A motor stator and rotor automatic separation and installation equipment and production line

The motor position adjustment device and the rotor separation and installation device solve the limitations of separate operations of motor separation and assembly equipment, realize the adaptive flipping and precise positioning of the motor stator and rotor, and improve the stability of the equipment and the adaptability of the production line to multiple working conditions.

CN120498210BActive Publication Date: 2025-10-03SHANDONG UNIV
View PDF 6 Cites 0 Cited by

Patent Information

Application Number
CN202510998246.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-21
Publication Date
2025-10-03
Estimated Expiration
2045-07-21

AI Technical Summary

Technical Problem

Existing technologies cannot adapt to the assembly and separation of motors of different sizes, especially large motors, where the fixing method has poor stability, resulting in deformation of the equipment structure or damage to components, and the separate operation of the separation and assembly equipment is greatly limited.

Method used

The motor position adjustment device and rotor separation and installation device are used, including a motor storage rack, a robotic arm, a flexible contact plate, a magnetic plate, a flipping device and a guide drive device, to achieve adaptive flipping and precise positioning of the motor stator and rotor, adapt to the sizes of different motor models, and realize two-way operations of separation and assembly through the same set of equipment.

Benefits of technology

It improves the stability and versatility of the motor stator and rotor separation and installation equipment, enhances the multi-working condition adaptability and space utilization of the production line, and realizes fully automated production.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120498210B_ABST
    Figure CN120498210B_ABST
Patent Text Reader

Abstract

The present invention relates to the field of motor production and maintenance, and discloses an automatic separation and installation device and production line for a motor stator and rotor, comprising a motor position adjustment device and a rotor separation and installation device; the rotor separation and installation device comprises a truss, which is connected to a vertically movable installation plate, on which a first adsorption device is fixed; a guide drive device, a second adsorption device and a rotor clamping device are connected below the installation plate, and the second adsorption device and the rotor clamping device can move up and down along the guide drive device; the first adsorption device comprises a first magnetic plate and a second magnetic plate, which are arranged opposite to each other; the second adsorption device comprises a third magnetic plate and a fourth magnetic plate, which are arranged opposite to each other; the first magnetic plate, the second magnetic plate, the third magnetic plate and the fourth magnetic plate are respectively located in the four directions of front, back, left and right; the rotor clamping device comprises four flipping devices.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of motor production and maintenance, and in particular to a stator and rotor automatic separation and installation device and a production line. Background Art

[0002] Separating and installing the stator and rotor of a motor is a critical process in motor production and maintenance. If the motor casing is retained during separation, vertical movement of the motor during transportation on the production line will be difficult due to instability. However, if the motor is separated horizontally, the resulting bending moment can easily cause structural deformation or component damage.

[0003] In the patent application number CN202410401440.1, a permanent magnet servo motor stator and rotor assembly and separation device is disclosed, including: an upper ejector mechanism, a motor fixing mechanism, a lower ejector mechanism, a rotor loading and unloading mechanism, a frame, etc. The upper ejector mechanism, the rotor loading and unloading mechanism, the motor fixing mechanism and the lower ejector mechanism are installed on the frame in sequence from top to bottom; however, this patent cannot adapt to the assembly and separation of motors of different sizes, and for the assembly and separation of large motors, this fixing method has poor stability. Summary of the Invention

[0004] In order to solve the technical problems existing in the prior art, the present invention discloses a stator and rotor automatic separation and installation device and a production line.

[0005] In order to achieve the above object, the technical solution adopted by the present invention is as follows:

[0006] In a first aspect, the present invention provides an automatic separation and installation device for a motor stator and rotor, comprising a motor position adjustment device and a rotor separation and installation device;

[0007] The motor position adjustment device includes a motor storage rack, a first robotic arm and a second robotic arm are respectively provided on both sides of the motor storage rack, a first flexible contact plate is provided at the end of the first robotic arm, and a second flexible contact plate is provided at the end of the second robotic arm; the motor storage rack, the first robotic arm, and the second robotic arm are all movable;

[0008] The rotor separation and installation device includes a truss, which is connected to a vertically movable mounting plate, and a first adsorption device is fixed on the mounting plate; a guide drive device, a second adsorption device and a rotor clamping device are connected below the mounting plate, and the second adsorption device and the rotor clamping device can move up and down along the guide drive device; the first adsorption device includes a first magnetic plate and a second magnetic plate, and the first magnetic plate and the second magnetic plate are arranged opposite to each other; the second adsorption device includes a third magnetic plate and a fourth magnetic plate, and the third magnetic plate and the fourth magnetic plate are arranged opposite to each other; the first magnetic plate, the second magnetic plate, the third magnetic plate and the fourth magnetic plate are respectively located in the four directions of front, back, left and right; the rotor clamping device includes four flipping devices.

[0009] The automatic separation and installation equipment for the motor stator and rotor is adjustable to meet the sizes of different motor models. During production, the device and system can quickly convert the stator and rotor separation mechanism into an assembly mechanism, using the same set of equipment as the benchmark to achieve two-way operations of separation and assembly. This not only breaks through the limitations of the separate operations of separation and assembly equipment in traditional processes, but can also quickly match the process requirements of different motor models through parametric programs, significantly improving the multi-working condition adaptability and space utilization of production line equipment.

[0010] As a further technical solution, the first magnetic plate is controlled to extend and retract by a first telescopic motor, and the second magnetic plate is controlled to extend and retract by a second telescopic motor; the first telescopic motor and the second telescopic motor are installed on their respective corresponding bases.

[0011] As a further technical solution, the second adsorption device also includes a first mounting frame, and a third telescopic motor and a fourth telescopic motor are respectively installed on two opposite sides of the first mounting frame. The third magnetic plate is controlled to be extended and retracted by the third telescopic motor, and the fourth magnetic plate is controlled to be extended and retracted by the fourth telescopic motor.

[0012] As a further technical solution, the guide drive device includes two guide shafts and two lead screws, which are arranged parallel to each other below the mounting plate, and the two lead screws are each driven by a lead screw motor.

[0013] As a further technical solution, the second adsorption device cooperates with the screw nut.

[0014] As a further technical solution, the rotor clamping device also includes a second mounting frame, inside which a motor is arranged, the motor drives two lead screw nuts, and the two lead screw nuts respectively cooperate with the lead screw; a flipping device is respectively arranged in the front, back, left and right directions of the mounting frame.

[0015] As a further technical solution, the flip device includes a cylinder, a flip plate motor and a flip plate, wherein the cylinder is fixed to the mounting frame, the cylinder drives the flip plate motor to move, and the flip plate motor drives the flip plate to flip a certain angle to clamp the rotor outer frame;

[0016] Secondly, the present invention also provides a production line, including the aforementioned automatic separation and installation equipment for motor stators and rotors. The production line has three core capabilities: first, it can realize the adaptive flipping and precise positioning of the posture of the motor body; second, it is equipped with a stable stator and rotor separation device; third, the production line can be adjusted to meet the sizes of different motor models, realizing multiple uses of one machine.

[0017] As a further technical solution, the production line also includes a motor flipping mechanism arranged at the front end of the motor stator and rotor automatic separation and installation equipment, and a motor classification mechanism arranged at the rear end of the motor stator and rotor automatic separation and installation equipment.

[0018] As a further technical solution, the production line also includes a motor transmission line.

[0019] The beneficial effects of the present invention are as follows:

[0020] The motor stator and rotor automatic separation and installation device proposed in the present invention absorbs the inner wall of the rotor through four magnetic plates; the four flip devices in a rotor clamping device are clamped on the outer wall of the rotor end, so that the rotor can be fixed inside and outside, and then the motor stator part is fixed by two mechanical arm flexible contact plates, and finally the motor stator and rotor are separated or assembled by the up and down movement of the truss; the stability of the support for large motors is guaranteed, and the safety performance is high. In addition, the four magnetic plates in the present invention can be extended and retracted, and the angle of the flip plate can be flipped, so the motor stator and rotor automatic separation and installation device can adapt to motors of different sizes and has strong versatility.

[0021] The production line of the present invention adjusts the motor state through the motor flipping mechanism, and then cooperates with the motor stator and rotor automatic separation and installation equipment, the motor classification mechanism, and the motor transmission line to ensure the stability of each link and realize a fully automatic production line without manual loading and unloading and installation and fixation. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 Schematic diagram of the entire production line of the present invention;

[0023] Figure 2 Schematic diagram of the motor flipping mechanism;

[0024] Figure 3 It is a partial schematic diagram of the motor flipping mechanism;

[0025] Figure 4Schematic diagram of the automatic separation and installation equipment for motor stators and rotors Figure 1 ;

[0026] Figure 5 Schematic diagram of the stator fixing part of the motor stator and rotor automatic separation and installation equipment Figure 1 ;

[0027] Figure 6 Schematic diagram of the rotor fixing part of the motor stator and rotor automatic separation and installation equipment Figure 2 ;

[0028] Figure 7 Schematic diagram of the rotor fixing part of the motor stator and rotor automatic separation and installation equipment Figure 3 ;

[0029] Figure 8 Schematic diagram of the rotor fixing part of the motor stator and rotor automatic separation and installation equipment Figure 4 ;

[0030] Figure 9 Schematic diagram of the rotor fixing part of the motor stator and rotor automatic separation and installation equipment Figure 5 ;

[0031] Figure 10 It is a schematic diagram of the motor classification mechanism;

[0032] Figure: 1. Motor flip mechanism, 2. Automatic motor stator and rotor separation and installation device, 3. Motor sorting mechanism, 4. First roller line, 5. Second roller line, 6. Third roller line, 11. First support frame, 12. First slide rail, 13. Second slide rail, 14. First flip motor, 15. First moving motor, 16. First gear, 17. Second gear, 18. First support base, 19. First flip axis, 110. Second support base, 111. Flip box, 112. Rack, 113. Third gear, 114. Flip motor mounting bracket, 21. Separation motor to be installed, 22. Motor storage rack, 23. Robot arm base, 24. Second support frame, 25. First moving plate, 26. First drive motor, 27. Second moving plate, 28. Second drive motor, 29. Third moving plate, 210. Third drive motor, 211. First robot arm, 212. Second robot arm; 213. First flexible contact plate, 214. Second flexible contact plate, 215. Truss connecting plate, 216. Connecting frame, 217. Third magnetic plate, 218. Second magnetic plate, 219. First motor mounting base, 220. First magnetic plate, 221. Slide plate, 222. Mounting plate, 223. Third slide rail, 224. Fourth magnetic plate, 225. First lead screw, 226. First lead screw motor, 227. First lead screw transmission, 228. First telescopic motor, 229. Second motor mounting base, 230. Support frame, 231. Motor connector, 232. Second telescopic motor, 233. Second lead screw transmission, 234. Second lead screw motor, 235. Second lead screw, 236. First lead screw nut, 237. First guide shaft, 238. Second guide shaft, 239. Second lead screw nut, 240. First mounting frame, 241. Support connector, 242. Third lead screw nut, 243. Second mounting frame, 244. Cylinder mounting base, 245. Cylinder, 246. Flip plate motor, 247. Motor mounting base, 248. Motor output shaft, 249. Flip plate, 250. Fourth lead screw nut, 31. Second support frame, 32. Second moving motor, 33. Second flip motor, 34. Motor mounting base, 35. Fourth support frame, 36. Second flip shaft, 37. Third support frame, 38. Connecting rod, 39. Motor storage box; DETAILED DESCRIPTION

[0033] It should be noted that the following detailed description is illustrative and is intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used in the present invention have the same meaning as commonly understood by those skilled in the art to which the present invention belongs.

[0034] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present invention. As used herein, unless otherwise clearly indicated in the present invention, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "include" and / or "comprising" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or their combinations;

[0035] For the convenience of description, if the words "up", "down", "left" and "right" appear in the present invention, they only indicate that they are consistent with the up, down, left and right directions of the drawings themselves, and do not limit the structure. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, they cannot be understood as limiting the present invention.

[0036] As the background technology introduces, the shortcomings of the existing technology, in order to solve the above technical problems, the present invention proposes a stator-rotor automatic separation and installation equipment and production line; the production line must have three core capabilities: first, to achieve the posture adaptive flipping and precise positioning of the motor body to be installed and separated; second, to be equipped with a stable stator-rotor separation device; third, the equipment can be adjusted to meet the size of different motor models, realizing multiple uses of one machine. At the same time, during production, the device and system can quickly convert the stator-rotor separation mechanism into an assembly mechanism, using the same set of equipment as a reference to achieve two-way operations of separation and assembly, not only breaking through the limitations of the separate operation of separation and assembly equipment in traditional processes, but also quickly matching the process requirements of different models of motors through parameterized programs, significantly improving the multi-condition adaptability and space utilization of production line equipment.

[0037] The present invention is described in detail below with reference to the accompanying drawings:

[0038] The stator and rotor automatic separation and installation production line disclosed in this embodiment includes a third roller line 6, a motor turning mechanism 1, a motor stator and rotor automatic separation and installation device 2, a motor sorting mechanism 3, a first roller line 4, and a second roller line 5, which are arranged in sequence; the first roller line 4 and the second roller line 5 are arranged in parallel;

[0039] The motor flip mechanism 1 in this embodiment includes a first support frame 11, on which a first slide rail 12 and a second slide rail 13 are arranged in parallel, and a slide plate is provided on the first slide rail 12 and the second slide rail 13, a third gear 113 is provided at the bottom of the slide plate, and a rack 112 is provided on one side of the first slide rail 12 or the second slide rail 13, and the rack 112 is parallel to the first slide rail 12 and the second slide rail 13; the third gear 113 is meshed with the rack 112, and the third gear 113 is driven by the first moving motor 15, and the movement of the slide plate is achieved under the meshing of the third gear 113 driven by the first moving motor 15 and the rack 112; the first moving motor 15 is provided on the slide plate;

[0040] The slide is also provided with a flip motor mounting bracket 114, to which a first flip motor 14 is mounted. The first flip motor 14 drives a first flip shaft 19 via a pair of gears (a first gear 16 and a second gear 17). The first flip shaft 19 is connected to the flip box 111, driving the flip box 111 to flip. Both ends of the first flip shaft 19 are supported by a first support bracket 18 and a second support bracket 110. The motor flip mechanism 1 in this embodiment achieves flipping of the horizontally positioned motor on the third roller line 6.

[0041] The motor stator and rotor automatic separation and installation device 2 in this embodiment includes two parts: a motor position adjustment device and a rotor separation and installation device; the rotor separation and installation device is arranged above the motor position adjustment device, and the two cooperate to achieve rotor separation or installation; the specific structure is as follows:

[0042] The motor position adjustment device includes a second support frame 24, on which three slide rails are arranged, and a first movable plate 25, a second movable plate 27, and a third movable plate 29 are respectively arranged on the three slide rails, a first driving motor 26 is arranged on the first movable plate 25, a second driving motor 28 is arranged on the second movable plate 27, and a third movable motor is arranged on the third movable plate 29; a robot base 23 is respectively arranged on the first movable plate 25 and the third movable plate 29, and a robot arm is respectively arranged on the two robot arm bases 23; they are the first robot arm 211 and the second robot arm 212; a motor storage rack 22 is arranged on the second movable plate 27, so the first robot arm 211 and the second robotic arm 212 are respectively located on both sides of the motor storage rack 22; a first flexible contact plate 213 is provided at the end of the first robotic arm 211, and a second flexible contact plate 214 is provided at the end of the second robotic arm 212; the motor storage rack 22 is used to store the separation motor 21 to be installed; after the motor is flipped by the motor flipping mechanism 1 and placed on the motor storage rack 22, the first robotic arm 211 and the second robotic arm 212 are rotated so that the first flexible contact plate 213 and the second flexible contact plate 214 clamp the separation motor 21 to be installed in the middle; then the motor storage rack 22 is moved to the designated area by moving the first movable plate 25, the second movable plate 27, and the third movable plate 29.

[0043] The rotor separation and installation device includes a truss with three degrees of freedom, which can preliminarily adjust the position of the connecting frame 216. The truss is connected to the connecting frame 216 via a truss connecting plate 215. A third slide rail 223 is provided on the connecting frame 216, and a slide plate 221 is provided on the third slide rail 223. The slide plate 221 is connected to the mounting plate 222, so that the mounting plate 222 can also be moved to finely adjust the height of the device; a first adsorption device is fixed to the mounting plate 222; a guide drive device, a second adsorption device, and a rotor clamping device are connected below the mounting plate 222 via a support frame 230. The second adsorption device and the rotor clamping device can move up and down along the guide drive device; the specific structures of the first adsorption device, the second adsorption device, and the rotor clamping device are described below:

[0044] Specifically, the guide drive device includes two guide shafts and two lead screws, which are arranged parallel to each other and connected to the bottom of the mounting plate. The two lead screws are a first lead screw 225 and a second lead screw 235, and the two guide shafts are a first guide shaft 237 and a second guide shaft 238. The first lead screw 225 is driven by a first lead screw motor 226, and the second lead screw 235 is driven by a second lead screw motor 234.

[0045] The first adsorption device includes a first magnetic plate 220 and a second magnetic plate 218. The first magnetic plate 220 is controlled by a first telescopic motor 228, and the second magnetic plate 218 is controlled by a second telescopic motor 232. The first telescopic motor 228 and the second telescopic motor 232 are mounted on a first motor fixing seat 219 and a second motor fixing seat 229. The first telescopic motor 228 drives the first magnetic plate 220 to extend and retract via a first screw transmission device 227. The second telescopic motor 232 drives the second magnetic plate 220 to extend and retract via a second screw transmission device 233. The first magnetic plate 220 and the second magnetic plate 218 are arranged opposite to each other. The first motor fixing seat 219 and the second motor fixing seat 229 are connected to the mounting plate 222 via their respective motor connectors 231.

[0046] The second adsorption device includes a third magnetic plate 217 and a fourth magnetic plate 224; the third magnetic plate 217 is controlled by a third telescopic motor, and the fourth magnetic plate 224 is controlled by a fourth telescopic motor; the third telescopic motor and the fourth telescopic motor are installed on their respective corresponding motor bases; the motor base is installed on a first mounting frame 240, and the first guide shaft 237, the second guide shaft 238, the first guide shaft 237 and the second guide shaft 238 pass through the first mounting frame 240, and are connected to the first screw 225 and the second screw 235 through the third screw nut 242 and the fourth screw nut 250, and are connected to the first guide shaft 237 and the second guide shaft 238 through the support connecting member 241; the third magnetic plate 217 and the fourth magnetic plate 224 are arranged opposite to each other;

[0047] The first magnetic plate 220, the second magnetic plate 218, the third magnetic plate 217 and the fourth magnetic plate 224 are respectively located in the four directions of front, back, left and right. In this embodiment, the first magnetic plate 220, the second magnetic plate 218, the third magnetic plate 217 and the fourth magnetic plate 224 are adsorbed on the inner wall of the rotor. Because the shaft of the rotor is removed and the interior is hollow, the four adsorption plates extend into the interior of the rotor and then provide support by adsorbing the inner wall of the rotor.

[0048] The rotor clamping device is mounted on the bottom of the guide drive device and includes a second mounting frame 243. A drive motor is provided inside the second mounting frame 243. The drive motor drives the third screw nut 242 and the fourth screw nut 250. The third screw nut 242 and the fourth screw nut 250 cooperate with the first screw 225 and the second screw 235, respectively, to achieve fine adjustment of the height of the rotor clamping device.

[0049] A flipping device is provided in each of the four directions of the mounting frame, front, back, left, and right. The flipping device includes a cylinder 245, a flip plate motor 246, and a flip plate 249. The cylinder 245 is fixed to the mounting frame and drives the flip plate motor 246 on the motor fixing seat 247 to move. The flip plate motor 246 drives the flip plate 249 to flip a certain angle via the motor output shaft 248 to clamp the lower edge of the rotor.

[0050] In this way, the outer edge of the rotor is clamped by the two first adsorption devices and the second adsorption device in the upper middle part and the rotor clamping device at the bottom, and the separation or installation of the rotor and the stator is achieved by rising or falling of the truss.

[0051] Furthermore, the motor sorting mechanism 3 includes a second support frame 31, on which a slide rail is provided, on which a slide plate is provided, on which a second flip motor 33 and a second moving motor 32 are provided, the second flip motor 33 is fixed to a motor fixing frame 34, the second moving motor 32 drives the slide plate to move on the slide rail through a gear rack transmission structure, the second flip motor 33 drives a second flip shaft 36 through a gear transmission, the second flip shaft 36 is connected to a motor storage box 39 through a connecting rod 38, and the second flip shaft 36 drives the motor storage box 39 to flip; the second flip shaft 36 is supported by a third support base 37 and a fourth support base 35;

[0052] The first separated rotor is moved and placed in the motor storage box. Similarly, the motor storage box rotates under the drive of the second turning motor. The motor 21 to be installed is placed horizontally on the production line. The stator and the housing of the motor 21 to be installed are also placed on the motor storage box and moved to the production line in the same way. The two parts are placed on the first roller line 4 and the second roller line 5 respectively.

[0053] During the installation process, the stator and rotor are moved from the first roller line 4 and the second roller line 5 respectively, and then moved to the motor stator and rotor automatic separation and installation device 2 through the motor classification mechanism 3 to realize the installation. After the installation, the operation of the third roller line 6 is realized through the motor flipping mechanism 1.

[0054] The specific working process of the above production line is as follows:

[0055] Separation process: The motor 21 to be installed is flipped by the motor flipping mechanism 1, and then the motor stator and rotor are automatically separated and fixed and the rotor is separated by the cooperation of various parts in the installation equipment 2. Then, the separated stator and rotor are placed on the first roller line 4 and the second roller line 5 respectively by the motor sorting mechanism 3;

[0056] Installation process: The rotor of the separation motor 21 to be installed is first adsorbed onto the motor stator and rotor automatic separation and installation device 2 from the third roller line 6 through the motor flipping mechanism 1 and the motor stator and rotor automatic separation and installation device 2, and then the shell of the separation motor 21 to be installed is fixed on the motor storage rack 22 through the flipping of the motor flipping mechanism 1, and the motor installation / separation mechanism drives the rotor adsorbed in the early stage to realize the assembly of the separation motor 21 to be installed, and then transported through the first roller line 4.

[0057] The motor-turning mechanism 1 operates as follows: a first slide rail 12 and a second slide rail 13 are fixed to a first support frame 11. Driven by a first movement motor 15, the third gear 113 meshes with a rack 112, achieving movement. The first turning motor 14, secured to a turning motor mounting bracket 114, then rotates the first gear 16 and the second gear 17, causing the turning box 111 with rollers to turn. The motor-turning mechanism 1 can turn a horizontally positioned motor on a roller line.

[0058] The working principle of the motor stator and rotor automatic separation and installation device 2 is as follows:

[0059] By moving the first movable plate 25, the motor storage rack 22 can be smoothly connected to the motor from the motor flipping mechanism 1; then by adjusting the first robotic arm 211 and the second robotic arm 212, the positions of the first flexible contact plate 213 and the second flexible contact plate 214 are adjusted, and the separation motor 21 to be installed is clamped in the middle by the first flexible contact plate 213 and the second flexible contact plate 214.

[0060] Then, the motor 21 to be installed is moved to the designated area by moving the first movable plate 25, the second movable plate 27, and the third movable plate 29. At this time, the motor storage rack 22 should be moved to the center position below the truss. The truss then has three degrees of freedom, which allows for preliminary adjustment of the position of the rotor separation installation device. Furthermore, the slide plate 221 and the installation plate 222 can be moved based on the same principle to finely adjust the height of the first adsorption device, the second adsorption device, and the rotor clamping device. The height of the second adsorption device and the rotor clamping device can then be further adjusted by the first lead screw 225 and the second lead screw 235.

[0061] Then, the first magnetic plate 220, the second magnetic plate 218, the third magnetic plate 217, and the fourth magnetic plate 224 are extended and retracted to appropriate positions; the first magnetic plate 220, the second magnetic plate 218, the third magnetic plate 217, and the fourth magnetic plate 224 attract the inner wall of the rotor; the flip plate motor 246 drives the flip plate 249 to flip a certain angle, locking the lower edge of the rotor;

[0062] In this way, the inner wall of the rotor is adsorbed by the first adsorption device and the second adsorption device in the upper middle part, and the outer edge of the rotor is clamped by the bottom of the rotor clamping device, and the rotor is separated or installed by rising or falling of the truss.

[0063] The first separated rotor is then moved and placed in the motor storage box 39. Similarly, the motor storage box 39 rotates under the drive of the second turning motor 33. The motor 21 to be installed and separated is then placed horizontally on the production line. The stator and motor housing are then placed on the motor storage box 39 and moved to the production line in the same manner. The two parts are then placed on the first roller line 4 and the second roller line 5 respectively.

[0064] During the installation process, the stator and rotor are moved from the first drum line 4 and the second drum line 5 respectively, and then moved to the motor stator and rotor automatic separation and installation device 2 through the motor classification mechanism 3 to realize the installation. After the installation, the operation of the drum line is realized through the motor flipping mechanism 1.

[0065] The above-mentioned automatic separation and installation equipment for motor stators and rotors is adjustable to meet the sizes of different motor models. During production, the device and production line can quickly convert the stator-rotor separation mechanism into an assembly mechanism, and use the same set of equipment as the benchmark to achieve two-way operations of separation and assembly. It not only breaks through the limitations of separate operations of separation and assembly equipment in traditional processes, but also can quickly match the process requirements of different types of motors through parametric programs, significantly improving the multi-working condition adaptability and space utilization of production line equipment.

[0066] This invention enables adaptive motor flipping, effectively resolving the stability challenges of housinged motors during transportation and separation. The adjustable equipment allows compatibility with a variety of motor models, effectively completing the installation and separation of motor stators and rotors. The integrated separation / assembly switching mechanism reduces equipment duplication and achieves process consistency in both directions through a common baseline.

Claims

1. An automatic separation and installation device for a motor stator and rotor, characterized in that: It includes a motor position adjustment device and a rotor separation and installation device; The motor position adjustment device includes a motor storage rack, a first robotic arm and a second robotic arm are respectively provided on both sides of the motor storage rack, a first flexible contact plate is provided at the end of the first robotic arm, and a second flexible contact plate is provided at the end of the second robotic arm; the motor storage rack, the first robotic arm, and the second robotic arm are all movable; The rotor separation and installation device includes a truss, which is connected to a vertically movable mounting plate, and a first adsorption device is fixed on the mounting plate; a guide drive device, a second adsorption device and a rotor clamping device are connected below the mounting plate, and the second adsorption device and the rotor clamping device can move up and down along the guide drive device; the first adsorption device includes a first magnetic plate and a second magnetic plate, and the first magnetic plate and the second magnetic plate are arranged opposite to each other; the second adsorption device includes a third magnetic plate and a fourth magnetic plate, and the third magnetic plate and the fourth magnetic plate are arranged opposite to each other; the first magnetic plate, the second magnetic plate, the third magnetic plate and the fourth magnetic plate are respectively located in the four directions of front, back, left and right; the rotor clamping device includes four flipping devices; The flip device includes a cylinder, a flip plate motor and a flip plate. The cylinder is fixed on the mounting frame and drives the flip plate motor to move. The flip plate motor drives the flip plate to flip a certain angle to clamp the lower edge of the rotor.

2. The automatic separation and installation device for the motor stator and rotor according to claim 1, characterized in that: The first magnetic plate is controlled to extend and retract by a first telescopic motor, and the second magnetic plate is controlled to extend and retract by a second telescopic motor; the first telescopic motor and the second telescopic motor are installed on their respective corresponding bases.

3. The automatic separation and installation device for the motor stator and rotor according to claim 1, characterized in that: The second adsorption device also includes a first mounting frame, and a third telescopic motor and a fourth telescopic motor are respectively installed on two opposite sides of the first mounting frame. The third magnetic plate is controlled to be extended and retracted by the third telescopic motor, and the fourth magnetic plate is controlled to be extended and retracted by the fourth telescopic motor.

4. The automatic separation and installation device for the motor stator and rotor according to claim 1, characterized in that: The guide drive device includes two guide shafts and two lead screws, which are arranged parallel to each other below the mounting plate. The two lead screws are driven by a lead screw motor respectively.

5. The automatic separation and installation device for the motor stator and rotor according to claim 4, characterized in that: The second adsorption device cooperates with the lead screw nut.

6. The automatic separation and installation device for the motor stator and rotor according to claim 4, characterized in that: The rotor clamping device also includes a second mounting frame, inside which a motor is arranged, the motor drives two lead screw nuts, and the two lead screw nuts respectively cooperate with the lead screw; a flipping device is respectively arranged in the front, back, left and right directions of the mounting frame.

7. A production line, characterized in that: The invention comprises the automatic separation and installation device of the motor stator and rotor according to any one of claims 1 to 6.

8. The production line according to claim 7, characterized in that It also includes a motor flipping mechanism arranged at the front end of the motor stator and rotor automatic separation and installation equipment, and a motor classification mechanism arranged at the rear end of the motor stator and rotor automatic separation and installation equipment.

9. The production line according to claim 7, characterized in that: Also includes motor transmission lines.

Citation Information

Patent Citations

  • Device for assembling and separating stator and rotor of permanent magnet servo motor

    CN118100546A

  • Motor rotor shaft automatic assembling machine

    CN105071608A

  • Motor stator assembly and rotor assembly assembling tool and assembling method thereof

    CN119154601A

  • Stator and rotor feeding equipment

    CN215478220U

  • Device for separating stator and rotor of motor based on electromagnets

    CN216721137U