Automatic sample conveying device of VHP transfer cabin

By designing an automated conveying device, the problems of low sample transfer efficiency and high labor cost in the VHP delivery cabin are solved, and the automated sample transfer and disinfection are realized, which improves efficiency and saves labor costs.

CN120504139AActive Publication Date: 2025-08-19JIANGSU DINGYOU FLUID TECH CO LTD
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Patent Information

Application Number
CN202510582029.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-07
Publication Date
2025-08-19
Estimated Expiration
2045-05-07

AI Technical Summary

Technical Problem

The existing VHP delivery cabin requires staff to manually operate low-level area doors and high-level area doors when delivering large amounts of samples, resulting in inefficiency and increased labor costs.

Method used

An automatic sample delivery device for VHP delivery cabin is designed to automatically transport and disinfect samples through mobile drive components and limit components, and the cyclic disinfection and transmission of samples is completed automatically by combining the transport component and the conveying component.

Benefits of technology

It realizes automatic delivery and disinfection of samples, improves efficiency, saves labor costs, and ensures the stability and safety of sample delivery.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of VHP transfer cabins, in particular to an automatic sample conveying device for a VHP transfer cabin, which comprises two first moving frames, two second moving frames, a first conveying mechanism and a second conveying mechanism, the two ends of the first supporting frame are connected with the two first moving frames in a clamped mode through limiting assemblies, and when the first supporting frame is connected with the corresponding first moving frame only through the limiting assembly at one end, the first supporting frame moves out synchronously along with the first moving frames; the transfer assembly is mounted above the first supporting frame; the two conveying assemblies are arranged on the two sides of the VHP transfer cabin main body and are used for storing and conveying undisinfected and disinfected samples respectively; according to the device, through the arrangement of the transfer assembly and the conveying assembly, a large number of samples can be automatically and circularly disinfected and conveyed, the sample conveying efficiency can be improved, setting of workers is not needed, and the labor cost can be saved.
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Description

Technical Field

[0001] The present invention relates to the field of VHP transfer chambers, and in particular to an automatic sample conveying device for a VHP transfer chamber. Background Art

[0002] The VHP transfer chamber is a device used for biological decontamination of the outer surface of materials. It is mainly used for various clean and dry items that need to be transferred in sterile production, such as outer packaging of packaging materials, instruments, outer packaging of raw and auxiliary materials, accessories, environmental monitoring equipment, etc. This equipment uses hydrogen peroxide vapor (VHPS) as a biological decontaminant and is a decontamination process under low temperature and normal pressure conditions.

[0003] During the operation of the VHP transfer cabin, samples are sent from the low-level area of the VHP transfer cabin into the interior of the VHP transfer cabin, and are taken out from the high-level area after disinfection. In order to avoid mutual infection between the low-level area and the high-level area, the low-level area door and the high-level area door are interlocked to ensure that only one can be opened. The space inside the transfer cabin is limited. Therefore, when a large number of objects need to be transferred, staff are required on both sides of the VHP transfer cabin to alternately open the low-level area door and the high-level area door and place and take out the samples. Summary of the Invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an automatic sample delivery device for a VHP transfer chamber.

[0005] The present invention provides a VHP transfer chamber sample automated transport device, comprising a VHP transfer chamber body, wherein the VHP transfer chamber body comprises a transfer chamber, wherein the two ends of the transfer chamber are respectively a low-level area and a high-level area, wherein a low-level area door and a high-level area door are respectively installed inside the low-level area and the high-level area, and an interlocking mechanism is provided between the low-level area door and the high-level area door, and further comprising: Two first mobile racks are respectively installed inside the transfer cabin through mobile drive components; The first support frame has two ends respectively connected to the two first movable frames by limiting components. When the first support frame is connected to the corresponding first movable frame by the limiting component at only one end, the first support frame moves out synchronously with the first movable frame. A transport component, installed above the first support frame, for transporting the sample; Two conveying assemblies are provided on both sides of the VHP transfer cabin body, respectively used for storing and conveying unsterilized and sterilized samples, and used for aligning and connecting with the removed transfer assembly to convey the samples; The staff will place the samples to be transferred on the conveying assembly on the side of the low-level area in turn, and then open the low-level area door. When the low-level area door is opened, the high-level area door remains closed. Then, the limit assembly under the first mobile rack near the low-level area side maintains the card limit on the first mobile rack and the first support rack, while the limit assembly under the first mobile rack near the high-level area side cancels the card limit on the first mobile rack and the first support rack, so that the first support rack moves synchronously with the card limit of the first mobile rack near the low-level area side. After that, the mobile drive is started. The mobile driving component drives the first mobile rack near the low-level area to move toward the low-level area, and the first mobile rack drives the first support rack to move synchronously, thereby driving the conveying component of the first support rack near the high-level area until the conveying component is aligned with the transfer component on the first support rack. At this time, the conveying component and the transfer component are started, so that the sample placed on the conveying component is transported to the inside of the transfer component, thereby realizing automatic transportation of the sample. After the sample is transported to the top of the transfer component, the mobile driving component is started again, and the mobile driving component drives the first support rack and the first mobile rack near the low-level area. The movable rack is reset, thereby driving the transfer assembly to reset and drive the transferred sample into the interior of the transfer cabin. After the first support rack is reset, the limit assembly is started to restore the limit of the first movable rack and the first support rack, and then the low-level area door is closed, and the sample is disinfected through the VHP transfer cabin body. After the disinfection is completed, the high-level area door is opened, and the limit assembly under the first movable rack near the high-level area side maintains the card limit of the first movable rack and the first support rack, and the limit assembly under the first movable rack near the low-level area side cancels the card limit of the first movable rack and the first support rack, so that the mobile drive assembly drives the The first mobile rack near the high-level area moves toward the high-level area. Similarly, the nearby high-level area conveying component is aligned with the transfer component, so that the sample is conveyed to the nearby high-level area conveying component to complete the removal of the disinfected sample. Repeating the above steps can automatically carry out cyclic disinfection and transfer of a large number of samples, thereby eliminating the need for staff to manually place and remove samples, and does not interfere with the single opening of the low-level area door and the high-level area door of the VHP transfer cabin body, which is beneficial to improving the efficiency of sample transportation and does not require staff settings, which is beneficial to saving labor costs.

[0006] Preferably, the transport assembly comprises: Multiple groups of support plates, each group of support plates is fixed to the top of the first support frame in a linear array, and two support plates form a group; a first conveyor belt, wherein one first conveyor belt corresponds to a group of the support plates, and the first conveyor belts are driven by the transfer drive assembly on the support plates of the same group, and the gap between adjacent first conveyor belts is a positioning gap, and the positioning gap matches the conveying assembly; Multiple groups of support plates can support and install the first conveyor belt. After starting, the transfer drive component can drive the first conveyor belt, so that the samples can be transferred during the transmission process of the first conveyor belt. The positioning gap between the first conveyor belts can align the first conveyor belt with the conveying component, thereby facilitating the samples on the conveying component to be transported to the first conveyor belt for transfer.

[0007] Preferably, the conveying assembly comprises: A mobile base, with a lifting frame installed above the mobile base via a lifting drive assembly; a second support frame fixed to the top of the lifting frame, a plurality of second conveyor belts being installed on the top of the second support frame via a conveying drive assembly, the plurality of second conveyor belts being arranged in a linear array, with matching gaps being left between ends of adjacent second conveyor belts, the matching gaps being adapted to the blocking gaps; The movable base can be adjusted in position by movement, and the lifting drive assembly can adjust the vertical height of the lifting frame, so as to adjust the height of the second conveyor belt through the lifting frame, so as to adjust the appropriate height to align with the first conveyor belt after the first conveyor belt moves out, and the second support frame can support and install the second conveyor belt in and out, and the conveying drive assembly drives the second conveyor belt to transmit, so that the second conveyor belt transmits the sample, and the matching gap between the second conveyor belts is adapted to the card gap, so that the second conveyor belt and the first conveyor belt are carded and aligned through the matching gap and the card gap, so that the first conveyor belt is inserted into the matching gap of the second conveyor belt, so that the sample moved to the end of the second conveyor belt can be located at the top of the first conveyor belt after the first conveyor belt is aligned, so that the sample is driven by the transmission of the first conveyor belt to be moved by the first conveyor belt, thereby realizing the transfer of the sample from the top of the second conveyor belt to the top of the first conveyor belt, which is beneficial to avoid the situation where the sample falls during the transportation process, thereby improving the stability of the sample transportation.

[0008] Preferably, it also includes: a pressure sensor, fixed on a side wall of the second support frame; a control unit, which controls the lifting drive assembly to start and drive the lifting frame to move downward when the pressure sensor is pressurized; When the first mobile frame is driven to move toward the outside of the transfer cabin, the first mobile frame drives the first support frame to move toward the second support frame until the first support frame squeezes the pressure sensor. After the pressure sensor is pressurized, the pressure information is sent to the control unit. Then, the control unit controls the lifting drive assembly to drive the second support frame and the second conveyor belt to perform vertical fine-tuning, so that the second conveyor belt is aligned with the first conveyor belt. The edge of the second support frame is equipped with a position sensor to detect the alignment of the second conveyor belt with the first conveyor belt, which is conducive to adjusting the alignment of the first conveyor belt with the second conveyor belt after it is extended, thereby facilitating the stable transportation of samples.

[0009] Preferably, it further comprises two sets of first infrared detectors symmetrically fixed on the inner wall of the transfer cabin. When the first support frame drives the first conveyor belt to move to the ends respectively, the two first infrared detectors respectively detect the ends of the first conveyor belt to detect whether the sample has reached the end. When the first support frame drives the first conveyor belt to move, taking the first conveyor belt moving toward the side of the low-level area as an example, when the first conveyor belt is fully extended, the end of the first conveyor belt facing the inside of the transfer cabin is aligned with the first infrared detector, so that the first infrared detector can detect the sample moved to the end of the first conveyor belt, so that when the first infrared detector detects that the sample is transferred to the end of the first conveyor belt, the control unit controls the transfer drive assembly to close, so that the first conveyor belt stops transferring, which is beneficial to avoid excessive sample transfer by the first conveyor belt, causing the sample to fall, and is beneficial to identify the maximum amount of sample transfer during sample transfer, so as to maintain the stability of sample transfer while improving sample transfer efficiency.

[0010] Preferably, the first conveyor belt, the first support frame, and the first movable frame are all porous structures, allowing airflow to pass normally; The first conveyor belt and the first support frame are both porous structures, which means that a number of air holes are provided on the surface of the first conveyor belt and the first support frame as shown in the figure, so that the air flow can pass through the first conveyor belt and the first support frame normally, thereby facilitating that the air flow is not disturbed by the internal structures such as the first conveyor belt, the first support frame, and the first mobile frame when passing through the interior of the transfer cabin.

[0011] Preferably, it also includes: Multiple electric push rods, one electric push rod corresponds to a group of support plates, the electric push rod is fixed to the side wall of one side of the support plate through a mounting frame, and a second moving frame is fixed to the end of the telescopic rod of the electric push rod; A synchronous transmission toothed belt, one of the synchronous transmission toothed belts corresponds to one of the second movable frames, the synchronous transmission toothed belt is installed on the corresponding side wall of the second movable frame via a third support roller, and a first meshing tooth is provided on the outer ring side wall of the synchronous transmission toothed belt; A plurality of clearance openings, one of which corresponds to one of the second conveyor belts, and are respectively opened on the side walls of the second support frame; second meshing teeth, disposed on a side wall of an inner ring of the first conveyor belt, the second meshing teeth meshing and matching with the first meshing teeth; a third meshing tooth, provided on a side wall of an inner ring of the second conveyor belt, the third meshing tooth being meshed and matched with the first meshing tooth; After the first conveyor belt is aligned with the second conveyor belt, the electric push rod is started. After the electric push rod is started, the second movable frame is pushed to move by the telescopic rod. The second movable frame drives the synchronous conveyor toothed belt to move, so that the synchronous conveyor toothed belt passes through the yield opening and enters the inner ring of the second conveyor belt, so that the synchronous conveyor toothed belt is engaged and matched with the second meshing teeth of the inner ring of the first conveyor belt through the first meshing teeth of the outer ring. At the same time, the synchronous conveyor toothed belt is engaged and matched with the third meshing teeth of the inner ring of the second conveyor belt through the first meshing teeth of the outer ring, so that the first conveyor belt drives the synchronous conveyor toothed belt to drive, and the synchronous conveyor toothed belt drives the second conveyor belt to drive, so that the second conveyor belt is driven synchronously with the first conveyor belt, so that after the first conveyor belt is aligned with the second conveyor belt, the samples above are transported synchronously, which is beneficial to maintaining stability during the sample transportation process.

[0012] Preferably, it further comprises a second infrared detector fixed to the end of the second support frame, for identifying the arrival of the sample when the sample moves to the end of the second conveyor belt; The second infrared detector can identify the samples moved to the end of the second conveyor belt, so that after the first conveyor belt is separated from the second conveyor belt, the second conveyor belt can drive the samples above the second conveyor belt to the end of the second conveyor belt through its own transmission, so that when the second conveyor belt is aligned with the first conveyor belt next time, the samples above the second conveyor belt are also located above the first conveyor belt, which is conducive to the transportation of samples.

[0013] Preferably, the mobile drive assembly includes: A first motor is fixed on the inner wall of the transfer cabin; Two fixing plates, fixed on the inner wall of the transfer cabin; a screw, rotatably mounted between the two fixing plates, wherein the output shaft of the first motor drives the screw to rotate; A threaded sleeve, fixed to the bottom of the first movable frame and engaged with the screw thread; After the first motor is started, the output shaft drives the screw to rotate. After the screw rotates, it drives the threaded sleeve threadedly connected to it to move. The threaded sleeve drives the first movable frame connected to it to move, thereby driving the first movable frame to move.

[0014] Preferably, the limiting component includes: Two first cylinders are respectively fixed to the bottoms of the two first movable frames; Two connecting plates are slidably mounted on the bottoms of the two first movable frames, respectively. The two first cylinders drive the two connecting plates to move via telescopic rods, and a plurality of plug-in boards are fixed on the side walls of the two connecting plates in a linear array. Two sets of limiting sleeves are fixed to the bottom of the first support frame in a linear array, and the two sets of limiting sleeves are respectively engaged with the connecting plates fixed on the side walls of the two connecting plates. The tops of the two first movable frames are each provided with a clearance groove for the limiting sleeves to slide; After the first cylinder is started, the connecting plate is driven to move through the telescopic rod, and the connecting plate drives the plug-in plate to move after it moves. When the plug-in plate moves to be plugged into the inside of the limit sleeve, the first support frame and the first movable frame are clamped and connected through the connection between the limit sleeve and the plug-in plate. When the plug-in plate moves out of the inside of the limit sleeve, the clamping limit between the first support frame and the first movable frame is cancelled, so that the first support frame can be separated from the first movable frame and move freely. Therefore, by adjusting the clamping connection between the first support frame and the two first movable frames, the first support frame is adjusted to move with the two first movable frames to move to the low-level area and the high-level area respectively, thereby realizing the transfer loading and unloading of samples.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention can automatically carry out cyclic disinfection and transfer of a large number of samples through the setting of the transfer component and the conveying component, thereby eliminating the need for staff to manually place and remove samples, and does not interfere with the single opening of the low-level area door and the high-level area door of the VHP transfer cabin body, which is beneficial to improving the efficiency of sample transportation and does not require staff settings, which is beneficial to saving labor costs.

[0016] 2. The present invention, through the provision of the first infrared detector, is conducive to avoiding the situation where the first conveyor belt transports excessive samples, causing the samples to fall, thereby facilitating the identification of the maximum amount of sample transfer during sample transfer, thereby facilitating the maintenance of sample transfer stability while improving sample transfer efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0018] Figure 2 It is a schematic diagram of the overall structure of the VHP transfer cabin body of the present invention.

[0019] Figure 3 It is a schematic diagram of the internal structure of the transfer cabin of the present invention.

[0020] Figure 4 For the present invention Figure 3 Schematic diagram of the enlarged structure at point A in the middle.

[0021] Figure 5 It is a schematic structural diagram of the cross section of the transfer cabin of the present invention.

[0022] Figure 6 For the present invention Figure 5 Schematic diagram of the enlarged structure at point B in the middle.

[0023] Figure 7 It is a schematic structural diagram of the first movable frame after sectioning of the present invention.

[0024] Figure 8 For the present invention Figure 7 Schematic diagram of the enlarged structure at point C in the middle.

[0025] Figure 9 It is a schematic structural diagram of the cross-section of the conveying component of the present invention.

[0026] Figure 10 It is a schematic structural diagram of two first movable racks of the present invention.

[0027] Figure 11 It is a schematic diagram of the partial structure of the first conveyor belt of the present invention.

[0028] In the figure: 1. VHP transfer chamber body; 101. Transfer chamber; 1011. Low-level area; 1012. High-level area; 102. Low-level area door; 103. High-level area door; 2. First mobile frame; 201. First motor; 202. Fixing plate; 203. Screw; 204. Threaded sleeve; 3. First support frame; 301. First cylinder; 302. Limiting sleeve; 303. Plug-in plate; 304. Connecting plate; 305. Clearance slot; 4. First conveyor belt; 401. Support plate; 402. Second motor; 403, first gear; 404, second gear; 405, synchronous chain belt; 406, first support roller; 5, lifting frame; 501, telescopic rod; 502, mobile base; 503, second cylinder; 6, second conveyor belt; 601, second support frame; 602, third motor; 603, second support roller; 7, pressure sensor; 8, synchronous transmission toothed belt; 801, third support roller; 802, second mobile frame; 803, electric push rod; 9, yielding port; 10, first infrared detector; 11, second infrared detector. DETAILED DESCRIPTION

[0029] The following description is intended to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are merely examples, and those skilled in the art may conceive of other obvious variations.

[0030] like Figures 1 to 11 The VHP transfer chamber sample automated transport device shown includes a VHP transfer chamber body 1, the VHP transfer chamber body 1 includes a transfer chamber 101, the two ends of the transfer chamber 101 are respectively a low-level area 1011 and a high-level area 1012, and the low-level area 1011 and the high-level area 1012 are respectively installed with a low-level area door 102 and a high-level area door 103. The low-level area door 102 and the high-level area door 103 are equipped with an interlocking mechanism. The device also includes: Two first mobile racks 2 are respectively installed inside the transfer cabin 101 through mobile drive components; The first support frame 3 has two ends respectively connected to the two first mobile frames 2 by limiting components. When the first support frame 3 is connected to the corresponding first mobile frame 2 by only the limiting component at one end, the first support frame 3 moves out synchronously with the first mobile frame 2. The transport component is installed above the first support frame 3 and is used to transport the sample; Two conveying assemblies are provided on both sides of the VHP transfer chamber body 1, and are used to store and transport unsterilized and sterilized samples respectively, and are used to align and connect with the removed transfer assembly to transport the samples; During operation, samples are transported from the low-level area of the VHP transfer cabin into the interior of the cabin and taken out from the high-level area after disinfection. To prevent cross-infection between the low-level and high-level areas, the doors of the low-level and high-level areas are interlocked to prevent single-opening. However, the space inside the transfer cabin is limited. Therefore, when a large number of objects need to be transferred, staff are required on both sides of the VHP transfer cabin to alternately open the low-level and high-level area doors and place and remove samples. This embodiment of the present invention can solve the above problems. The specific implementation method is as follows: the staff will place the samples to be transferred on the conveying assembly located on the side of the low-level area 1011 in turn, and then open the low-level area door 102. When the low-level area door 102 is opened, the high-level area door 103 remains closed. Subsequently, the limiting assembly under the first movable rack 2 near the side of the low-level area 1011 maintains the card limit on the first movable rack 2 and the first support rack 3, while the limiting assembly under the first movable rack 2 near the side of the high-level area 1012 cancels the card limit on the first movable rack 2 and the first support rack 3, so that the first support rack 3 passes through the card limit on the first movable rack 2 near the side of the low-level area 1011. The card limit of a mobile rack 2 keeps moving synchronously, thereafter, the mobile drive component is started, and the mobile drive component drives the first mobile rack 2 near the low-level area 1011 side to move toward the low-level area 1011, and the first mobile rack 2 drives the first support frame 3 to move synchronously, thereby driving the conveying component of the first support frame 3 near the high-level area 1012 side, until the conveying component is aligned with the transfer component on the first support frame 3, at this time, the conveying component and the transfer component are started, so that the sample placed on the conveying component is transported to the inside of the transfer component, thereby realizing the automatic transportation of the sample, and after the sample is transported to the top of the transfer component, the mobile drive component is started again, and the mobile drive component drives the first support frame 3 and the transfer component near the low-level area 1011. The first movable rack 2 on the side of the level area 1011 is reset, thereby driving the transfer component to reset and drive the transferred sample into the interior of the transfer cabin 101. After the first support rack 3 is reset, the limit component is started to restore the limit of the first movable rack 2 and the first support rack 3, and then the low-level area door 102 is closed, and the sample is disinfected through the VHP transfer cabin body 1. After the disinfection is completed, the high-level area door 103 is opened, and the limit component under the first movable rack 2 near the high-level area 1012 side maintains the card connection limit of the first movable rack 2 and the first support rack 3, and the limit component under the first movable rack 2 near the low-level area 1011 side cancels the card connection limit of the first movable rack 2 and the first support rack 3, so that The mobile driving component drives the first mobile rack 2 near the high-level area 1012 to move toward the high-level area 1012. Similarly, the conveying component of the high-level area 1012 near the high-level area 1012 is aligned with the transfer component, so that the sample is conveyed to the conveying component of the high-level area 1012 near the high-level area to complete the removal of the sterilized sample. By repeating the above steps, a large number of samples can be automatically sterilized and transferred in a cycle, thereby eliminating the need for manual placement and removal of samples by staff, and without interfering with the single opening of the low-level area door 102 and the high-level area door 103 of the VHP transfer cabin body 1, thereby improving the efficiency of sample transportation, eliminating the need for staff settings, and saving labor costs. The interlocking mechanism between the low-level area door 102 and the high-level area door 103 is a prior art and will not be described in detail here.

[0031] As an optional embodiment, the transport component includes: Multiple groups of support plates 401, each group of support plates 401 is fixed to the top of the first support frame 3 in a linear array, with two support plates 401 forming a group; First conveyor belts 4, one first conveyor belt 4 corresponds to a group of support plates 401, and the first conveyor belts 4 are driven by the transfer drive assembly on the same group of support plates 401. The gap between adjacent first conveyor belts 4 is a positioning gap, and the positioning gap matches the conveying assembly; Multiple groups of support plates 401 can support and install the first conveyor belt 4. After being started, the transfer drive component can drive the first conveyor belt 4, so that the samples can be transferred during the transmission process of the first conveyor belt 4. The positioning gap between the first conveyor belts 4 can enable the first conveyor belt 4 to be aligned with the conveying component, thereby facilitating the samples on the conveying component to be transported to the first conveyor belt 4 for transfer.

[0032] As an optional embodiment, the transport drive assembly includes: The second motor 402 is fixed to the side wall of the support plate 401, and the second gear 404 is fixed to the end of the output shaft of the second motor 402; Two first support rollers 406 are rotatably mounted between the two support plates 401 and are used to provide transmission support for the first conveyor belt 4. A first gear 403 is fixed to the end of one of the first support rollers 406. The first gear 403 is connected to the second gear 404 through a synchronous chain belt 405. After the second motor 402 is started, it drives the second gear 404 to rotate through the output shaft. After the second gear 404 rotates, it drives the first gear 403 to rotate through the synchronous chain belt 405. The first gear 403 drives the first support roller 406 to rotate. The first support roller 406 drives the first conveyor belt 4 to transmit. The other first support roller 406 supports the transmission of the first conveyor belt 4, thereby driving the first conveyor belt 4 to transmit.

[0033] As an optional embodiment, the conveying assembly includes: A movable base 502, with a lifting frame 5 installed above the movable base 502 via a lifting drive assembly; The second support frame 601 is fixed to the top of the lifting frame 5. A plurality of second conveyor belts 6 are installed on the top of the second support frame 601 through a conveying drive assembly. The plurality of second conveyor belts 6 are arranged in a linear array. Matching gaps are left between the ends of adjacent second conveyor belts 6. The matching gaps are adapted to the positioning gaps. The movable base 502 can be adjusted in position by moving, and the lifting drive assembly can adjust the vertical height of the lifting frame 5, so that the height of the second conveyor belt 6 can be adjusted through the lifting frame 5, so that the appropriate height can be adjusted to align with the first conveyor belt 4 after the first conveyor belt 4 is moved out. The second support frame 601 can support and install the second conveyor belt 6 in and out, and the conveying drive assembly drives the second conveyor belt 6 to transmit, so that the second conveyor belt 6 transmits the sample, and the matching gap between the second conveyor belts 6 is adapted to the positioning gap, so that the second conveyor belt 6 and the first conveyor belt 4 are aligned through the matching gap and the positioning gap, so that the first conveyor belt 4 is inserted into the matching gap of the second conveyor belt 6, so that the sample moved to the end of the second conveyor belt 6 can be located at the top of the first conveyor belt 4 after being aligned with the first conveyor belt 4, so that the sample is driven by the transmission of the first conveyor belt 4 to be transferred by the first conveyor belt 4, so that the sample is transferred from the top of the second conveyor belt 6 to the top of the first conveyor belt 4, which is beneficial to avoid the situation where the sample falls during the transfer process, thereby improving the stability of the sample transfer.

[0034] As an optional embodiment, the lifting drive assembly includes: Multiple telescopic rods 501 are fixed between the mobile base 502 and the lifting frame 5; The second cylinder 503 is fixed to the top of the mobile base 502 and pushes the lifting frame 5 to move vertically through the telescopic rod; After the second cylinder 503 is activated, it drives the lifting frame 5 to move vertically through the end of the telescopic rod. The telescopic rod 501 can limit the end of the lifting frame 5, thereby maintaining the horizontal lifting of the lifting frame 5, which is conducive to maintaining the stability of the lifting of the lifting frame 5.

[0035] As an optional embodiment, the conveying drive assembly includes: The third motor 602 is fixed to the side wall of the second support frame 601; Multiple second support rollers 603 are rotatably mounted on the side walls of the second support frame 601 and are used to provide transmission support for the second conveyor belt 6. The second support rollers 603 at one end are synchronously connected through a connecting shaft, and the third motor 602 drives the second support rollers 603 synchronously connected through the connecting shaft to rotate through the output shaft.

[0036] After the third motor 602 is started, it drives the second support roller 603 synchronously connected through the connecting shaft to rotate through the output shaft. After the second support roller 603 rotates, it drives the second conveyor belt 6 to transmit. The second support roller 603 at the other end supports the transmission of the second conveyor belt 6, thereby realizing the transmission drive of the second conveyor belt 6.

[0037] As an optional embodiment, it also includes: The pressure sensor 7 is fixed on the side wall of the second support frame 601; The control unit controls the lifting drive assembly to start and drive the lifting frame 5 to move downward when the pressure sensor 7 is pressurized; When the first mobile frame 2 is driven to move toward the outside of the transfer cabin 101, the first mobile frame 2 drives the first support frame 3 to move toward the second support frame 601 until the first support frame 3 squeezes the pressure sensor 7. After the pressure sensor 7 is pressurized, the pressure information is sent to the control unit. Then, the control unit controls the lifting drive assembly to drive the second support frame 601 and the second conveyor belt 6 to perform vertical fine-tuning, so that the second conveyor belt 6 is aligned with the first conveyor belt 4. The edge of the second support frame 601 is equipped with a position sensor to detect the alignment of the second conveyor belt 6 with the first conveyor belt 4, which is conducive to adjusting the first conveyor belt 4 to align with the second conveyor belt 6 after it is extended, thereby facilitating the stable transportation of samples.

[0038] As an optional embodiment, two sets of first infrared detectors 10 are symmetrically fixed on the inner wall of the transfer cabin 101. When the first support frame 3 drives the first conveyor belt 4 to move to the ends respectively, the two first infrared detectors 10 respectively detect the ends of the first conveyor belt 4 to detect whether the sample has reached the end. When the first support frame 3 drives the first conveyor belt 4 to move, taking the movement of the first conveyor belt 4 toward the side of the low-level area 1011 as an example, when the first conveyor belt 4 is fully extended, the end of the first conveyor belt 4 facing the inside of the transfer cabin 101 is aligned with the first infrared detector 10, so that the first infrared detector 10 can detect the sample moved to the end of the first conveyor belt 4, so that when the first infrared detector 10 detects that the sample is transferred to the end of the first conveyor belt 4, the control unit controls the transfer drive component to close, so that the first conveyor belt 4 stops transferring, which is beneficial to avoid excessive sample transfer by the first conveyor belt 4, causing the sample to fall, so that when the sample is transferred, the maximum amount of sample transfer can be identified, which is beneficial to maintain the stability of sample transfer while improving the efficiency of sample transfer.

[0039] As an optional embodiment, the first conveyor belt 4, the first support frame 3, and the first movable frame 2 are all porous structures, allowing airflow to pass normally; The first conveyor belt 4 and the first support frame 3 are both porous structures, which means that Figure 11 As shown, a number of air holes are provided on the surface of the first conveyor belt 4 and the first support frame 3 so that the air flow can pass through the first conveyor belt 4 and the first support frame 3 normally, thereby facilitating that the air flow is not disturbed by the internal structures such as the first conveyor belt 4, the first support frame 3, the first mobile frame 2, etc. when passing through the interior of the transfer cabin 101.

[0040] As an optional embodiment, it also includes: Multiple electric push rods 803, one electric push rod 803 corresponds to a set of support plates 401, the electric push rod 803 is fixed to the side wall of one side support plate 401 through a mounting frame, and the second moving frame 802 is fixed to the end of the telescopic rod of the electric push rod 803; A synchronous transmission toothed belt 8, one synchronous transmission toothed belt 8 corresponds to one second movable frame 802, the synchronous transmission toothed belt 8 is driven by a third support roller 801 and is installed on the side wall of the corresponding second movable frame 802, and a first meshing tooth is provided on the side wall of the outer ring of the synchronous transmission toothed belt 8; A plurality of clearance openings 9, one clearance opening 9 corresponding to one second conveyor belt 6, are respectively opened on the side wall of the second support frame 601; The second meshing teeth are provided on the inner ring side wall of the first conveyor belt 4, and the second meshing teeth mesh with the first meshing teeth; The third meshing teeth are provided on the inner ring side wall of the second conveyor belt 6, and the third meshing teeth mesh with the first meshing teeth; After the first conveyor belt 4 is aligned with the second conveyor belt 6, the electric driving rod 803 is started. After the electric driving rod 803 is started, the second movable frame 802 is pushed to move by the telescopic rod. The second movable frame 802 drives the synchronous conveyor toothed belt 8 to move, so that the synchronous conveyor toothed belt 8 passes through the yielding port 9 and enters the inner ring of the second conveyor belt 6, so that the synchronous conveyor toothed belt 8 is engaged and matched with the second meshing teeth of the inner ring of the first conveyor belt 4 through the first meshing teeth of the outer ring. At the same time, the synchronous conveyor toothed belt 8 is engaged and matched with the third meshing teeth of the inner ring of the second conveyor belt 6 through the first meshing teeth of the outer ring, so that the first conveyor belt 4 drives the synchronous conveyor toothed belt 8 to drive, and the synchronous conveyor toothed belt 8 drives the second conveyor belt 6 to drive, so that the second conveyor belt 6 is synchronously driven with the first conveyor belt 4, so that the samples above are synchronously transported after the first conveyor belt 4 is aligned with the second conveyor belt 6, which is conducive to maintaining stability during the sample transportation process.

[0041] As an optional embodiment, it further includes a second infrared detector 11 fixed to the end of the second support frame 601, for identifying the arrival of the sample when the sample moves to the end of the second conveyor belt 6; The second infrared detector 11 can identify the samples moved to the end of the second conveyor belt 6, so that after the first conveyor belt 4 is separated from the second conveyor belt 6, the second conveyor belt 6 can drive the samples above the second conveyor belt 6 to be transported to the end of the second conveyor belt 6 through its own transmission, so that when the second conveyor belt 6 is aligned with the first conveyor belt 4 next time, the samples above the second conveyor belt 6 are also located above the first conveyor belt 4, which is conducive to the transportation of the samples.

[0042] As an optional embodiment, the mobile driving component includes: The first motor 201 is fixed on the inner wall of the transfer cabin 101; Two fixing plates 202 are fixed on the inner wall of the transfer cabin 101; The screw 203 is rotatably mounted between the two fixing plates 202 , and the output shaft of the first motor 201 drives the screw 203 to rotate; The threaded sleeve 204 is fixed to the bottom of the first movable frame 2 and is threadably engaged with the screw rod 203; After the first motor 201 is started, the output shaft drives the screw 203 to rotate. The screw 203 rotates and drives the threaded sleeve 204 threadedly connected thereto to move. The threaded sleeve 204 drives the first movable frame 2 connected thereto to move, thereby driving the first movable frame 2 to move.

[0043] As an optional embodiment, the limiting component includes: Two first cylinders 301 are respectively fixed to the bottom of the two first movable frames 2; Two connecting plates 304 are slidably mounted on the bottom of the two first movable frames 2. The two first cylinders 301 drive the two connecting plates 304 to move through telescopic rods. Multiple plug-in boards 303 are fixed to the side walls of the two connecting plates 304 in a linear array. Two sets of limiting sleeves 302 are fixed to the bottom of the first support frame 3 in a linear array. The two sets of limiting sleeves 302 are respectively engaged with the connecting plates 304 fixed on the side walls of the two connecting plates 304. The tops of the two first movable frames 2 are each provided with a clearance groove 305 for the limiting sleeves 302 to slide. After the first cylinder 301 is started, the connecting plate 304 is driven to move by the telescopic rod. After the connecting plate 304 moves, it drives the plug-in plate 303 to move. When the plug-in plate 303 moves to be plugged into the inside of the limit sleeve 302, the first support frame 3 and the first mobile frame 2 are connected by the plug-in connection between the limit sleeve 302 and the plug-in plate 303. When the plug-in plate 303 moves out of the inside of the limit sleeve 302, the card limit between the first support frame 3 and the first mobile frame 2 is cancelled, so that the first support frame 3 can be separated from the first mobile frame 2 and move freely. Therefore, by adjusting the card connection between the first support frame 3 and the two first mobile frames 2, the first support frame 3 is adjusted to move with the two first mobile frames 2 to move respectively to the low-level area 1011 and the high-level area 1012, thereby realizing the transfer loading and unloading of samples.

[0044] The working principle of the present invention is as follows: the staff places the samples to be transferred on the conveying assembly located on the side of the low-level area 1011 in turn, and then opens the low-level area door 102. When the low-level area door 102 is opened, the high-level area door 103 remains closed. Subsequently, the limiting assembly under the first movable rack 2 near the low-level area 1011 side maintains the card limit of the first movable rack 2 and the first support rack 3, while the limiting assembly under the first movable rack 2 near the high-level area 1012 side cancels the card limit of the first movable rack 2 and the first support rack 3, so that the first support rack 3 is synchronized with the card limit of the first movable rack 2 near the low-level area 1011 side. Move, thereafter, start the mobile driving component, and the mobile driving component drives the first mobile rack 2 near the low-level area 1011 side to move toward the low-level area 1011, and the first mobile rack 2 drives the first support rack 3 to move synchronously, thereby driving the conveying component of the first support rack 3 close to the high-level area 1012 side, until the conveying component is aligned with the transfer component on the first support rack 3, at this time start the conveying component and the transfer component, so that the sample placed on the conveying component is transported to the inside of the transfer component, thereby realizing the automatic transportation of the sample, and after the sample is transported to the top of the transfer component, start the mobile driving component again, and the mobile driving component drives the first support rack 3 and the one near the low-level area 1011 The first movable rack 2 on the side is reset, thereby driving the transfer assembly to reset and drive the transferred sample into the interior of the transfer chamber 101. After the first support frame 3 is reset, the limit assembly is started to restore the limit of the first movable rack 2 and the first support frame 3, and then the low-level area door 102 is closed, and the sample is disinfected through the VHP transfer chamber main body 1. After the disinfection is completed, the high-level area door 103 is opened, and the limit assembly under the first movable rack 2 near the high-level area 1012 side maintains the card limit of the first movable rack 2 and the first support frame 3, and the limit assembly under the first movable rack 2 near the low-level area 1011 side cancels the card limit of the first movable rack 2 and the first support frame 3, so that the mobile drive assembly The component drives the first mobile rack 2 near the high-level area 1012 side to move toward the high-level area 1012. Similarly, the conveying component of the adjacent high-level area 1012 is aligned with the transfer component, so that the sample is conveyed to the conveying component of the adjacent high-level area 1012 to complete the removal of the disinfected sample. Repeating the above steps can automatically carry out cyclic disinfection and transfer of a large number of samples, thereby eliminating the need for staff to manually place and remove samples, and does not interfere with the single opening of the low-level area door 102 and the high-level area door 103 of the VHP transfer cabin body 1, which is beneficial to improving the efficiency of sample transportation and does not require staff settings, which is beneficial to saving labor costs.

[0045] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. Various changes and improvements are possible without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the invention as claimed.

Claims

1. A VHP transfer chamber sample automatic transport device, comprising a VHP transfer chamber body (1), wherein the VHP transfer chamber body (1) comprises a transfer chamber (101), wherein the two ends of the transfer chamber (101) are respectively a low-level area (1011) and a high-level area (1012), wherein the low-level area (1011) and the high-level area (1012) are respectively installed with a low-level area door (102) and a high-level area door (103), and an interlocking mechanism is provided between the low-level area door (102) and the high-level area door (103), characterized in that: Also includes: Two first mobile racks (2) are respectively installed inside the transfer cabin (101) via mobile drive components; The first support frame (3) has two ends respectively connected to the two first movable frames (2) by means of limiting components. When the first support frame (3) is connected to the corresponding first movable frame (2) by means of the limiting component at only one end, the first support frame (3) moves out synchronously with the first movable frame (2); A transport component, mounted above the first support frame (3), for transporting the sample; Two conveying assemblies are arranged on both sides of the VHP transfer cabin body (1), and are used for storing and conveying unsterilized and sterilized samples respectively, and are used for aligning and connecting with the removed transfer assembly to convey the samples.

2. The VHP transfer chamber sample automatic transport device according to claim 1, characterized in that: The transport assembly comprises: Multiple groups of support plates (401), each group of support plates (401) is fixed on the top of the first support frame (3) in a linear array, and two support plates (401) form a group; A first conveyor belt (4), one of the first conveyor belts (4) corresponds to a group of the support plates (401), the first conveyor belts (4) on the support plates (401) in the same group are driven by a transfer drive assembly, and the gap between adjacent first conveyor belts (4) is a positioning gap, and the positioning gap matches the conveying assembly.

3. The VHP transfer chamber sample automatic transport device according to claim 2, characterized in that: The conveying assembly comprises: A movable base (502), a lifting frame (5) being installed above the movable base (502) via a lifting drive assembly; The second support frame (601) is fixed to the top of the lifting frame (5), and a plurality of second conveyor belts (6) are installed on the top of the second support frame (601) through a conveying drive assembly. The plurality of second conveyor belts (6) are arranged in a linear array, and a matching gap is left between the ends of adjacent second conveyor belts (6), and the matching gap is adapted to the positioning gap.

4. The VHP transfer chamber sample automatic transport device according to claim 3, characterized in that: Also includes: A pressure sensor (7) is fixed on a side wall of the second support frame (601); A control unit, when the pressure sensor (7) is pressurized, controls the lifting drive assembly to start and drive the lifting frame (5) to move downward.

5. The VHP transfer chamber sample automatic transport device according to claim 3, characterized in that: It also includes two sets of first infrared detectors (10) symmetrically fixed on the inner wall of the transfer cabin (101). When the first support frame (3) drives the first conveyor belt (4) to move to the ends respectively, the two first infrared detectors (10) respectively detect the ends of the first conveyor belt (4) to detect whether the sample has reached the end.

6. The VHP transfer chamber sample automatic transport device according to claim 3, characterized in that: The first conveyor belt (4), the first support frame (3), and the first movable frame (2) are all porous structures, allowing airflow to pass normally.

7. The VHP transfer chamber sample automatic transport device according to claim 3, characterized in that: Also includes: A plurality of electric driving rods (803), one electric driving rod (803) corresponds to a group of support plates (401), the electric driving rod (803) is fixed to a side wall of the support plate (401) on one side via a mounting frame, and a second moving frame (802) is fixed to the end of the telescopic rod of the electric driving rod (803); A synchronous transmission toothed belt (8), one synchronous transmission toothed belt (8) corresponds to one second movable frame (802), the synchronous transmission toothed belt (8) is installed on the corresponding side wall of the second movable frame (802) through a third support roller (801), and a first meshing tooth is provided on the outer ring side wall of the synchronous transmission toothed belt (8); A plurality of clearance openings (9), one of the clearance openings (9) corresponding to one of the second conveyor belts (6), and respectively opened on the side walls of the second support frame (601); Second meshing teeth are provided on the inner ring side wall of the first conveyor belt (4), and the second meshing teeth are meshed and matched with the first meshing teeth; The third meshing teeth are arranged on the inner ring side wall of the second conveyor belt (6), and the third meshing teeth are meshed and matched with the first meshing teeth.

8. The VHP transfer chamber sample automatic transport device according to claim 7, characterized in that: It also includes a second infrared detector (11) fixed to the end of the second support frame (601) and used to identify the arrival of the sample when the sample moves to the end of the second conveyor belt (6).

9. The VHP transfer chamber sample automatic transport device according to claim 3, characterized in that: The mobile drive assembly includes: A first motor (201) is fixed on the inner wall of the transfer cabin (101); Two fixing plates (202) fixed on the inner wall of the transfer cabin (101); A screw rod (203) is rotatably mounted between the two fixing plates (202), and the output shaft of the first motor (201) drives the screw rod (203) to rotate; The threaded sleeve (204) is fixed to the bottom of the first movable frame (2) and is threadably engaged with the screw rod (203).

10. The VHP transfer chamber sample automatic transport device according to claim 3, characterized in that: The limiting component includes: Two first cylinders (301) are respectively fixed to the bottoms of the two first movable frames (2); Two connecting plates (304) are respectively slidably mounted on the bottoms of the two first movable frames (2); the two first cylinders (301) respectively drive the two connecting plates (304) to move via telescopic rods; and a plurality of plug-in boards (303) are fixed on the side walls of the two connecting plates (304) in a linear array; Two groups of limiting sleeves (302) are fixed to the bottom of the first support frame (3) in a linear array, and the two groups of limiting sleeves (302) are respectively engaged and adapted with the two connecting plates (304) fixed on the side walls of the connecting plates (304), and the tops of the two first movable frames (2) are both provided with a clearance groove (305) for the limiting sleeves (302) to slide.

Citation Information

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