Auxiliary welding device for high-temperature alloy ultrathin steel strip production
Through the cooperation of active components and limiting mechanism, precise neutralization and compression of high-temperature alloy ultra-thin steel strips are achieved, solving the problems of irregular edges and uneven gaps during welding, and improving the stability and adaptability of welding.
Patent Information
- Application Number
- CN202511039779.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-28
- Publication Date
- 2025-08-26
AI Technical Summary
Existing welding auxiliary devices are prone to problems of wrong edges and uneven gaps when welding high-temperature alloy ultra-thin steel strips.
Welding auxiliary devices including active components, limiting mechanisms and transmission components are adopted to drive the driving shaft to rotate through the motor, and drive gears and racks to engage, achieving accurate neutralization and compression of the steel belt, and using semi-circular rails and spring buffering, providing stable linear forces to ensure automatic alignment and fixation of the welded ends.
It effectively reduces the phenomenon of wrong sides and uneven gaps, improves the stability and accuracy of welding, and is suitable for harsh working conditions of high-temperature alloys.
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Figure CN120533399A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of welding technology, in particular to a welding auxiliary device for producing high-temperature alloy ultra-thin steel strips. Background Art
[0002] Steel strip refers to a conveyor belt made of carbon steel that serves as the traction and carrying component of a belt conveyor. It is a narrow, long steel plate produced by various steel rolling mills to meet the needs of industrialized production of various metal or mechanical products in different industrial sectors. Steel strip is divided into two categories based on the material used: ordinary steel strip and high-quality steel strip. Existing industrial steel forming machines generally use a shearing mechanism on board to shear the steel strip to obtain a long steel strip of a certain width. The existing publication number is: CN111250922B. A welding auxiliary equipment with a reasonable structural design and simple operation includes a frame, and two fixed plates for fixing materials for welding are rotatably provided on the frame. The fixed plates are provided with a plurality of arc grooves that are consistent with the diameter of commonly used round tubes. The center lines of the plurality of arc grooves are located on the same vertical plane, and the arc grooves are opened downward in descending order from large to small diameter. The fixed plates are provided with a plurality of right-angle grooves that are consistent with the width of commonly used square tubes perpendicular to the arc grooves. The center lines of the right-angle grooves are located on the same vertical plane, and the opening widths of the right-angle grooves are opened downward in descending order from large to small. The frame is provided with a first adjusting device for adjusting the distance between the two fixed plates, a second adjusting device for respectively adjusting the height of the two fixed plates, and a control device for controlling the fixed plates to stop rotating at any angle. The existing welding auxiliary devices mainly have the following disadvantages: Due to the poor rigidity and dimensional stability of steel strips, it is very easy to have problems such as misalignment and uneven gaps when welding them. Summary of the Invention
[0003] The object of the present invention is to provide a welding auxiliary device for the production of high-temperature alloy ultra-thin steel strips to solve the problems raised in the above background technology.
[0004] In order to achieve the above-mentioned object of the invention, the present invention adopts the following technical solutions: Provided is a welding auxiliary device for producing ultra-thin high-temperature alloy steel strips, comprising a base, a conveying mechanism connected to the base, and a limiting mechanism fixedly connected to the conveying mechanism; wherein The conveying mechanism includes: An active component, the active component is connected to the base, and a plurality of reciprocating swing components are fixedly connected to the active component; and The limiting mechanism includes: A pressure plate assembly is connected to the active assembly, and a transmission assembly is slidably connected to the pressure plate assembly.
[0005] Furthermore, the active components include: Two driving shafts, the two driving shafts are rotatably connected to the upper surface of the base, the two driving shafts are mirror-set with respect to the upper surface of the base, and semicircular slide rails are respectively provided at both ends of the two driving shafts, and the semicircular slide rails are arranged on the opposite side of the two driving shafts, and the semicircular slide rails are fixedly connected to the upper surface of the base.
[0006] Furthermore, several of the reciprocating oscillating components include: A connecting block is fixedly connected to the driving shaft, an electric push rod is fixedly connected to the connecting block, an output end of the electric push rod is fixedly connected to a piston, the piston is slidably connected in a piston cylinder, the piston cylinder is fixedly connected to the connecting block, and one end of the piston cylinder is fixedly connected to the suction cup.
[0007] Furthermore, the pressure plate assembly includes: The lower plate has two sides fixedly connected to the upper ends of the two semicircular slide rails, the lower surface of the lower plate is fixedly connected to a condenser pipe, the upper end of the lower plate is provided with a pressing plate, and a welding port is opened on the pressing plate.
[0008] Furthermore, the transmission assembly includes: Four gears, the four gears are fixedly connected to the two ends of the two driving shafts respectively, the four gears are respectively engaged with four racks, the upper ends of the two racks at the same end of the four racks are respectively fixedly connected to the two sides of the U-shaped rod, the U-shaped rod is slidably connected to the lower plate, a spring is provided on the U-shaped rod, the upper end of the U-shaped rod is fixedly connected to the lower end of the pressure plate, and one end of one of the driving shafts is fixedly connected to the output end of the motor.
[0009] Compared with the existing technology, one or more of the above technical solutions have the following beneficial effects: 1. The rotation of the motor drives the driving shaft to rotate, and then drives the steel belt to move to the highest point, drives the gear to rotate, and through the meshing of the gear and the rack, the rack moves downward, and at the same time drives the U-shaped rod to move downward, and then drives the pressure plate to move downward. When the steel belt moves to the highest point, the pressure plate moves downward. When the steel belt moves to the lower plate, the welded ends of the two steel belts are facing each other. The pressure plate presses the two steel belts tightly and welds the two steel belts through the welding port. Precise compression is achieved through the conveying mechanism and the limit mechanism: when the steel belt moves to the highest point, the pressure plate assembly automatically presses down and fixes the welding end to ensure that the two steel belt end faces are completely aligned. The transmission assembly controls the movement of the pressure plate through the meshing of the gear and the rack, providing a stable linear force to automatically drag the steel belt, thereby realizing automatic movement and alignment of the welded ends of the steel belt, and reducing the occurrence of misalignment and uneven gaps.
[0010] 2. Four gears are fixedly connected to the two ends of the two driving shafts respectively, and the four gears are meshed with four racks respectively. The upper ends of the two racks at the same end of the four racks are fixedly connected to the two sides of the U-shaped rod respectively, and the U-shaped rod is slidably connected to the lower plate. A spring is sleeved on the U-shaped rod. The upper end of the U-shaped rod is fixedly connected to the lower end of the pressure plate. One end of an active shaft is fixedly connected to the output end of the motor. The rotation of the motor drives the active shaft to rotate, and then drives the steel belt to move to the highest point, driving the gear to rotate. Through the meshing action of the gear and the rack, the rack moves downward, and at the same time drives the U-shaped rod to move downward, and then drives the pressure plate to move downward. The active component adopts a semicircular slide rail with a spring buffer. The semicircular slide rail is fixed to the base, and the U-shaped rod is sleeved with a spring to provide smooth guidance and shock absorption. The device performs more stably in high-frequency welding and is suitable for the harsh working conditions of high-temperature alloys. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The accompanying drawings, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0012] Furthermore, the terms "installed," "disposed," "provided with," "connected," "connected," and "socketed" should be interpreted broadly. For example, they can refer to fixed connections, removable connections, or integral structures; mechanical connections or electrical connections; direct connections, indirect connections through an intermediary, or internal communication between two devices, elements, or components. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.
[0013] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the overall three-dimensional structure of the conveying mechanism of the present invention; Figure 3 It is a schematic diagram of the overall three-dimensional structure of the reciprocating swing assembly of the present invention; Figure 4 This is a schematic diagram of the overall three-dimensional structure of the reciprocating swing assembly of the present invention; Figure 5 This is a schematic diagram of the overall three-dimensional structure of the semicircular slide rail of the present invention; Figure 6 It is a schematic diagram of the overall three-dimensional structure of the limiting mechanism of the present invention; Figure 7 This is a schematic diagram of the overall three-dimensional structure of the limiting mechanism of the present invention; Figure 8 It is a schematic diagram of the overall three-dimensional structure of the transmission assembly of the present invention; Figure 9 It is a schematic diagram of the overall three-dimensional structure of the pressing plate assembly of the present invention; Figure 10 This is a schematic diagram of the exploded three-dimensional structure of the pressure plate assembly of the present invention; In the accompanying drawings, the components represented by the reference numerals are as follows: 1. Base; 2. Conveying mechanism; 21. Active component; 211. Active shaft; 212. Semicircular slide rail; 22. Reciprocating swing component; 221. Connecting block; 222. Electric push rod; 223. Piston; 224. Piston cylinder; 225. Suction cup; 3. Limiting mechanism; 31. Pressure plate assembly; 311. Lower plate; 312. Condensation tube; 313. Pressure plate; 314. Welding joint; 32. Transmission assembly; 321. Gear; 322. Rack; 323. U-shaped rod; 324. Spring; 325. Motor. DETAILED DESCRIPTION
[0014] In order to enable those skilled in the art to better understand the present invention, the following will provide a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work should fall within the scope of protection of the present invention.
[0015] Reference Figure 1-2 As shown in Figures 6-7, a welding auxiliary device for producing ultra-thin high-temperature alloy steel strips comprises a base 1, a conveying mechanism 2 is connected to the base 1, and a limiting mechanism 3 is fixedly connected to the conveying mechanism 2; The conveying mechanism 2 includes: An active component 21, the active component 21 is connected to the base 1, and a plurality of reciprocating swing components 22 are fixedly connected to the active component 21; and The limiting mechanism 3 includes: The pressure plate assembly 31 is connected to the active assembly 21 , and a transmission assembly 32 is slidably connected to the pressure plate assembly 31 .
[0016] When welding the steel strip, place one end of the steel strip for welding on the active component 21, and use the reciprocating swing component 22 to drag one end of the steel strip to rotate to the highest point. At this time, the end of the other steel strip to be welded is at the highest point at the same time. When the welded ends of the two steel strips move toward the highest point at the same time, the pressure plate component 31 moves downward at the same time to limit the steel strip. When the steel strip moves to the highest point, the pressure plate component 31 just presses the welded end of the steel strip.
[0017] Reference Figure 5 As shown, the active component 21 includes: Two driving shafts 211 are rotatably connected to the upper surface of the base 1. The two driving shafts 211 are mirror-imaged with respect to the upper surface of the base 1. Semicircular slide rails 212 are respectively provided at both ends of the two driving shafts 211. The semicircular slide rails 212 are arranged on the opposite side of the two driving shafts 211, and the semicircular slide rails 212 are fixedly connected to the upper surface of the base 1.
[0018] The reciprocating swing assembly 22 is driven to rotate by the rotation of the two driving shafts 211. The driving shaft 211 is concentrically arranged with the semicircular slide rail 212. The two driving shafts 211 rotate in opposite directions. When the driving shaft 211 rotates, the reciprocating swing assembly 22 is driven to rotate, so that the welded end of the steel strip slides toward the highest point along the semicircular slide rail 212.
[0019] Reference Figure 3-4 As shown, several of the reciprocating swing components 22 include: The connecting block 221 is fixedly connected to the driving shaft 211, and an electric push rod 222 is fixedly connected to the connecting block 221. The output end of the electric push rod 222 is fixedly connected to a piston 223. The piston 223 is slidably connected in the piston cylinder 224. The piston cylinder 224 is fixedly connected to the connecting block 221, and one end of the piston cylinder 224 is fixedly connected to the suction cup 225.
[0020] Before welding, the suction cup 225 is attached to the surface of the steel strip. The electric push rod 222 contracts, which reduces the air pressure in the piston cylinder 224. Under the action of atmospheric pressure, the steel strip is adsorbed by the suction cup 225. Then, the driving shaft 211 rotates to drive the entire reciprocating swing assembly 22 to rotate, dragging the steel strip to slide along the semicircular slide rail 212 to the highest point.
[0021] Reference Figure 9-10 As shown, the pressing plate assembly 31 includes: The lower plate 311 has two sides fixedly connected to the upper ends of the two semicircular slide rails 212 respectively. The lower surface of the lower plate 311 is fixedly connected with a condensation pipe 312. The upper end of the lower plate 311 is provided with a pressing plate 313, and a welding port 314 is opened on the pressing plate 313.
[0022] When the steel strip moves to the highest point, the pressure plate 313 moves downward. When the steel strip moves to the lower plate 311, the welded ends of the two steel strips are facing each other. The pressure plate 313 presses the two steel strips tightly and welds the two steel strips through the welding port 314. The high temperature generated during welding is cooled through the condensation pipe 312.
[0023] Reference Figure 8 As shown, the transmission assembly 32 includes: Four gears 321, the four gears 321 are fixedly connected to the two ends of the two driving shafts 211 respectively, the four gears 321 are meshed with four racks 322 respectively, the upper ends of the two racks 322 at the same end of the four racks 322 are fixedly connected to the two sides of the U-shaped rod 323 respectively, the U-shaped rod 323 is slidably connected to the lower plate 311, the U-shaped rod 323 is provided with a spring 324, the upper end of the U-shaped rod 323 is fixedly connected to the lower end of the pressure plate 313, and one end of one of the driving shafts 211 is fixedly connected to the output end of the motor 325.
[0024] The motor 325 rotates to drive the driving shaft 211 to rotate, thereby driving the steel belt to move to the highest point, driving the gear 321 to rotate, and through the meshing action of the gear 321 and the rack 322, the rack 322 moves downward, and at the same time drives the U-shaped rod 323 to move downward, thereby driving the pressure plate 313 to move downward.
[0025] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention. In the description of the present invention, unless otherwise specified and limited, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a mechanical connection or an electrical connection, or it can be the internal communication of two elements, it can be a direct connection, or it can be an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to the specific circumstances.
[0026] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A welding auxiliary device for the production of high-temperature alloy ultra-thin steel strips, characterized by: It comprises a base (1), a conveying mechanism (2) is connected to the base (1), and a limiting mechanism (3) is fixedly connected to the conveying mechanism (2); wherein The conveying mechanism (2) comprises: An active component (21), the active component (21) is connected to the base (1), and a plurality of reciprocating swing components (22) are fixedly connected to the active component (21); and The limiting mechanism (3) includes: A pressure plate assembly (31), the pressure plate assembly (31) is connected to the active assembly (21), and a transmission assembly (32) is slidably connected to the pressure plate assembly (31).
2. The welding auxiliary device for producing ultra-thin high-temperature alloy steel strip according to claim 1, characterized in that: The active component (21) includes: Two driving shafts (211), the two driving shafts (211) are rotatably connected to the upper surface of the base (1), the two driving shafts (211) are mirror-imaged with respect to the upper surface of the base (1), and semicircular slide rails (212) are respectively provided at both ends of the two driving shafts (211), the semicircular slide rails (212) are arranged on the opposite sides of the two driving shafts (211), and the semicircular slide rails (212) are fixedly connected to the upper surface of the base (1).
3. The welding auxiliary device for producing ultra-thin high-temperature alloy steel strip according to claim 2, characterized in that: Several of the reciprocating swing components (22) include: A connecting block (221) is fixedly connected to the driving shaft (211), an electric push rod (222) is fixedly connected to the connecting block (221), an output end of the electric push rod (222) is fixedly connected to a piston (223), the piston (223) is slidably connected in a piston cylinder (224), the piston cylinder (224) is fixedly connected to the connecting block (221), and one end of the piston cylinder (224) is fixedly connected to a suction cup (225).
4. The welding auxiliary device for producing ultra-thin high-temperature alloy steel strip according to claim 3, characterized in that: The pressure plate assembly (31) includes: A lower plate (311) is provided, wherein both sides of the lower plate (311) are fixedly connected to the upper ends of the two semicircular slide rails (212), a condensation pipe (312) is fixedly connected to the lower surface of the lower plate (311), and a pressing plate (313) is provided at the upper end of the lower plate (311), and a welding opening (314) is provided on the pressing plate (313).
5. The welding auxiliary device for producing ultra-thin high-temperature alloy steel strip according to claim 4, characterized in that: The transmission assembly (32) includes: Four gears (321), the four gears (321) are respectively fixedly connected to the two ends of the two driving shafts (211), the four gears (321) are respectively meshed with four racks (322), the upper ends of two racks (322) at the same end of the four racks (322) are respectively fixedly connected to the two sides of a U-shaped rod (323), the U-shaped rod (323) is slidably connected to the lower plate (311), a spring (324) is sleeved on the U-shaped rod (323), the upper end of the U-shaped rod (323) is fixedly connected to the lower end of the pressure plate (313), and one end of one of the driving shafts (211) is fixedly connected to the output end of the motor (325).
Citation Information
Patent Citations
Welding auxiliary equipment
CN111250922B