Quality detection device for electric lifter processing
Through the intelligent control system and multi-station detection process engine, the problem of low automation of traditional electric lift detection devices is solved, and all-round and accurate quality inspection is achieved, which improves detection efficiency and safety.
Patent Information
- Application Number
- CN202510984214.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-17
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2045-07-17
AI Technical Summary
The quality detection device of traditional electric lifts has low degree of automation, making it difficult to achieve multi-station switching, and is unable to conduct comprehensive inspections of the middle, local and edge corners. There are blind spots in detection and the detection results are easily affected by human error.
An intelligent control system including a sliding frame, hydraulic telescopic rod, vision and monitoring module was designed. Through a multi-station detection process engine and a pressure closed-loop control module, 360° all-round detection of the electric lift is realized, and combined with a data management module and a safety protection module, the comprehensiveness and accuracy of the detection are ensured.
It realizes all-round automatic detection of electric lifts, avoids detection blind spots, improves detection accuracy and efficiency, reduces human errors, and provides intelligent quality control and safety guarantees.
Smart Images

Figure CN120489787A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of quality inspection, and more particularly to a quality inspection device for processing an electric lifter. Background Art
[0002] In the fields of automobiles, industrial lifting equipment, etc., the quality of electric lifters directly affects the safety and reliability of equipment operation, so its quality inspection after processing is extremely important. Traditional electric lifter quality inspection devices mostly use a single-dimensional mechanical pressure detection method, which can only perform simple pressure tests on the middle of the workpiece. It is difficult to simulate the complex force scenarios in actual use, and it is impossible to perform comprehensive inspections of local areas and corner positions. There are blind spots in the inspection, resulting in a high risk of missed detection of potential defects. At the same time, existing devices generally have the problem of low degree of automation, requiring manual participation in parameter adjustment and data recording. Not only is the inspection efficiency low, but it is also easy for human operation errors to affect the accuracy of the inspection results.
[0003] With the development of industrial automation and intelligence, the limitations of traditional inspection devices in multi-station switching, sensor collaborative monitoring, and data processing are becoming increasingly prominent. On the one hand, existing devices have difficulty in achieving automated switching between multiple inspection positions, such as the center, local area, and corners, and cannot meet the diverse inspection needs of electric lifters of different specifications, resulting in poor equipment versatility. On the other hand, their sensor configuration is single and lacks real-time collaborative monitoring of multiple parameters such as pressure, displacement, and angle, making it difficult to accurately determine the structural strength and defect type of the workpiece. Therefore, in order to solve the above problems, the existence of a quality inspection device for electric lift processing is crucial. Summary of the Invention
[0004] The object of the present invention is to provide a quality inspection device for processing an electric lifter to solve the problems raised in the above background technology.
[0005] 7. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 1, wherein said linking rod and said adjusting base are pivotally connected to each other with a bolt, and said bolt has a round shank to contact with said linking rod. said linking rod has a round shank to contact with said linking rod. said linking rod has a round shank to contact with said linking rod. An intelligent control system is commonly set between the two control boxes. The intelligent control system includes an industrial control computer, a PLC controller and a communication bus, a perception layer, a pressure closed-loop control module, a multi-station detection process engine, a human-computer interaction interface, a safety protection module and a data management module. The industrial control computer is set in the control box and is used to run the detection program. The PLC controller is connected to the industrial control computer through a communication bus and is used to receive sensor signals and control the action of the actuator.
[0006] Preferably, sliding seats are fixedly provided on both sides of the device base, and clamping plates are fixedly provided on both sides of the two sliding frames, and both slide on the outside of the sliding seats provided on both sides of the device base through the clamping plates provided on both sides, fixed seats are fixedly provided on both sides of the bottom of the device base, and a third hydraulic telescopic rod is fixedly provided on the top of the two fixed seats, and a third telescopic head is telescopically provided on one side of the two third hydraulic telescopic rods, and connecting blocks are fixedly provided on opposite sides of the two sliding frames, and the two connecting blocks are respectively fixedly connected to the two third telescopic heads.
[0007] Preferably, a stepper motor is fixedly installed inside the base of the device, the top of the stepper motor is fixedly connected to the bottom of the detection placement table, and the stepper motor is used to control the detection placement table to drive the electric lifter body to rotate and adjust.
[0008] Preferably, the perception layer includes a pressure sensor group, a displacement sensor group and a vision and monitoring module. The pressure sensor group includes a pressure sensor installed on the side wall of the cylinder of the first hydraulic telescopic rod, a pressure sensor built into the piston cavity of the second hydraulic telescopic rod, and a pressure sensor fixed on the oil pipeline of the third hydraulic telescopic rod. The displacement sensor group includes a linear magnetic scale installed under the sliding seats on both sides of the device base, and a laser displacement sensor fixed on the outside of the first hydraulic telescopic rod and the second hydraulic telescopic rod.
[0009] Preferably, the pressure closed-loop control module includes a detection placement table pressure sensor array and a control algorithm unit. The detection placement table pressure sensor array is arranged on the bottom surface of the matching groove at the top of the detection placement table, and the pressure sensors are distributed in a matrix. The control algorithm unit is based on the PID algorithm of the PLC, and forms a double closed loop through the pressure sensor array and the pressure sensor of the second hydraulic telescopic rod to control the synchronous extension and retraction of the first hydraulic telescopic rod.
[0010] Preferably, the multi-station detection process engine includes a rotation angle control unit and an action coordination unit. The rotation angle control unit controls the rotation angle of the detection placement table through a multi-turn absolute encoder installed on the output shaft of the stepper motor. The action coordination unit is used to control the lateral movement of the sliding frame and the downward movement of the extrusion head to realize the detection position switching.
[0011] Preferably, the human-computer interaction interface includes a parameter setting unit, a data display unit and a report generation unit. The parameter setting unit is used to input the central detection pressure, local detection position and corner detection angle. The data display unit is used to display the sliding frame displacement, hydraulic pressure value and detection placement table angle in real time. The report generation unit is used to generate a detection report containing the defect location.
[0012] Preferably, the safety protection module includes an overload detection unit and a temperature monitoring unit. The overload detection unit includes a pressure overload sensor installed in the hydraulic telescopic rod oil circuit and a torque overload sensor fixed on the stepper motor transmission path. The temperature monitoring unit includes a temperature sensor arranged on the inner wall of the hydraulic system oil tank, a temperature sensor on the stepper motor housing, and a temperature sensor at the bearing at the bottom of the detection placement table.
[0013] Preferably, the data management module includes a data acquisition unit and a time series database. The data acquisition unit is used to collect data from a six-dimensional force sensor installed at the connection between the extrusion head and the second hydraulic telescopic rod, as well as image data from the vision and monitoring module. The time series database is used to store workpiece information, detection parameters and detection results, and supports tracing full-process data by workpiece number.
[0014] Compared with the prior art, the advantages of the present invention are: By setting up an automated multi-station detection mechanism, the comprehensiveness and accuracy of the detection are significantly improved. With the help of a multi-station detection process engine, the system can automatically switch between central, local and corner detection modes. In conjunction with the rotation function of the detection placement table and the lateral movement of the sliding frame, it can achieve 360° all-round detection of the electric lift body, avoiding detection blind spots. The pressure closed-loop control module controls the pressure fluctuation within ±0.1MPa through the dual closed-loop PID algorithm of the detection placement table pressure sensor array and the hydraulic telescopic rod pressure sensor. At the same time, the laser displacement sensor and linear magnetic scale ensure that the positioning accuracy of the sliding frame reaches ±0.1mm and the vertical displacement accuracy of the extrusion head reaches ±0.02mm, making the detection data more accurate and reliable, and effectively simulating the force scenarios in actual use.
[0015] By setting up an integrated perception layer sensor network and data management module, a complete intelligent data processing system has been established. Pressure, displacement, angle and other sensors collect detection data in real time, and store it in a time series database with dual indexes of timestamp and workpiece ID, supporting full-process data traceability. The vision and monitoring module combines a six-dimensional force sensor to realize multi-parameter correlation analysis of pressure, deformation and defects. Using the YOLOv8 neural network and three-dimensional reconstruction algorithm, it can accurately identify 0.1mm cracks and 0.2mm deformations. The data management module uses machine learning algorithms to analyze the correlation between detection results and process parameters, automatically generating optimization suggestions, providing data support for production process improvements, improving product qualification rates and realizing intelligent upgrades in quality control.
[0016] The intelligent control system's built-in safety protection module provides comprehensive safety protection for equipment operation. The three-level overload protection mechanism triggers warnings, power cuts, and main power interlocks in sequence when hydraulic pressure exceeds 110% of the rated value or stepper motor torque exceeds 120%, preventing equipment damage from overload. The temperature monitoring unit monitors the temperature of the hydraulic system, motor, and rotating mechanism in real time, automatically activating the cooling fan and issuing an alarm when the threshold is exceeded to prevent equipment failure due to overheating. Proximity sensors at the extreme positions of the slide frame and limit switches on each moving component ensure that the actuator operates within the safe range. Combined with the millisecond response of the emergency stop button, this fully protects the safety of operators and equipment, reducing the risk of accidents. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the intelligent control system module structure of the present invention; Figure 3 It is a schematic cross-sectional view of the overall structure of the present invention; Figure 4 This is a schematic diagram of the bottom structure of the device base of the present invention; Figure 5 This is a schematic structural diagram of the detection placement table of the present invention; Figure 6 It is a schematic diagram of the sliding frame structure of the present invention; Figure 7 Schematic diagram of the internal structure of the detection placement platform of the present invention.
[0018] Explanation of the numbers in the figure: 1. Device base; 10. Sliding seat; 11. First hydraulic telescopic rod; 12. First telescopic head; 13. Mounting frame; 14. Second hydraulic telescopic rod; 15. Extrusion head; 16. Fixed seat; 17. Third hydraulic telescopic rod; 18. Third telescopic head; 19. Vision and monitoring module; 2. Sliding frame; 20. Clamping plate; 22. Support frame; 23. Control box; 24. Connecting block; 3. Electric lifter body; 30. Detection placement table; 31. Stepper motor. DETAILED DESCRIPTION
[0019] Example: See Figure 1-Figure 7 A quality inspection device for processing an electric lifter includes a device base 1, sliding frames 2 are slidably provided on both sides of the top of the device base 1, and the two sliding frames 2 are both U-shaped. A support frame 22 is fixedly provided on the middle section of the top of the two sliding frames 2, and a first hydraulic telescopic rod 11 is fixedly provided on both sides of the top of the two support frames 22. The tops of the four first hydraulic telescopic rods 11 are telescopically provided with a first telescopic head 12, and a mounting frame 13 is fixedly provided between the first telescopic heads 12 of the first hydraulic telescopic rods 11 located on the top of the same support frame 22, and are fixedly connected to a second hydraulic telescopic rod 14 through the mounting frame 13. The bottoms of the two second hydraulic telescopic rods 14 are telescopically provided with an extrusion head 15, and the bottoms of the two extrusion heads 15 are fixedly provided with an anti-slip pad. The top of the device base 1 is between the two sliding frames 2 A detection placement table 30 is rotatably provided, a matching groove is fixedly provided on the top of the detection placement table 30, and the electric lifter body 3 is fixed through the matching groove, a control box 23 is fixedly provided on one side of the top of the two support frames 22, and a vision and monitoring module 19 is fixedly provided on one side of the two second hydraulic telescopic rods 14. An intelligent control system is commonly provided between the two control boxes 23. The intelligent control system includes an industrial control computer, a PLC controller and a communication bus, a perception layer, a pressure closed-loop control module, a multi-station detection process engine, a human-computer interaction interface, a safety protection module and a data management module. The industrial control computer is arranged in the control box 23 for running the detection program. The PLC controller is connected to the industrial control computer through a communication bus for receiving sensor signals and controlling the action of the actuator; The sliding frames 2 on both sides of the device base 1 are driven by hydraulic telescopic rods to achieve lateral movement. The first hydraulic telescopic rod 11 and the second hydraulic telescopic rod 14 on the top cooperate to drive the extrusion head 15 to press down vertically. The detection placement table 30 is controlled to rotate by the stepper motor 31, so that the electric lifter body 3 is subjected to pressure detection at multiple stations. The vision and monitoring module 19 synchronously collects surface images. Through the structural design of the U-shaped sliding frame and the rotating detection placement table, multi-directional pressure detection of the electric lifter body is realized. The anti-slip pad and the matching groove ensure that the workpiece is firmly fixed to avoid detection displacement, providing a hardware foundation for intelligent detection. The industrial control computer runs the detection program and interacts with the PLC controller through the communication bus. After receiving the sensor signal, the PLC controls the hydraulic solenoid valve and the stepper motor to realize the automated coordination of the detection process. The upper and lower computer architecture of the industrial control computer and the PLC is adopted, combined with the communication bus to realize high-speed data transmission and real-time response to control instructions, ensuring the collaborative work of multiple actuators and improving system stability and control accuracy.
[0020] Specifically, sliding seats 10 are fixedly provided on both sides of the device base 1, and clamping plates 20 are fixedly provided on both sides of the two sliding frames 2, and both slide on the outside of the sliding seats 10 provided on both sides of the device base 1 through the clamping plates 20 provided on both sides. Fixed seats 16 are fixedly provided on both sides of the bottom of the device base 1, and third hydraulic telescopic rods 17 are fixedly provided on the tops of the two fixed seats 16. One side of the two third hydraulic telescopic rods 17 is telescopically provided with a third telescopic head 18. Connecting blocks 24 are fixedly provided on opposite sides of the two sliding frames 2, and the two connecting blocks 24 are fixedly connected to the two third telescopic heads 18 respectively. The third hydraulic telescopic rod 17 is installed on the bottom of the base through the fixed seat 16. Its third telescopic head 18 is fixed to the connecting block 24 of the sliding frame 2, driving the sliding frame to move laterally along the sliding seat 10. The clamping plate 20 cooperates with the sliding seat to form a guide structure to realize automatic lateral displacement control of the sliding frame. The distance between the extrusion heads on both sides can be adjusted according to the size of the workpiece, and the adaptability of the lifting device to electric lifters of different specifications is improved, which reduces the cost of manual parameter adjustment and improves the detection efficiency.
[0021] Specifically, a stepper motor 31 is fixedly installed inside the device base 1, and the top of the stepper motor 31 is fixedly connected to the bottom of the detection placement table 30. The stepper motor 31 is used to control the detection placement table 30 to drive the electric lifter body 3 to rotate and adjust; The stepper motor 31 inside the device base 1 is fixedly connected to the bottom of the detection placement table 30. The motor rotation is controlled by a pulse signal, which drives the detection placement table to rotate, so that the electric lifter body switches to different detection angles. The rotation angle of the detection placement table is precisely controlled by the stepper motor to realize automatic switching of multi-position detection such as the middle, local, and corners, covering the entire surface of the workpiece, avoiding detection blind spots, and improving the comprehensiveness of detection.
[0022] Specifically, the perception layer includes a pressure sensor group, a displacement sensor group, and a vision and monitoring module 19. The pressure sensor group includes a pressure sensor installed on the side wall of the cylinder of the first hydraulic telescopic rod 11, a pressure sensor built into the piston cavity of the second hydraulic telescopic rod 14, and a pressure sensor fixed to the oil pipeline of the third hydraulic telescopic rod 17. The displacement sensor group includes a linear magnetic scale installed below the sliding seats 10 on both sides of the device base 1, and a laser displacement sensor fixed to the outside of the first hydraulic telescopic rod 11 and the second hydraulic telescopic rod 14. The pressure sensor group, displacement sensor group and visual monitoring module of the perception layer collect data such as hydraulic pressure, slide frame displacement, workpiece surface image in real time, and transmit them to the PLC and industrial control computer for processing. Multi-type sensors build an all-round monitoring network to realize real-time capture of mechanical parameters, position parameters and surface defects during the detection process, providing multi-dimensional data support for intelligent control and quality judgment, and improving the reliability of detection results.
[0023] Specifically, the pressure closed-loop control module includes a pressure sensor array for the detection placement platform and a control algorithm unit. The pressure sensor array for the detection placement platform is arranged on the bottom surface of the matching groove at the top of the detection placement platform 30, with four pressure sensors distributed in a matrix. The control algorithm unit is based on the PLC PID algorithm, forming a double closed loop through the pressure sensor array and the pressure sensor of the second hydraulic telescopic rod 14 to control the synchronous extension and retraction of the first hydraulic telescopic rod 11. The pressure sensor array of the detection placement table and the pressure sensor of the second hydraulic telescopic rod form a double closed loop. The PLC adjusts the extension and retraction of the first hydraulic telescopic rod through the PID algorithm, so that the pressure of the electric lifter body remains constant during the rising process. The double closed-loop pressure control algorithm ensures that the detection pressure fluctuation is ≤±0.1MPa, accurately simulating the constant force working conditions in actual use, effectively detecting the structural stability of the workpiece, and avoiding detection errors caused by pressure fluctuations.
[0024] Specifically, the multi-station detection process engine includes a rotation angle control unit and an action coordination unit. The rotation angle control unit controls the rotation angle of the detection placement table 30 through a multi-turn absolute encoder installed on the output shaft of the stepper motor 31. The action coordination unit is used to control the lateral movement of the slide 2 and the downward movement of the extrusion head 15 to achieve detection position switching. The multi-station inspection process engine controls the rotation angle of the inspection placement table through the absolute value encoder of the stepper motor output shaft. Combined with the movement of the slide frame and the downward pressure of the extrusion head, it automatically switches between the central, local, and corner inspection modes, realizing automatic switching and precise positioning of the inspection position. Multi-station inspection can be completed without human intervention, improving inspection efficiency while ensuring the positioning accuracy of each inspection position to meet the needs of different inspection scenarios.
[0025] Specifically, the human-computer interaction interface includes a parameter setting unit, a data display unit, and a report generation unit. The parameter setting unit is used to input the central detection pressure, local detection position, and corner detection angle. The data display unit is used to display the displacement of the sliding frame 2, the hydraulic pressure value, and the detection placement table 30 in real time. The report generation unit is used to generate a detection report containing the defect location. The parameter setting unit of the human-computer interaction interface inputs the inspection parameters, the data display unit provides real-time feedback on the equipment status, and the report generation unit automatically generates a report containing defect annotations based on the inspection data. It provides an intuitive human-computer interaction interface, simplifies the operating process, reduces manual recording errors, and the automatic generation of inspection reports improves data management efficiency and facilitates quality traceability and process analysis.
[0026] Specifically, the safety protection module includes an overload detection unit and a temperature monitoring unit. The overload detection unit includes a pressure overload sensor installed in the hydraulic telescopic rod oil circuit and a torque overload sensor fixed on the transmission path of the stepper motor 31. The temperature monitoring unit includes a temperature sensor arranged on the inner wall of the hydraulic system oil tank, a temperature sensor on the housing of the stepper motor 31, and a temperature sensor at the bearing at the bottom of the detection placement platform 30. The overload detection unit of the safety protection module monitors hydraulic pressure and motor torque, and the temperature monitoring unit detects the temperature of key components. In the event of an abnormality, early warnings and power cuts are triggered. Multiple safety protection mechanisms effectively prevent equipment failures such as overload and overheating, ensuring the safety of operators and equipment, reducing downtime and maintenance costs, and improving the industrial applicability and reliability of the device.
[0027] Specifically, the data management module includes a data acquisition unit and a time series database. The data acquisition unit is used to collect data from the six-dimensional force sensor installed at the connection between the extrusion head 15 and the second hydraulic telescopic rod 14, as well as image data from the vision and monitoring module 19. The time series database is used to store workpiece information, detection parameters and detection results, and supports tracing full-process data by workpiece number. The data acquisition unit collects six-dimensional force sensor data and visual images, stores them in a time series database, associates the full-process inspection data through the workpiece number, supports machine learning algorithms to analyze process parameters, builds a complete data management system, realizes the traceability and intelligent analysis of inspection data, provides data support for process optimization, and helps improve product qualification rate and production efficiency.
[0028] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A quality inspection device for electric lifter processing, comprising a device base (1), characterized in that: Sliding frames (2) are slidably provided on both sides of the top of the device base (1), and both of the two sliding frames (2) are U-shaped. A support frame (22) is fixedly provided on the middle section of the top of the two sliding frames (2). A first hydraulic telescopic rod (11) is fixedly provided on both sides of the top of the two support frames (22). The tops of the four first hydraulic telescopic rods (11) are telescopically provided with a first telescopic head (12). A mounting frame (13) is fixedly provided between the first telescopic heads (12) of the first hydraulic telescopic rods (11) located on the top of the same support frame (22), and each is fixedly connected to a second hydraulic telescopic rod (11) through the mounting frame (13). A telescopic rod (14), the bottoms of the two second hydraulic telescopic rods (14) are telescopically provided with an extrusion head (15), the bottoms of the two extrusion heads (15) are fixedly provided with an anti-slip pad, the top of the device base (1) is rotatably provided with a detection placement table (30) between the two sliding frames (2), the top of the detection placement table (30) is fixedly provided with a matching groove, and the electric lifter body (3) is fixedly fixed through the matching groove, the top side of the two support frames (22) are fixedly provided with a control box (23), and one side of the two second hydraulic telescopic rods (14) are fixedly provided with a vision and monitoring module (19); An intelligent control system is commonly provided between the two control boxes (23), and the intelligent control system includes an industrial control computer, a PLC controller and a communication bus, a sensing layer, a pressure closed-loop control module, a multi-station detection process engine, a human-computer interaction interface, a safety protection module and a data management module. The industrial control computer is provided in the control box (23) and is used to run the detection program. The PLC controller is connected to the industrial control computer via a communication bus and is used to receive sensor signals and control the action of the actuator.
2. The quality inspection device for electric lifter processing according to claim 1, characterized in that: Sliding seats (10) are fixedly provided on both sides of the device base (1), and clamping plates (20) are fixedly provided on both sides of the two sliding frames (2), and both slide on the outside of the sliding seats (10) provided on both sides of the device base (1) through the clamping plates (20) provided on both sides. Fixed seats (16) are fixedly provided on both sides of the bottom of the device base (1), and third hydraulic telescopic rods (17) are fixedly provided on the tops of the two fixed seats (16). A third telescopic head (18) is telescopically provided on one side of the two third hydraulic telescopic rods (17). Connecting blocks (24) are fixedly provided on opposite sides of the two sliding frames (2), and the two connecting blocks (24) are fixedly connected to the two third telescopic heads (18) respectively.
3. The quality inspection device for electric lifter processing according to claim 2, characterized in that: A stepper motor (31) is fixedly arranged inside the device base (1), and the top of the stepper motor (31) is fixedly connected to the bottom of the detection placement table (30). The stepper motor (31) is used to control the detection placement table (30) to drive the electric lifter body (3) to perform rotation adjustment.
4. The quality inspection device for electric lifter processing according to claim 3, characterized in that: The sensing layer includes a pressure sensor group, a displacement sensor group and a vision and monitoring module (19), wherein the pressure sensor group includes a pressure sensor installed on the side wall of the cylinder of the first hydraulic telescopic rod (11), a pressure sensor built into the piston cavity of the second hydraulic telescopic rod (14), and a pressure sensor fixed on the oil pipeline of the third hydraulic telescopic rod (17), and the displacement sensor group includes a linear magnetic scale installed below the sliding seats (10) on both sides of the device base (1), and a laser displacement sensor fixed on the outside of the first hydraulic telescopic rod (11) and the second hydraulic telescopic rod (14).
5. The quality inspection device for electric lifter processing according to claim 4, characterized in that: The pressure closed-loop control module includes a detection placement table pressure sensor array and a control algorithm unit. The detection placement table pressure sensor array is arranged on the bottom surface of the detection placement table (30) at the top of the detection placement table, and four pressure sensors are distributed in a matrix. The control algorithm unit is based on the PID algorithm of the PLC, and forms a double closed loop with the pressure sensor of the second hydraulic telescopic rod (14) through the pressure sensor array to control the synchronous extension and contraction of the first hydraulic telescopic rod (11).
6. The quality inspection device for electric lifter processing according to claim 5, characterized in that: The multi-station detection process engine includes a rotation angle control unit and an action coordination unit. The rotation angle control unit controls the rotation angle of the detection placement table (30) through a multi-turn absolute encoder installed on the output shaft of the stepping motor (31). The action coordination unit is used to control the lateral movement of the sliding frame (2) and the downward pressing action of the extrusion head (15) to achieve detection position switching.
7. The quality inspection device for electric lifter processing according to claim 6, characterized in that: The human-machine interaction interface comprises a parameter setting unit, a data display unit and a report generation unit. The parameter setting unit is used to input the central detection pressure, the local detection position and the corner detection angle. The data display unit is used to display the displacement of the sliding frame (2), the hydraulic pressure value and the detection placement table (30) in real time. The report generation unit is used to generate a detection report including the defect position.
8. The quality inspection device for electric lifter processing according to claim 7, characterized in that: The safety protection module includes an overload detection unit and a temperature monitoring unit. The overload detection unit includes a pressure overload sensor installed in the hydraulic telescopic rod oil circuit and a torque overload sensor fixed on the transmission path of the stepper motor (31). The temperature monitoring unit includes a temperature sensor arranged on the inner wall of the hydraulic system oil tank, a temperature sensor of the stepper motor (31) housing, and a temperature sensor at the bottom bearing of the detection placement table (30).
9. The quality inspection device for electric lifter processing according to claim 8, characterized in that: The data management module includes a data acquisition unit and a time series database. The data acquisition unit is used to collect data from a six-dimensional force sensor installed at the connection between the extrusion head (15) and the second hydraulic telescopic rod (14), as well as image data from the vision and monitoring module (19). The time series database is used to store workpiece information, detection parameters and detection results, and supports tracing full-process data by workpiece number.
Citation Information
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