Automatic auxiliary assembly detection device

By designing an automatic auxiliary assembly detection device, the lack of manual measurement of hole margin of the wheel mechanism is solved, automatic detection is realized, detection accuracy and efficiency are improved, and technical indicators in the production process are met.

CN120506871APending Publication Date: 2025-08-19SHANXI STATE OWNED DAZHONG MASCH PLANT
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Patent Information

Application Number
CN202510751777.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-06
Publication Date
2025-08-19

AI Technical Summary

Technical Problem

In the prior art, the hole margin detection of the wheel mechanism requires manual measurement, which cannot meet the technical indicator requirements for dimensional accuracy and stability during the production process.

Method used

An automatic auxiliary assembly detection device is designed, including a base, mechanism assembly fixture, caliper, caliper fixture, caliper drive device and position detection device. Through the coordinated work of these components, the hole margin of the dial mechanism is automatically detected to ensure that the dimensions meet the requirements.

Benefits of technology

It realizes automatic detection of hole margins of the wheel mechanism, improves detection accuracy and efficiency, and meets the technical indicator requirements in the production process.

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Abstract

The invention discloses an automatic auxiliary assembly detection device which is used for detecting the hole edge distance of a dial wheel mechanism and comprises a base and a mechanism assembly fixing device used for assembling and fixing the dial wheel mechanism. The caliper is used for detecting the edge distance of a hole in the dial wheel mechanism, the caliper fixing device can fix a first detection part of the caliper at the position of the hole in the dial wheel mechanism, and the caliper driving device is used for driving a second detection part of the caliper to move to the edge position of the dial wheel mechanism or leave the edge position of the dial wheel mechanism. And the position detection device is used for detecting movement of the second detection part. The mechanism assembling and fixing device can be used for assembling the dial wheel mechanism, the hole edge distance is detected through the caliper after the dial wheel mechanism is simply assembled and fixed, and final assembling and reinforcing are conducted after the hole edge distance meets the requirement.
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Description

Technical Field

[0001] The present disclosure relates to the technical field of component size detection, and more specifically, to an automatic auxiliary assembly detection device. Background Art

[0002] See Figure 1 As shown, a certain type of thumbwheel mechanism 6 is shown. Rotating the thumbwheel generates a path of plus and minus counting pulses via a photoelectric encoder, providing the computer with high and low angle tracking signals. During use, the thumbwheel should rotate smoothly without any lag and remain in equilibrium at any position, with no self-rotation permitted. During production, to meet technical specifications (hole edge distance and rotational stability), the hole edge distance must be measured with a ruler after assembly to ensure the dimensions are within tolerance. Summary of the Invention

[0003] The present invention is to provide an automatic auxiliary assembly detection device capable of detecting the hole margin of an assembled thumbwheel mechanism.

[0004] In order to achieve the above objectives, the technical solutions adopted in this disclosure are as follows:

[0005] An automatic auxiliary assembly detection device for detecting the hole margin of a thumbwheel mechanism, characterized by comprising the following components:

[0006] base,

[0007] A mechanism assembly and fixing device, mounted on the base, for assembling and fixing the thumbwheel mechanism;

[0008] a caliper, mounted on the base, for detecting the hole margin on the thumbwheel mechanism;

[0009] a caliper fixing device, mounted on the base, capable of fixing the first detection portion of the caliper to a hole position in the dial mechanism;

[0010] a caliper driving device, mounted on the base, for driving the second detection portion of the caliper to move to a side position of the dial mechanism or away from a side position of the dial mechanism;

[0011] A position detection device is installed at the position of the second detection part of the caliper and is used to detect the position of the movement of the second detection part;

[0012] The control device is connected to the caliper driving device and the position detecting device, and is used for receiving the position of the second detecting part and controlling the caliper driving device.

[0013] Optionally, the position detection device includes a first position sensor and a second position sensor, the first position sensor and the second position sensor are both installed on the second position detection part of the caliper, the second position sensor is located outside the first position sensor, and an outer baffle is also installed on the base. The second detection part can move inward to the edge position where the first position sensor is aligned with the dial mechanism, and the second detection part can move outward to the position where the second position sensor is aligned with the outer baffle, and the first position sensor and the second position sensor are both connected to the control device.

[0014] Optionally, a pin is installed in the hole position on the thumbwheel mechanism, and the first detection part is positioned on the side of the pin.

[0015] Optionally, the caliper fixing device includes a stopper mounted on the base, the first detection part can move on the stopper, and a fixing device for fixing the first detection part is also mounted on the stopper.

[0016] Optionally, a guide rail is provided on the block, and stop parts are provided on both sides of the guide rail. The first detection part is installed in the guide rail and can move in the guide rail; the fixing device is a set screw, and the set screw passes through the threaded hole on the stop part and stops on the first detection part.

[0017] Optionally, the caliper driving device includes a driving device and a telescopic device, the telescopic device has a fixed part and a sliding part, the driving device and the fixed part are both installed on the base, the driving device can drive the sliding part to move on the fixed part, and the sliding part is connected to the second detection part.

[0018] Optionally, the driving device is a motor, the telescopic device is a screw rod and a nut, the rotating shaft of the motor is connected to one end of the screw rod, the nut is sleeved on the screw rod, and the nut is fixedly connected to the second detection part.

[0019] Optionally, the motor is mounted on the base via a front bearing seat, and the other end of the screw rod is mounted on the base via a rear bearing seat.

[0020] Optionally, the motor is connected to a control unit, and the control unit is installed on the upper part of the mechanism assembly fixture.

[0021] Optionally, the caliper has a ruler rod, the second detection portion is arranged at the outer end of the ruler rod, the ruler rod has a size mark, the first detection portion has a guide groove, and the ruler rod is inserted into the guide groove.

[0022] The present disclosure assembles a fixing device through a mechanism, which can be used to assemble a thumbwheel mechanism, and after the thumbwheel mechanism is simply assembled and fixed, the hole margin is detected by a caliper. After the hole margin meets the requirements, the final assembly and reinforcement are performed, wherein the caliper fixing device can fix the first detection part of the caliper to the hole position in the thumbwheel mechanism, the caliper driving device can drive the second detection part of the caliper to contact or leave the edge position of the thumbwheel mechanism, the position detection device can detect whether the second detection part moves to the edge position or leaves the edge position, the control device can receive the detection signal of the position detection device, and simultaneously control the action of the caliper driving device; through the technical solution of the present disclosure, the hole margin of the thumbwheel mechanism can be conveniently detected, the size during assembly can be controlled, or the size after assembly can be detected. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present disclosure or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0024] Figure 1 Schematic diagram of the structure of the thumbwheel mechanism in the automatic assisted assembly detection device disclosed in the present invention.

[0025] Figure 2 This is a top view of the automatic assisted assembly detection device disclosed herein.

[0026] Figure 3 The three-dimensional vision of the automatic auxiliary assembly detection device disclosed in this invention Figure 1 .

[0027] Figure 4 The three-dimensional vision of the automatic auxiliary assembly detection device disclosed in this invention Figure 2 .

[0028] Figure 5 The control principle of the automatic auxiliary assembly detection device disclosed in this invention Figure 1 .

[0029] Figure 6 The control principle of the automatic auxiliary assembly detection device disclosed in this invention Figure 2 . DETAILED DESCRIPTION

[0030] The preferred embodiments of the present disclosure are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present disclosure can be more easily understood by those skilled in the art, thereby making a clearer and more precise definition of the protection scope of the present disclosure.

[0031] See Figure 2As shown, an automatic auxiliary assembly detection device is used to detect the hole margin A of the dial mechanism 6, including a base 1, a mechanism assembly fixture 2, a caliper 3, a caliper driving device 4 and a caliper fixture 5:

[0032] The base 1 can be a plate or a frame structure, which is used to be placed on a workbench, and other structures in the automatic auxiliary assembly detection device are installed thereon.

[0033] The mechanism assembly fixture 2 is installed on the base 1 and is used to assemble and fix the thumbwheel mechanism 6. The thumbwheel mechanism 6 can be assembled on the mechanism assembly fixture, and the hole margin A can be measured after simple fixation before final fixation. Alternatively, the thumbwheel mechanism 6 can be assembled and placed on the mechanism assembly fixture 2 and fixed before the hole margin A is measured.

[0034] The caliper 3 is mounted on the base 1 and includes a second detection portion 31 and a first detection portion 32 , and is used to detect the hole margin A on the dial mechanism 6 by clamping the second detection portion 31 and the first detection portion 32 at the hole position and the edge position;

[0035] The caliper driving device 4 is mounted on the base 1 and is used to drive the second detection portion 31 of the caliper 3 to contact or leave the edge position of the dial mechanism 6;

[0036] The caliper fixing device 5 is installed on the base, and can fix the first detection portion 32 of the caliper 3 at the hole position in the dial mechanism 6 .

[0037] The position detection device 7 is installed at the position of the second detection part 31 of the caliper, and is used to detect the moving position of the second detection part 31 and identify whether the second detection part 31 is in contact with the edge or away from the edge.

[0038] The control device is connected to the caliper driving device 4 and the position detecting device 7 , and is used to receive the position of the second detecting portion 31 and control the caliper driving device 4 .

[0039] When the device disclosed herein needs to be inspected, the caliper fixing device 5 fixes the first detection part 32 at the hole position of the dial mechanism 6, and the control device controls the caliper driving device 4 to drive the second detection part 31 to move to the edge position of the dial mechanism 6. The position detection device 7 recognizes that the second detection part 31 has moved into position, and then reads the size on the caliper. After the identification is completed, the control device controls the caliper driving device 4 to drive the second detection part 31 to leave the edge position of the dial mechanism 6. After the position detection device 7 recognizes that the second detection part 31 is away from the edge position, the control device controls the second detection part 31 to stop.

[0040] In one embodiment, see Figures 2 to 4The position detection device 7 includes a first position sensor 71 and a second position sensor 72. The first position sensor 71 and the second position sensor 72 are both installed on the second position detection part 31 of the caliper. The second position sensor 72 is located outside the first position sensor 71. An outer baffle 8 is also installed on the base 1. The second detection part can move inward to the edge position where the first position sensor is aligned with the dial mechanism, and the second detection part can move outward to the position where the second position sensor 72 is aligned with the outer baffle 8. The first position sensor 71 and the second position sensor 72 are both connected to the control device.

[0041] There are many existing technologies for circuit design of control devices; see Figure 5 、 Figure 6 As shown, the present disclosure provides a circuit arrangement method. After the first position sensor 71 and the second position sensor 72 detect a contact signal, they will both turn off the caliper drive device 4. In addition, a power button, a control switch button and an indicator light can be set to facilitate key operation.

[0042] A pin 61 is installed in the hole position on the dial mechanism 6, and the first detection part 32 is fixed to the side of the pin 61. It is convenient for the first detection part 32 to be directly mounted on the side of the pin 61 without manually aligning the edge line of the hole position.

[0043] See Figure 3 As shown, the caliper fixing device 5 includes a stopper 51 mounted on the base 1. The first detection portion 32 can move on the stopper 51, which facilitates moving the first detection portion 32 to the hole position. The stopper 51 is also mounted with a fixing device 52 for fixing the first detection portion 32. The fixing device 52 can be a set screw, a pressure block, a clamp, etc.

[0044] A guide rail 53 is provided on the stop block 51, and stop parts 54 are provided on both sides of the guide rail 53. The first detection part 32 is installed in the guide rail 53 and can move in the guide rail 53. The first detection part 32 and the guide rail 53 can be an integrated part or two parts fixed to each other. The stop parts 54 on both sides are used to limit the moving direction of the first detection part 32; when the fixing device 52 is a set screw, the set screw passes through the threaded hole on the stop part 54 and stops on the first detection part 32. When the first detection part 32 moves to the hole position, the set screw is tightened to fix the position of the first detection part 32. When the first detection part 32 needs to be moved, the set screw only needs to be loosened.

[0045] See Figure 3 、 Figure 4As shown, the caliper drive device 4 includes a drive device 41 and a telescopic device 42. The telescopic device 42 has a fixed portion 421 and a sliding portion 422. The drive device 41 and the fixed portion 421 are both mounted on the base 1. The drive device 41 can drive the sliding portion 422 to move on the fixed portion 421. The sliding portion 422 is connected to the second detection portion 31. The drive device 41 can drive the sliding portion 22 to move on the fixed portion 421, thereby driving the second detection portion 31 to contact or leave the edge position of the dial mechanism 6. The caliper drive device 4 can use a linear motor.

[0046] In one embodiment, the driving device 41 is a motor, and the telescopic device 42 is a screw and a nut. The rotating shaft of the motor is connected to one end of the screw, and the nut is sleeved on the screw, and the nut is fixedly connected to the second detection portion 31. A set of guide rails can also be provided on the base 1 to guide the fixed portion 421 so that the screw is not subjected to large lateral forces.

[0047] The motor is mounted on the base 1 through the front bearing seat 43, and the other end of the screw is mounted on the base through the rear bearing seat 44, which is convenient for installing the motor and the screw. The motor is connected to the control unit 7, and the control unit 7 is mounted on the upper part of the mechanism assembly fixture 2, which is convenient for personnel to operate. The first detection part 31 has a claw part 311 and a ruler rod 312. The ruler rod 312 has a size mark for easy reading. The size mark can be a directly read size or a positioning size red line. The first detection part 32 has a guide groove, and the ruler rod 312 is inserted into the guide groove. The direction of the guide groove is the same as the moving direction of the guide rail 53 and the telescopic device 42.

[0048] Although the embodiments of the present disclosure are described in conjunction with the accompanying drawings, the patent owner may make various variations or modifications within the scope of the appended claims. As long as they do not exceed the scope of protection described by the claims of the present disclosure, they should all be within the scope of protection of the present disclosure.

Claims

1. An automatic auxiliary assembly detection device for detecting the hole margin of a dial mechanism, characterized in that: Includes the following components: base, A mechanism assembly and fixing device, mounted on the base, for assembling and fixing the thumbwheel mechanism; a caliper, mounted on the base, for detecting the hole margin on the thumbwheel mechanism; a caliper fixing device, mounted on the base, capable of fixing the first detection portion of the caliper to a hole position in the dial mechanism; a caliper driving device, mounted on the base, for driving the second detection portion of the caliper to move to a side position of the dial mechanism or away from a side position of the dial mechanism; A position detection device is installed at the second detection portion of the caliper and is used to detect the position of the second detection portion; The control device is connected to the caliper driving device and the position detecting device, and is used for receiving the position of the second detecting part and controlling the caliper driving device.

2. The automatic auxiliary assembly detection device according to claim 1, characterized in that: The position detection device includes a first position sensor and a second position sensor, both of which are installed in the second position detection part of the caliper, and the second position sensor is located outside the first position sensor. An outer baffle is also installed on the base. The second detection part can move inward to the edge position where the first position sensor is aligned with the dial mechanism, and the second detection part can move outward to the position where the second position sensor is aligned with the outer baffle. The first position sensor and the second position sensor are both connected to the control device.

3. The automatic auxiliary assembly detection device according to claim 1, characterized in that: A pin is installed in the hole on the thumbwheel mechanism, and the first detection part is positioned on the side of the pin.

4. The automatic auxiliary assembly detection device according to claim 2, characterized in that: The caliper fixing device includes a stopper mounted on the base, the first detection part is movable on the stopper, and a fixing device for fixing the first detection part is further mounted on the stopper.

5. The automatic auxiliary assembly detection device according to claim 4, characterized in that: A guide rail is provided on the block, and stop parts are provided on both sides of the guide rail. The first detection part is installed in the guide rail and can move in the guide rail; the fixing device is a set screw, and the set screw passes through the threaded hole on the stop part and stops on the first detection part.

6. The automatic auxiliary assembly detection device according to claim 1, characterized in that: The caliper driving device includes a driving device and a telescopic device, the telescopic device has a fixed part and a sliding part, the driving device and the fixed part are both installed on the base, the driving device can drive the sliding part to move on the fixed part, and the sliding part is connected to the second detection part.

7. The automatic auxiliary assembly detection device according to claim 6, characterized in that: The driving device is a motor, the telescopic device is a screw rod and a nut, the rotating shaft of the motor is connected to one end of the screw rod, the nut is sleeved on the screw rod, and the nut is fixedly connected to the second detection part.

8. The automatic auxiliary assembly detection device according to claim 7, characterized in that: The motor is mounted on the base via a front bearing seat, and the other end of the screw rod is mounted on the base via a rear bearing seat.

9. The automatic auxiliary assembly detection device according to claim 7, characterized in that: The motor is connected to a control unit, and the control unit is mounted on an upper portion of the mechanism assembly fixture.

10. The automatic auxiliary assembly detection device according to claim 1, characterized in that: The caliper has a ruler rod, the second detection part is arranged on the outer end of the ruler rod, the ruler rod has a size mark, the first detection part has a guide groove, and the ruler rod is inserted into the guide groove.