Concrete structural member manufacturing device based on intelligent positioning

Abstract

The invention provides a concrete structural member manufacturing device based on intelligent positioning, and belongs to the technical field of concrete structural members, and the device comprises a supporting mechanism, a hopper, a moving mechanism, a vibrating mechanism, a butt joint mechanism and a protection mechanism. Wherein the hopper is arranged on the supporting mechanism and used for containing concrete; the moving mechanism is arranged on the supporting mechanism; the vibrating mechanism is arranged on the moving mechanism, the moving mechanism provides an axial movement space for the vibrating mechanism, the vibrating mechanism comprises a vibrating rod, and the vibrating rod is used for vibrating to discharge air in the concrete; the docking mechanism is arranged on the vibrating rod and is used for connecting vibration transmission of the vibrating rod; and the protection mechanisms are arranged on the periphery of the vibrating rod and connected with the butt joint mechanism, and each protection mechanism can sense the position of the steel bar and transmit displacement to the butt joint mechanism. According to the device, concrete can be uniformly vibrated, the compactness of a concrete structural member is improved, and conduction vibration to steel bars can be avoided.

Description

Technical Field

[0001] The present application relates to the technical field of concrete structural components, and in particular to a concrete structural component manufacturing device based on intelligent positioning. Background Art

[0002] Concrete structural frames are essential building blocks for modern architecture, primarily consisting of columns, beams, slabs, and walls. Their manufacturing quality directly impacts the stability and safety of the building structure. During the manufacturing process, the production process for concrete structural components primarily includes rebar positioning, mold assembly, concrete pouring, vibration and exhaust, cooling and forming, and mold removal and curing. Vibration is crucial for ensuring concrete density and eliminating air bubbles, but this process currently faces technical bottlenecks. In traditional production, the vibration step is completed manually using a vibrator. The vibrator is a tool that uses high-frequency vibration to expel air from the concrete and rearrange particles, thereby improving the density of the concrete. However, the effectiveness of manual vibration depends on the individual's skills and ability. Since the vibrator contacts the steel bars, it will vibrate the steel bars, causing problems such as loosening and misalignment of the steel bars, affecting the force distribution of the steel bars in the concrete. However, it is difficult for operators to accurately remember the complex layout of the steel cage, which makes it easy for the vibrator to contact the steel bars. At the same time, some existing devices use sensors such as ultrasonic waves to determine the position of the vibrator and the steel bars, but this is costly, easily interfered with, and has low reliability. Based on this, there is an urgent need for a concrete structural component manufacturing device that can uniformly vibrate concrete. Summary of the Invention

[0003] This application aims to solve at least one of the technical problems existing in the prior art or related art.

[0004] To this end, the present application provides a concrete structural component manufacturing device based on intelligent positioning, which can uniformly vibrate the concrete, improve the compactness of the concrete structural components, and avoid transmitting vibration to the steel bars.

[0005] The present application provides a device for manufacturing concrete structural components based on intelligent positioning, comprising a support mechanism, a hopper, a moving mechanism, a vibrating mechanism, a docking mechanism, and a protective mechanism. The device comprises a hopper mounted on the support mechanism and configured to hold concrete; a moving mechanism mounted on the support mechanism; a vibrating mechanism mounted on the moving mechanism, the moving mechanism providing axial movement space for the vibrating mechanism, the vibrating mechanism comprising a vibrating rod configured to vibrate and expel air from the concrete; a docking mechanism mounted on the vibrating rod and configured to transmit vibrations from the vibrating rod; and protective mechanisms mounted around the vibrating rod and connected to the docking mechanisms. Each protective mechanism is capable of sensing the position of the steel bars and transmitting their displacement to the docking mechanism.

[0006] In some embodiments, the support mechanism includes: two mobile bases; two vertical frames, each of which is provided on the mobile base; a horizontal frame, which is provided on the two vertical frames; and a visual recognition module, which is provided in the middle of the horizontal frames.

[0007] In some embodiments, the moving mechanism includes: an X-axis track, arranged on the horizontal frame; a Y-axis track, arranged on the X-axis track; a moving block, arranged on the Y-axis track; a support frame, connected to the moving block; a servo motor, arranged on one side of the support frame; a screw rod, arranged on one side inside the support frame and connected to the servo motor; a guide column, arranged on a side inside the support frame away from the screw rod, and the screw rod and the guide column are symmetrically arranged in the support frame; an installation frame, arranged in the support frame and connected to the screw rod and the guide column, and the vibrating mechanism is connected to the installation frame.

[0008] In some embodiments, the vibrating mechanism also includes: a device box, which is arranged on the horizontal frame; a connecting pipe, one end of which is connected to the device box; a driving head, which is arranged in the mounting frame and connected to the other end of the connecting pipe; a shell, which is arranged on the mounting frame, and the vibrating rod is arranged in the shell and connected to the driving head.

[0009] In some embodiments, the vibrating rod includes: an upper shaft connected to the drive head; a lower shaft connected to the upper shaft, and the upper shaft and the lower shaft are split structures; and an eccentric block arranged at one end of the lower shaft away from the upper shaft.

[0010] In some embodiments, the docking mechanism includes: a mounting sleeve, arranged at one end of the mounting sleeve close to the lower shaft, and the upper shaft can slide relative to the mounting sleeve; a cone disk, arranged on the mounting sleeve, and the bottom surface of the cone disk is an inclined surface; an upper contact block, arranged at one end of the upper shaft close to the lower shaft, and the bottom surface of the upper contact block includes a plurality of protruding blocks; a lower contact block, arranged at one end of the lower shaft close to the upper shaft, and the top surface of the lower contact block includes a plurality of grooves, and the grooves cooperate with the protruding blocks of the upper contact block.

[0011] In some embodiments, the protection mechanism includes: a support frame, which is arranged between the lower shaft and the outer shell, and has four circular through holes inside the support frame; and four displacement components, which are arranged around the support frame.

[0012] In some embodiments, each of the displacement components includes: a connecting column, which is arranged on the circular through hole of the support frame; a magnetic strip, which is arranged in the outer shell, and the other end of the connecting column is connected to the magnetic strip, and the magnetic strip is arc-shaped; a second spring, which is arranged on the connecting column; a fixing seat, which is arranged on the magnetic strip; and a supporting bead, which is arranged on the fixing seat and contacts the inclined surface of the cone disk.

[0013] In some embodiments, four buffer mechanisms are further included, which are arranged around the shell, and each of the buffer mechanisms includes: a rotating seat, which is arranged on the mounting frame; a telescopic tube, which is arranged on a side of the rotating seat away from the mounting frame; a buffer pad, which is arranged on an end of the telescopic tube away from the rotating seat, and the buffer pad is arc-shaped and fits the outer surface of the shell; and a first spring, which is arranged on the telescopic tube.

[0014] In some embodiments, a unloading mechanism is also included, which includes: a fixed frame, which is arranged on the horizontal frame, the hopper is arranged on the fixed frame, and the hopper includes two discharge ports; two guide grooves, which are respectively arranged on each of the discharge ports, and each of the guide grooves can rotate relative to the hopper; two control gates, which are respectively arranged on each of the guide grooves.

[0015] Compared with the prior art, the above technical solution provided by this application includes at least the following technical effects: The present application provides a concrete structural component manufacturing device based on intelligent positioning, which can uniformly vibrate concrete, improve the compactness of concrete structural components, and avoid transmitting vibration to steel bars. Concrete is poured into a hopper to supply concrete for the casting of concrete structural components. Then, a movable mechanism drives a vibrating mechanism installed on it to move to the concrete area that needs to be vibrated. The vibrating mechanism starts, and the vibrating rod begins to vibrate. The energy generated by the vibration is transmitted to the concrete through the vibrating rod, which expel the air inside the concrete, rearranges the particles, and gradually becomes compacted. During this process, the movable mechanism can continue to adjust the position of the vibrating mechanism as needed to ensure that the entire concrete area is fully vibrated. During the vibration process, a protective mechanism arranged around the vibrating rod senses the position of the surrounding steel bars in real time. When the vibrating rod approaches the steel bars, the protective mechanism moves and transmits the displacement action to the docking mechanism. The docking mechanism separates the vibrating rod from the power source and stops the vibration of the vibrating rod to prevent the vibrating rod from transmitting vibration to the steel bars, thereby protecting the integrity of the steel skeleton of the concrete structural component and realizing the automation and precision of the vibration operation.

[0016] Additional aspects and advantages of the present application will become apparent in the following description or may be learned through practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The above and / or additional aspects and advantages of the present application will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which: Figure 1 This is a schematic structural diagram of a concrete structural member manufacturing device based on intelligent positioning according to some embodiments of the present application; Figure 2 A schematic structural diagram of a support mechanism in some embodiments of the present application; Figure 3 A schematic structural diagram of a moving mechanism in some embodiments of the present application; Figure 4 This is a schematic structural diagram of a support frame in some embodiments of the present application; Figure 5 A schematic structural diagram of an installation frame in some embodiments of the present application; Figure 6 Schematic diagram of the structure of the vibrating mechanism and the buffer mechanism of some embodiments of the present application; Figure 7 This is a schematic structural diagram of the buffer mechanism of some embodiments of the present application; Figure 8 A schematic diagram of the internal structure of a housing in some embodiments of the present application; Figure 9 This is a schematic structural diagram of the docking mechanism of some embodiments of the present application; Figure 10 A schematic diagram of the internal structure of a housing in some embodiments of the present application; Figure 11 A schematic diagram of the structure of the protection mechanism of some embodiments of the present application; Figure 12 This is a schematic structural diagram of the docking mechanism and the protection mechanism of some embodiments of the present application; Figure 13 An exploded view of a docking mechanism according to some embodiments of the present application; Figure 14 A top view of a material discharge mechanism according to some embodiments of the present application; Figure 15 This is an exploded view of the blanking mechanism of some embodiments of the present application.

[0018] in, Figures 1 to 15 The corresponding relationship between the reference numerals and component names is as follows: 100, support mechanism; 110, mobile base; 120, vertical frame; 130, horizontal frame; 140, visual recognition module; 200, moving mechanism; 210, X-axis track; 220, Y-axis track; 230, moving block; 240, support frame; 250, servo motor; 260, lead screw; 270, guide column; 280, mounting frame; 300. Vibrating mechanism; 310. Equipment box; 320. Connecting pipe; 330. Driving head; 340. Housing; 350. Vibrating rod; 351. Upper shaft; 352. Lower shaft; 353. Eccentric block.

[0019] 400, buffer mechanism; 410, rotating seat; 420, telescopic tube; 430, buffer pad; 440, first spring; 500, docking mechanism; 510, mounting sleeve; 520, cone; 530, upper contact block; 540, lower contact block; 600, protection mechanism; 610, support frame; 620, connecting column; 630, magnetic strip; 640, second spring; 650, fixing seat; 660, support bead; 700, unloading mechanism; 710, fixed frame; 720, hopper; 730, guide trough; 740, control gate. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned objects, features and advantages of the present application, the present application is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other in the absence of conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present application is not limited to the specific embodiments disclosed below.

[0022] Refer to the following Figures 1 to 15 The invention describes a concrete structural component manufacturing device based on intelligent positioning provided in some embodiments of the present application.

[0023] like Figure 1 、 Figure 12 、 Figure 15As shown, according to some embodiments of the present application, a concrete structural member manufacturing device based on intelligent positioning includes a support mechanism 100, a hopper 720, a moving mechanism 200, a vibrating mechanism 300, a docking mechanism 500, and a protective mechanism 600. The hopper 720 is provided on the support mechanism 100 and is used to contain concrete; the moving mechanism 200 is provided on the support mechanism 100; the vibrating mechanism 300 is provided on the moving mechanism 200 and provides an axial movement space for the vibrating mechanism 300. The vibrating mechanism 300 includes a vibrating rod 350, which is used to vibrate to expel air from the concrete; the docking mechanism 500 is provided on the vibrating rod 350 and is used to connect the vibration transmission of the vibrating rod 350; and the protective mechanism 600 is provided around the vibrating rod 350 and is connected to the docking mechanism 500. Each protective mechanism 600 can sense the position of the steel bar and transmit the displacement to the docking mechanism 500.

[0024] In this embodiment, concrete is poured into the hopper 720 to supply concrete for the casting of concrete structural components. The mobile mechanism 200 then drives the vibrating mechanism 300 disposed thereon to move to the concrete area that requires vibration. The vibrating mechanism 300 is activated, and the vibrating rod 350 begins to vibrate. The energy generated by the vibration is transmitted to the concrete through the vibrating rod 350, thereby expelling the air inside the concrete, rearranging the particles, and gradually making it compact. During this process, the mobile mechanism 200 can continue to adjust the position of the vibrating mechanism 300 as needed to ensure that the entire concrete area is fully vibrated. During the vibration process, the protective mechanism 600 disposed around the vibrating rod 350 senses the position of the surrounding steel bars in real time. When the vibrating rod 350 approaches the steel bars, the protective mechanism 600 shifts and transmits the displacement action to the docking mechanism 500. The docking mechanism 500 separates the vibrating rod 350 from the power source and stops the vibration of the vibrating rod 350 to prevent the vibrating rod 350 from transmitting vibration to the steel bars, thereby protecting the integrity of the steel skeleton of the concrete structural component and achieving automation and precision in the vibration operation.

[0025] In some possible embodiments, such as Figure 2 As shown, the support mechanism 100 includes: two mobile bases 110; two vertical frames 120, each of which is provided on the mobile base 110; a horizontal frame 130, which is provided on the two vertical frames 120; and a visual recognition module 140, which is provided in the middle of the horizontal frame 130.

[0026] In this embodiment, the mobile base 110 drives the entire support mechanism 100 to move along both sides of the manufacturing mold of the concrete structural component, and the visual recognition module 140 arranged between the horizontal frames 130 works to identify the position of the steel bars in the component, providing a reference for subsequent vibration work, and ensuring that the concrete can be vibrated evenly.

[0027] In some possible embodiments, such as Figures 2 to 5 As shown, the moving mechanism 200 includes: an X-axis track 210, which is arranged on the cross frame 130; a Y-axis track 220, which is arranged on the X-axis track 210; a moving block 230, which is arranged on the Y-axis track 220; a support frame 240, which is connected to the moving block 230; a servo motor 250, which is arranged on one side of the support frame 240; a screw rod 260, which is arranged on one side inside the support frame 240 and is connected to the servo motor 250; a guide column 270, which is arranged on a side inside the support frame 240 away from the screw rod 260, and the screw rod 260 and the guide column 270 are symmetrically arranged in the support frame 240; a mounting frame 280, which is arranged in the support frame 240 and is connected to the screw rod 260 and the guide column 270, and the vibrating mechanism 300 is connected to the mounting frame 280.

[0028] In this embodiment, when the concrete structural member is manufactured, the servo motor 250 is started to drive the screw rod 260 to rotate. Since the mounting frame 280 is threadedly connected to the screw rod 260 and is guided by the guide column 270, the mounting frame 280 will make a linear motion along the screw rod 260. As the mounting frame 280 moves, the vibrating mechanism 300 connected to the mounting frame 280 also moves accordingly, so that the vibrating rod 350 is gradually inserted into the concrete. The vibrating rod 350 vibrates the concrete and can move along the X-axis track 210 and the Y-axis track 220 during the vibration process to change the position of the vibrating rod 350 in the X-axis and Y-axis directions, so that the vibrating rod 350 vibrates at different positions of the concrete to ensure uniform compaction of the concrete.

[0029] In this design, through the combination of the X-axis track 210, the Y-axis track 220, the screw rod 260 and the guide column 270, the mobile mechanism 200 can achieve precise positioning of the vibration mechanism 300 in three-dimensional space, ensure the uniformity and accuracy of concrete vibration, effectively improve the quality of concrete structural components, and reduce the problem of insufficient component strength caused by uneven vibration.

[0030] In some possible embodiments, such as Figures 6 to 8 As shown, the vibrating mechanism 300 also includes: a device box 310, which is arranged on the cross frame 130; a connecting pipe 320, one end of which is connected to the device box 310; a driving head 330, which is arranged in the mounting frame 280 and is connected to the other end of the connecting pipe 320; a shell 340, which is arranged on the mounting frame 280, and a vibrating rod 350 is arranged in the shell 340 and is connected to the driving head 330; the vibrating rod 350 includes: an upper shaft 351, which is connected to the driving head 330; a lower shaft 352, which is connected to the upper shaft 351, and the upper shaft 351 and the lower shaft 352 are a split structure; and an eccentric block 353, which is arranged at one end of the lower shaft 352 away from the upper shaft 351.

[0031] In this embodiment, the device box 310 is started, the connecting pipe 320 transmits power to the drive head 330, the drive head 330 transmits the rotational power to the upper shaft 351 connected thereto, the upper shaft 351 transmits power to the lower shaft 352, and the lower shaft 352 drives the eccentric block 353 set at its end to rotate. Due to the offset of the center of gravity of the eccentric block 353, centrifugal force is generated during the rotation process, thereby causing the vibrating rod to generate high-frequency vibration, and this vibration is transmitted to the surrounding concrete through the outer shell 340. The high-frequency vibration of the vibrating rod causes the particles of the concrete to produce relative movement, the air is discharged, and the concrete gradually becomes compacted. During the vibration process, the moving mechanism 200 can adjust the position of the vibrating rod so that the vibrating rod can vibrate in different areas of the concrete to ensure that the concrete of the entire concrete structure component can be fully compacted.

[0032] In some possible embodiments, such as Figure 8 、 Figure 9 、 Figure 12 、 Figure 13 As shown, the docking mechanism 500 includes: a mounting sleeve 510, which is arranged at one end of the upper shaft 351 close to the lower shaft 352, and the upper shaft 351 can slide relative to the mounting sleeve 510; a cone disk 520, which is arranged on the mounting sleeve 510, and the bottom surface of the cone disk 520 is an inclined surface; an upper contact block 530, which is arranged at one end of the mounting sleeve 510 close to the lower shaft 352, and the bottom surface of the upper contact block 530 includes a plurality of protruding blocks; a lower contact block 540, which is arranged at one end of the lower shaft 352 close to the upper shaft 351, and the top surface of the lower contact block 540 includes a plurality of grooves, which cooperate with the protruding blocks of the upper contact block 530.

[0033] In this embodiment, during the operation of the vibrating rod 350, the upper shaft 351 rotates at high speed driven by the driving head 330, and the power is transmitted to the lower shaft 352 through the cooperation between the protruding block of the upper contact block 530 and the groove of the lower contact block 540, thereby achieving precise docking between the upper shaft 351 and the lower shaft 352 and ensuring the stability of power transmission.

[0034] In some possible embodiments, such as Figures 10 to 12 As shown, the protection mechanism 600 includes: a support frame 610, which is arranged between the lower shaft 352 and the outer shell 340, and has four circular through holes inside the support frame 610; four displacement components, which are arranged around the support frame 610; each displacement component includes: a connecting column 620, which is arranged on the circular through hole of the support frame 610; a magnetic strip 630, which is arranged in the outer shell 340, and the other end of the connecting column 620 is connected to the magnetic strip 630, and the magnetic strip 630 is arc-shaped; a second spring 640, which is arranged on the connecting column 620; a fixing seat 650, which is arranged on the magnetic strip 630; a support bead 660, which is arranged on the fixing seat 650 and contacts the inclined surface of the cone disk 520.

[0035] In this embodiment, when the vibrating rod 350 is working normally, the shell 340 maintains a certain distance from the steel bar, there is no magnetic attraction between the magnetic strip 630 and the steel bar, the second spring 640 is in a natural state, and the upper shaft 351 and the lower shaft 352 are tightly connected through the docking mechanism 500. When the shell 340 is close to the steel bar during the vibration process, the magnetic strip 630 and the steel bar react with magnetic attraction. Since the magnetic strip 630 is curved and magnetic, it is attracted by the steel bar and moves close to the shell 340. The connecting column 620 moves on the circular through hole of the support frame 610, the second spring 640 is stretched, and the movement of the magnetic strip 630 drives the fixing seat 650 and the supporting bead 660 to move accordingly. Since the supporting bead 660 contacts the inclined surface of the cone disk 520, as the supporting bead 660 moves accordingly, it will move along the cone disk 5 20 moves diagonally. When the supporting bead 660 moves to the outside of the cone disk 520, an upward lifting force is generated on the cone disk 520. This force is transmitted to the mounting sleeve 510 through the cone disk 520, causing the mounting sleeve 510 and the upper shaft 351 to move upward, thereby causing the upper shaft 351 to separate from the lower shaft 352, cutting off the vibration transmission path, that is, preventing the vibration of the vibrating rod 350 from affecting the steel bar. The moving mechanism 200 continues to drive the vibrating rod 350 to move. When the shell 340 is away from the steel bar, the magnetic attraction between the magnetic strip 630 and the steel bar gradually decreases. At this time, the second spring 640 restores its elastic deformation, the magnetic strip 630 gradually returns to its original position, and drives the fixing seat 650 and the supporting bead 660 to return to their original position. Then the upper shaft 351 and the lower shaft 352 correspond to each other again, and the vibrating rod 350 resumes vibration and continues the vibrating operation.

[0036] In this design, when the vibrating rod 350 approaches the steel bar, the protection mechanism 600 can respond quickly, and through the magnetic attraction reaction between the magnetic strip 630 and the steel bar, the vibration transmission between the upper shaft 351 and the lower shaft 352 is cut off in time, so as to avoid the vibration of the vibrating rod 350 directly acting on the steel bar, preventing the steel bar from loosening and deforming due to vibration, and preventing the concrete wrapped by the steel bar from segregating due to the vibration of the steel bar, thereby reducing the impact of the firmness of the two during subsequent use, ensuring the stability and reliability of the steel bar in the concrete structure, and thus improving the quality of the entire concrete structure component. In some possible embodiments, such as Figure 6 、 Figure 7 As shown, it also includes four buffer mechanisms 400, which are arranged around the shell 340. Each buffer mechanism 400 includes: a rotating seat 410, which is arranged on the installation frame 280; a telescopic tube 420, which is arranged on the side of the rotating seat 410 away from the installation frame 280; a buffer pad 430, which is arranged at one end of the telescopic tube 420 away from the rotating seat 410, and the buffer pad 430 is arc-shaped and fits the outer surface of the shell 340; a first spring 440, which is arranged on the telescopic tube 420.

[0037] In this embodiment, during the vibration of the vibrating rod, the vibration of the internal eccentric block 353 will be transmitted to the outer shell 340, and the outer shell 340 will produce irregular movement due to the vibration. When one side of the outer shell 340 is vibrated and displaced inward, the telescopic tube 420 on that side is squeezed and contracts. At the same time, the first spring 440 is compressed and elastically deformed. The elastic deformation of the first spring 440 will absorb part of the vibration energy. Since there are four telescopic tubes 420 and they are distributed around the outer shell 340, when the first spring 440 on one side contracts, the first spring 440 in the opposite position will stretch. At the same time, the rotating seats 410 on the adjacent two sides will rotate to adapt to the vibration direction and amplitude of the outer shell 340. The buffer pad 430 is always tightly attached to the surface of the outer shell 340. In this process, energy is gradually absorbed and consumed, thereby reducing the vibration transmitted to the mounting frame 280 and ensuring the overall stability of the device.

[0038] In this design, four buffer mechanisms 400 are distributed around the shell 340, which can buffer the vibration of the shell 340 from multiple directions. No matter which direction the shell 340 is subjected to vibration, it can respond and play a buffering role, thereby improving the comprehensiveness and effectiveness of the buffering.

[0039] In some possible embodiments, such as Figure 14 、 Figure 15 As shown, it also includes a discharge mechanism 700, which includes: a fixed frame 710, which is arranged on the horizontal frame 130, a hopper 720 is arranged on the fixed frame 710, and the hopper 720 includes two discharge ports; two guide grooves 730, which are respectively arranged on each discharge port, and each guide groove 730 can rotate relative to the hopper 720; two control gates 740, which are respectively arranged on each guide groove 730.

[0040] In this embodiment, concrete is input from the outside into the hopper 720, and the concrete gradually gathers toward the discharge port under the action of gravity. Therefore, according to the construction progress and pouring requirements, the control gate 740 corresponding to the discharge port is opened, and the concrete is discharged from the discharge port into the guide groove 730, thereby flowing into the manufacturing mold of the concrete structural component. At the same time, the guide groove 730 can rotate relative to the discharge port, so as to be flexibly adjusted according to the distribution of steel bars in the manufacturing mold, so as to accurately pour the concrete into the gap of the steel bar support and prevent the concrete from having an excessive impact force on the steel bars, thereby causing the steel bars to be displaced.

[0041] When the concrete structural component manufacturing device based on intelligent positioning is in operation, the mobile base 110 drives the device as a whole to move along both sides of the manufacturing mold of the concrete structural component. The visual recognition module 140 set in the middle of the cross frame 130 works to identify the position of the steel bars in the component and provide a reference for vibration and material discharge. The external concrete is input into the hopper 720. The concrete gradually gathers toward the discharge port under the action of gravity. According to the construction progress and pouring requirements, the control gate 740 corresponding to the discharge port is opened, and the concrete is discharged from the discharge port into the guide groove 730. The guide groove 730 can rotate relative to the discharge and flexibly adjust the direction according to the distribution of the steel bars to accurately pour the concrete into the gap of the steel bar support to prevent the concrete from rushing. Excessive impact force causes displacement of the steel bars. At the same time, the concrete is vibrated by the vibration of the vibrating rod 350, that is, the servo motor 250 is turned on to drive the screw rod 260 to rotate. Since the mounting frame 280 is threadedly connected to the screw rod 260 and is guided by the guide column 270, the mounting frame 280 moves linearly along the screw rod 260, driving the vibration mechanism 300 connected thereto to connect, so that the vibrating rod 350 is gradually inserted into the concrete, and the equipment box 310 provides power to the driving head 330, and the driving head 330 drives the upper shaft 351 to rotate. The upper shaft 351 cooperates with the protrusion of the upper contact block 530 and the groove of the lower contact block 540 to transmit power to the lower shaft 352, and the lower shaft 352 drives the eccentric block 353 to rotate. The rotation generates centrifugal force, which makes the vibrating rod 350 generate high-frequency vibration. The vibration is transmitted to the surrounding concrete through the shell 340, expelling air and making the concrete compact. During the vibration process, when the vibrating rod 350 approaches the steel bar, the distance between the shell 340 and the steel bar gradually decreases, and the magnetic strip 630 reacts with the steel bar. The movement of the magnetic strip drives the fixing seat 650 and the support bead 660 to move. The support bead 660 moves along the inclined surface of the cone 520 and generates an upward lifting force, so that the mounting sleeve 510 and the upper shaft 351 move upward, cutting off the vibration transmission between the upper shaft 351 and the lower shaft 352, and preventing the vibration from affecting the steel bar. When the shell 340 is away from the steel bar, the magnetic force between the magnetic strip 630 and the steel bar The suction force decreases, the second spring 640 restores its elastic deformation, the magnetic strip 630 is reset, the upper shaft 351 and the lower shaft 352 are realigned, and the lower shaft 352 resumes vibration. At the same time, since the vibration of the internal eccentric block 353 is transmitted to the outer shell 340 during the vibration of the vibrating rod 350, the outer shell 340 produces irregular movement, and the telescopic tube 420 contracts accordingly, and the first spring 440 undergoes elastic deformation to absorb the vibration, reducing the vibration of the outer shell 340 from being transmitted to the mounting frame 280, thereby ensuring the overall stability of the device. At the same time, the X-axis track 210 and the Y-axis track 220 can adjust the position of the vibrating rod so that the vibrating rod 350 can vibrate at different positions of the concrete to ensure uniform compaction of the concrete.

[0042] In the present application, it should be noted that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present application.

[0043] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. Throughout the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.

[0044] In this application, unless otherwise specified or limited, the terms "mounted" and "connected" should be understood broadly. For example, they can refer to fixed, removable, or integral connections; mechanical or electrical connections; and direct or indirect connections through an intermediary. The term "plurality" refers to two or more, unless otherwise specified. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.

[0045] In this application, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0046] Throughout this application, terms such as "one embodiment," "some embodiments," and "specific embodiments" mean that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of this application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0047] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. A concrete structural component manufacturing device based on intelligent positioning, characterized in that: include: Support mechanism; a hopper, provided on the supporting mechanism and used for containing concrete; A moving mechanism, arranged on the supporting mechanism; a vibrating mechanism, disposed on the moving mechanism, wherein the moving mechanism provides an axial movement space for the vibrating mechanism, and the vibrating mechanism includes a vibrating rod, and the vibrating rod is used to vibrate to expel air from the concrete; a docking mechanism, provided on the vibrating rod, for connecting the vibration transmission of the vibrating rod; The protection mechanism is arranged around the vibrating rod and connected to the docking mechanism. Each of the protection mechanisms can sense the position of the steel bar and transmit the displacement to the docking mechanism.

2. The device for manufacturing concrete structural components based on intelligent positioning according to claim 1, characterized in that: The supporting mechanism comprises: two mobile bases; Two stands, respectively provided on each of the mobile bases; A horizontal frame, arranged on the two vertical frames; The visual recognition module is arranged in the middle of the horizontal frame.

3. The device for manufacturing concrete structural components based on intelligent positioning according to claim 2, characterized in that: The moving mechanism comprises: An X-axis track is provided on the horizontal frame; A Y-axis track, arranged on the X-axis track; A moving block is arranged on the Y-axis track; a supporting frame connected to the moving block; A servo motor is arranged on one side of the support frame; A screw rod is provided on one side of the support frame and is connected to the servo motor; A guide post is arranged inside the support frame on a side away from the screw rod, and the screw rod and the guide post are symmetrically arranged inside the support frame; The mounting frame is arranged in the supporting frame and is connected to the screw rod and the guide column. The vibrating mechanism is connected to the mounting frame.

4. The device for manufacturing concrete structural components based on intelligent positioning according to claim 2, characterized in that: The vibrating mechanism also includes: an equipment box, arranged on the horizontal frame; a connecting tube, one end of which is connected to the device box; a driving head, disposed in the mounting frame and connected to the other end of the connecting pipe; The shell is arranged on the installation frame, and the vibrating rod is arranged in the shell and connected with the driving head.

5. The intelligent positioning-based concrete structural member manufacturing device according to claim 4 is characterized in that: The vibrating rod comprises: an upper shaft connected to the drive head; A lower shaft connected to the upper shaft, wherein the upper shaft and the lower shaft are split structures; The eccentric block is arranged at one end of the lower shaft away from the upper shaft.

6. The device for manufacturing concrete structural components based on intelligent positioning according to claim 5, characterized in that: The docking mechanism comprises: A mounting sleeve is provided on one end of the upper shaft close to the lower shaft, and the upper shaft is capable of sliding relative to the mounting sleeve; A conical disc is arranged on the mounting sleeve, and the bottom surface of the conical disc is an inclined surface; An upper contact block is provided at one end of the mounting sleeve close to the lower shaft, and the bottom surface of the upper contact block includes a plurality of protruding blocks; The lower contact block is arranged at one end of the lower shaft close to the upper shaft. The top surface of the lower contact block includes a plurality of grooves, and the grooves match the protruding blocks of the upper contact block.

7. The device for manufacturing concrete structural components based on intelligent positioning according to claim 5, characterized in that: The protection mechanism includes: A support frame is provided between the lower shaft and the housing, and has four circular through holes therein; Four displacement components are arranged around the support frame.

8. The device for manufacturing concrete structural components based on intelligent positioning according to claim 7, characterized in that: Each of the displacement components comprises: A connecting column is provided on the circular through hole of the support frame; A magnetic strip is disposed in the housing, the other end of the connecting post is connected to the magnetic strip, and the magnetic strip is arc-shaped; a second spring, disposed on the connecting post; A fixing seat, arranged on the magnetic strip; A supporting bead is arranged on the fixing seat and contacts the inclined surface of the conical disk.

9. The concrete structural member manufacturing device based on intelligent positioning according to any one of claims 1 to 8, characterized in that: It also includes four buffer mechanisms, which are arranged around the shell, and each of the buffer mechanisms includes: A rotating seat, arranged on the mounting frame; a telescopic tube, arranged on a side of the rotating base away from the mounting frame; a buffer pad, disposed at an end of the telescopic tube away from the rotating seat, the buffer pad being arc-shaped and fitting the outer surface of the housing; The first spring is arranged on the telescopic tube.

10. The intelligent positioning-based concrete structural member manufacturing device according to claim 2, characterized in that: It also includes a blanking mechanism, which includes: A fixed frame is arranged on the horizontal frame, the hopper is arranged on the fixed frame, and the hopper includes two discharge ports; Two guide grooves are provided on each of the discharge ports, and each of the guide grooves can rotate relative to the hopper; Two control gates are respectively arranged on each of the guide grooves.

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