System for improving early strength of concrete and improving durability and freezing resistance of concrete and application
Through the lightweight aluminum alloy frame and low-energy insulation mobile mechanism, combined with solar heating and automatic spraying and water replenishment system, the problems of high energy consumption and complex construction in concrete curing are solved, and efficient and low-cost concrete heating insulation and humidity control are achieved, which improves the durability and frost resistance of concrete.
Patent Information
- Application Number
- CN202510958302.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-11
- Publication Date
- 2025-08-19
AI Technical Summary
The existing concrete curing technology uses hot water insulation to consume high energy, increase costs and extend construction time, and frequently disassemble and assemble pipes to increase workers' investment.
The lightweight aluminum alloy frame is used to combine low-energy insulation and moving mechanisms, and the electric hydraulic cylinder, telescopic rod and splicing plate are used to promote the lifting and lowering of the pipeline laying frame, heating water tank and solar heating, and combining automatic spraying and water replenishment mechanisms to achieve efficient heating, insulation and humidity control of concrete.
It reduces energy consumption, reduces construction steps, improves the durability and frost resistance of concrete, reduces workers' needs, and ensures maintenance quality and convenience.
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Figure CN120506115A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of concrete curing, and in particular to a system and application for increasing the early strength of concrete and improving its durability and frost resistance. Background Art
[0002] After concrete is poured, it gradually solidifies and hardens mainly due to the hydration of cement, which requires appropriate temperature and humidity conditions. Therefore, in order to ensure that concrete has suitable hardening conditions and its strength continues to increase, concrete must be cured. For example, a conventional concrete curing and insulation shed for winter construction, application number 202220403989.0, is disclosed. This patent uses a reel-type insulation layer, a curtain-type insulation layer, and a serpentine hose to achieve the insulation effect.
[0003] However, when using hot water for insulation, this patent consumes a lot of energy to generate hot water, which increases the cost investment. In addition, when performing continuous operations, the pipelines need to be frequently disassembled and assembled, which increases the input of workers and increases the construction time. Therefore, in order to avoid the above technical problems, we need to provide a system and application for improving the early strength of concrete and improving its durability and frost resistance to overcome the above defects in the prior art. Summary of the Invention
[0004] The present invention provides a system and application for increasing the early strength of concrete and improving its durability and frost resistance, which can effectively solve the problems raised in the above-mentioned background technology that when using hot water for insulation, a large amount of energy is consumed to generate hot water, which increases the cost investment, and when continuous operation is performed, the pipeline needs to be frequently disassembled and assembled, which increases the investment of workers and increases the construction time.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a system for increasing the early strength of concrete and improving its durability and frost resistance, comprising a lightweight aluminum alloy frame, the outer side of the lightweight aluminum alloy frame being covered with an insulating tarpaulin, insulating curtains being slidably mounted at both ends of the lightweight aluminum alloy frame corresponding to the interior of the insulating tarpaulin, a low-energy thermal insulation and movement mechanism being disposed within the lightweight aluminum alloy frame, the low-energy thermal insulation and movement mechanism comprising a mounting frame;
[0006] The top end of the lightweight aluminum alloy frame is connected to a mounting frame by bolts, and a reinforcement plate is symmetrically connected to the bottom end of the mounting frame. An electric hydraulic cylinder is equidistantly installed between the reinforcement plate and the mounting frame, and the bottom end of the electric hydraulic cylinder is connected to a telescopic rod, and a splicing plate is installed at the bottom end of the telescopic rod. A pipe laying frame is connected between two opposing splicing plates.
[0007] A heating water tank is symmetrically installed on one side of the inner wall of the lightweight aluminum alloy frame, and the tops of the two heating water tanks are connected to positioning plates by bolts, and heating rods are equidistantly installed at the bottom ends of the positioning plates at positions corresponding to the interior of the heating water tanks;
[0008] A recovery water tank is symmetrically installed at the other side of the inner wall of the lightweight aluminum alloy frame. A return pipe is connected to the bottom of one end of the recovery water tank, and a second water pump is installed outside the return pipe.
[0009] According to the above technical solution, the reinforcement plate is an L-shaped plate, the electric hydraulic cylinder, heating rod and second water pump are all powered by an external power supply, the other end of the return pipe is connected to one end of the heating water tank, and the recovery water tank and the heating water tank are symmetrically installed on both sides of the lightweight aluminum alloy frame.
[0010] According to the above technical solution, horizontal pipes are symmetrically connected at both ends of the interior of the pipe laying frame, and heat exchange pipes are equidistantly connected between the two horizontal pipes. Water supply hoses are symmetrically connected to both ends of the two horizontal pipes. The two water supply hoses on one horizontal pipe are respectively connected to the bottom ends of the two heating water tanks, and a first water pump is installed on the outside of the water supply hose at a position corresponding to the bottom of the heating water tank. The two water supply hoses on the other horizontal pipe are respectively connected to the bottom ends of the two recovery water tanks.
[0011] The opposite ends of the two heating water tanks and the opposite ends of the two recovery water tanks are slidably connected with vertical plates, one end of the vertical plates is connected to a limit rod through a thread, and an anti-deflection ring is movably sleeved on the outer side of the limit rod;
[0012] Cover plates are equidistantly connected to the top and bottom positions of the heat exchange tubes inside the pipe laying frame by bolts, and threaded barrels are symmetrically clamped at both ends of the pipe laying frame. The top and bottom ends of the threaded barrels are connected to latches by threads, and the outer sides of the two latches corresponding to the two sides of the pipe laying frame are movably sleeved with limit clamps, and thermal insulation pads are embedded and installed at the inner sides of the limit clamps corresponding to the top and bottom ends of the pipe laying frame;
[0013] A support frame is symmetrically installed at the top of the lightweight aluminum alloy frame corresponding to the top position of the thermal insulation tarpaulin, and a diversion pipe is symmetrically clamped on the inner wall of the support frame, and a solar heating pipe is connected between the two opposite diversion pipes, a connecting pipe is connected between one of the diversion pipes and the heating water tank, and a branch pipe is connected between the other diversion pipe and the return pipe, and a three-way valve is installed at the connection between the branch pipe and the return pipe;
[0014] The bottom end of the lightweight aluminum alloy frame is symmetrically connected to the insulation board, and the opposite ends of the two insulation boards are equidistantly connected with N-shaped frames. The top of the N-shaped frame is connected to an adjusting rod through a thread, and the bottom end of the adjusting rod is rotatably connected to a lifting slide at a position corresponding to the internal position of the N-shaped frame, and one end of the lifting slide is rotatably connected to a support wheel.
[0015] According to the above technical solution, the first water pump is powered by an external power supply, one end of the vertical plate is connected to one end of the splicing plate, one end of the water supply hose is passed around the top of the limit rod, and one end of the two water supply hoses is respectively connected to the two ends of a horizontal pipe, and both ends of the two horizontal pipes pass through the two ends of the pipeline laying frame.
[0016] According to the above technical solution, a pressure valve is embedded in the heat exchange tube, the top of the cover plate located above the pipe laying frame and the top of the pipe laying frame are both located in the same horizontal plane, and the bottom of the cover plate located below the pipe laying frame and the bottom of the pipe laying frame are both located in the same horizontal plane. The cover plate is a heat conduction plate, and the length and width of the thermal insulation pad are equal to the length and width of the pipe laying frame.
[0017] According to the above technical solution, the support frame and the solar heating tube are both arranged at an angle, the bottom end of the support frame passes through the bottom end of the insulation tarpaulin, the connecting pipe and the branch pipe both pass through the insulation tarpaulin, and both ends of the lifting slide are slidably connected to the inner wall of the N-shaped frame.
[0018] According to the above technical solution, an automatic spraying and water replenishing mechanism is provided inside the lightweight aluminum alloy frame, and the automatic spraying and water replenishing mechanism includes an electric slide rail;
[0019] The inner wall of the lightweight aluminum alloy frame is symmetrically connected to the electric slide rails by bolts, a translation frame is installed between the two electric slide rails, touch switches are symmetrically installed at both ends of the translation frame, and partitions are symmetrically connected to the adjacent ends of the two electric slide rails by bolts.
[0020] The bottom end of the translation frame is symmetrically connected to a bracket by bolts, a spray cylinder is installed inside the bracket, the bottom end of the spray cylinder is equidistantly clamped with an atomizing spray pipe, the top of the spray cylinder is movably connected to a movable rod, the bottom end of the movable rod is clamped with a water blocking plug at a position corresponding to the top of the atomizing spray pipe, support springs are clamped at positions outside the movable rod corresponding to the water blocking plug and the spray cylinder, the top end of the movable rod is clamped with a top plate at a position corresponding to the top of the spray cylinder, and the bottom end of the top plate and the top end of the spray cylinder are equidistantly connected to electromagnets by bolts;
[0021] Water storage tanks are symmetrically mounted on both ends of the inner wall of the lightweight aluminum alloy frame. A vertical pipe is clamped at the bottom of the water storage tank at a position corresponding to one side of the electric slide rail. A water outlet pipe is clamped at one end of the outer side of the vertical pipe close to the translation frame. A water inlet pipe is mounted on the outer side of the spray barrel at a position corresponding to one side of the water outlet pipe, and retaining rings are clamped on the inner walls of the water outlet pipe and the inner walls of the water inlet pipe.
[0022] The inner wall of the water outlet pipe is clamped with a connecting plate, and a push rod is clamped at the middle position of one end of the connecting plate. A movable plug is movably sleeved at a position on the outer side of the push rod corresponding to one side of the retaining ring, and a return spring is clamped between the movable plug and the connecting plate at a position corresponding to the outer side of the push rod;
[0023] A cross plate is clamped on the inner wall of the water inlet pipe, and a sliding rod is movably connected inside the cross plate. A sealing plug is clamped on one end of the sliding rod at a position corresponding to one side of the retaining ring, and a return spring is clamped on the outer position of the sliding rod corresponding to the sealing plug and the cross plate.
[0024] According to the above technical solution, the outer diameter of the water plug is larger than the inner diameter of the atomizing spray pipe, the electric slide rail, touch switch and electromagnet are all powered by an internal power supply, and the signal output end of the touch switch is connected to the input end of the electric slide rail and the electromagnet, and the two electromagnets repel each other.
[0025] According to the above technical solution, the installation position of the touch switch corresponds to the installation position of the partition, and the distance between the partition and the water storage tank is less than the length of the water outlet pipe;
[0026] The axis of the outlet pipe and the axis of the water inlet pipe are located on the same horizontal line, the retaining ring is a waterproof rubber ring, and the inner diameter of the retaining ring inside the outlet pipe is larger than the outer diameter of the water inlet pipe, and the outer diameter of the push rod is smaller than the inner diameter of the retaining ring inside the water inlet pipe.
[0027] According to the above technical solution, an application for improving the early strength of concrete and improving its durability and frost resistance is provided, and a system for improving the early strength of concrete and improving its durability and frost resistance is provided for use in concrete and prefabricated floor slabs.
[0028] Compared with the prior art, the present invention has the following beneficial effects: the present invention has a scientific and reasonable structure and is safe and convenient to use:
[0029] 1. A low-energy heat preservation and moving mechanism is set up. The low-energy heat preservation and moving mechanism pushes the pipe laying frame up and down through the cooperation of electric hydraulic cylinders, telescopic rods and splicing plates to fit the concrete surface. The heating rods on the positioning plate are then used to heat the water inside the heating water tank. The heated water is then transported to the inside of the pipe laying frame, which facilitates heating and heat preservation of the concrete surface, prevents the concrete from freezing and cracking, ensures high-quality maintenance of the concrete even in severely cold areas, and improves the durability and frost resistance of the concrete.
[0030] At the same time, the first water pump, water supply hose, cross pipe and heat exchange pipe cooperate to distribute hot water inside the pipe laying frame, which increases the uniformity of concrete heating. At the same time, the cooperation of the cover plate and thermal insulation pad can not only slow down the heat loss inside the pipe laying frame, but also prevent the temperature from being too high, reducing the phenomenon of concrete drying.
[0031] In addition, during the lifting and lowering process of the pipe laying frame, the water supply hose can be supported and limited by the cooperation of the splicing plate, vertical plate, limit rod and anti-deflection ring, preventing the water supply hose from being tangled together and ensuring the water supply effect.
[0032] 2. The water recovery tank, the second water pump and the return pipe are arranged to facilitate the re-transport of the heat-exchanged water to the heating water tank, so as to recycle the water with residual heat and improve the utilization rate of resources. In areas with sufficient sunlight, the three-way valve is turned to allow the water to pass through the branch pipe into the diversion pipe and the solar heating pipe, so as to heat the water with solar energy, thereby increasing the water temperature. The hot water circulation and solar energy are used together for auxiliary heating, thus reducing energy consumption.
[0033] Through the cooperation of the insulation board, N-shaped frame, adjustment rod, lifting slide and support wheel, the lightweight aluminum alloy frame can be easily pushed to move, and the position of the pipe laying frame can be adjusted to facilitate continuous use. There is no need for frequent disassembly and installation of pipes, which saves construction steps and improves convenience.
[0034] 3. An automatic spraying and water replenishing mechanism is set up. The electric slide rail pushes the translation frame, spray barrel and atomizing spray pipe to move, and at the same time separates the touch switch from the partition, restores the power supply to the electromagnet, and makes the two electromagnets repel each other, pushing the top plate, movable rod and water plug to rise, releasing the seal of the atomizing spray pipe, and facilitating the water inside the spray barrel to be sprayed out through the atomizing spray pipe, thus ensuring the humidity of the concrete surface, preventing the phenomenon of drying and cracking, improving the quality of maintenance, and improving the early strength and durability;
[0035] When the translation frame moves to the other side of the electric slide rail, the touch switch fits against the partition, shutting off the power supply to the electric slide rail and the electromagnet, stopping the electric slide rail and making the electromagnet lose its magnetism. The support spring then pushes the water plug, the movable rod and the top plate to reset, resealing the atomizing spray pipe and stopping spraying. This achieves the effect of moving spraying and stopping sealing, and increases the degree of automation of the device.
[0036] By embedding one end of the water inlet pipe into the retaining ring inside the water outlet pipe, the inner wall of the retaining ring is tightly fitted with the outer side of the water outlet pipe, and the movable plug is pushed to move to release the seal of the water outlet pipe. At the same time, the push rod also pushes the sealing plug to slide and shrink inside the water inlet pipe, releasing the seal of the water inlet pipe, making it convenient for the water inside the water storage tank to enter the interior of the spray barrel through the vertical pipe, the water outlet pipe and the water inlet pipe, and automatically replenished, thereby ensuring the effect of subsequent spraying and reducing people's operation.
[0037] In summary, through the cooperation of low-energy thermal insulation and mobile mechanisms and automatic spraying and water replenishment mechanisms, heating, insulation and automatic spraying are achieved, which ensures the maintenance quality of concrete in cold areas, increases the durability and frost resistance of concrete, reduces the demand for workers, and improves convenience. At the same time, two auxiliary heating methods, solar energy and waste heat recovery, are set up to reduce energy consumption and save costs. In addition, the entire device can be moved for convenient continuous use without the need for frequent disassembly and assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention but do not constitute a limitation of the present invention.
[0039] In the attached figure:
[0040] Figure 1 It is a structural schematic diagram of the present invention;
[0041] Figure 2 This is a schematic diagram of the internal structure of the lightweight aluminum alloy skeleton of the present invention;
[0042] Figure 3 This is a schematic diagram of the installation structure of the heating water tank of the present invention;
[0043] Figure 4 This invention Figure 3 Schematic diagram of the structure of area A;
[0044] Figure 5 Schematic diagram of the installation structure of the anti-deflection ring of the present invention;
[0045] Figure 6 It is a structural schematic diagram of the low energy consumption heat preservation and moving mechanism of the present invention;
[0046] Figure 7 Schematic diagram of the installation structure of the heat exchange tube of the present invention;
[0047] Figure 8 Schematic diagram of the installation structure of the translation frame of the present invention;
[0048] Figure 9 It is a structural schematic diagram of the automatic spraying and water replenishing mechanism of the present invention;
[0049] Figure 10 Schematic diagram of the installation structure of the water inlet pipe of the present invention;
[0050] Figure 11 This invention Figure 10 Schematic diagram of the structure of area B in the middle.
[0051] Numbers in the figure: 1. Lightweight aluminum alloy frame; 2. Thermal insulation tarpaulin; 3. Thermal insulation curtain;
[0052] 4. Low-energy thermal insulation and mobile mechanism; 401. Mounting frame; 402. Reinforcement plate; 403. Electric hydraulic cylinder; 404. Telescopic rod; 405. Splicing plate; 406. Pipe laying frame; 407. Heating water tank; 408. Positioning plate; 409. Heating rod; 410. Support wheel; 411. First water pump; 412. Water supply hose; 413. Vertical plate; 414. Limit rod; 415. Anti-deflection ring; 416. Horizontal pipe; 417. Heat exchange Pipe; 418, cover plate; 419, threaded barrel; 420, latch; 421, limit clamp; 422, insulation pad; 423, recovery water tank; 424, return pipe; 425, second water pump; 426, support frame; 427, diverter pipe; 428, solar heating pipe; 429, connecting pipe; 430, branch pipe; 431, three-way valve; 432, insulation board; 433, N-shaped frame; 434, adjustment rod; 435, lifting slide;
[0053] 5. Automatic spraying and water replenishing mechanism; 501. Electric slide rail; 502. Translation frame; 503. Touch switch; 504. Partition; 505. Bracket; 506. Spray tube; 507. Atomizing spray pipe; 508. Movable rod; 509. Water plug; 510. Support spring; 511. Top plate; 512. Electromagnet; 513. Water storage tank; 514. Vertical pipe; 515. Water outlet pipe; 516. Water inlet pipe; 517. Retaining ring; 518. Connecting plate; 519. Push rod; 520. Movable plug; 521. Return spring; 522. Cross plate; 523. Slide rod; 524. Sealing plug. DETAILED DESCRIPTION
[0054] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0055] Example: Figure 1-11As shown, the present invention provides a technical solution for improving the early strength of concrete and improving its durability and frost resistance. The system includes a lightweight aluminum alloy frame 1, the outer side of the lightweight aluminum alloy frame 1 is covered with a thermal insulation tarpaulin 2, thermal insulation curtains 3 are slidably installed inside the thermal insulation tarpaulin 2 at both ends of the lightweight aluminum alloy frame 1, and a low-energy thermal insulation and mobile mechanism 4 is provided inside the lightweight aluminum alloy frame 1. The low-energy thermal insulation and mobile mechanism 4 includes a mounting frame 401, a reinforcement plate 402, an electric hydraulic cylinder 403, a telescopic rod 404, a splicing plate 405, a pipe laying frame 406, a heating water tank 407, and a positioning plate 408. , heating rod 409, support wheel 410, first water pump 411, water supply hose 412, vertical plate 413, limiting rod 414, anti-deflection ring 415, horizontal pipe 416, heat exchange tube 417, cover plate 418, threaded cylinder 419, latch 420, limiting clamping plate 421, thermal insulation pad 422, recovery water tank 423, return pipe 424, second water pump 425, support frame 426, diverter pipe 427, solar heating tube 428, connecting pipe 429, branch pipe 430, three-way valve 431, thermal insulation board 432, N-shaped frame 433, adjusting rod 434 and lifting slide 435;
[0056] The top of the lightweight aluminum alloy frame 1 is connected to a mounting frame 401 by bolts. A reinforcement plate 402 is symmetrically connected to the bottom of the mounting frame 401. An electric hydraulic cylinder 403 is equidistantly installed between the reinforcement plate 402 and the mounting frame 401. The bottom of the electric hydraulic cylinder 403 is connected to a telescopic rod 404. The bottom of the telescopic rod 404 is installed with a splicing plate 405. A pipe laying frame 406 is connected between the two opposing splicing plates 405.
[0057] Heating water tanks 407 are symmetrically installed on one side of the inner wall of the lightweight aluminum alloy frame 1. The tops of the two heating water tanks 407 are connected to positioning plates 408 by bolts. Heating rods 409 are equidistantly installed at the bottom of the positioning plates 408 at positions corresponding to the interior of the heating water tanks 407.
[0058] A recovery water tank 423 is symmetrically installed at the other side of the inner wall of the lightweight aluminum alloy frame 1. A return pipe 424 is connected to the bottom of one end of the recovery water tank 423, and a second water pump 425 is installed on the outside of the return pipe 424. In order to facilitate the thermal insulation and maintenance of the concrete inside the lightweight aluminum alloy frame 1, the reinforcement plate 402 is an L-shaped plate, and the electric hydraulic cylinder 403, the heating rod 409 and the second water pump 425 are all powered by an external power supply. The other end of the return pipe 424 is connected to one end of the heating water tank 407. The recovery water tank 423 and the heating water tank 407 are symmetrically installed on both sides of the interior of the lightweight aluminum alloy frame 1;
[0059] Horizontal tubes 416 are symmetrically connected at both ends of the pipe laying frame 406, and heat exchange tubes 417 are equidistantly connected between the two horizontal tubes 416. Water supply hoses 412 are symmetrically connected to both ends of the two horizontal tubes 416. The two water supply hoses 412 on one horizontal tube 416 are respectively connected to the bottom ends of the two heating water tanks 407, and a first water pump 411 is installed on the outside of the water supply hoses 412 at the position corresponding to the bottom of the heating water tank 407. The two water supply hoses 412 on the other horizontal tube 416 are respectively connected to the bottom ends of the two recovery water tanks 423.
[0060] The opposite ends of the two heating water tanks 407 and the opposite ends of the two recovery water tanks 423 are slidably connected to vertical plates 413. One end of the vertical plate 413 is connected to a limit rod 414 through a thread, and an anti-deflection ring 415 is movably sleeved on the outer side of the limit rod 414. In order to ensure the supply of hot water, the first water pump 411 is powered by an external power supply. One end of the vertical plate 413 is connected to one end of the splicing plate 405. One end of the water supply hose 412 passes around the top of the limit rod 414. One end of the two water supply hoses 412 is connected to the two ends of a horizontal pipe 416 respectively. Both ends of the two horizontal pipes 416 pass through the two ends of the pipe laying frame 406.
[0061] The top and bottom positions of the heat exchange tubes 417 in the pipe laying frame 406 are equidistantly connected by bolts with cover plates 418. The two ends of the pipe laying frame 406 are symmetrically connected with threaded cylinders 419. The top and bottom ends of the threaded cylinder 419 are connected with latches 420 through threads. The outer sides of the two latches 420 corresponding to the two sides of the pipe laying frame 406 are movably sleeved with limit clamps 421. The top and bottom ends of the pipe laying frame 406 correspond to the inner positions of the limit clamps 421. Insulation pads 422 are embedded and installed everywhere. In order to slow down the loss of heat, a pressure valve is embedded and installed inside the heat exchange tube 417. The top of the cover plate 418 located above the pipe laying frame 406 is located at the same level as the top of the pipe laying frame 406. The bottom of the cover plate 418 located below the pipe laying frame 406 is located at the same level as the bottom of the pipe laying frame 406. The cover plate 418 is a heat conduction plate. The length and width of the insulation pad 422 are equal to the length and width of the pipe laying frame 406.
[0062] A support frame 426 is symmetrically installed at the top of the lightweight aluminum alloy frame 1 corresponding to the top position of the insulation tarpaulin 2, and a diversion pipe 427 is symmetrically clamped on the inner wall of the support frame 426, and a solar heating pipe 428 is connected between the two opposite diversion pipes 427, a connecting pipe 429 is connected between one diversion pipe 427 and the heating water tank 407, and a branch pipe 430 is connected between the other diversion pipe 427 and the return pipe 424, and a three-way valve 431 is installed at the connection between the branch pipe 430 and the return pipe 424. In order to facilitate energy saving, the support frame 426 and the solar heating pipe 428 are both inclined. The bottom end of the support frame 426 passes through the bottom end of the insulation tarpaulin 2, the connecting pipe 429 and the branch pipe 430 both pass through the insulation tarpaulin 2, and both ends of the lifting slide 435 are slidably connected to the inner wall of the N-shaped frame 433.
[0063] The bottom end of the lightweight aluminum alloy frame 1 is symmetrically connected to the insulation board 432. The two insulation boards 432 are equidistantly connected to the opposite ends of the two insulation boards 432. The top of the N-shaped frame 433 is connected to the adjustment rod 434 through a thread. The bottom end of the adjustment rod 434 is rotatably connected to the lifting slide 435 at a position corresponding to the inside of the N-shaped frame 433. One end of the lifting slide 435 is rotatably connected to the support wheel 410.
[0064] An automatic spraying and water replenishing mechanism 5 is provided inside the lightweight aluminum alloy frame 1. The automatic spraying and water replenishing mechanism 5 includes an electric slide rail 501, a translation frame 502, a touch switch 503, a partition 504, a bracket 505, a spray barrel 506, an atomizing spray pipe 507, a movable rod 508, a water blocking plug 509, a support spring 510, a top plate 511, an electromagnet 512, a water storage tank 513, a vertical pipe 514, a water outlet pipe 515, a water inlet pipe 516, a retaining ring 517, a connecting plate 518, a top rod 519, a movable plug 520, a return spring 521, a cross plate 522, a slide rod 523 and a sealing plug 524.
[0065] The inner wall of the lightweight aluminum alloy frame 1 is symmetrically connected to the electric slide rails 501 by bolts. A translation frame 502 is installed between the two electric slide rails 501. Touch switches 503 are symmetrically installed at both ends of the translation frame 502. The adjacent ends of the two electric slide rails 501 are symmetrically connected to the partition plate 504 by bolts.
[0066] The bottom of the translation frame 502 is symmetrically connected to the bracket 505 by bolts, and a spray cylinder 506 is installed inside the bracket 505. The bottom of the spray cylinder 506 is symmetrically connected to the atomizing spray pipe 507. The top of the spray cylinder 506 is movably connected to a movable rod 508. The bottom of the movable rod 508 is connected to a water plug 509 at the position corresponding to the top of the atomizing spray pipe 507. Support springs 510 are connected between the water plug 509 and the spray cylinder 506 at the outer position of the movable rod 508. 06 is clamped with a top plate 511 at the top position, and the bottom end of the top plate 511 and the top end of the spray barrel 506 are equidistantly connected to the electromagnet 512 by bolts. In order to facilitate spraying and moisturizing the concrete, the outer diameter of the water plug 509 is larger than the inner diameter of the atomizing spray pipe 507. The electric slide 501, the touch switch 503 and the electromagnet 512 are all powered by an internal power supply, and the signal output end of the touch switch 503 is connected to the input end of the electric slide 501 and the electromagnet 512. The two electromagnets 512 repel each other;
[0067] Water storage tanks 513 are symmetrically mounted on both ends of the inner wall of the lightweight aluminum alloy frame 1. A vertical pipe 514 is clamped on the bottom of the water storage tank 513 at a position corresponding to the side of the electric slide rail 501. A water outlet pipe 515 is clamped on the outer side of the vertical pipe 514 near the end of the translation frame 502. In order to facilitate the fitting of the touch switch 503, the installation position of the touch switch 503 corresponds to the installation position of the partition 504, and the distance between the partition 504 and the water storage tank 513 is less than the length of the water outlet pipe 515. A water inlet pipe 516 is mounted on the outer side of the spray barrel 506 at a position corresponding to the side of the water outlet pipe 515, and a retaining ring 517 is clamped on the inner wall of the water outlet pipe 515 and the inner wall of the water inlet pipe 516.
[0068] A connecting plate 518 is clamped on the inner wall of the water outlet pipe 515, and a push rod 519 is clamped at the middle position of one end of the connecting plate 518. A movable plug 520 is movably sleeved on the outer side of the push rod 519 corresponding to the position on one side of the retaining ring 517, and a return spring 521 is clamped between the movable plug 520 and the connecting plate 518 at the outer position of the push rod 519 corresponding to the outer side of the push rod 519. In order to facilitate the automatic replenishment of water into the spray barrel 506, the axis of the water outlet pipe 515 and the axis of the water inlet pipe 516 are located on the same horizontal line. The retaining ring 517 is a waterproof rubber ring, and the inner diameter of the retaining ring 517 inside the water outlet pipe 515 is larger than the outer diameter of the water inlet pipe 516, and the outer diameter of the push rod 519 is smaller than the inner diameter of the retaining ring 517 inside the water inlet pipe 516;
[0069] A cross plate 522 is clamped on the inner wall of the water inlet pipe 516, and a sliding rod 523 is movably connected inside the cross plate 522. A sealing plug 524 is clamped on one end of the sliding rod 523 at a position corresponding to one side of the retaining ring 517, and a return spring 521 is clamped on the outer position of the sliding rod 523 between the sealing plug 524 and the cross plate 522.
[0070] According to the above technical solution, an application for improving the early strength of concrete and improving its durability and frost resistance is provided, and a system for improving the early strength of concrete and improving its durability and frost resistance is provided for use in concrete and prefabricated floor slabs.
[0071] The working principle and usage process of the present invention are as follows: First, through the cooperation of the insulation board 432, the N-shaped frame 433, the adjustment rod 434, the lifting slide 435 and the support wheel 410, the lightweight aluminum alloy frame 1 is conveniently moved to the top of the concrete that needs to be cured. Then, the adjustment rod 434 is rotated to move the lifting slide 435 and the support wheel 410 upward, thereby changing the height of the lightweight aluminum alloy frame 1, so that the bottom end of the insulation board 432 is in contact with the ground, reducing the gap. At the same time, the insulation tarpaulin 2 and the insulation curtain 3 are installed on the lightweight aluminum alloy frame 1 to keep warm and prevent wind, thereby reducing heat loss.
[0072] Next, the electric hydraulic cylinder 403 pushes the telescopic rod 404, the splicing plate 405 and the pipe laying frame 406 downward, so that the pipe laying frame 406 is in contact with the concrete surface. Then, the heating rod 409 on the positioning plate 408 is used to heat the water in the heating water tank 407 to increase the water temperature. Then, the hot water is transported to the horizontal pipe 416 inside the pipe laying frame 406 through the first water pump 411 and the water supply hose 412, and flows evenly into the heat exchange pipe 417, thereby evenly distributing the heat inside the pipe laying frame 406, uniformly heating and insulating the concrete, facilitating high-quality maintenance of concrete in severely cold regions, preventing freezing damage to the concrete caused by the cold temperature, and increasing the frost resistance of the concrete.
[0073] In addition, the cover plate 418 installed by bolts facilitates the protection of the pipes inside the pipe laying frame 406. At the same time, the threaded cylinder 419, the latch 420 and the limiting clamping plate 421 cooperate to clamp the thermal insulation pad 422 at the top and bottom of the pipe laying frame 406, which not only slows down the loss of heat inside the pipe laying frame 406, but also prevents the temperature from being too high and causing the concrete to dry out too much.
[0074] Next, the heat-exchanged water is transported to the interior of the recovery water tank 423 through the cooperation of another horizontal pipe 416 and the water supply hose 412. It is then transported back to the interior of the heating water tank 407 through the cooperation of the second water pump 425 and the return pipe 424. This facilitates the recycling of the water with residual heat, improves resource utilization, and reduces the power consumption of the heating rod 409.
[0075] In addition, in areas with sufficient sunlight, the three-way valve 431 is turned to allow the water in the return pipe 424 to enter the branch pipe 430, forcing the water to be transported to the diversion pipe 427 and evenly flow into the solar heating pipe 428, thereby heating the water with solar energy to increase the water temperature. The water is then transported back to the heating water tank 407 through the connecting pipe 429, so that the hot water circulation and solar energy are used for auxiliary heating together, further reducing energy consumption. At the same time, the solar heating pipe 428 is installed at an angle, which allows water to remain inside when not in use, preventing it from freezing.
[0076] In addition, when the pipe laying frame 406 rises, the splicing plate 405 pushes the vertical plate 413 to slide, and the water supply hose 412 is lifted and limited by the cooperation of the limit rod 414 and the anti-deflection ring 415. When the pipe laying frame 406 descends, the splicing plate 405, the vertical plate 413, and the limit rod 414 bring the water supply hose 412 down, preventing the water supply hose 412 from being tangled together, thereby ensuring the water supply effect.
[0077] Then, the state of the concrete is regularly observed. When it becomes dry, the electric hydraulic cylinder 403 is remotely activated to pull the telescopic rod 404, the splicing plate 405 and the pipe laying frame 406 up to the top of the electric slide rail 501. Then, with the cooperation of the electric slide rail 501, the translation frame 502 is pushed to slide with the spray barrel 506 and the atomizing spray pipe 507 inside the lightweight aluminum alloy frame 1. After the translation frame 502 moves, the touch switch 503 is separated from the partition 504, and the power supply to the electromagnet 512 is restored, so that the two electromagnets 512 repel each other, thereby pushing the top plate 511, the movable rod 508 and the water plug 509 to rise, releasing the seal of the atomizing spray pipe 507, and facilitating the spraying of water through the atomizing spray pipe 507, thereby ensuring the humidity of the concrete surface, preventing the phenomenon of drying and cracking, improving the quality of maintenance, and improving the early strength and durability.
[0078] In addition, when the translation frame 502 moves with the spray barrel 506 to the other side of the electric slide rail 501, the touch switch 503 is in contact with the partition 504, shutting off the power supply of the electric slide rail 501 and the electromagnet 512, so that the electric slide rail 501 stops moving and the electromagnet 512 loses its magnetism. Then, through the expansion and contraction characteristics of the support spring 510, the water plug 509, the movable rod 508 and the top plate 511 are pushed down and reset, resealing the atomizing spray pipe 507 and stopping spraying. This achieves the effect of moving spraying and stopping sealing, thereby increasing the degree of automation of the device.
[0079] Finally, when the translation frame 502 moves with the spray barrel 506 to the other side of the electric slide rail 501, one end of the water inlet pipe 516 is embedded in the retaining ring 517 inside the water outlet pipe 515, forcing the inner wall of the retaining ring 517 to fit tightly with the outer side of the water outlet pipe 515, reducing the occurrence of gaps and water leakage. As the translation frame 502 continues to move, the water inlet pipe 516 is embedded in the water outlet pipe 515, pushing the movable plug 520 to move, releasing the seal on the water outlet pipe 515, and at the same time, the push rod 519 also pushes the sealing plug 524 to slide and shrink inside the water inlet pipe 516, releasing the seal on the water inlet pipe 516, making it convenient for the water inside the water storage tank 513 to enter the interior of the spray barrel 506 through the vertical pipe 514, the water outlet pipe 515 and the water inlet pipe 516, so as to be replenished in time and ensure the effect of subsequent spraying.
[0080] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A system for increasing the early strength of concrete and improving its durability and frost resistance, comprising a lightweight aluminum alloy frame (1), characterized in that: The outer side of the light aluminum alloy frame (1) is covered with a heat-insulating tarpaulin (2), and heat-insulating curtains (3) are slidably installed inside the heat-insulating tarpaulin (2) at both ends of the light aluminum alloy frame (1), and a low-energy heat-insulating and moving mechanism (4) is provided inside the light aluminum alloy frame (1), and the low-energy heat-insulating and moving mechanism (4) includes a mounting frame (401); The top end of the light aluminum alloy frame (1) is connected to a mounting frame (401) by bolts, and the bottom end of the mounting frame (401) is symmetrically connected to a reinforcement plate (402), and an electric hydraulic cylinder (403) is equidistantly installed between the reinforcement plate (402) and the mounting frame (401), and the bottom end of the electric hydraulic cylinder (403) is connected to a telescopic rod (404), and a splicing plate (405) is installed at the bottom end of the telescopic rod (404), and a pipe laying frame (406) is connected between two opposite splicing plates (405); Heating water tanks (407) are symmetrically installed at one side of the inner wall of the lightweight aluminum alloy frame (1), and the top ends of the two heating water tanks (407) are connected to positioning plates (408) by bolts, and heating rods (409) are equidistantly installed at the bottom ends of the positioning plates (408) at positions corresponding to the interior of the heating water tanks (407); A recovery water tank (423) is symmetrically installed at the other side of the inner wall of the lightweight aluminum alloy frame (1), a return pipe (424) is connected to the bottom of one end of the recovery water tank (423), and a second water pump (425) is installed outside the return pipe (424).
2. The system for increasing the early strength of concrete and improving its durability and frost resistance according to claim 1, characterized in that: The reinforcing plate (402) is an L-shaped plate. The electric hydraulic cylinder (403), the heating rod (409) and the second water pump (425) are all powered by an external power supply. The other end of the return pipe (424) is connected to one end of the heating water tank (407). The recovery water tank (423) and the heating water tank (407) are symmetrically installed on both sides of the interior of the lightweight aluminum alloy frame (1).
3. The system for increasing the early strength of concrete and improving its durability and frost resistance according to claim 1, characterized in that: The two ends of the pipe laying frame (406) are symmetrically connected with transverse pipes (416), and heat exchange pipes (417) are equidistantly connected between the two transverse pipes (416). Water supply hoses (412) are symmetrically connected to both ends of the two transverse pipes (416). The two water supply hoses (412) on one transverse pipe (416) are respectively connected to the bottom ends of the two heating water tanks (407), and a first water pump (411) is installed on the outside of the water supply hose (412) at a position corresponding to the bottom of the heating water tank (407). The two water supply hoses (412) on the other transverse pipe (416) are respectively connected to the bottom ends of the two recovery water tanks (423). The opposite ends of the two heating water tanks (407) and the opposite ends of the two recovery water tanks (423) are both slidably connected to a vertical plate (413), one end of the vertical plate (413) is connected to a limiting rod (414) through a thread, and an anti-deflection ring (415) is movably sleeved on the outer side of the limiting rod (414); The top and bottom positions of the heat exchange tubes (417) inside the pipe laying frame (406) are equidistantly connected to cover plates (418) by bolts, and both ends of the pipe laying frame (406) are equidistantly and symmetrically connected to threaded cylinders (419). The top and bottom ends of the threaded cylinder (419) are connected to latches (420) by threads, and the outer sides of the two latches (420) corresponding to the two sides of the pipe laying frame (406) are movably sleeved with limit clamps (421). The top and bottom ends of the pipe laying frame (406) are embedded with thermal insulation pads (422) at the inner sides of the limit clamps (421). A support frame (426) is symmetrically installed at the top of the light aluminum alloy frame (1) corresponding to the top position of the thermal insulation tarpaulin (2), and a diversion pipe (427) is symmetrically clamped on the inner wall of the support frame (426), and a solar heating pipe (428) is connected between the two opposite diversion pipes (427), a connecting pipe (429) is connected between one of the diversion pipes (427) and the heating water tank (407), and a branch pipe (430) is connected between the other diversion pipe (427) and the return pipe (424), and a three-way valve (431) is installed at the connection between the branch pipe (430) and the return pipe (424); The bottom end of the lightweight aluminum alloy frame (1) is symmetrically connected to an insulation board (432), and the opposite ends of the two insulation boards (432) are equidistantly connected to an N-shaped frame (433), and the top end of the N-shaped frame (433) is connected to an adjustment rod (434) through a thread, and the bottom end of the adjustment rod (434) is rotatably connected to a lifting slide (435) at a position corresponding to the interior of the N-shaped frame (433), and one end of the lifting slide (435) is rotatably connected to a support wheel (410).
4. The system for increasing the early strength of concrete and improving its durability and frost resistance according to claim 1, characterized in that: The first water pump (411) is powered by an external power supply, one end of the vertical plate (413) is connected to one end of the splicing plate (405), one end of the water supply hose (412) is passed around the top of the limit rod (414), one end of the two water supply hoses (412) is respectively connected to the two ends of a horizontal pipe (416), and both ends of the two horizontal pipes (416) pass through the two ends of the pipeline laying frame (406).
5. The system for increasing the early strength of concrete and improving its durability and frost resistance according to claim 1, characterized in that: A pressure valve is embedded in the heat exchange tube (417). The top of the cover plate (418) located above the pipe laying frame (406) and the top of the pipe laying frame (406) are both located at the same horizontal plane. The bottom of the cover plate (418) located below the pipe laying frame (406) and the bottom of the pipe laying frame (406) are both located at the same horizontal plane. The cover plate (418) is a heat conduction plate. The length and width of the thermal insulation pad (422) are both equal to the length and width of the pipe laying frame (406).
6. The system for increasing the early strength of concrete and improving its durability and frost resistance according to claim 1, characterized in that: The support frame (426) and the solar heating tube (428) are both arranged at an angle, the bottom end of the support frame (426) passes through the bottom end of the thermal insulation tarpaulin (2), the connecting pipe (429) and the branch pipe (430) both pass through the thermal insulation tarpaulin (2), and both ends of the lifting slide (435) are slidably connected to the inner wall of the N-shaped frame (433).
7. The system for increasing the early strength of concrete and improving its durability and frost resistance according to claim 1, characterized in that: An automatic spraying and water replenishing mechanism (5) is provided inside the lightweight aluminum alloy frame (1), and the automatic spraying and water replenishing mechanism (5) includes an electric slide rail (501); The inner wall of the light aluminum alloy frame (1) is symmetrically connected to an electric slide rail (501) by bolts, a translation frame (502) is installed between the two electric slide rails (501), touch switches (503) are symmetrically installed at both ends of the translation frame (502), and a partition plate (504) is symmetrically connected to the adjacent ends of the two electric slide rails (501) by bolts; The bottom end of the translation frame (502) is symmetrically connected to a bracket (505) by bolts at equal intervals, a spray barrel (506) is installed inside the bracket (505), the bottom end of the spray barrel (506) is equidistantly connected to an atomizing spray pipe (507), the top end of the spray barrel (506) is movably connected to a movable rod (508), the bottom end of the movable rod (508) is connected to a water plug (509) at a position corresponding to the top of the atomizing spray pipe (507), support springs (510) are connected between the water plug (509) and the spray barrel (506) at positions corresponding to the outer sides of the movable rod (508), the top end of the movable rod (508) is connected to a top plate (511) at a position corresponding to the top of the spray barrel (506), and the bottom end of the top plate (511) and the top end of the spray barrel (506) are equidistantly connected to electromagnets (512) by bolts; Water storage tanks (513) are symmetrically mounted on both ends of the inner wall of the lightweight aluminum alloy frame (1); a vertical pipe (514) is clamped on the bottom end of the water storage tank (513) at a position corresponding to one side of the electric slide rail (501); a water outlet pipe (515) is clamped on the outer side of the vertical pipe (514) near one end of the translation frame (502); a water inlet pipe (516) is mounted on the outer side of the spray barrel (506) at a position corresponding to one side of the water outlet pipe (515); and a retaining ring (517) is clamped on the inner wall of the water outlet pipe (515) and the inner wall of the water inlet pipe (516); The inner wall of the water outlet pipe (515) is clamped with a connecting plate (518), and a push rod (519) is clamped at a middle position of one end of the connecting plate (518). A movable plug (520) is movably sleeved at a position on the outer side of the push rod (519) corresponding to one side of the retaining ring (517), and a return spring (521) is clamped between the movable plug (520) and the connecting plate (518) at a position corresponding to the outer side of the push rod (519). A cross plate (522) is clamped on the inner wall of the water inlet pipe (516), and a slide rod (523) is movably connected inside the cross plate (522). A sealing plug (524) is clamped on one end of the slide rod (523) at a position corresponding to one side of the retaining ring (517). A return spring (521) is clamped between the sealing plug (524) and the cross plate (522) at a position corresponding to the outer side of the slide rod (523).
8. The system for increasing the early strength of concrete and improving its durability and frost resistance according to claim 7, characterized in that: The outer diameter of the water blocking plug (509) is larger than the inner diameter of the atomizing spray pipe (507); the electric slide rail (501), the touch switch (503) and the electromagnet (512) are all powered by an internal power supply; the signal output end of the touch switch (503) is connected to the input ends of the electric slide rail (501) and the electromagnet (512); and the two electromagnets (512) repel each other.
9. The system for increasing the early strength of concrete and improving its durability and frost resistance according to claim 7, characterized in that: The installation position of the touch switch (503) corresponds to the installation position of the partition (504), and the distance between the partition (504) and the water storage tank (513) is less than the length of the water outlet pipe (515); The axis of the water outlet pipe (515) and the axis of the water inlet pipe (516) are located on the same horizontal line. The retaining ring (517) is a waterproof rubber ring. The inner diameter of the retaining ring (517) inside the water outlet pipe (515) is larger than the outer diameter of the water inlet pipe (516). The outer diameter of the push rod (519) is smaller than the inner diameter of the retaining ring (517) inside the water inlet pipe (516).
10. An application for increasing the early strength of concrete and improving its durability and frost resistance, characterized by: The system for increasing the early strength of concrete and improving its durability and frost resistance according to any one of claims 1 to 9 is used for concrete and precast floor slabs.
Citation Information
Patent Citations
Winter construction concrete curing heat preservation shed
CN216787901U