces the oil in the oil pool of the gearbox 3 into the filter element 61, and the oil outlet pipe 63 returns the filtered oil to the oil pool of the gearbox 3 to realize oil circulation. The oil pump 64 provides power for the oil circulation to ensure that the oil can be continuously extracted, filtered and returned.

[0056] The filter element 61 includes an oil storage tank 611, and a baffle 612 is fixedly installed on the inner wall of the oil storage tank 611. The baffle 612 divides the interior of the oil storage tank 611 into two parts: an oil inlet chamber and an oil outlet chamber. A filter screen 613 is fixedly installed between the top of the baffle 612 and the inner wall of the oil storage tank 611. The filter screen 613 is arranged in the oil outlet chamber of the oil storage tank 611, and a chip leakage groove 614 is provided at the bottom of the oil outlet chamber of the oil storage tank 611. The oil storage tank 611 stores oil, the baffle 612 separates the oil inlet chamber and the oil outlet chamber, and the filter screen 613 filters the oil to remove impurities. The chip groove 614 is convenient for collecting the filtered impurities. Under the action of pressure, the oil flows into the oil inlet chamber of the oil storage tank 611 of the filter element 61 through the oil inlet pipe 62. Since the density of impurities is greater than the density of oil, they are heavier and sink to the bottom of the oil inlet chamber. The relatively clean oil is further filtered by the filter screen 613 and enters the oil outlet chamber. The impurities are intercepted on the filter screen 613. Some impurities with smaller particles are deposited in the chip groove 614 and then fall into the oil inlet chamber. The clean oil after filtration flows back to the oil pool of the gearbox 3 through the oil outlet pipe 63, thereby realizing the circulation and purification of the oil.

[0057] When in use, the gearbox 3 is placed on the top of the mounting plate 9, the shaft connection mechanism 4 is assembled, the shaft sleeve 1 411 of the shaft sleeve 1 41 is clamped to the output end of the transmission shaft 23, the shaft sleeve 2 421 of the shaft sleeve 2 42 is clamped to the end of the input shaft of the gearbox 3, and then the two locking sleeves 43 are respectively sleeved on the outer surfaces of the shaft sleeve 1 41 and the shaft sleeve 2 42, and they are fixedly connected by fastening bolts 44 to complete the power connection between the drive mechanism 2 and the gearbox 3. At this time, the annular sleeve 422 of the shaft sleeve 2 42 is inserted into the docking groove 412 of the shaft sleeve 1 41, the ball 425 is clamped with the arc groove 413, and the positioning spring 426 between the slip ring 423 and the annular sleeve 422 can play a role in buffering and adapting to position deviation;

[0058] When the gearbox 3 is moved to the left, the spring 547 is engaged with the spring 548 and the spring 549 is engaged with the spring 551. When the gearbox 3 is moved to the right, the spring 547 is engaged with the spring 548 and the spring 549 is engaged with the spring 551. When the gearbox 3 is moved to the left, the spring 547 is engaged with the spring 548 and the spring 549 is engaged with the spring 551.

[0059] The motor 22 is started, and the power output by the motor 22 is transmitted to the shaft connection mechanism 4 through the transmission shaft 23, thereby driving the input shaft of the gearbox 3 to rotate, so that the gearbox 3 begins to enter the running-in test state;

[0060] During the running-in process of the gearbox 3, the oil circulation mechanism 6 starts to work, the oil pump 64 is started, and the oil in the gearbox 3 oil pool is pumped out and transported to the oil inlet chamber of the oil storage tank 611 of the filter element 61 through the oil inlet pipe 62. Since the density of impurities is greater than that of oil, they are heavier and sink to the bottom of the oil inlet chamber. The relatively clean oil is further filtered by the filter 613 and enters the oil outlet chamber. The impurities are intercepted on the filter 613, and some smaller impurities are deposited in the chip leakage groove 614 and then fall into the oil inlet chamber. The clean oil after filtering flows back to the gearbox 3 oil pool through the oil outlet pipe 63, thus realizing the circulation and purification of the oil.

[0061] Since the gearbox 3 generates vibration during the running-in process, the vibration is transmitted to the slide plate 555 through the bonding sheet 556. The slide plate 555 compresses the vibration spring 557, and the vibration spring 557 amplifies the vibration. The vibration sensor 558 installed on the inner wall of the plate sleeve 554 collects vibration data in real time and transmits the data to the control console 7 so that the operator can promptly understand the vibration status of the gearbox 3 and determine whether it is operating normally and whether there are any potential faults.

[0062] After the running-in test is completed, the motor 22 in the drive mechanism 2 is turned off, the operation of the gearbox 3 is stopped, and the oil pump 64 is turned off to stop the oil circulation;

[0063] The clamping cylinder 52 is operated to retract, thereby driving the telescopic rod 53, the buffer member 54 and the clamping vibration measuring member 55 away from the gearbox 3, releasing the clamping of the gearbox 3, and completing the operation.

[0064] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.

[0065] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A gearbox running-in workbench with circulating oil purification and measurement and control effects, characterized in that: include: A workbench (1), and support legs (8) fixedly mounted at the four corners of the bottom of the workbench (1), and a mounting plate (9) fixedly mounted on the top of the workbench (1); A driving mechanism (2), the driving mechanism (2) being mounted on one side of the top of the workbench (1), and a console (7) being fixedly mounted on the top of the driving mechanism (2); A gearbox (3), the gearbox (3) being mounted on top of the mounting plate (9); A shaft connection mechanism (4), wherein the shaft connection mechanism (4) is installed between the drive mechanism (2) and the gearbox (3); A fixed vibration measuring mechanism (5), the fixed vibration measuring mechanism (5) being mounted on the top of the mounting plate (9), and the fixed vibration measuring mechanism (5) being arranged on both sides of the gearbox (3); An oil circulation mechanism (6), wherein the oil circulation mechanism (6) is installed inside the workbench (1); The fixed vibration measuring mechanism (5) comprises a mounting frame (51) and a clamping vibration measuring member (55); a clamping cylinder (52) is fixedly mounted on the top of the mounting frame (51); a telescopic end of the clamping cylinder (52) is fixedly connected to a telescopic rod (53); a buffer member (54) is mounted on the other end of the telescopic rod (53); and the buffer member (54) is mounted on the outer surface of the clamping vibration measuring member (55).

2. A gearbox running-in workbench with circulating oil purification and measurement and control effects according to claim 1, characterized in that: The driving mechanism (2) comprises a protective shell (21), the protective shell (21) being fixedly mounted on the top of the workbench (1), a motor (22) being fixedly mounted in the inner cavity of the protective shell (21) via a motor seat, an output end of the motor (22) being fixedly connected to a transmission shaft (23), and the transmission shaft (23) passing through the protective shell (21) and extending to the outside thereof.

3. The gearbox running-in workbench with circulating oil purification and measurement and control effects according to claim 1 is characterized in that: The shaft connection mechanism (4) comprises a sleeve shaft part 1 (41) and a sleeve shaft part 2 (42). The outer surfaces of the sleeve shaft part 1 (41) and the sleeve shaft part 2 (42) are sleeved with locking sleeves (43). There are two locking sleeves (43), and the two locking sleeves (43) are fixedly connected by fastening bolts (44).

4. The gearbox running-in workbench with circulating oil purification and measurement and control effects according to claim 3, characterized in that: The sleeve shaft member (41) includes a sleeve (411) which is engaged with the output end of the transmission shaft (23). One end of the sleeve (411) is provided with a docking groove (412), and an arc-shaped groove (413) is provided inside the docking groove (412).

5. The gearbox running-in workbench with circulating oil purification and measurement and control effects according to claim 4, characterized in that: The second sleeve shaft component (42) includes a second sleeve (421), the second sleeve (421) is snap-connected with the end of the input shaft of the gearbox (3), the end of the second sleeve (421) is fixedly connected with an annular sleeve (422), a slip ring (423) is installed inside the annular sleeve (422), a ball sleeve (424) is fixedly installed at the end of the slip ring (423), and a ball (425) is installed inside the ball sleeve (424).

6. The gearbox running-in workbench with circulating oil purification and measurement and control functions according to claim 5, characterized in that: A positioning spring (426) is fixedly connected between the slip ring (423) and the annular sleeve (422), and the positioning spring (426) is arranged inside the annular sleeve (422). The annular sleeve (422) is snap-fitted with the docking groove (412), and the ball (425) is snap-fitted with the arc groove (413).

7. The gearbox running-in workbench with circulating oil purification and measurement and control effects according to claim 1, characterized in that: The buffer member (54) includes a docking plate (541) and a card box (542), the surface of the docking plate (541) is rotatably mounted with a rotating plate (544) via a rotating shaft, the number of the rotating plates (544) is two, and an elastic steel sheet (546) is fixedly connected between the two rotating plates (544), a clamping strip (545) is fixedly mounted on the surface of the rotating plate (544), and card slots (543) are provided on both sides of the inner wall of the card box (542), a buffer spring (547) is fixedly connected between the end of the rotating plate (544) away from the docking plate (541) and the inner wall of the card box (542), the clamping strips (545) are evenly distributed on the surface of the rotating plate (544), the card slots (543) are evenly distributed on the inner wall of the card box (542), and the clamping strips (545) are card-engaged and adapted to the card slots (543).

8. The gearbox running-in workbench with circulating oil purification and measurement and control functions according to claim 7, characterized in that: The clamping vibration measuring member (55) comprises a clamping plate (551) and a plate sleeve (554), wherein the plate sleeve (554) is fixedly mounted in the middle of the clamping surface of the clamping plate (551), rotating rods (552) are provided on both sides of the plate sleeve (554), and the rotating rods (552) are rotatably mounted on the clamping surface of the clamping plate (551) through a bracket, and a rotating block (553) is fixedly mounted on the outer surface of the rotating rod (552), and a vibration spring (557) is fixedly mounted in the middle of the interior of the plate sleeve (554), and the other end of the vibration spring (557) is fixedly connected to a slide plate (555), and a fitting sheet (556) is fixedly mounted on the side of the slide plate (555) away from the vibration spring (557), and a vibration sensor (558) is fixedly mounted on the inner wall of the plate sleeve (554).

9. The gearbox running-in workbench with circulating oil purification and measurement and control effects according to claim 1, characterized in that: The oil circulation mechanism (6) comprises a filter element (61), and an oil inlet pipe (62) and an oil outlet pipe (63) are fixedly connected to both sides of the filter element (61), and the oil inlet pipe (62) and the oil outlet pipe (63) both pass through the workbench (1) and extend to the outside thereof. The oil inlet pipe (62) and the oil outlet pipe (63) are connected to the oil pool of the gearbox (3), and an oil pump (64) is fixedly installed on the oil outlet pipe (63).

10. The gearbox running-in workbench with circulating oil purification and measurement and control effects according to claim 9, characterized in that: The filter element (61) comprises an oil storage tank (611), a baffle (612) is fixedly mounted on the inner wall of the oil storage tank (611), the baffle (612) divides the interior of the oil storage tank (611) into two parts: an oil inlet chamber and an oil outlet chamber, a filter screen (613) is fixedly mounted between the top of the baffle (612) and the inner wall of the oil storage tank (611), the filter screen (613) is arranged in the oil outlet chamber of the oil storage tank (611), and a chip leakage groove (614) is provided at the bottom of the oil outlet chamber of the oil storage tank (611).