Parameterization-based dynamic equilibrium adjusting device
By designing a parameterized dynamic balance adjustment device, the flow fluctuation problem caused by impurities accumulation in the filter screen is solved, and the stable control of liquid flow rate and flow is achieved, ensuring the stable operation of chemical production and product quality.
Patent Information
- Application Number
- CN202510695618.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-28
- Publication Date
- 2025-08-19
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the pipeline transportation link of chemical production, the accumulation of impurities on the filter net causes the filtration effect to decrease, affecting the fluctuation of liquid flow, and thus leading to imbalance in the material ratio in the reactor, affecting product quality and production efficiency.
A dynamic balance adjustment device based on parameterization is designed, including voltage stabilization components, adjustment components and filter components. By adaptively adjusting the liquid flow rate, automatically cleaning the impurities of the filter mesh, and achieving stable and precise control of flow.
It realizes the stability of liquid flow rate and precise control of flow rate, avoids abnormal equipment operation, improves the reliability and production efficiency of system operation, extends the service life of the equipment, and ensures that chemical reactions are carried out according to preset process conditions.
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Figure CN120506601A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of pipeline transportation, and in particular relates to a parameterized dynamic balancing adjustment device. Background Art
[0002] In the pipeline transportation link of chemical production, the stable transmission of liquid materials is the lifeline of the entire production process. In the crude oil refining process, from the input of crude oil, the flow of intermediate products between various reaction units, to the final output of finished oil, all rely on pipeline transportation. In order to remove impurities in the liquid during the pipeline transportation link of chemical production, a simple filter is installed in the transportation link;
[0003] There is a lack of an effective cleaning mechanism for filtering debris through the filter. As the use time increases, impurities accumulate on the filter, resulting in a decrease in the filtering effect, which in turn affects the fluctuation of the liquid flow. The fluctuation of the liquid flow will cause an imbalance in the material ratio in the reactor, making it impossible for the chemical reaction to proceed according to the preset process conditions, thereby affecting product quality and production efficiency. If the flow is too small and the supply of reaction raw materials is insufficient, it will lead to incomplete reaction and reduce product yield.
[0004] Therefore, a parameterized dynamic equalization adjustment device is designed to solve the above problems. Summary of the Invention
[0005] Therefore, in order to solve the above-mentioned shortcomings, the present invention provides a parameter-based dynamic equalization adjustment device.
[0006] The present invention is implemented by constructing a parameterized dynamic equalization adjustment device, comprising a rectangular shell, the top of which is fixedly connected to a three-way pipe;
[0007] A pressure stabilizing assembly is provided at one end of the tee pipe, and the pressure stabilizing assembly includes an upper connecting pipe fixedly connected to one end of the tee pipe, a sealing plug and a transfer block are inserted into the interior of the upper connecting pipe, a spring 1 is fixedly connected between the sealing plug and the transfer block, a conical bucket is fixedly connected to the interior of the upper connecting pipe, a pull rod 2 is fixedly connected to the bottom surface of the sealing plug, the pull rod 2 is inserted into the interior of the conical bucket, and the bottom end of the pull rod 2 is fixedly connected to the pressure stabilizing block.
[0008] Preferably, the sealing plug is sealingly and slidingly connected to the upper connecting pipe, air grooves are provided on both sides of the transfer block, the upper connecting pipe is connected to the interior of the three-way pipe, and a liquid inlet pipe is inserted into the surface of the rectangular shell.
[0009] Preferably, a pull rod 1 is inserted into the air hole opened at the top of the upper pipe, the pull rod 1 is slidingly connected to the upper pipe, the top of the pull rod 1 is fixedly connected to a push rod, a spring 2 is fixedly connected between the push rod and the top of the upper pipe, the top of the upper pipe is fixedly connected to an L-shaped rod, and the top of the L-shaped rod is located above the push rod.
[0010] Preferably, an adjustment assembly is provided on the side of the rectangular shell, and the adjustment assembly includes a motor installed on the side of the rectangular shell, the end of the motor output shaft is fixedly connected to a turntable, the circumferential surface of the turntable is fixedly connected to a dial plate, one end of the top rod is fixedly connected to a gear rod 1, and the side of the gear rod 1 close to the turntable is fixedly connected to a baffle, an electromagnetic flowmeter is installed at one end of the tee, and a data processing and analysis module is installed on the surface of the rectangular shell.
[0011] Preferably, a filter assembly is provided inside the rectangular shell, and the filter assembly includes a hollow piston provided inside the rectangular shell, the hollow piston and the rectangular shell are sealed and slidably connected, the bottom surface of the hollow piston is fixedly connected to the conical shell, and the side grooves opened on both sides of the conical shell are installed with filter screens, and the top opening of the conical shell is connected to the square groove opened inside the hollow piston.
[0012] Preferably, cross bars are respectively inserted into the sealing grooves opened on both sides of the rectangular shell, the cross bar and the rectangular shell are sealed and slidably connected, one end of the cross bar is fixedly connected to a scraper 1, the scraper 1 fits the surface of the filter screen, a pull rope 2 is provided in the groove opened at the other end of the cross bar, one end of the pull rope 2 is fixedly connected to a weight block 2, and the other end of the pull rope 2 is fixedly connected to the rectangular shell.
[0013] Preferably, an arc-shaped plate is fixedly connected to the inside of the rectangular shell, and a second rotating shaft is provided above the arc-shaped plate. One end of the second rotating shaft passes through the surface of the rectangular shell, and the other end of the second rotating shaft is rotatably connected to the rectangular shell through a bearing. A connecting plate is fixedly connected to the surface of the second rotating shaft, and a U-shaped scraper is fixedly connected to the end of the connecting plate away from the second rotating shaft. The U-shaped scraper is in contact with the inner wall of the arc-shaped plate, and the bottom of the conical shell is in contact with the surface of the second rotating shaft.
[0014] Preferably, the side of the rectangular shell is fixedly connected to a collection box, and threaded rubber plugs are respectively screwed into two threaded holes opened on the side of the collection box away from the rectangular shell, a T-shaped plate is inserted into the lower leakage groove opened inside the rectangular shell, the T-shaped plate and the rectangular shell are slidably connected, and a connecting block is fixedly connected to one side of the T-shaped plate close to the second rotating shaft, and an inclined groove connected to the lower leakage groove is opened on the side of the collection box close to the rectangular shell.
[0015] Preferably, one side of the rectangular shell is fixedly connected to a horizontal plate, the upper surface of the horizontal plate is fixedly connected to a longitudinal plate, and the longitudinal plate close to the rectangular shell is fixedly connected to a card plate, a gear 1 is provided inside the card plate, a rotating shaft 1 is inserted into the interior of the gear 1, the gear 1 and the rotating shaft 1 are fixedly connected, the two ends of the rotating shaft 1 pass through the card plate respectively, the rotating shaft 1 and the card plate are rotatably connected, one end of the rotating shaft 1 is fixedly connected to a U-shaped rod, the gear rod 1 and the gear 1 are meshed and connected, one side of the U-shaped rod is fixedly connected to a pull rope 1, the end of the pull rope 1 away from the U-shaped rod is fixedly connected to a weight block 1, the pull rope 1 is located in a slide groove opened in the top of the longitudinal plate, the pull rope 1 is slidably connected to the longitudinal plate, and one side of the rectangular shell is fixedly connected to the U-shaped plate, and a gear rod 2 is slidably inserted inside the U-shaped plate.
[0016] Preferably, the second rotating shaft passes through one end of the rectangular shell and is fixedly sleeved with a one-way gear, the one-way gear is meshed with the second gear rod, the side of the second gear rod close to the U-shaped rod is fixedly connected with an optical axis, the optical axis is inserted inside the U-shaped rod, and the optical axis and the U-shaped rod are movably connected.
[0017] The present invention has the following advantages: The present invention provides a parameterized dynamic equalization adjustment device through improvement, which has the following improvements compared with similar devices:
[0018] The present invention describes a parameterized dynamic balancing adjustment device, which is equipped with a pressure stabilizing component. When the liquid flows through the gap between the pressure stabilizing block and the conical bucket, the interaction between the force of the liquid on the sealing plug and the elastic force of the spring is used to automatically sense the flow rate change and respond. When the liquid flow rate decreases, the elastic potential energy of the spring pushes the sealing plug downward, expanding the gap to increase the flow rate. When the flow rate increases, the sealing plug moves upward to reduce the gap to reduce the flow rate. This adaptive adjustment method does not require manual intervention and can maintain the stability of the liquid flow rate in the three-way pipe in real time and accurately, providing a stable flow basis for subsequent fluid processing links, avoiding problems such as abnormal equipment operation and process parameter loss of control due to unstable flow rate, improving the reliability and stability of the system operation, and is particularly suitable for scenarios such as water conservancy irrigation and chemical fluid transportation that have high requirements for liquid flow rate stability.
[0019] The present invention describes a parameterized dynamic balancing adjustment device, which is equipped with an adjustment component. When the voltage stabilizing component cannot meet the flow demand, the electromagnetic flowmeter accurately collects the flow data and transmits it to the data processing and analysis module. After analysis, a control instruction is generated to drive the motor to operate. The motor drives the voltage stabilizing block to further adjust its position through the mechanical transmission of the turntable, the dial plate, the gear rod and other components, accurately changes the liquid flow rate, and makes the flow reach the rated value. This component realizes an automated process from flow monitoring, data analysis to precise regulation. Compared with traditional manual adjustment or simple mechanical control, it has the advantages of fast response speed, high adjustment accuracy, and strong adaptability. It can flexibly adjust the flow according to different working conditions, effectively improving the system's ability to respond to complex flow changes, ensuring that the system can operate stably and efficiently under various flow fluctuations, reducing labor costs and the risk of human operational errors.
[0020] The present invention describes a parameterized dynamic balancing adjustment device. By setting up a filter component, the filter screen can intercept impurities in the liquid to prevent it from entering the subsequent process flow, avoiding equipment wear, pipeline blockage, process quality degradation and other problems caused by impurities. During the flow adjustment process, the U-shaped scraper and scraper one are driven to move by mechanical transmission to automatically scrape off impurities on the filter screen and sediment on the surface of the curved plate, and collect the impurities into the collection box. This automatic cleaning mechanism does not require downtime for maintenance, effectively reduces the frequency of manual cleaning and maintenance costs, improves the continuous operation time and work efficiency of the equipment, extends the service life of the equipment, ensures the long-term effectiveness of the filtering function, and provides reliable protection for the stable operation of the system. It is especially suitable for industrial production with high requirements for liquid purity. It solves the problem of impurity accumulation on the filter screen, resulting in a decline in filtering effect, which in turn affects the fluctuation of liquid flow. The fluctuation of liquid flow will cause the material ratio in the reactor to be unbalanced, which is beneficial for the chemical reaction to proceed according to the preset process conditions, ensuring product quality and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0022] Figure 2 For the present invention Figure 1 Cross-sectional view at AA in the middle;
[0023] Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle;
[0024] Figure 4 For the present invention Figure 2 Enlarged view of point B in the middle;
[0025] Figure 5 For the present invention Figure 2 Enlarged view of point C in the middle;
[0026] Figure 6 Schematic diagram of the structure of the hollow piston and the conical housing in the present invention;
[0027] Figure 7 It is a structural diagram of the longitudinal plate and the clamping plate in the present invention;
[0028] Figure 8 Schematic diagram of the structure of the U-shaped rod and the optical axis in the present invention;
[0029] Figure 9 Schematic diagram of the structure of the one-way gear and the second rotating shaft in the present invention;
[0030] Figure 10 Schematic diagram of the structure of the L-shaped rod and the upper connecting pipe in the present invention;
[0031] Figure 11 It is a structural schematic diagram of the pressure stabilizing block and the conical bucket in the present invention;
[0032] Figure 12 This is a schematic structural diagram of the rotating shaft 1 and the U-shaped rod in the present invention;
[0033] Figure 13 Schematic diagram of the structure of the liquid inlet pipe and the rectangular shell in the present invention;
[0034] In the picture:
[0035] 1. Rectangular shell; 2. Tee pipe;
[0036] 3. Pressure stabilizing assembly; 31. Upper connecting pipe; 32. Sealing plug; 33. Spring 1; 34. Transfer block; 35. L-shaped rod; 36. Spring 2; 37. Pull rod 1; 38. Push rod; 39. Pull rod 2; 310. Conical bucket; 311. Pressure stabilizing block; 312. Liquid inlet pipe;
[0037] 4. Adjustment assembly; 41. Gear rod 1; 42. Motor; 43. Baffle; 44. Dial plate; 45. Rotary disk; 46. Electromagnetic flowmeter; 47. Data processing and analysis module;
[0038] 5. Filter assembly; 51. Horizontal plate; 52. Vertical plate; 53. Gear 1; 54. Clamping plate; 55. Rotating shaft 1; 56. U-shaped rod; 57. Optical axis; 58. Gear rod 2; 59. U-shaped plate; 510. Rotating shaft 2; 511. One-way gear; 512. Connecting plate; 513. U-shaped scraper; 514. Pull rope 1; 515. Weight 1; 516. Arc plate; 517. Hollow piston; 518. Conical shell; 519. Filter screen; 520. Horizontal rod; 521. Pull rope 2; 522. Weight 2; 523. Collecting box; 524. Lower trough; 525. T-shaped plate; 526. Connecting block; 527. Scraper 1. DETAILED DESCRIPTION
[0039] The following will be combined with the Figure 1-13 The present invention is described in detail, and the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0040] like Figures 1-13 As shown, the present invention provides a technical solution, a parameterized dynamic equalization adjustment device, comprising a rectangular shell 1, a tee pipe 2 is fixedly connected to the top of the rectangular shell 1;
[0041] A pressure stabilizing assembly 3 is provided at one end of the tee pipe 2, which includes an upper connecting pipe 31, a sealing plug 32, a spring 1 33, a transfer block 34, an L-shaped rod 35, a spring 2 36, a pull rod 1 37, a top rod 38, a pull rod 2 39, a conical bucket 310, a pressure stabilizing block 311 and a liquid inlet pipe 312. One end of the tee pipe 2 is fixedly connected to the upper connecting pipe 31, a sealing plug 32 and a transfer block 34 are inserted into the interior of the upper connecting pipe 31, a spring 1 33 is fixedly connected between the sealing plug 32 and the transfer block 34, the interior of the upper connecting pipe 31 is fixedly connected to the conical bucket 310, the bottom surface of the sealing plug 32 is fixedly connected to the pull rod 2 39, the pull rod 2 39 is inserted into the interior of the conical bucket 310, and the bottom end of the pull rod 2 39 is fixedly connected to the pressure stabilizing block 311.
[0042] The sealing plug 32 and the upper connecting pipe 31 are sealed and slidably connected. Air grooves are opened on both sides of the transfer block 34. The upper connecting pipe 31 is connected to the inside of the three-way pipe 2. A liquid inlet pipe 312 is inserted into the surface of the rectangular shell 1.
[0043] A pull rod 37 is inserted into the air hole opened at the top of the upper pipe 31. The pull rod 37 is slidably connected to the upper pipe 31. The top of the pull rod 37 is fixedly connected to a push rod 38. A spring 2 36 is fixedly connected between the push rod 38 and the top of the upper pipe 31. The top of the upper pipe 31 is fixedly connected to an L-shaped rod 35, and the top of the L-shaped rod 35 is located above the push rod 38.
[0044] An adjustment component 4 is provided on the side of the rectangular shell 1, and the adjustment component 4 includes a gear rod 41, a motor 42, a baffle 43, a dial plate 44, a turntable 45, an electromagnetic flowmeter 46 and a data processing and analysis module 47. The side of the rectangular shell 1 is installed with a motor 42, the end of the output shaft of the motor 42 is fixedly connected to the turntable 45, the circumferential surface of the turntable 45 is fixedly connected to the dial plate 44, one end of the push rod 38 is fixedly connected to the gear rod 41, and the side of the gear rod 41 close to the turntable 45 is fixedly connected to the baffle 43, one end of the tee pipe 2 is installed with an electromagnetic flowmeter 46, and the surface of the rectangular shell 1 is installed with a data processing and analysis module 47.
[0045] The interior of the rectangular housing 1 is provided with a filter assembly 5, which includes a horizontal plate 51, a vertical plate 52, a gear 1 53, a clamping plate 54, a rotating shaft 1 55, a U-shaped rod 56, an optical axis 57, a gear rod 2 58, a U-shaped plate 59, a rotating shaft 2 510, a one-way gear 511, a connecting plate 512, a U-shaped scraper 513, a pull rope 1 514, a weight 1 515, an arc plate 516, a hollow piston 517, a conical housing 518, a filter screen 519, a horizontal rod 520, and a pull rope 2 521. , heavy block 2 522, collecting box 523, lower leakage trough 524, T-shaped plate 525, connecting block 526 and scraper 1 527, a hollow piston 517 is arranged inside the rectangular shell 1, the hollow piston 517 and the rectangular shell 1 are sealed and slidably connected, the bottom surface of the hollow piston 517 is fixedly connected to the conical shell 518, and the side grooves opened on both sides of the conical shell 518 are installed with a filter screen 519, and the top opening of the conical shell 518 is communicated with the square groove opened inside the hollow piston 517.
[0046] Cross bars 520 are respectively inserted into the sealing grooves opened on both sides of the rectangular shell 1. The cross bar 520 and the rectangular shell 1 are sealed and slidably connected. One end of the cross bar 520 is fixedly connected to a scraper 527. The scraper 527 fits the surface of the filter 519. A pull rope 2 521 is set in the groove opened at the other end of the cross bar 520. One end of the pull rope 2 521 is fixedly connected to a weight block 2 522, and the other end of the pull rope 2 521 is fixedly connected to the rectangular shell 1.
[0047] An arc-shaped plate 516 is fixedly connected to the inside of the rectangular shell 1, and a second rotating shaft 510 is arranged above the arc-shaped plate 516. One end of the second rotating shaft 510 passes through the surface of the rectangular shell 1, and the other end of the second rotating shaft 510 is rotatably connected to the rectangular shell 1 through a bearing. A connecting plate 512 is fixedly connected to the surface of the second rotating shaft 510, and a U-shaped scraper 513 is fixedly connected to the end of the connecting plate 512 away from the second rotating shaft 510. The U-shaped scraper 513 is in contact with the inner wall of the arc-shaped plate 516, and the bottom of the conical shell 518 is in contact with the surface of the second rotating shaft 510.
[0048] A collection box 523 is fixedly connected to the side of the rectangular shell 1, and threaded plugs are screwed into two threaded holes opened on the side of the collection box 523 away from the rectangular shell 1. When the two threaded plugs are taken out, the debris collected in the collection box 523 can be discharged. A T-shaped plate 525 is inserted into the lower leakage groove 524 opened inside the rectangular shell 1. The T-shaped plate 525 is slidably connected to the rectangular shell 1. A connecting block 526 is fixedly connected to the side of the T-shaped plate 525 close to the rotating shaft 2 510. An inclined groove connected to the lower leakage groove 524 is opened on the side of the collection box 523 close to the rectangular shell 1.
[0049] The cam 514 is connected to the cam 52 on one side of the cam 52 and the cam 53 is connected to the cam 52 on the other side of the cam 52.
[0050] The second rotating shaft 510 passes through one end of the rectangular shell 1 and is fixedly sleeved with a one-way gear 511. The one-way gear 511 is meshed with the second gear rod 58. The side of the second gear rod 58 close to the U-shaped rod 56 is fixedly connected with the optical axis 57. The optical axis 57 is inserted into the inside of the U-shaped rod 56, and the optical axis 57 and the U-shaped rod 56 are movably connected.
[0051] Working principle: The liquid flows into the interior of the rectangular shell 1 along the inside of the liquid inlet pipe 312, and flows into the interior of the tee pipe 2 along the inside of the rectangular shell 1. The liquid passes through the electromagnetic flowmeter 46 and flows into the outside. During the flow of the liquid inside the tee pipe 2, the liquid flows from the gap between the pressure stabilizing block 311 and the conical bucket 310, and exerts an upward force on the sealing plug 32, thereby compressing the spring 1 33. When the liquid flow rate changes, that is, when the liquid flow rate decreases, the force exerted on the sealing plug 32 decreases accordingly. Under the action of the elastic potential energy of the spring 1 33, the sealing plug 32 drives the second pull rod 39 and the pressure stabilizing block 311 to move downward, thereby increasing the gap between the conical bucket 310 and the pressure stabilizing block 311, thereby automatically adjusting and increasing the flow rate of the liquid inside the tee pipe 2. When the liquid flow rate increases, the force applied to the sealing plug 32 increases, causing the sealing plug 32 to move upward and increase the compression amount of the spring 1 33, thereby causing the pressure stabilizing block 311 to move upward, reducing the gap between the conical bucket 310 and the pressure stabilizing block 311, and then automatically adjusting and reducing the flow rate of the liquid inside the tee pipe 2, so that the flow rate of the liquid inside the tee pipe 2 tends to be stable.
[0052] When the flow rate of the liquid inside the tee pipe 2 is low and the liquid flow rate cannot reach the rated value by the voltage stabilizing component 3 alone, the electromagnetic flowmeter 46, as a key component of the parameter acquisition module, is mainly used to measure the flow rate of the fluid in real time. Its working principle is based on Faraday's law of electromagnetic induction. When the conductive fluid cuts the magnetic lines of force in the magnetic field, it will generate an induced electromotive force in the direction perpendicular to the fluid flow direction and the magnetic field direction. The magnitude of the electromotive force is related to the flow rate of the fluid and the inner diameter of the pipe. The flow rate of the fluid can be calculated by measuring the induced electromotive force. The electromagnetic flowmeter 46 outputs the measured flow data in the form of an electrical signal and transmits it to the data processing and analysis module 47. During the transmission process, in order to ensure the accuracy and stability of the data, the electromagnetic flowmeter 46 outputs the measured flow data in the form of an electrical signal and transmits it to the data processing and analysis module 47. Shielded cables and other methods are often used to reduce the impact of electromagnetic interference on signals, ensuring that data can be delivered to the data processing and analysis module completely and reliably. After receiving the flow data transmitted by the electromagnetic flowmeter 46, the data processing and analysis module 47 first pre-processes the data, including filtering, noise reduction and other operations, to remove interference signals and abnormal values in the data and improve the quality of the data. Then, the processed data is deeply analyzed using the preset algorithms and models, and the current flow data is compared with the target flow value preset by the system, and the difference between the two is calculated. Based on the analysis results, it is determined whether the current flow is within a reasonable range. If the flow is too low, the data processing and analysis module 47 will adjust the strategy according to the preset parameters and generate corresponding control instructions.
[0053] The control command generated by the data processing and analysis module 47 is transmitted to the motor 42 through the communication line, so that the output shaft of the motor 42 drives the turntable 45 to rotate, and the rotation of the turntable 45 drives the dial plate 44 to rotate synchronously until the surface of the dial plate 44 and the baffle 43 are in contact. At this time, the motor 42 drives the turntable 45 to continue to rotate, so that the dial plate 44 exerts a downward force on the baffle 43, thereby driving the baffle 43 and the gear rod 1 41 to move downward synchronously. The movement of the gear rod 1 41 drives the pull rod 1 37 to move synchronously through the push rod 38, thereby driving the transfer block 34 to move downward. In this process, the pressure stabilizing block 311 will be driven downward to achieve the effect of continuing to increase the gap between the pressure stabilizing block 311 and the conical bucket 310. At this time, the gap between the pressure stabilizing block 311 and the conical bucket 310 is As the gap increases, the flow rate of the liquid inside the tee pipe 2 increases accordingly. Since the electromagnetic flowmeter 46 outputs the measured flow data in the form of an electrical signal, when the flow value detected by the electromagnetic flowmeter 46 reaches the rated value, the control instruction generated by the data processing and analysis module 47 is transmitted to the motor 42 through the communication line to stop the operation of the motor 42. Similarly, as the flow rate of the liquid inside the tee pipe 2 continues to decrease, the motor 42 is operated multiple times for adjustment. During this process, the downward movement of the gear rod 1 41 and the push rod 38 compresses the spring 2 36. When the dial plate 44 slides out from the surface of the baffle 43, the gear rod 1 41 and the push rod 38 move upward under the action of the elastic potential energy of the spring 2 36 until the push rod 38 and the top of the L-shaped rod 35 are in contact with each other.
[0054] One-way gear 511 is also called one-way clutch or overrunning clutch. Its working principle is to rely on special structure and friction to realize power transmission in one direction, while it can freely rotate in the opposite direction. Its structure mainly consists of inner ring, outer ring, roller and spring. The inner ring is usually connected to the drive shaft, and the outer ring is connected to the driven component. The roller is placed in the wedge-shaped groove between the inner and outer rings. The spring is used to push the roller to the narrow end of the wedge-shaped groove. When the inner ring is rotated clockwise, the roller is in the positive direction. Under the action of friction, the rollers are squeezed toward the narrow end of the wedge groove, so that the rollers fit tightly against the inner and outer rings. In this way, the rotational force of the inner ring can be transmitted to the outer ring through the rollers, driving the outer ring to rotate together, realizing power transmission and reverse idling. When the inner ring tries to rotate counterclockwise, the rollers will move toward the wide end of the wedge groove under the action of friction and spring force, and a gap will appear between the rollers and the inner and outer rings. At this time, the inner ring can rotate freely without driving the outer ring to rotate, thus realizing the function of one-way transmission.
[0055] In this device, when the second gear rod 58 moves toward the direction of the longitudinal plate 52, the one-way gear 511 rotates idly and does not drive the second rotating shaft 510 to rotate. When the second gear rod 58 moves toward the direction of the longitudinal plate 52, the one-way gear 511 drives the second rotating shaft 510 to rotate clockwise.
[0056] When the gear rod 1 41 moves downward, it drives the gear 1 53 and the rotating shaft 1 55 to rotate counterclockwise, and then drives the U-shaped rod 56 to rotate counterclockwise. The rotation of the U-shaped rod 56 drives the optical axis 57 and the gear rod 2 58 to move toward the direction of the longitudinal plate 52, so that the one-way gear 511 rotates idly. When the gear rod 1 41 moves upward, the gear 1 53 rotates clockwise. The gravity of the weight block 1 515 pulls the U-shaped rod 56 to rotate clockwise through the pull rope 1 514, so that the gear rod 2 58 rotates clockwise. The one-way gear 511 rotates clockwise as it moves away from the longitudinal plate 52. The rotation of the one-way gear 511 drives the second shaft 510, the connecting plate 512 and the U-shaped scraper 513 to rotate clockwise synchronously, so that the U-shaped scraper 513 rotates in contact with the surface of the curved plate 516. The U-shaped scraper 513 rotates in the process of driving the sediment on the surface of the curved plate 516 to move synchronously. When the U-shaped scraper 513 contacts the connecting block 526, the T-shaped plate 5 25 moves upward, at this time the sediment inside the U-shaped scraper 513 flows along the inside of the lower leakage groove 524 into the chute on one side of the collection box 523 and flows into the interior of the collection box 523 for storage. After the U-shaped scraper 513 slides out from the surface of the connecting block 526, the T-shaped plate 525 can be moved downward under the action of gravity to seal the chute on one side of the collection box 523, thereby preventing the sediment from flowing back into the interior of the rectangular shell 1 during the flow of liquid inside the rectangular shell 1. When the U-shaped scraper 513 moves to fit the bottom surface of the conical shell 518, the conical shell 518 drives the hollow piston 517 to move upward as the U-shaped scraper 513 rotates, until the U-shaped scraper 513 slides out from the surface of the conical shell 518, and then moves downward under the action of gravity of the conical shell 518 and the hollow piston 517 to fit the surface of the rotating shaft 2 510;
[0057] When the conical shell 518 moves upward, the scraper 527 at one end of the cross bar 520 slides on the surface of the filter screen 519, thereby scraping off the impurities adhering to the surface of the filter screen 519. The scraped impurities are deposited inside the rectangular shell 1 and fit against the inner wall of the arc-shaped plate 516, which facilitates the rotation of the U-shaped scraper 513 to scrape off the impurities. In the process of downward movement of the conical shell 518, the impurities adhering to the surface of the filter screen 519 are further scraped off. The setting of the filter screen 519 achieves the effect of filtering impurities in the liquid. By automatically cleaning the debris on the filter screen 519, the problem of impurity accumulation on the filter screen 519, which leads to a decrease in filtering effect and further affects the fluctuation of liquid flow, is solved. The fluctuation of liquid flow will cause the problem of imbalance in the material ratio in the reactor, which is conducive to the chemical reaction being carried out according to the preset process conditions, thereby ensuring product quality and production efficiency.
[0058] The parameter acquisition module is equipped with an electromagnetic flowmeter 46 based on the liquid characteristics, which can accurately collect dynamic parameters of the liquid flow, ensuring that the collected data is comprehensive and accurate. The collected analog signal is converted, amplified and filtered, and then transmitted to the data processing and analysis module 47 in the form of a digital signal, providing a reliable data basis for subsequent analysis. The collected parameters and configuration information can be used as part of the parameterization and adjusted according to actual needs;
[0059] After receiving the data, the data processing and analysis module 47 first performs deep filtering and noise reduction processing to remove interfering data. Then, it uses advanced algorithms and models of fluid mechanics models to analyze the data. On the one hand, it calculates the deviation between the current liquid parameters and the preset target parameters. On the other hand, it deeply analyzes the coupling relationship and influence weights between the various parameters, such as the impact of flow changes on pressure. Based on the analysis results, it determines whether dynamic balancing adjustment is needed and determines the adjustment direction and amplitude. The analysis algorithm, target parameters and parameter weights here can all be flexibly set and modified through the parameterized control module to adapt to different liquid treatment processes and application scenarios, realizing parameterized data analysis and decision-making;
[0060] Set the system's target parameters, adjust the algorithm parameters, and the weight coefficients of each parameter. When the data processing and analysis module 47 determines that adjustment is required, the parameterized control module automatically calls the most matching parameterized model and adjustment strategy based on preset rules and algorithms and the current operating status of the system to ensure intelligent and adaptive adjustments.
[0061] The above shows and describes the basic principles, main features and advantages of the present invention, and the standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.
[0062] The above description of the disclosed embodiments is intended to enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A parameterized dynamic equalization adjustment device, comprising a rectangular housing (1), wherein a tee pipe (2) is fixedly connected to the top of the rectangular housing (1); Its characteristics are: A pressure stabilizing assembly (3) is provided at one end of the three-way pipe (2), and the pressure stabilizing assembly (3) includes an upper pipe (31) fixedly connected to one end of the three-way pipe (2), a sealing plug (32) and a transfer block (34) are inserted into the interior of the upper pipe (31), a spring (33) is fixedly connected between the sealing plug (32) and the transfer block (34), a conical bucket (310) is fixedly connected to the interior of the upper pipe (31), a pull rod (39) is fixedly connected to the bottom surface of the sealing plug (32), the pull rod (39) is inserted into the interior of the conical bucket (310), and the bottom end of the pull rod (39) is fixedly connected to the pressure stabilizing block (311).
2. The parameterized dynamic equalization adjustment device according to claim 1, characterized in that: The sealing plug (32) and the upper connecting pipe (31) are sealed and slidably connected, air grooves are provided on both sides of the transfer block (34), the upper connecting pipe (31) and the interior of the three-way pipe (2) are connected, and a liquid inlet pipe (312) is inserted into the surface of the rectangular shell (1).
3. The parameterized dynamic equalization adjustment device according to claim 1, characterized in that: A pull rod (37) is inserted into the air hole opened at the top of the upper connecting pipe (31), and the pull rod (37) and the upper connecting pipe (31) are slidably connected. The top of the pull rod (37) is fixedly connected to a push rod (38), and a spring (36) is fixedly connected between the push rod (38) and the top of the upper connecting pipe (31). The top of the upper connecting pipe (31) is fixedly connected to an L-shaped rod (35), and the top of the L-shaped rod (35) is located above the push rod (38).
4. The parameterized dynamic equalization adjustment device according to claim 3, characterized in that: An adjustment assembly (4) is provided on the side of the rectangular housing (1), and the adjustment assembly (4) includes a motor (42) installed on the side of the rectangular housing (1), the end of the output shaft of the motor (42) is fixedly connected to a turntable (45), the circumferential surface of the turntable (45) is fixedly connected to a dial plate (44), one end of the top rod (38) is fixedly connected to a gear rod (41), and a baffle (43) is fixedly connected to the side of the gear rod (41) close to the turntable (45), one end of the three-way pipe (2) is installed with an electromagnetic flowmeter (46), and a data processing and analysis module (47) is installed on the surface of the rectangular housing (1).
5. The parameterized dynamic equalization adjustment device according to claim 1, characterized in that: A filter assembly (5) is provided inside the rectangular housing (1), and the filter assembly (5) comprises a hollow piston (517) provided inside the rectangular housing (1), the hollow piston (517) and the rectangular housing (1) being sealingly and slidingly connected, the bottom surface of the hollow piston (517) being fixedly connected to a conical housing (518), filter screens (519) being installed in side grooves provided on both sides of the conical housing (518), and the top opening of the conical housing (518) being connected to the square groove provided inside the hollow piston (517).
6. The parameterized dynamic equalization adjustment device according to claim 1, characterized in that: Cross bars (520) are respectively inserted into the sealing grooves opened on both sides of the rectangular shell (1), and the cross bars (520) and the rectangular shell (1) are sealed and slidably connected. One end of the cross bar (520) is fixedly connected to a scraper (527), and the scraper (527) and the surface of the filter (519) are in contact with each other. A pull rope (521) is set in the groove opened at the other end of the cross bar (520), and one end of the pull rope (521) is fixedly connected to a weight (522), and the other end of the pull rope (521) is fixedly connected to the rectangular shell (1).
7. The parameterized dynamic equalization adjustment device according to claim 5, characterized in that: The interior of the rectangular shell (1) is fixedly connected to an arc-shaped plate (516), and a second rotating shaft (510) is provided above the arc-shaped plate (516). One end of the second rotating shaft (510) passes through the surface of the rectangular shell (1), and the other end of the second rotating shaft (510) is rotatably connected to the rectangular shell (1) via a bearing. A connecting plate (512) is fixedly connected to the surface of the second rotating shaft (510), and an end of the connecting plate (512) away from the second rotating shaft (510) is fixedly connected to a U-shaped scraper (513). The U-shaped scraper (513) and the inner wall of the arc-shaped plate (516) are in contact with each other, and the bottom of the conical shell (518) is in contact with the surface of the second rotating shaft (510).
8. The parameterized dynamic equalization adjustment device according to claim 1, characterized in that: The side of the rectangular shell (1) is fixedly connected to a collecting box (523), and threaded rubber plugs are respectively screwed into two threaded holes opened on a side of the collecting box (523) away from the rectangular shell (1). A T-shaped plate (525) is inserted into a lower drain groove (524) opened inside the rectangular shell (1), and the T-shaped plate (525) and the rectangular shell (1) are slidably connected. A connecting block (526) is fixedly connected to a side of the T-shaped plate (525) close to the second rotating shaft (510), and an inclined groove connected to the lower drain groove (524) is opened on a side of the collecting box (523) close to the rectangular shell (1).
9. The parameterized dynamic equalization adjustment device according to claim 4, characterized in that: A horizontal plate (51) is fixedly connected to one side of the rectangular shell (1), a vertical plate (52) is fixedly connected to the upper surface of the horizontal plate (51), a clamping plate (54) is fixedly connected to the side of the vertical plate (52) close to the rectangular shell (1), a gear (53) is provided inside the clamping plate (54), a rotating shaft (55) is inserted inside the gear (53), the gear (53) and the rotating shaft (55) are fixedly connected, the two ends of the rotating shaft (55) respectively pass through the clamping plate (54), the rotating shaft (55) and the clamping plate (54) are rotatably connected, and the rotating shaft (55) ) is fixedly connected to a U-shaped rod (56) at one end, the gear rod 1 (41) and the gear 1 (53) are meshed and connected, a pull rope 1 (514) is fixedly connected to one side of the U-shaped rod (56), and a weight block 1 (515) is fixedly connected to the end of the pull rope 1 (514) away from the U-shaped rod (56), and the pull rope 1 (514) is located in a sliding groove opened at the top of the longitudinal plate (52), and the pull rope 1 (514) and the longitudinal plate (52) are slidably connected, and a U-shaped plate (59) is fixedly connected to one side of the rectangular shell (1), and a gear rod 2 (58) is slidably inserted inside the U-shaped plate (59).
10. The parameterized dynamic equalization adjustment device according to claim 7, characterized in that: The second rotating shaft (510) passes through one end of the rectangular housing (1) and is fixedly sleeved with a one-way gear (511). The one-way gear (511) is meshedly connected to the second gear rod (58). The side of the second gear rod (58) close to the U-shaped rod (56) is fixedly connected to an optical axis (57). The optical axis (57) is inserted into the interior of the U-shaped rod (56). The optical axis (57) and the U-shaped rod (56) are movably connected.