Soap and preparation process thereof

Abstract

The invention relates to the field of soap preparation, in particular to soap and a preparation process thereof. According to the soap prepared by the soap preparation device, recesses are formed in the left side and the right side of the soap, a plastic block is arranged in the soap, and anti-skid ridges are arranged on the upper side and the lower side of the soap. The soap preparation device is used for manufacturing a soap preparation process. The soap preparation process comprises the following steps that S1, a bottom plate is installed on the lower side of a mold block; s2, a plastic block is supported in the center position of the mold groove; s3, soap raw materials are poured into the mold cavity, so that the plastic blocks are immersed into the soap raw materials; s4, pressing a pressing plate into the mold groove, and shaping the fertilizer; and S5, the bottom plate is detached from the lower side of the mold block, and then the shaped soap is demolded through a pressing plate.

Description

Technical Field

[0001] The present invention relates to the field of soap preparation, and more particularly to a soap and a preparation process thereof. Background Art

[0002] In daily life, soap, a traditional and widely used cleaning product, is well-loved by consumers for its excellent cleaning ability and mild ingredients. It is widely used in cleaning scenarios such as hand washing and laundry. However, existing soaps often face a pressing problem during use: as the soap is consumed, its volume gradually decreases. When the size of the soap becomes too small, it becomes difficult to hold, resulting in inconvenience during use and even the possibility of the soap slipping and causing waste. Summary of the Invention

[0003] In order to overcome the deficiencies of the prior art, the present invention provides a soap and a preparation process thereof, which has the beneficial effect of allowing a plastic block 201 to be placed inside the soap to prevent the soap from becoming too small and difficult to hold after consumption.

[0004] The invention discloses a soap prepared by a soap preparation device. The left and right sides of the soap are both provided with depressions, a plastic block is arranged inside the soap, and the upper and lower sides of the soap are both provided with anti-slip edges.

[0005] A soap making device is used to make a soap making process, comprising the following steps:

[0006] S1: Install the base plate on the lower side of the mold block;

[0007] S2: Support the plastic block at the center of the mold cavity;

[0008] S3: Pour the soap raw materials into the mold cavity so that the plastic block is immersed in the soap raw materials;

[0009] S4: Press the pressing plate into the mold groove to shape the fertilizer;

[0010] S5: Remove the base plate from the underside of the mold block and use the pressing plate to demould the shaped soap. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0012] Figure 1 A schematic diagram of the structure of a soap preparation device Figure 1 ;

[0013] Figure 2 A schematic diagram of the structure of a soap preparation device Figure 2 ;

[0014] Figure 3 A schematic diagram of the structure of a soap preparation device Figure 3 ;

[0015] Figure 4 A schematic diagram of the structure of a soap preparation device Figure 4 ;

[0016] Figure 5 Schematic diagram of the mold block structure Figure 1 ;

[0017] Figure 6 Schematic diagram of the mold block structure Figure 2 ;

[0018] Figure 7 Schematic diagram of the structure of the plastic block;

[0019] Figure 8 Schematic diagram of the pressure plate structure Figure 1 ;

[0020] Figure 9 Schematic diagram of the pressure plate structure Figure 2 ;

[0021] Figure 10 Schematic diagram of the structure of the wave rod;

[0022] Figure 11 Schematic diagram of the flat tube structure Figure 1 ;

[0023] Figure 12 Schematic diagram of the flat tube structure Figure 2 .

[0024] In the figure: mold block 101; support leg 102; arc-shaped protrusion 103; ridge 104; mold groove 105; support column 106; bottom plate 107; limit block 108; threaded column 109; protrusion 110;

[0025] Plastic block 201; convex column 202; ring edge 203;

[0026] Pressing plate 301; gantry 302; square column 303; convex ridge 2 304;

[0027] Wave rod 401; front rod 402; crossbar 403; track 404; handle 405; L-shaped frame 406; slide 407; motor 408; flat rod 409; screw rod 410; shift fork 411;

[0028] Flat tube 501; vertical tube 502; circular ring 503; hose 504. DETAILED DESCRIPTION

[0029] like Figure 5-7 As shown;

[0030] Since the soap making device includes a mold block 101, a mold groove 105 is provided on the mold block 101, and arc-shaped protrusions 103 are provided on the left and right sides of the mold groove 105. A bottom plate 107 is provided on the lower side of the mold block 101, and two supporting columns 106 are provided on the bottom plate 107. A plastic block 201 is arranged in the mold groove 105, and two protrusions 202 are fixed on the lower side of the plastic block 201. The two protrusions 202 are respectively inserted into the two supporting columns 106. The plastic block 201 can be supported at the center position of the mold groove 105 by the two supporting columns 106. The plastic block 201 is respectively inserted into the two supporting columns 106 by the two protrusions 202. The support column 106 allows the plastic block 201 to be stably installed on the two protrusions 202, and then the soap raw material is poured into the mold groove 105, so that the plastic block 201 is immersed in the soap raw material. At this time, after waiting for the soap raw material to solidify, the plastic block 201 can be buried inside the soap. The arc-shaped protrusions 103 on the left and right sides of the mold groove 105 can form depressions on the left and right sides of the soap, which can prevent the soap from slipping when taking the soap; the plastic block 201 fills the inside of the soap to prevent the soap from becoming too small and difficult to hold after consumption, until all the soap stuck to the plastic block 201 is consumed and the soap reaches the end of its service life.

[0031] like Figure 5-6 As shown;

[0032] Since two support legs 102 are fixed to the front and back sides of the mold block 101, four limit blocks 108 are fixed to the bottom side of the mold block 101, and the bottom plate 107 is set between the four limit blocks 108, the four support legs 102 support the mold block 101, allowing the mold block 101 to be suspended, making it easy to remove the bottom plate 107 from the bottom side of the mold block 101. The four limit blocks 108 can limit the bottom plate 107 so that it can be installed in the correct position on the bottom side of the mold block 101. During the soap making process, after the soap raw materials have solidified, the staff can easily remove the bottom plate 107 from the bottom side of the mold block 101 to facilitate the removal of the formed soap, greatly improving the efficiency of soap making and the convenience of operation.

[0033] At the same time, four stoppers 108 are fixed to the underside of mold block 101. These stoppers 108 are distributed around the lower edge of mold block 101, forming a limited space. Base plate 107 is positioned precisely between these four stoppers 108. The presence of stoppers 108 not only clarifies the installation position of base plate 107 but also, through precise dimensional matching and structural design, ensures that base plate 107 is correctly installed on the underside of mold block 101. During installation, base plate 107 is positioned along the space defined by stoppers 108, enabling quick and accurate assembly with mold block 101. This avoids soap molding defects caused by misaligned installation and ensures the standardization of the soap production process and the consistency of the product.

[0034] like Figure 5-6 As shown;

[0035] Since two tabs 110 are fixed to the left and right sides of mold block 101, four threaded studs 109 are fixed to base plate 107. These studs 109 are inserted into the four tabs 110, and each stud 109 is threadedly connected to a nut. During assembly, base plate 107 is placed within the confined space below mold block 101, with the four studs 109 passing through the through-holes in the four tabs 110. At this point, the studs 109 and tabs 110 are preliminarily positioned, securing base plate 107 and mold block 101 in their relative positions. Subsequently, a nut is threaded onto each stud 109. As the nut is tightened, it exerts downward pressure on tabs 110, while the bottom of the stud 109 exerts an upward supporting force on base plate 107. Under the action of these forces, mold block 101 and base plate 107 are tightly connected.

[0036] This connection ensures that mold block 101 and base plate 107 remain stable during the soap material injection and solidification process, capable of withstanding the weight of the soap material and the stress generated during the solidification process, and preventing deviations in the soap molding process due to loose connections. Once the soap is ready, simply unscrew the nut to remove the threaded post 109 from the tab 110, allowing the base plate 107 to be quickly and conveniently removed and the finished soap removed. The combination of threaded post 109, tab 110, and nut not only achieves a removable connection between mold block 101 and base plate 107, but also ensures a stable and reliable soap production process, balancing ease of use and functionality.

[0037] like Figure 5-7 As shown;

[0038] Since the upper side of the bottom plate 107 is provided with a plurality of ridges 104, and the plastic block 201 is provided with a plurality of annular ridges 203 from front to back, the plurality of annular ridges 203 can increase the contact area between the plastic block 201 and the soap raw material, so that the plastic block 201 can be stably placed inside the soap. The plurality of ridges 104 on the bottom plate 107 can form a plurality of grooves on the soap, further increasing the friction between the soap and the hand.

[0039] The multiple ring edges 203 arranged from front to back on the plastic block 201 significantly increase the contact area with the soap raw material by increasing the three-dimensional undulations of the surface. During the process of injecting the soap raw material into the mold cavity 105 and solidifying, the liquid soap raw material will fully fill the gaps between the ring edges 203. When the soap raw material solidifies, the soaps embedded in the ring edge structure form a tight fit with the plastic block 201, just like the mortise and tenon connection in a mechanical structure, so that a strong mechanical anchoring force is generated between the plastic block 201 and the soap body. This structural design breaks the limitations of traditional planar contact. Even if the outer layer of the soap is continuously consumed during long-term use, the internal plastic block 201 can still remain stable by virtue of the complex contact surface between the ring edge and the soap, avoiding loosening and falling off due to uneven force, and ensuring that the soap always maintains a grippable shape.

[0040] The multiple ridges 104 provided on the upper side of the base plate 107 play a role in improving the gripping experience during the soap molding process. When the soap raw materials are injected into the mold cavity 105, the space occupied by the ridges 104 makes it impossible to fill the corresponding positions of the soap with raw materials. When the soap is solidified and formed, multiple grooves are formed at these positions. These grooves change the morphology of the soap surface. When the user holds the soap, the skin of the hand can be embedded in the grooves, which increases the contact area between the hand and the soap surface and increases the surface roughness. According to the principles of tribology, the increase in contact area and the improvement of surface roughness can effectively increase friction, so that the soap can fit firmly on the palm even in a wet use environment, reducing the risk of the soap slipping due to sweating or water stains on the hands, and providing users with a safer and more comfortable use experience.

[0041] like Figure 8-9 As shown;

[0042] A gantry 302 is fixed to the mold block 101, and a square column 303 is vertically slidably connected to the gantry 302. A pressing plate 301 is fixed to the lower end of the square column 303. The pressing plate 301 is arranged above the arc-shaped protrusion 103, and a plurality of ridges 304 are arranged on the lower side of the pressing plate 301.

[0043] After the soap raw materials are injected into the mold cavity 105, the operator can manually press down or mechanically drive the square column 303 to slide downward along the sliding groove of the gantry 302, driving the pressure plate 301 fixed at its lower end to gradually approach the mold cavity 105. The pressure plate 301 is precisely positioned directly above the arc-shaped protrusion 103, and can apply uniform pressure to the soap raw materials in the mold cavity 105 during its descent.

[0044] The multiple ridges 304 on the underside of the pressing plate 301 play a key role in the compaction process. These ridges 304 align with the ridges 104 on the base plate 107. When the pressing plate 301 is pressed downward, the ridges 304 embed themselves within the soap material, forming multiple grooves on the soap surface. This further enhances friction and provides a stronger grip when the user holds the soap. Furthermore, the squeezing action of the ridges 304 expels air bubbles from the soap material, further solidifying the soap's internal structure. By squeezing the soap material into every corner of the mold cavity 105, the soap maintains a regular shape and uniform density after solidification, avoiding localized looseness or molding defects caused by uneven material distribution, significantly improving the quality and durability of the soap.

[0045] like Figure 10-12 As shown;

[0046] Since the front side of the mold block 101 is fixed with a front rod 402, an L-shaped frame 406 is slidably connected to the front rod 402, a handle 405 is fixed to the L-shaped frame 406, and a bolt is connected to the L-shaped frame 406 through a thread, and the bolt is pressed on the front rod 402. A cross bar 403 is fixed to the upper part of the L-shaped frame 406, and a wave rod 401 is fixed to the cross bar 403. The wave rod 401 is provided with a wave groove, and the longitudinal tube 502 is inserted into the wave groove. Two rings 503 are fixed on the longitudinal tube 502, and the two rings 503 are respectively located on the upper and lower sides of the wave rod 401. The L-shaped frame 406 can be controlled to slide back and forth on the front rod 402 by the handle 405, thereby driving the wave rod 401 to move back and forth. When pouring the molten soap raw material into the mold cavity 105, the wave rod 401 can be moved to the top of the mold cavity 105, and then the soap raw material can be made to come out of the longitudinal tube 502, and the longitudinal tube 502 can be driven to move in a wave trajectory on the wave rod 401, so that the position of the longitudinal tube 502 changes continuously, ensuring that the longitudinal tube 502 injects the soap raw material into various positions in the mold cavity 105, avoiding the problems of uneven distribution of raw materials, local accumulation or insufficient filling that may occur in traditional injection methods, and effectively ensuring the density consistency and structural integrity of the soap after molding. Two rings 503 are fixed on the longitudinal tube 502, and the two rings 503 serve as a limiter to prevent the longitudinal tube 502 from separating from the wave rod 401.

[0047] like Figure 10 As shown;

[0048] Since a flat rod 409 is fixed on the crossbar 403, a shift fork 411 is slidably connected to the flat rod 409, and the shift fork 411 is inserted into the longitudinal tube 502, a motor 408 is fixed on the flat rod 409, and a screw rod 410 is fixed on the output shaft of the motor 408. The screw rod 410 and the nut on the shift fork 411 are threadedly matched. The motor 408 can drive the screw rod 410 to rotate. When the screw rod 410 rotates, the shift fork 411 can be driven to slide along the flat rod 409, and then the shift fork 411 is moved back and forth to shift the longitudinal tube 502 to move in a wave trajectory on the wave rod 401.

[0049] like Figure 10-12 As shown;

[0050] Since the flat tube 501 is fixed on the longitudinal tube 502, the hose 504 is connected to the flat tube 501, the track 404 is provided on the cross bar 403, the slide 407 is slidably connected to the track 404, the flat tube 501 is slidably connected to the slide 407, the slide 407 can slide left and right on the track 404, and the flat tube 501 can slide back and forth on the slide 407, so that when the longitudinal tube 502 slides in a wave trajectory, the flat tube 501 always maintains the front and back direction setting, thereby ensuring that the hose 504 can continuously input soap raw materials into the flat tube 501 and the longitudinal tube 502, avoiding the flat tube 501 from moving around and causing entanglement of the hose 504, affecting the transportation of the soap raw materials. The soap raw materials transported by the hose 504 are transported by a pump.

[0051] Corresponding recessed structures are left on both sides of the soap. This recessed design perfectly conforms to the principles of ergonomics. When the user holds the soap, the base of the hand and the fingers can naturally fit into the recessed area, increasing the contact area between the hand and the soap, forming a "snap-on" effect, thereby effectively reducing the risk of the soap slipping due to wetness during use. As the soap is used, even if the external soap is gradually consumed, the internal plastic block 201 can still maintain the basic shape and volume of the soap, ensuring that the soap always remains in a grippable state until the soap attached to the plastic block is completely consumed. Raised anti-slip ridges are formed on the upper and lower surfaces of the soap. These anti-slip ridges increase the roughness of the soap surface, and together with the recesses on the left and right sides, they enhance the friction between the soap and the hand from multiple dimensions. Whether in a dry or wet environment, users can hold the soap more firmly, greatly improving the safety and comfort of the soap during use.

[0052] A soap making device is used to make a soap making process, comprising the following steps:

[0053] S1: Install the base plate 107 on the lower side of the mold block 101;

[0054] S2: Support the plastic block 201 at the center of the mold cavity 105;

[0055] S3: Pour the soap raw material into the mold cavity 105 so that the plastic block 201 is immersed in the soap raw material;

[0056] S4: Press the pressing plate 301 into the die groove 105 to shape the fertilizer;

[0057] S5: Remove the bottom plate 107 from the lower side of the mold block 101, and then use the pressing plate 301 to demold the shaped soap.

Claims

1. A soap making device comprising a mold block (101), characterized in that: The mold block (101) is provided with a mold groove (105), and arc-shaped protrusions (103) are provided on both the left and right sides of the mold groove (105). A bottom plate (107) is provided on the lower side of the mold block (101), and two supporting columns (106) are provided on the bottom plate (107). The plastic block (201) is arranged in the mold groove (105), and two protruding columns (202) are fixed on the lower side of the plastic block (201), and the two protruding columns (202) are respectively inserted into the two supporting columns (106).

2. A soap making device according to claim 1, characterized in that: Two supporting legs (102) are fixed on both the front and rear sides of the mold block (101), four limiting blocks (108) are fixed on the lower side of the mold block (101), and the bottom plate (107) is arranged between the four limiting blocks (108).

3. A soap making device according to claim 2, characterized in that: Two convex pieces (110) are fixed on both the left and right sides of the mold block (101), and four threaded columns (109) are fixed on the bottom plate (107). The four threaded columns (109) are respectively inserted into the four convex pieces (110), and each threaded column (109) is connected to a nut through a thread.

4. A soap making device according to claim 3, characterized in that: The upper side of the bottom plate (107) is provided with a plurality of convex ridges (104), and the plastic block (201) is provided with a plurality of annular ridges (203) from front to back.

5. A soap making device according to claim 4, characterized in that: A portal frame (302) is fixed on the mold block (101), a square column (303) is vertically slidably connected to the portal frame (302), a pressing plate (301) is fixed at the lower end of the square column (303), the pressing plate (301) is arranged above the arc-shaped protrusion (103), and a plurality of convex ridges (304) are arranged on the lower side of the pressing plate (301).

6. A soap making device according to claim 5, characterized in that: A front rod (402) is fixed to the front side of the mold block (101), an L-shaped frame (406) is slidably connected to the front rod (402), a handle (405) is fixed to the L-shaped frame (406), a bolt is threadedly connected to the L-shaped frame (406), the bolt is pressed on the front rod (402), a cross bar (403) is fixed to the upper part of the L-shaped frame (406), a wave rod (401) is fixed to the cross bar (403), a wave groove is provided on the wave rod (401), a longitudinal tube (502) is inserted into the wave groove, and two circular rings (503) are fixed to the longitudinal tube (502), and the two circular rings (503) are respectively located on the upper and lower sides of the wave rod (401).

7. A soap making device according to claim 6, characterized in that: A flat rod (409) is fixed on the crossbar (403), a shift fork (411) is slidably connected to the flat rod (409), the shift fork (411) is inserted into the longitudinal tube (502), a motor (408) is fixed on the flat rod (409), a screw rod (410) is fixed on the output shaft of the motor (408), and the screw rod (410) and the nut on the shift fork (411) are threadedly engaged.

8. A soap making device according to claim 7, characterized in that: A flat tube (501) is fixed on the longitudinal tube (502), a hose (504) is connected to the flat tube (501), a track (404) is provided on the cross bar (403), a slide seat (407) is slidably connected to the track (404), and the flat tube (501) is slidably connected to the slide seat (407).

9. The soap prepared by the soap preparation device according to claim 8, characterized in that: Both left and right sides of the soap are provided with depressions, a plastic block (201) is provided inside the soap, and both upper and lower sides of the soap are provided with anti-slip edges.

10. A process for producing soap using a soap making device according to claim 8, characterized in that: The following steps are involved: S1: Install the base plate (107) on the lower side of the mold block (101); S2: supporting the plastic block (201) at the center of the mold cavity (105); S3: pouring soap raw materials into the mold cavity (105) so that the plastic block (201) is immersed in the soap raw materials; S4: Pressing the pressing plate (301) into the die groove (105) to shape the fertilizer; S5: Remove the bottom plate (107) from the lower side of the mold block (101), and then use the pressing plate (301) to demould the shaped soap.

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