Automatic cutting device for plate production

By adopting an Archimedean screw-driven disc and a rigid push rod structure in the automatic cutting device for plate production, the synchronization of feeding and shearing is achieved, which solves the problem of separation of feeding and shearing actions in the existing technology and improves production efficiency and shearing efficiency.

CN120516056BActive Publication Date: 2025-09-19SHANDONG BOLT ELEVATOR
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Patent Information

Application Number
CN202511029597.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-25
Publication Date
2025-09-19
Estimated Expiration
2045-07-25

AI Technical Summary

Technical Problem

Existing plate shearing machines are unable to perform feeding and shearing actions simultaneously, resulting in low production efficiency.

Method used

An automated cutting device for plate production is designed. A disc driven by an Archimedean screw is used to push the shearing mechanism to move back and forth linearly, ensuring that feeding and shearing are carried out synchronously. A rigid push rod and a guide structure are used to achieve instant and efficient movement of the shearing mechanism.

Benefits of technology

The continuous feeding and shearing are realized, the production efficiency is improved, the hysteresis of the hydraulic drive and the inertia limitation of the shearing mechanism are avoided, and the shearing efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automated cutting device for plate production, which relates to the technical field of plate production, and comprises an inner frame, wherein the front and rear ends of the inner frame are respectively fixed with a front frame and a rear frame; a roller conveyor is fixedly installed in the rear frame; a shearing mechanism for shearing is provided in the front frame; a walking structure for enabling the shearing mechanism to move linearly therein is provided in the front frame; and rotating holes are provided on both sides of the rear frame above the roller conveyor. The disc provided in the present invention enables the shearing mechanism to move back and forth linearly. The disc is designed based on an Archimedean spiral. During the process of the disc pushing the shearing mechanism, there is a distance that is consistent with the direction of plate conveying and at the same speed. The shearing mechanism completes the cutting work in the uniform speed section, then resets, and reciprocates in sequence, thereby realizing continuous cutting motion, ensuring that the feeding process does not stop, so that feeding and shearing work are carried out simultaneously, thereby improving production efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of plate production, and in particular to an automatic cutting device for plate production. Background Art

[0002] Stainless steel plates have a smooth surface, high plasticity, toughness and mechanical strength, and are resistant to corrosion from acids, alkaline gases, solutions and other media. Stainless steel plates refer to steel plates that are resistant to corrosion from weak media such as atmosphere, steam and water. During the processing of stainless steel plates, shearing machines are used to shear the plates.

[0003] After searching, the Chinese patent document with the announcement number CN115673411B discloses a shearing device for stainless steel plates, which relates to the technical field of shearing equipment. The patent includes a base, which includes a base frame 1, a base frame 2, a rotating roller and a carrier plate. The rotating roller and the carrier plate are installed between the base frames 1 and 2. The base frames 1 and 2 are both installed with pillars. A top plate is fixed to the top of the two pillars. A hydraulic telescopic rod is vertically installed on the top plate. A movable seat is provided between the two pillars. A heat sink and a knife seat are installed on the upper and lower sides of the movable seat respectively. A knife body is installed on the knife seat. The interior of the heat sink is connected to the interior of the movable seat. The telescopic end of the hydraulic telescopic rod is fixed to the movable seat. The patent rotates the steel plate material to be sheared on the installed rotating roller, transports it to the carrier plate through the rotating roller, and pushes the movable seat and the knife body installed on the knife seat to move toward the stainless steel plate to be cut by the installed hydraulic telescopic rod and cuts it.

[0004] Based on the search and existing technology, it was found that the existing plate shearing machines generally have a significant defect, that is, the feeding action and the shearing action cannot be performed at the same time, and the two must be strictly separated in terms of timing; specifically, the equipment first performs the feeding action (driving the plate to move to the predetermined shearing position), and the feeding process must be completely stopped before the shearing mechanism can start to perform the shearing action; after the shearing is completed, the equipment needs to restart the feeding action to transport the next section of the plate, and continuous shearing cannot be achieved, making it difficult to further improve the production efficiency of the entire production line. Summary of the Invention

[0005] The purpose of the present invention is to provide an automated cutting device for plate production to solve the problems raised in the above background technology.

[0006] The technical solution of the present invention is: an automated cutting device for plate production, comprising an inner frame, wherein a front frame and a rear frame are fixed to the front and rear ends of the inner frame respectively;

[0007] A roller conveyor is fixedly installed in the rear frame;

[0008] A shearing mechanism for shearing is provided in the front frame;

[0009] The front frame is provided with a walking structure for enabling the shearing mechanism to move linearly therein;

[0010] A rotation hole is provided on both sides of the rear frame and is located above the roller conveyor. A synchronization rod is installed in the two rotation holes for common rotation. A rotation mechanism for rotating the synchronization rod is provided in the rear frame.

[0011] A plurality of discs coaxially arranged therewith are fixed to the outside of the synchronization rod, and guide grooves are provided on both circular surfaces of the discs. The guide grooves are composed of two Archimedean spirals with the center of the disc as the starting point. The two Archimedean spirals are symmetrically distributed, and each adjacent end of the two Archimedean spirals is connected by an arc. A plurality of push rods are slidably inserted into the rear side of the front frame, one end of each of the push rods is connected to the shearing mechanism, and the plurality of push rods are respectively aligned one-to-one with the plurality of discs, and a cross plate is fixed to the other end of each of the push rods, and a cylinder is rotatably mounted on one end of the cross plate, and the cylinder is slidably arranged in the guide groove.

[0012] Preferably, the rotating mechanism includes a servo motor, a first synchronous wheel and a second synchronous wheel. The servo motor is fixed to the rear frame, the output shaft of the servo motor is coaxially fixed to the first synchronous wheel, the second synchronous wheel is coaxially fixed to the synchronous rod, and the first synchronous wheel and the second synchronous wheel are jointly sleeved with a synchronous belt.

[0013] Preferably, the shearing mechanism includes a first recessed frame and a second recessed frame, the recess of the first recessed frame is arranged opposite to the recess of the second recessed frame, and the first recessed frame is located at the top inside the front frame, and the two ends of the first recessed frame are respectively fixed on the two ends inside the recess of the second recessed frame, groove guide rails are fixed on the top of both sides of the inner frame, and a group of running wheels are rotatably installed at both ends of the first recessed frame, and the two groups of running wheels are respectively arranged in the grooves of the two groove guide rails, and one end of the push rod is fixed to the first recessed frame.

[0014] Preferably, the shearing mechanism also includes a plurality of rigid rods that are slidably inserted into the top of the first recessed frame, a reference plate is fixed to the bottom ends of the plurality of rigid rods, a cutter is fixed to one side of the reference plate, a clamping mechanism is provided at the bottom of the reference plate, and a first guide structure is provided at the top of the front frame for moving the rigid rods on the first recessed frame downward during the forward movement of the first recessed frame.

[0015] Preferably, the clamping mechanism includes a plurality of double-section telescopic cylinders, one end of each of the double-section telescopic cylinders is fixed to the bottom of the reference plate, the other end of each of the double-section telescopic cylinders is commonly fixed with a pressure plate, and a spring is sleeved on the outside of each of the double-section telescopic cylinders, and the two ends of each spring are respectively fixed to the pressure plate and the reference plate.

[0016] Preferably, the first guide structure includes a first guide plate, a first straight groove arranged horizontally is provided on the outer side of the first guide plate, an angle groove is provided on the outer side of the first guide plate and is located below the first straight groove, the angle groove is located in the middle of the first straight groove, both ends of the angle groove are connected to the first straight groove, and the two ends of the angle groove do not coincide with the two ends of the first straight groove, the first straight groove and the angle groove form a first guide groove, the outer side of the first guide plate is provided with two first circular holes, and the first rotating columns are rotatably installed in the two first circular holes, and two first cylinders are fixed on the outer side of the first guide plate, which are respectively coaxially arranged with the two first rotating columns, and the first cylinder and the first rotating column coaxially arranged therewith are jointly fixed with a first coil spring, and the two first rotating columns are respectively fixed with a first A limit plate and a second limit plate, the outer sides of the first guide plate are fixed with a first limit block and a second limit block, the first limit block and the second limit block are respectively in contact with the first limit plate and the second limit plate, the first limit block prevents the first limit plate from rotating upward, and the second limit block prevents the second limit plate from rotating downward, the first limit plate is located at one end of the first guide plate, the first limit plate and the inclination of the angle slot are consistent, the bottom edge of the first limit plate coincides with the top edge of the angle slot, the second limit plate is located at the other end of the first guide plate, the second limit plate is parallel to the first straight slot, and the top edge of the second limit plate coincides with the bottom edge of the first straight slot, the top end of the rigid rod is fixed with a first support plate, and one end of the first support plate is rotatably mounted with a first guide post, and the first guide post is arranged in the first guide slot.

[0017] Preferably, the shearing mechanism also includes a plurality of top rods that are slidably inserted into the bottom of the second recessed frame, and a bottom support plate is commonly fixed to the top ends of the plurality of top rods. The bottom of the front frame is provided with a second guide structure that causes the top rods on the first recessed frame to move upward during the forward movement of the first recessed frame.

[0018] Preferably, the second guide structure includes a second guide plate, the outer side of the second guide plate is provided with a second straight groove arranged horizontally, the outer side of the second guide plate is provided with a flat groove with a track of "︺", the flat groove is located in the middle position of the second straight groove, the flat groove is inverted and located above the second straight groove, both ends of the angle groove are connected to the second straight groove, the two ends of the flat groove do not coincide with the two ends of the second straight groove, the second straight groove and the flat groove form a second guide groove, the outer side of the second guide plate is provided with two second circular holes, the two second circular holes are rotatably installed with a second rotating column, the outer side of the second guide plate is fixed with two second cylinders respectively arranged with the two second rotating columns, the second cylinder and the second rotating column coaxially arranged therewith are jointly fixed with a second coil spring, the two said The top end of the push rod is fixed with a second support plate, and one end of the second support plate is rotatably mounted on the second guide post, and the second guide post is arranged in the second guide slot.

[0019] The present invention provides an automated cutting device for plate production through improvements, which has the following improvements and advantages compared with the prior art:

[0020] First, the disc provided in the present invention enables the shearing mechanism to move back and forth in a straight line. The disc is designed based on the Archimedean spiral. When the disc pushes the shearing mechanism, there is a distance that is consistent with the direction and speed of the plate conveying. The shearing mechanism completes the cutting work in the uniform speed section, then resets and reciprocates in sequence, thereby achieving continuous cutting motion, ensuring that the feeding process does not stop, so that feeding and shearing work can be carried out simultaneously, thereby improving production efficiency;

[0021] Secondly, the reciprocating mechanism of the present invention is driven by steel, which makes the driving force larger and prevents slipping. The hydraulic drive in the existing shearing mechanism is replaced by a rigid rod that can move vertically and linearly. During the shearing movement, the rigid rod is pushed downward by the convex plate set above the shearing mechanism. The rigid rod can push the cutter to cut, making the cutting work instantaneous and saying goodbye to the hysteresis of hydraulic drive.

[0022] Third, the existing tracking shearing technology uses a screw module to make the shearing mechanism consistent with the linear feeding speed. However, since the shearing mechanism is heavy, the inertia of the shearing mechanism is large when the shearing mechanism moves. In order to protect the screw module from being damaged, the screw module cannot make the shearing mechanism have a very fast moving speed. However, the shearing mechanism of the present invention uses a disc to push, and the disc has a strong load-bearing capacity, which can enable the shearing mechanism to move back and forth faster, thereby improving the shearing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0024] Figure 1 This is a schematic diagram of the overall first-view three-dimensional structure of the present invention;

[0025] Figure 2 This is a schematic diagram of the overall second-viewing perspective three-dimensional structure of the present invention;

[0026] Figure 3 This is a schematic diagram of the overall third-view stereoscopic structure of the present invention;

[0027] Figure 4 This is a schematic diagram of the overall fourth-view three-dimensional structure of the present invention;

[0028] Figure 5 This is a schematic diagram of the three-dimensional structure of the shearing mechanism of the present invention from a first perspective;

[0029] Figure 6 This is a schematic diagram of the three-dimensional structure of the shearing mechanism of the present invention from a second viewing angle;

[0030] Figure 7 This is a schematic diagram of the three-dimensional structure of the first guide structure of the present invention from a first viewing angle;

[0031] Figure 8 This is a schematic diagram of the three-dimensional structure of the first guide structure of the present invention from a second viewing angle;

[0032] Figure 9 This is a schematic diagram of the three-dimensional structure of the second guide structure of the present invention from a first viewing angle;

[0033] Figure 10 This is a schematic diagram of the second perspective three-dimensional structure of the second guide structure of the present invention;

[0034] Figure 11 It is a schematic diagram of the three-dimensional structure of the disc and the push rod of the present invention;

[0035] Figure 12 It is a front view structural schematic diagram of the disc of the present invention.

[0036] Reference numerals:

[0037] 1. Inner frame; 2. Front frame; 3. Rear frame; 4. Synchronous belt; 5. First synchronous pulley; 6. Second synchronous pulley; 7. Servo motor; 8. Roller conveyor; 9. Disc; 10. Synchronous rod; 11. Shearing mechanism; 12. First recessed frame; 13. Second recessed frame; 14. Pressing mechanism; 15. Grooved guide rail; 16. Travel wheel; 17. Rigid rod; 18. Ejector rod; 19. First support plate; 20. First guide post; 21. Second support plate; 22. Second guide post; 23. First guide structure; 24. Second guide structure; 25. Bottom support plate; 26. Reference plate; 27. Cutter; 28. Spring; 2 9. Pressing plate; 30. Double-section telescopic cylinder; 31. First guide plate; 32. First straight groove; 33. Angle groove; 34. First limiting plate; 35. First limiting block; 36. Second limiting plate; 37. Second limiting block; 38. First cylinder; 39. First rotating column; 40. First coil spring; 41. Second guide plate; 42. Second straight groove; 43. Flat groove; 44. Third limiting block; 45. Third limiting plate; 46. Fourth limiting plate; 47. Fourth limiting block; 48. Second cylinder; 49. Second rotating column; 50. Second coil spring; 51. Push rod; 52. Horizontal plate; 53. Guide groove; 54. Cylinder. DETAILED DESCRIPTION

[0038] The present invention is described in detail below, clearly and completely describing the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0039] The present invention provides an improved automatic cutting device for plate production. The technical solution of the present invention is:

[0040] like Figures 1 to 12 As shown, an embodiment of the present invention provides an automated cutting device for plate production, comprising an inner frame 1, a front frame 2 and a rear frame 3 being fixed to the front and rear ends of the inner frame 1 respectively;

[0041] A roller conveyor 8 is fixedly installed in the rear frame 3;

[0042] A shearing mechanism 11 for shearing is provided in the front frame 2;

[0043] A walking structure is provided in the front frame 2 to enable the shearing mechanism 11 to move linearly inside the front frame 2;

[0044] Both sides of the rear frame 3 are provided with a rotation hole located above the roller conveyor 8, and a synchronization rod 10 is installed in the two rotation holes for common rotation. A rotation mechanism for rotating the synchronization rod 10 is provided in the rear frame 3;

[0045] A plurality of discs 9 are fixed to the outside of the synchronization rod 10 and are arranged coaxially therewith. A guide groove 53 is provided on both circular surfaces of the disc 9. The guide groove 53 is composed of two Archimedean spirals with the center of the disc 9 as the starting point ( Figure 12 In the ab segment and the cd segment, the two Archimedean spirals are symmetrically distributed, and the two adjacent ends of the two Archimedean spirals are connected by a circular arc. A plurality of push rods 51 are slidably inserted into the rear side of the front frame 2. One end of the plurality of push rods 51 is connected to the shearing mechanism 11. The plurality of push rods 51 are respectively aligned one-to-one with the plurality of disks 9. The other end of the push rods 51 is fixed with a horizontal plate 52. One end of the horizontal plate 52 is rotatably mounted with a cylinder 54. The cylinder 54 is slidably set in the guide groove 53.

[0046] The Archimedean spiral is described as follows: the radius of each point of the Archimedean spiral increases uniformly over time. The Archimedean spiral is an existing theory that is a way to convert uniform circular motion into uniform linear motion. When the Archimedean spiral pushes the push rod 51, the push rod 51 maintains a uniform speed.

[0047] The following is the derivation formula, which is for reference only:

[0048] Definition of Archimedean spiral. In polar coordinate system, the equation of Archimedean spiral is: r=a+bθ;

[0049] in:

[0050] r is the distance to the origin (polar diameter);

[0051] θ is the angle (polar angle);

[0052] a is the initial radius (the radius when θ=0, i.e. the base circle radius);

[0053] b is a constant that controls the “tightness” of the spiral;

[0054] It can be seen that when the disc 9 rotates at a uniform speed (i.e., θ increases uniformly with time t, θ=ωt, ω is the angular velocity), the radial dimension r of the ab end or cd end of the guide groove 53 also increases uniformly with time t;

[0055] When the disk 9 rotates at a constant angular velocity ω, the rotation angle θ of the disk 9 = ωt;

[0056] The displacement s of the push rod 51 is defined as the distance moved outward from the base circle position; therefore, s=ra;

[0057] Substitute into the spiral equation: s=(a+bθ)-a=bθ;

[0058] Then substitute θ=ωt into: s=bωt;

[0059] Conclusion: The displacement s of the push rod 51 is proportional to the time t (s=(bω)t); the proportional constant bω is the linear velocity v.

[0060] Velocity: v = ds / dt = d(bωt) / dt = bω (constant);

[0061] Acceleration: a=dv / dt=d(bω) / dt=0 (0 in the motion segment);

[0062] Summary: The derivation result v = bω = constant clearly shows that when the disk 9 rotates at a constant speed (ω is constant), the push rod 51 moves linearly at a constant speed bω;

[0063] From the above connection relationship, it can be seen that: the plate to be cut is placed on the roller conveyor 8, and the roller conveyor 8 transports the plate to the shearing mechanism 11 at a uniform speed. At the same time, the rotating mechanism rotates the synchronous rod 10, and the disc 9 on the synchronous rod 10 rotates. The guide groove 53 of the disc 9 pushes the push rod 51 out with the help of the cylinder 54. When the cylinder 54 is in an arc, the push rod 51 is in a speed change state, and the shearing mechanism 11 does not work. When the cylinder 54 enters the Archimedean spiral from the arc, the push rod 51 is in a uniform speed state (it needs to be explained here that the uniform speed of the push rod 51 is first measured, and then the roller conveyor 8 is speed-regulated so that its feeding speed is consistent with the pushing speed of the push rod 51). The shearing mechanism 11 starts to shear. The shearing is completed in this uniform speed section. When the push rod 51 is pulled back, the shearing mechanism 11 is in a stopped working state. This reciprocating process realizes continuous shearing and improves cutting efficiency.

[0064] Specifically, in conjunction with Figure 1 As shown, the rotating mechanism includes a servo motor 7, a first synchronous wheel 5 and a second synchronous wheel 6. The servo motor 7 is fixed to the rear frame 3. The output shaft of the servo motor 7 is coaxially fixed to the first synchronous wheel 5. The second synchronous wheel 6 is coaxially fixed to the synchronous rod 10. The first synchronous wheel 5 and the second synchronous wheel 6 are jointly covered with a synchronous belt 4.

[0065] From the above connection relationship, it can be seen that the servo motor 7 rotates the first synchronous wheel 5 through the output shaft, the first synchronous wheel 5 rotates the second synchronous wheel 6 through the synchronous belt 4, and the second synchronous wheel 6 drives the synchronous rod 10 to rotate.

[0066] Specifically, in conjunction with Figure 1 , Attachment Figure 4 , Attachment Figure 5 and attached Figure 6 As shown, the shearing mechanism 11 includes a first recessed frame 12 and a second recessed frame 13. The recess of the first recessed frame 12 is arranged opposite to the recess of the second recessed frame 13, and the first recessed frame 12 is located at the top of the front frame 2, and the two ends of the first recessed frame 12 are respectively fixed to the two ends in the recess of the second recessed frame 13. Grooved guide rails 15 are fixed to the top of both sides of the inner frame 1. A set of running wheels 16 are rotatably installed at both ends of the first recessed frame 12. The two sets of running wheels 16 are respectively arranged in the grooves of the two grooved guide rails 15. One end of the push rod 51 is fixed to the first recessed frame 12.

[0067] It can be seen from the above connection relationship that the first recessed frame 12 moves along the groove guide rail 15 via the running wheels 16 , so that the first recessed frame 12 and the second recessed frame 13 can move linearly in the front frame 2 .

[0068] Specifically, in conjunction with Figure 5 and attached Figure 6 As shown, the shearing mechanism 11 further includes a plurality of rigid rods 17 slidably plugged into the top of the first recessed frame 12. A reference plate 26 is fixed to the bottom ends of the plurality of rigid rods 17. A cutter 27 is fixed to one side of the reference plate 26. A pressing mechanism 14 is provided at the bottom of the reference plate 26. A first guide structure 23 is provided at the top of the front frame 2 to move the rigid rods 17 on the first recessed frame 12 downward during the forward movement of the first recessed frame 12.

[0069] From the above connection relationship, it can be seen that when the rigid rod 17 moves downward, the rigid rod 17 drives the reference plate 26 to move downward, the cutter 27 and the pressing mechanism 14 on the reference plate 26 move downward with the reference plate 26, and the cutter 27 shears the plate.

[0070] Specifically, in conjunction with Figure 6 As shown, the clamping mechanism 14 includes a plurality of double-section telescopic cylinders 30, one end of each double-section telescopic cylinder 30 is fixed to the bottom of the reference plate 26, and the other end of each double-section telescopic cylinder 30 is commonly fixed with a pressing plate 29, and the outer side of each double-section telescopic cylinder 30 is provided with a spring 28, and the two ends of each spring 28 are respectively fixed to the pressing plate 29 and the reference plate 26;

[0071] From the above connection relationship, it can be seen that when the reference plate 26 moves downward, the pressing plate 29 of the clamping mechanism 14 contacts the plate, the double-section telescopic cylinder 30 is compressed, the spring 28 is compressed, and the spring 28 generates a reaction force to make the pressing plate 29 press the plate.

[0072] Specifically, in conjunction with Figure 1 , Attachment Figure 6 , Attachment Figure 7 , Attachment Figure 8 , Attachment Figure 11 and attached Figure 12As shown, the first guide structure 23 includes a first guide plate 31, a first straight groove 32 arranged horizontally is provided on the outer side of the first guide plate 31, and an angle groove 33 is provided on the outer side of the first guide plate 31, which is located below the first straight groove 32. The angle groove 33 is located in the middle of the first straight groove 32, and both ends of the angle groove 33 are connected to the first straight groove 32. The two ends of the angle groove 33 do not coincide with the two ends of the first straight groove 32. The first straight groove 32 and the angle groove 33 form a first guide groove, and two first circular holes are provided on the outer side of the first guide plate 31. First rotating columns 39 are rotatably installed in the two first circular holes. Two first cylinders 38 respectively coaxially arranged with the two first rotating columns 39 are fixed on the outer side of the first guide plate 31. The first cylinder 38 and the first rotating column 39 coaxially arranged therewith are jointly fixed with a first coil spring 40, and the two first rotating columns 39 are respectively fixed with a first limiting plate 34 and a second limiting plate The first limit plate 35 and the second limit block 37 are fixed to the outer side of the first guide plate 31, and the first limit block 35 and the second limit block 37 are in contact with the first limit plate 34 and the second limit plate 36 respectively. The first limit block 35 prevents the first limit plate 34 from rotating upward, and the second limit block 37 prevents the second limit plate 36 from rotating downward. The first limit plate 34 is located at one end of the first guide plate 31, and the first limit plate 34 has the same inclination as the angle slot 33. The bottom edge of the first limit plate 34 coincides with the top edge of the angle slot 33. The second limit plate 36 is located at the other end of the first guide plate 31, and the second limit plate 36 is parallel to the first straight slot 32. The top edge of the second limit plate 36 coincides with the bottom edge of the first straight slot 32. The top of the rigid rod 17 is fixed with a first support plate 19, and one end of the first support plate 19 is rotatably mounted with a first guide post 20, which is disposed in the first guide slot;

[0073] Through the above connection relationship, it can be known that: when the entire shearing mechanism 11 is located at the rear end of the front frame 2, it is set to the starting state. At this time, the first guide post 20 is located at one end of the first straight slot 32, and the cylinder 54 is located in the guide slot bc section. The disc 9 rotates, and when the cylinder 54 slides in the guide slot bc section, the push rod 51 is in the speed change state, and the first guide post 20 slides in the first straight slot 32 until it contacts the first limit plate 34. At this time, the rigid rod 17 does not move down. When the cylinder 54 enters the ab section, the push rod 51 moves at a uniform speed. Due to the setting of the first limit block 35, the first limit plate 34 cannot rotate upward, so the first guide post 20 enters the angle slot 33 along the first limit plate 34 until the first guide post 20 contacts the second limit plate 36. At this time, the rigid rod 17 moves down first and then up. When the cylinder 54 slides in the guide slot ad section, that is, when it enters point a, the first guide post 2 When the first guide post 20 is in the first straight slot 32, the first limit plate 36 is reset. When the cylinder 54 moves from the middle position of the ad section to the middle position of the bc end, the first guide post 20 moves backward along the first straight slot 32. Due to the setting of the second limit block 37, the second limit plate 36 cannot rotate downward, so the first guide post 20 cannot enter the angle slot 33. The rigid rod 17 is in a pulled-up state. During the movement of the first guide post 20, it pushes the first limit plate 34. Although the first guide post 20 at the top of the rigid rod 17 falls into the angle slot 33 due to its own weight, the entire shearing mechanism 11 is in a backward moving state, and the first guide post 20 is still pulled back to the rear end of the first straight slot 32.

[0074] Specifically, in combination with Figure 1 -Attached Figure 3 And attached Figure 6 -Attached Figure 12As shown, the shearing mechanism 11 also includes a plurality of top rods 18 that are slidably inserted into the bottom of the second recessed frame 13. The top ends of the plurality of top rods 18 are commonly fixed with a bottom support plate 25. The bottom of the front frame 2 is provided with a second guide structure 24 that moves the top rods 18 on the first recessed frame 12 upward during the forward movement of the first recessed frame 12. The second guide structure 24 includes a second guide plate 41. The outer side of the second guide plate 41 is provided with a second horizontal straight groove 42. The outer side of the second guide plate 41 is provided with a flat groove 4 with a track of "︺". 3. The flat groove 43 is located in the middle of the second straight groove 42. The flat groove 43 is inverted and located above the second straight groove 42. Both ends of the angle groove 33 are connected to the second straight groove 42. The two ends of the flat groove 43 do not overlap with the two ends of the second straight groove 42. The second straight groove 42 and the flat groove 43 form a second guide groove. Two second circular holes are opened on the outer side of the second guide plate 41. The second rotating columns 49 are rotatably installed in the two second circular holes. The outer side of the second guide plate 41 is fixed with two second rotating columns 49 respectively. The cylinder 48, the second cylinder 48 and the second rotating column 49 arranged coaxially therewith are jointly fixed with a second coil spring 50, the two second rotating columns 49 are respectively fixed with the third limit plate 45 and the fourth limit plate 46, and the outer side of the second guide plate 41 is fixed with a third limit block 44 and a fourth limit block 47, the third limit block 44 and the fourth limit block 47 are respectively in contact with the third limit plate 45 and the fourth limit plate 46, the third limit block 44 prevents the third limit plate 45 from rotating upward, and the fourth limit block 47 prevents the fourth limit plate 46 cannot rotate downward, the third limiting plate 45 is located at one end of the second guide plate 41, the third limiting plate 45 is parallel to the second straight groove 42, the bottom edge of the third limiting plate 45 coincides with the top edge of the second straight groove 42, the fourth limiting plate 46 is located at the other end of the second guide plate 41, the top edge of the fourth limiting plate 46 coincides with the bottom edge of the inclined portion of the flat groove 43, the top end of the ejector rod 18 is fixed with the second support plate 21, one end of the second support plate 21 is rotatably mounted with the second guide post 22, and the second guide post 22 is disposed in the second guide groove;

[0075] Through the above connection relationship, it can be known that: when the entire shearing mechanism 11 is located at the rear end of the front frame 2, it is set to the starting state. At this time, the second guide post 22 is located at the rear end of the second straight groove 42, and the disc 9 rotates. When the cylinder 54 slides in the guide groove bc section, the push rod 51 is in the speed change state, and the second guide post 22 slides in the second straight groove 42 until it contacts the fourth limit plate 46. At this time, the push rod 18 does not move up. When the cylinder 54 enters the ab section, the push rod 51 moves at a uniform speed. Due to the setting of the fourth limit block 47, the fourth limit plate 46 cannot rotate downward, so the second guide post 22 enters the flat groove 43 along the fourth limit plate 46 until the second guide post 22 contacts the third limit plate 45. At this time, the push rod 18 does not move up. The rod 18 first moves up, then maintains its state unchanged, and finally moves down. When the cylinder 54 slides in the guide groove section ad, that is, when it enters point a, the second guide post 22 pushes the third limit plate 45 downward. At this time, the third limit plate 45 drives the second rotating post 49 fixed thereto to rotate, and the second coil spring 50 is rewound. When the cylinder 54 enters the middle position of the ad section, the second guide post 22 completely enters the second straight groove 42, and the third limit plate 45 is reset. When the cylinder 54 moves from the middle position of the ad section to the middle position of the bc end, the second guide post 22 moves backward along the second straight groove 42. During the movement of the second guide post 22, it will push the fourth limit plate 46 until the second guide post 22 returns to the rear end of the second straight groove 42.

[0076] Working principle:

[0077] In the first step, the sheet material to be cut is placed on the roller conveyor 8, which transports the sheet material to the shearing mechanism 11 at a uniform speed.

[0078] In the second step, while the first step is being performed, the servo motor 7 is started. The servo motor 7 rotates the first synchronous wheel 5 through the output shaft. The first synchronous wheel 5 rotates the second synchronous wheel 6 through the synchronous belt 4. The second synchronous wheel 6 drives the synchronous rod 10 to rotate. The disc 9 on the synchronous rod 10 rotates. The guide groove 53 of the disc 9 uses the cylinder 54 to make the push rod 51 reciprocating linear motion on the first recessed frame 12;

[0079] The specific process of the disc 9 driving the push rod 51 to perform a reciprocating linear motion and the following process of the shearing mechanism 11 are as follows:

[0080] (1) The entire shearing mechanism 11 is set to the starting state when it is located at the rear end of the front frame 2. At this time, the first guide post 20 is located at one end of the first straight slot 32, the second guide post 22 is located at the rear end of the second straight slot 42, and the cylinder 54 is located in the guide slot bc section; the disc 9 rotates, and when the cylinder 54 slides in the guide slot bc section, the push rod 51 is in the speed change state, and the first guide post 20 slides in the first straight slot 32 until it contacts the first limit plate 34. At this time, the rigid rod 17 does not move downward, and the second guide post 22 slides in the second straight slot 42 until it contacts the fourth limit plate 46. At this time, the push rod 18 does not move upward;

[0081] (2) When the cylinder 54 enters the ab section, the push rod 51 moves at a uniform speed. Due to the setting of the first limit block 35, the first limit plate 34 cannot rotate upward, so the first guide column 20 enters the angle groove 33 along the first limit plate 34 until the first guide column 20 contacts the second limit plate 36. At this time, the rigid rod 17 moves down first and then up. Due to the setting of the fourth limit block 47, the fourth limit plate 46 cannot rotate downward, so the second guide column 22 enters the flat groove 43 along the fourth limit plate 46 until the second guide column 22 contacts the third limit plate 45. At this time, the push rod 18 first moves up, then maintains the state unchanged (in this process, the bottom support plate 25 is lifted up by the push rod 18 and contacts the plate), and finally moves down;

[0082] During the downward movement of the above-mentioned middle rigid rod 17, the rigid rod 17 drives the reference plate 26 to move downward. At this time, the top rod 18 lifts the bottom support plate 25 and contacts the plate. When the reference plate 26 moves downward, the pressure plate 29 of the clamping mechanism 14 contacts the plate, the double-section telescopic cylinder 30 is compressed, and the spring 28 is compressed. The spring 28 generates a reaction force to cause the pressure plate 29 to press the plate onto the bottom support plate 25. The reference plate 26 continues to move downward, and the cutter 27 on the reference plate 26 shears the plate.

[0083] (3) When the cylinder 54 slides in the guide groove section ad, that is, when it enters point a, the first guide post 20 pushes the second limit plate 36 upward. At this time, the second limit plate 36 drives the first rotating post 39 fixed thereto to rotate, and the first coil spring 40 rewinds. When the cylinder 54 enters the middle position of the ad section, the first guide post 20 completely enters the first straight slot 32, and the second limit plate 36 resets. When the cylinder 54 moves from the middle position of the ad section to the middle position of the bc end, the first guide post 2 0 moves backward along the first straight slot 32. Due to the setting of the second limit block 37, the second limit plate 36 cannot rotate downward, so the first guide post 20 cannot enter the angle slot 33. The rigid rod 17 is in the pulled-up state. During the movement of the first guide post 20, it pushes the first limit plate 34. Although the rigid rod 17 causes the first guide post 20 on the top to fall into the angle slot 33 due to its own weight, the entire shearing mechanism 11 is in the backward movement state, and the first guide post 20 is still pulled back to the rear end of the first straight slot 32.

[0084] During the above process, the following process also occurs: the second guide post 22 pushes the third limit plate 45 downward. At this time, the third limit plate 45 drives the second rotating post 49 fixed to it to rotate, and the second coil spring 50 is rewound. When the cylinder 54 enters the middle position of the ad section, the second guide post 22 completely enters the second straight groove 42, and the third limit plate 45 is reset. When the cylinder 54 moves from the middle position of the ad section to the middle position of the bc end, the second guide post 22 moves backward along the second straight groove 42. During the movement of the second guide post 22, it will push the fourth limit plate 46 until the second guide post 22 returns to the rear end of the second straight groove 42.

[0085] The above description is intended to enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An automated cutting device for plate production, comprising an inner frame (1), characterized in that: A front frame (2) and a rear frame (3) are fixed to the front and rear ends of the inner frame (1), respectively; A roller conveyor (8) is fixedly installed in the rear frame (3); A shearing mechanism (11) for shearing is provided in the front frame (2); The front frame (2) is provided with a walking structure that enables the shearing mechanism (11) to move linearly inside the front frame (2); Both sides of the rear frame (3) are provided with a rotation hole located above the roller transport, a synchronization rod (10) is installed in the two rotation holes for common rotation, and a rotation mechanism for rotating the synchronization rod (10) is provided in the rear frame (3); A plurality of discs (9) coaxially arranged therewith are fixed on the outer side of the synchronization rod (10), and guide grooves (53) are provided on both circular surfaces of the disc (9), and the guide grooves (53) are composed of two Archimedean spirals with the center of the disc (9) as the starting point, the two Archimedean spirals are symmetrically distributed, and the two adjacent ends of the two Archimedean spirals are connected by an arc, a plurality of push rods (51) are slidably inserted into the rear side of the front frame (2), one end of the plurality of push rods (51) is connected to the shearing mechanism (11), and the plurality of push rods (51) are aligned one-to-one with the plurality of discs (9), and a transverse plate (52) is fixed on the other end of the transverse plate (52), and a cylinder (54) is rotatably mounted on one end of the transverse plate (52), and the cylinder (54) is slidably arranged in the guide groove (53); The shearing mechanism (11) includes a first recessed frame (12) and a second recessed frame (13), the recess of the first recessed frame (12) is arranged opposite to the recess of the second recessed frame (13), and the first recessed frame (12) is located at the top of the front frame (2), and the two ends of the first recessed frame (12) are respectively fixed to the two ends of the recess of the second recessed frame (13), the top of both sides of the inner frame (1) are fixed with groove guide rails (15), and the two ends of the first recessed frame (12) are rotatably mounted with a set of running wheels (16), and the two sets of running wheels (16) are respectively arranged in the grooves of the two groove guide rails (15), and one end of the push rod (51) is fixed to the first recessed frame (12); The shearing mechanism (11) further comprises a plurality of rigid rods (17) slidably plugged into the top of the first recessed frame (12); a reference plate (26) is fixed to the bottom ends of the plurality of rigid rods (17); a cutter (27) is fixed to one side of the reference plate (26); a pressing mechanism (14) is provided at the bottom of the reference plate (26); and a first guide structure (23) is provided at the top of the front frame (2) for causing the rigid rods (17) to move downward during the forward movement of the first recessed frame (12); The first guide structure (23) includes a first guide plate (31), a first horizontally arranged straight groove (32) is provided on the outer side of the first guide plate (31), an angle groove (33) is provided on the outer side of the first guide plate (31) and is located below the first straight groove (32), the angle groove (33) is located in the middle of the first straight groove (32), both ends of the angle groove (33) are connected to the first straight groove (32), the two ends of the angle groove (33) do not overlap with the two ends of the first straight groove (32), and the first straight groove (32) and the angle groove (33) are connected to each other. A first guide groove is formed, a first circular hole is opened on the outer side of the first guide plate (31), and a first rotating column (39) is rotatably installed in the two first circular holes. Two first cylinders (38) are fixed on the outer side of the first guide plate (31) and are respectively coaxially arranged with the two first rotating columns (39). The first cylinder (38) and the first rotating column (39) coaxially arranged therewith are jointly fixed with a first coil spring (40). The two first rotating columns (39) are respectively fixed with a first limiting plate (34) and a second limiting plate (36). ), a first limiting block (35) and a second limiting block (37) are fixed on the outer side of the first guide plate (31), the first limiting block (35) and the second limiting block (37) are in contact with the first limiting plate (34) and the second limiting plate (36) respectively, the first limiting block (35) prevents the first limiting plate (34) from rotating upward, and the second limiting block (37) prevents the second limiting plate (36) from rotating downward, the first limiting plate (34) is located at one end of the first guide plate (31), and the first limiting plate (34) and the angle groove (33) are inclined. The first guide plate (31) has a first guide plate (31) and a second guide plate (31) that is parallel to the first straight groove (32). The first guide plate (31) and the second guide plate (31) are parallel to the first straight groove (32). The first guide plate (31) and the second guide plate (31) are parallel to the first straight groove (32). The first guide plate (31) and the second guide plate (31) are parallel to the first straight groove (32). The first guide plate (31) and the second guide plate (31) are parallel to the first straight groove (32). The first guide plate (31) and the second guide plate (31) are parallel to the first straight groove (32). The first guide plate (31) and the second guide plate (31) are parallel to the first straight groove (32). The first guide plate (31) and the first ...

2. The automatic cutting device for plate production according to claim 1, characterized in that: The rotating mechanism comprises a servo motor (7), a first synchronous wheel (5) and a second synchronous wheel (6); the servo motor (7) is fixed to the rear frame (3); the output shaft of the servo motor (7) is coaxially fixed to the first synchronous wheel (5); the second synchronous wheel (6) is coaxially fixed to the synchronous rod (10); and the first synchronous wheel (5) and the second synchronous wheel (6) are jointly sleeved with a synchronous belt (4).

3. The automatic cutting device for plate production according to claim 1, characterized in that: The clamping mechanism (14) includes a plurality of double-section telescopic cylinders (30), one end of each of the double-section telescopic cylinders (30) is fixed to the bottom of the reference plate (26), and the other end of each of the double-section telescopic cylinders (30) is commonly fixed with a pressing plate (29), and a spring (28) is sleeved on the outer side of each of the double-section telescopic cylinders (30), and the two ends of each of the springs (28) are respectively fixed to the pressing plate (29) and the reference plate (26).

4. The automatic cutting device for plate production according to claim 1, characterized in that: The shearing mechanism (11) further comprises a plurality of top rods (18) slidably plugged into the bottom of the second recess (13), a bottom support plate (25) being fixed to the top ends of the plurality of top rods (18), and a second guide structure (24) for moving the top rods (18) upwards when the first recess (12) moves forward is provided at the bottom of the front frame (2).

5. The automatic cutting device for plate production according to claim 4, characterized in that: The second guide structure (24) includes a second guide plate (41), a second straight groove (42) arranged horizontally is provided on the outer side of the second guide plate (41), a flat groove (43) with a track of "︺" is provided on the outer side of the second guide plate (41), the flat groove (43) is located in the middle of the second straight groove (42), the flat groove (43) is inverted and located above the second straight groove (42), both ends of the angle groove (33) are connected to the second straight groove (42), and the two ends of the flat groove (43) do not overlap with the two ends of the first straight groove (32). The second straight groove (42) and the flat groove (43) form a second guide groove. A second circular hole is provided on the outer side of the second guide plate (41). Second rotating columns (49) are rotatably installed in the two second circular holes. Two second cylinders (48) respectively arranged with the two second rotating columns (49) are fixed on the outer side of the second guide plate (41). The second cylinder (48) and the second rotating column (49) coaxially arranged therewith are jointly fixed with a second coil spring (50). The two second rotating columns (49) are respectively fixed with a second spring. The third limiting plate (45) and the fourth limiting plate (46) are fixed to the outer side of the first guide plate (31). The third limiting block (44) and the fourth limiting block (47) are in contact with the third limiting plate (45) and the fourth limiting plate (46) respectively. The third limiting block (44) prevents the third limiting plate (45) from rotating upward, and the fourth limiting block (47) prevents the fourth limiting plate (46) from rotating downward. The third limiting plate (45) is located at one end of the second guide plate (41). The third limiting plate (45) is parallel to the second straight groove (42), and the top edge of the third limiting plate (45) coincides with the bottom edge of the second straight groove (42). The fourth limiting plate (46) is located at the other end of the second guide plate (41), and the top edge of the fourth limiting plate (46) coincides with the top edge of the inclined portion of the flat groove (43). The top end of the push rod (18) is fixed with a second supporting plate (21), and one end of the second supporting plate (21) is rotatably mounted with a second guide column (22), and the second guide column (22) is arranged in the second guide groove.

Citation Information

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